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EM-422 (R-03/05)
COPYRIGHT 2005
CINCINNAT I INCORPOR ATED
MACRO EXECUTOR
CONTENTS
INTRODUCTION
SECTION 1
SECTION 2
SECTION 3
CUTTING MACROS
CUTTING MACROS ...................................................................................... 3-1
G73 HOLE MACRO ....................................................................................... 3-1
G76 SLOT MACRO ....................................................................................... 3-1
G79 CUT LINE MACRO ................................................................................ 3-2
G83 OUTSIDE DIAMETER MACRO ............................................................. 3-2
G86 RECTANGULAR OUTLINE MACRO ..................................................... 3-2
G88 BOLT CIRCLE MACRO ......................................................................... 3-3
G104 SHAPE MACRO................................................................................... 3-3
G105 LEAD-IN MACRO................................................................................. 3-5
SECTION 4
GRID MACROS
G100 AUTOMATIC PART NESTING MACRO .............................................. 4-1
NESTING MORE THAN ONE KIND OF PART ....................................... 4-4
G108 PART SUB GRID MACRO................................................................... 4-4
G109 PART GRID MACRO ........................................................................... 4-5
SECTION 5
SECTION 6
SECTION 7
MACRO ALARMS
MACRO EXECUTOR P/S ALARMS .............................................................. 7-1
P/S 3089 .................................................................................................. 7-1
P/S 3100 .................................................................................................. 7-1
P/S 3102 .................................................................................................. 7-1
P/S 3103 .................................................................................................. 7-1
TOUCH PROBE ALARMS............................................................................. 7-1
PALLET INDEX M-CODE ALARMS .............................................................. 7-1
EM-422 (R-03/05)
COPYRIGHT 2005
CINCINNAT I INCORPOR ATED
SECTION 8
SECTION 9
SECTION 10
POWER CALIBRATION
POWER TABLE CALIBRATION .................................................................. 10-1
INTRODUCTION
MACRO EXECUTOR
The Macro Executor is a control option that includes the CINCINNATI Custom Macro programs in a
compiled form and software for additional features accessible from custom screens.
CINCINNATI CUSTOM MACROS
CINCINNATI INCORPORATED custom macro programs simplify programming for common cutting
operations. User programs can call the custom macros instead of commanding the required M-codes and
G-codes, reducing program memory requirements. The macros also allow the operator to easily change
the dimensions of a part by editing the program at the machine (for example, a hole size or location).
User programs call the macros with a G-code followed by a series of arguments, which are letters
assigned to specific inputs. Some arguments are optional and may be omitted when not used. In this
manual, optional arguments are shown in parentheses. The order of the arguments is not critical, except
I, J and K must be in alphabetical order relative to each other. No other codes can be programmed in the
macro call block.
For clarity in this manual, macro calls are printed with spaces between the arguments, to represent how
the blocks are displayed on the PROGRAM screen. Actual program text should not contain spaces,
except inside parentheses for comments.
CINCINNATI macros in the Macro Executor cannot be displayed, edited or deleted, and are not listed in
the NC Program Library. However, internal NC commands (G-codes and M-codes) can be observed on
the PROGRAM CHECK CURRENT screen.
VARIABLES
The macros and Parameter Library use common variables #148, #149 and #500 through #518. These
variables are reserved for CINCINNATI macros and should not be used for other functions. The optional
Touch Probe uses additional variables, as described in the Touch Probe manual (EM-395).
The software uses common variable #505 to compensate for any difference in nozzle standoff accuracy
between the upper and lower pallet. See Lower Pallet Standoff Offset in Section 1.
CUSTOM SCREENS
The Macro Executor includes software to operate custom screens. The screens are displayed by pressing
the CUSTOM button on the control keyboard and using screen softkeys to make menu selections.
PARAMETER LIBRARY Process parameters for 100 different applications are displayed, edited
and loaded. See Section 8.
AUTOMATIC RESONATOR START-UP The chiller and resonator can be programmed to start
automatically. See Section 9.
SECTION 1
ARGUMENT
G20
INCH
G21
METRIC
I, E
K
U
PSI
Inches
IPM
kPa
mm
mm/min
or
G89 X_
T = Cut Power Level, Watts
A = Cut Gas Code, See Note 1
I = Cut Gas Pressure, See Note 2
M = Cut Laser Mode, See Note 3
S = Cut Pulse Code, See Note 4
C = Cut Coolant Code, See Note 5
D = Pierce Duration, Seconds
Q = Pierce Power Level, Watts
B = Pierce Gas Code, See Note 1
E = Pierce Gas Pressure, See Note 2
H = Pierce Laser Mode, See Note 3
R = Pierce Pulse Code, See Note 4
J = Pierce Coolant Code, See Note 5
K = Kerf Width, See Note 2
U = Dynamic Power Maximum Feedrate, See Note 2
V = Dynamic Power Minimum Percent Power, %
X = Parameter Library Code Number
Notes:
1. A & B (Assist Gas) Codes:
11 = Port #1 (usually oxygen)
12 = Port #2 (usually nitrogen)
100
200
300
400
500
600
700
800
900
1000
01
02
03
04
05
06
07
08
09
10
SM Resonator
Duty Cycle Code (%)
Gated Pulse Superpulse
Min. Max. Min. Max.
02
04
06
08
10
12
14
16
18
20
99
99
99
99
99
99
99
99
99
99
01
02
03
04
05
06
07
08
09
10
04
08
12
16
20
20
20
20
20
20
EM-422 (R-03/05)
Freq.
