Академический Документы
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www.formscal.com
Introduction
F O R M S C A L provides a complete formwork and scaffolding solutions. The company operates under quality and
environmental management systems in compliance with BS EN ISO 9001: 2008 and BS EN ISO 14001: 2004 and
maintains it through registration and annual review.
F O R M S C A L s products and solutions meet the requirements of the most complicated applications. Our team of
engineers and experts are always ready to provide complete solutions for your projects.
The company complies with the international standards and safety requirements and aim to continually improve its
processes.
Our team confirms their commitment and support for a safe and healthful working conditions by setting and enforcing
standards and by providing training, coaching, education and assistance.
FORMSCAL Vision
Specialized company with ideal solutions & innovative products for the scaffolding and formwork industry in the Gulf
and Mena regions.
To be one among the leaders in this filed, F O R M S C A L remains keen to provide the best business practices while
maintaining a top-notch quality products.
It is a company that acknowledges well-oriented and motivated human assets as its most important business
ingredient for success.
FORMSCAL Mission
To work closely with our customers ensuring mutual understanding and benefit by:
Reviewing our policy and objectives as part of the management review process.
Secure a leading position in the formwork industry via excellence in the services we provide.
Sustain a healthy working environment to ensure our customer satisfaction policy is met to the best practices of
the business
email: specom.ksa@ikkgroup.com
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2
FORMWORK & SCAFFOLDING SOLUTIONS
Contents
Formscal horizontal formwork 1
A) Concrete forming
4
4
4
B) Shoring Forming
5
5
5
6
6
6
formscal scaffolding
A) EzeeLock - Scaffold For Slab Support
C) Access H-Frames
9
9
9
9
9
7
8
8
8
Formscal props
9
10
10
10
10
Material Specifications
11
Finishes
11
Safety standards
11
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3
FORMWORK & SCAFFOLDING SOLUTIONS
Span (m)
3.5
S-150
3.5
T-150
3.0
2.5
2.5
2.0
2.0
1.5
1.5
1.0
10
Graph No.1
15
20
25
30
35
40
45
50
3.0
1.0
10
Graph No.2
15
20
25
30
35
40
45
50
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FORMWORK & SCAFFOLDING SOLUTIONS
B) shoring forming
B.1) sureframe - shoring formwork
The load-bearing frames are economical formwork solutions for bridges and buildings
whenever high loads have to be transferred safely.
The system provides contractors with extremely versatile support systems with more than
60 kN/leg capacity.
Frames are:
Solid, painted steel frames that can be used
for heavy shoring. Choice of three heights
0.90m, 1.20m and 1.80m with 1.52m frame
width. Inter-frame spacings of 1.0m to 3.0m
with horizontal and diagonal braces that have
height adjustment with millimeter accuracy.
5
FORMWORK & SCAFFOLDING SOLUTIONS
Scaffolding tube
Waler Access Bracket
Universal lifting
Bracket
Timber Board by
Contractor
Plywood By
Contractor
Bolt
M16 x100 mm
Flange Clamp
Typical Section
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FORMWORK & SCAFFOLDING SOLUTIONS
Stage 1
Stage 2
Stage 3
FORMSCAL SCAFFOLDING 3
A) EzeeLock - Scaffold For Slab Support
4
1l Base Jack
2l Ledger
3l Standard
4l Universal Jack
Standards
Safe Working Load (KN)
50
40
30
20
10
00
(Graph No.3)
0.50
0.75
1.00
1.25
1.50
1.75
2.00
2.25
2.50
Graph No.3
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FORMWORK & SCAFFOLDING SOLUTIONS
ezeelock Ledgers
Ledger Size (m)
U.D.L (kN/m)
Ledger 2.5
1.71
2.70
1.29 (Each)
Ledger 1.8
3.40
Ledger 1.6
3.52
Ledger 1.2
3.70
Ledger 0.9
4.80
Table No.1
(Graph No.4)
70
Safe Working Load (KN)
60
50
40
30
20
10
00
100
200
300
400
500
Graph No.4
Bottom Cup
Weight= 0.25 Kg
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FORMWORK & SCAFFOLDING SOLUTIONS
C) ACCESS H-Frames
F O R M S C A L s high quality external system is designed to be easily erected and dismantled without help from professionals.
The H frame, or vertical member, has welded square or round pins on top for ease of connection. This allows you to
erect the frames faster and to any height with maximum safety and stability. The system is designed not to include any
loose fittings inside. The external systems have a three-way support to hold greater loads and ensure greater stability. The
H frames are available in side ladder type, 3 step ladder, and normal H shape.
200 cm
170 cm
99 cm
183 cm
300 cm
or
250 cm
122 cm
105.2 cm
93.6 cm
99 cm
200 cm
182 cm
94.6 cm
104.2 cm
FORMSCAL propS 4
A) Uniprops - Scaffold For Slab & Wall Formwork
Props are economical and popular instruments used to support concrete
elements.
They provide the best temporary supports for all purposes. They are:
Economical to hire or buy.
Easier and quicker in erection.
Provide safe load supporting.
The most important part of the prop are the threaded portions called Collars.
The Collars are galvanized and include a high tensile steel pin.
Both were designed to be rust-free and easy to adjust.
All Props can be manufactured in any size on demand, and the rocking top
and bottom plate are also available in any size.
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FORMWORK & SCAFFOLDING SOLUTIONS
A. 2) Medium Duty
Props 2.2m t0 4.0m
Capacity 12 KN
Capacity 20 KN
Prop
L.D.Prop
A. 3) Heavy Duty
Props 2.2m to 4.1m
Capacity 40 KN
Prop
M.D.Prop
Prop
H.D.Prop
12.5
18.6
29.0
Capacity (kN)
12.0
Capacity (kN)
20.0
Capacity (kN)
40.0
220
220
220
400
400
410
2.0
3.2
3.2
48.3
48.3
60.3
60.3
60.3
76.3
3.2
3.2
12
12
120x120x6
Drop Forged
Prop Finish
Table No.2
Painted/
Blue
Prop Nut
Galvanized
Prop Pin
Galvanized
Threaded Tube
Galvanized
Prop Finish
Table No.3
5.0
16
120x120x6
150x150x8
Drop Forged
Drop Forged
Painted/Blue
Prop Nut
Galvanized
Prop Pin
Galvanized
Threaded Tube
Galvanized
Prop Finish
Prop Pin
Threaded Tube
CLASS B PROP
Table No.4
Painted/
Blue
Hot-Dip
Galvanized
Component Dimensions
Class
Weight
(Kg)
B25
14.10
B30
15.80
B35
17.40
B40
19.10
Working load in kN
B45
20.70
B50
22.40
B55
24.00
Features:
Hand safety clearance of 100m.
Hot dip galvanized coating.
Stepped pin specially designed for quick release of
load.
Class
B25
B30
B35
B40
B45
B50
B55
Extension
(m)
1.6 to
2.5
1.8 to
3.0
2.1 to
3.5
2.3 to
4.0
2.6 to
4.5
2.8 to
5.0
3.1 to
5.5
Outer Tube
Diameter
(mm)
Inner Tube
Diameter
(mm)
Pin
Diameter
(mm)
Plate (mm)
60.30
48.30
18
120x120x6
Table No.6
Working load in kN
1.6 to 1.7
30.9
1.8
30.9
30.9
Class
B25
B30
B35
B40
B45
B50
B55
1.9
28.54
30.9
Extension
(m)
1.6 to
2.5
1.8 to
3.0
2.1 to
3.5
2.3 to
4.0
2.6 to
4.5
2.8 to
5.0
3.1 to
5.5
3.9
10.84
12.19
13.55
14.9
10.3
25.76
30.9
2.1
23.36
28.04
2.2
21.29
24.54
29.8
11.59
12.88
14.17
2.3
19.48
23.37
27.27
30.9
4.1
11.03
12.26
13.48
2.4
17.89
21.46
25.04
28.62
4.2
10.51
11.68
12.85
2.5
16.48
19.78
23.08
26.38
4.3
10.03
11.14
12.26
2.6
18.29
21.34
24.39
27.43
4.4
9.57
10.64
11.71
2.7
16.96
19.79
22.61
25.44
4.5
9.15
2.8
15.77
18.40
21.03
23.65
2.9
14.7
17.15
19.60
13.74
16.03
18.32
14.09
16.1
18.11
20.12
3.2
30.9
10.18
11.19
26.28
4.6
9.73
10.71
22.05
24.5
4.7
9.32
10.26
20.61
22.9
4.8
8.94
9.83
4.9
8.58
9.44
8.24
9.06
22.14
3.3
13.25
15.14
17.03
18.92
20.81
3.4
12.48
14.26
16..4
17.83
19.61
5.1
8.71
3.5
11.77
13.46
15.14
16.82
18.5
5.2
8.38
3.6
12.72
14.31
15.9
17.49
5.3
8.06
3.7
12.04
13.55
15.05
16.56
5.4
7.77
3.8
11.42
12.84
14.27
15.7
5.5
7.49
Table No.5
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FORMWORK & SCAFFOLDING SOLUTIONS
Material Specifications 5
For tube items (STANDARD, LEDGER, TRANSOM) BS 1139-2.2:2009
For LVL Timber Boards BS 2482 OSHA Standard
For Fittings BS EN 74 : 2005
Props BS 4074: 2000, BS 5507: 1982, BS 1065: 1999
Scaffolding Metal Boards & Aluminum BS EN 12811-1:2003
Standard Unit Beam BS EN 10029:1991, BS 7668:1994, BS EN 10113-1:1993, BS EN 10113-3:1993,
BS EN 10210-1:1994, BS EN 10113-2:1993
Ezeelock Scaffold support are designed accordance to Saudi Aramco standards.
Heavy Duty: EN10219: 2006 with 320N/mm2 minimum yeild stress.
Medium Duty: EN-10219: 2006 235N/mm2 minimum yeild stress.
Finishes 6
1- HotDIP Galvanization After Fabrication,
As per:
ASTM A 123 / ASTM A 153 / ISO 1461. BS 729 /
DIN 50976
3- Powder Coating
Epoxy / Polyester / Epoxy & Polyester
BS 3900 / ISO 2409 / ISO 1519 /
ISO 1520
Safety standards 7
Important OSHA Regulations for Scaffolding
OSHA stands for Occupational Safety and Health Administration, a body that developed safety regulations for the construction
industry. OSHA Standard 1926 entails various safety measures in the interest of workers safety from falling objects, tools, equipment
and exposure to hazardous materials.
Scaffolds are moveable devices that allow workers to do manual work above ground level. Scaffolds pose danger to both those
working on them, as well as those below. To minimize risks, OSHA regulates the use of all types of scaffolding, whereby the regulations
are to be followed strictly, including those related to design, training and safe operations.
Basic requirements:
Load capacity:
Suspended systems:
OSHA requires that all scaffolding systems must be installed and maintained by trained
professionals and maintained in a safe state of repair at all times. It is prohibited to
move or alter scaffolding when it is in use. It is also prohibited to load the scaffolding
with weights that exceed the specified maximum weight limit.
Working conditions:
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FORMWORK & SCAFFOLDING SOLUTIONS
Addresses
KSA NATIONAL TOLL FREE NUMBER: 800 119 1190
Jeddah / ksa
Tel : +966 2 627 8222
Fax: +966 2 627 8722
unitech.ksa@ikkgroup.com
Hufuf / ksa
Tel : +966 3 586 9732
Fax: +966 3 584 5966
unitech.ksa@ikkgroup.com
Beirut / Lebanon
Tel : +961 1 858 277
Fax: +961 1 858 276
unitech.lebanon@ikkgroup.com
Qassim / ksa
Tel : +966 6 382 3946
Fax: +966 6 385 2186
unitech.ksa@ikkgroup.com
Jubail / ksa
Tel : +966 3 361 4390
Fax: +966 3 361 4499
unitech.ksa@ikkgroup.com
Amman / Jordan
Tel : +962 6 556 3030
Fax: +962 6 554 7911
unitech.jordan@ikkgroup.com
Manama / Bahrain
Tel : +973 1 756 4386
Fax: +973 1 756 4315
unitech.bahrain@ikkgroup.com
Tripoli / Libya
Tel : +218 21 717 0264
Fax: +218 21 477 1612
unitech.libya@ikkgroup.com
Tabuk / ksa
Tel : +966 4 424 3386
Fax: +966 4 423 5203
unitech.ksa@ikkgroup.com
Muscat / Oman
Tel : + 968 2459 1006
Fax : + 968 2459 7006
unitech.oman@ikkgroup.com
Cairo / Egypt
Tel : +20 2 3346 8566
Fax: +20 2 3346 8567
unitech.egypt@ikkgroup.com
Hail / ksa
Tel : +966 6 543 3931
Fax: +966 6 543 3935
unitech.ksa@ikkgroup.com
Sharjah / UAE
Tel : +971 6 534 4092
Fax: +971 6 534 8949
unitech.uae@ikkgroup.com
Dammam / ksa
Tel : +966 3 859 0097
Fax: +966 3 857 8177
unitech.ksa@ikkgroup.com
Birmingham / UK
Tel : +44 121 698 21 85
Fax: +44 121 698 21 47
unitech.uk@ikkgroup.com
Doha / Qatar
Tel : +974 4451 3301/2/3
Fax: +974 4451 3305
unitech.qatar@ikkgroup.com
Sanaa / Yemen
Tel : +967 1 473 542
Fax: +967 1 473 542
unitech.yemen@ikkgroup.com
design office
Germany
UNITECH Stuttgart
Tel : +49 711 6868 7222
Fax: +49 711 6868 7223
unitech.germany@ikkgroup.com