Hz
Freq.
Code
Hz/100
1-1
Freq.
Hz
DC Resonator
Freq. Code Duty Cycle Code (%)
Hz/100
Min.
Max.
100
200
400
600
800
1000
2000
3000
4000
5000
01
02
04
06
08
10
20
30
40
50
01
01
02
03
04
05
10
15
20
25
99
99
99
99
99
99
99
99
99
99
DESCRIPTION
The G89 macro checks the arguments for out-of-range
values and displays the P/S 3089 alarm if any are found
(See Section 7). The default value of any omitted
argument is its last commanded value. The G89 macro
will automatically correct an out-of-range Duty Cycle
command without displaying an alarm.
or
G102 (I_ D_ S_ T_ Z_ )
A = Dynamic Gas Pressure, Near Field (PSI or kPa)
B = Dynamic Gas Pressure, Far Field (PSI or kPa)
D = Pre-Cut Dwell (sec)
I = Optional Pressure (PSI or kPa)
S = Pierce Standoff (inch or mm)
T = Power Burst Time (sec)
Z = Cut Standoff (inch or mm)
When the program does not use G89 X to load data from
the parameter library, the G89 macro sets default
conditions for the optional functions of G102 and G103:
EM-422 (R-03/05)
POWER BURST
After G84 completes the pierce and returns to the
program to begin cutting, the Power Burst function
disables Dynamic Power mode for a programmable
period of time. Disabling Dynamic Power mode can
help establish the cutting process by producing higher
power during this time (when feedrate is initially low).
The machine control also applies Power Burst when
motion resumes after a pause (G4 dwell or exact stop).
PROGRAMMABLE STANDOFF
PRE-CUT DWELL
The pre-cut dwell (specified with G102 D) is executed
by the G84 macro after the cutting parameters are
commanded. The dwell can be used to ensure cutting
parameters are established before starting the cut.
Note:
OPTIONAL PRESSURE
Note:
EM-422 (R-03/05)
1-3
G103 (A_ B_ C_ F_ I_ J_ Q_ R_ S_ T_ U_ )
or
Note:
G103 (A_ B_ C_ D_ E_ F_ I_ J_ Q_ R_ S_ T_ U_ V_
W_)
A, B, C = Incremental times for each ramp step (sec.)
F = Cooling time (sec.)
I = Air blast OFF time (sec.)
J = Air blast ON time (sec.)
Q = Number of steps
R = Percent power at start of first step (0 to 100)
S, T, U = Percent power at the end of each step
Note:
G103 displays alarm P/S 3103 if the last G89 pierce time
is zero, or if the last G89 specified a library code and the
library parameters used a remote pulse channel
(frequency < 100 Hz).
1-4
EM-422 (R-03/05)
SECTION 2
G84 (T_)
or
N_ G84 (T_) S#4114
Most programs will use G84 to begin each laser-cutting
path. G84 commands the pierce and cut conditions set
by the process parameters. G84 returns with the cutting
head at the material surface, the shutter open, assist gas
on and laser beam on.
AUTO RESTART
When an interruption temporarily stops a cutting move
(for example, Cycle Stop or Feed Hold), Cycle Start can
resume the program as long as the operator does not
press RESET. Auto Restart improves the ability to
successfully complete the interrupted part.
When the program does not use Auto Restart, the cut
resumes at the last position of the cutting head. Pierce
commands do not repeat and, since the cutting head may
travel beyond the previous kerf when the axes
decelerate, applying the cutting assist gas pressure and
laser power on the material may produce a blowout.
When the laser system has the Rapid Pierce option, each
set of parameters in the library has two sets of pierce
parameters and one set of cutting parameters. See
Rapid Pierce in Section 8. A program can use G84 to
command the first or second set of pierce parameters, or
to command no pierce. The G84 macro call specifies the
pierce option with the T argument. All G84 pierce
options command pre-cut dwell before returning.
Example:
M96 P9990
G89 . . . . . .
.
.
N100 G84 S#4114 (T2 or T3 is optional)
.
.
EM-422 (R-03/05)
2-1
2-2
EM-422 (R-03/05)
SECTION 3
CUTTING MACROS
CUTTING MACROS
G73 Hole
G76 Slot
G79 Cut Line (Sheet cutoff)
G83 Outside diameter
G86 Rectangular outline
G88 Bolt circle
G104 Shape (Circle or rectangle)
G105 Lead-in
G106 Probe calibration
The cutting macros internally call the G84 macro to
begin each cut. G84 then uses the cutting parameters set
by G89, G102 and G103 or loaded from the Parameter
Library DATA screen.
Macro arguments X and Y have different functions
depending on the macro and how it is called. For the
cutting macros used in part programs (G73, 76, 83, 86,
88, 104 and 105), X and Y are absolute coordinates
when the macro is called in G90 mode and incremental
distances when called in G91. For G79 and G106, X and
Y are MACHINE coordinates by default but are
interpreted as SHEET coordinates when pallet auto
index (M71, M171) has been commanded.
Only G79 raises the cutting head before the first rapid
move. The program can command M47 to raise the head
before calling the other cutting macros, to avoid
interference from tipped slugs or clamps. The shape
cutting macros will raise the head after their cut is
completed, unless they were called with a Z0 argument.
3-1
Examples:
R0 = +X
R90 = +Y
R180 = -X
R-90 = -Y
H = See G104
M = Pierce option
Note:
Programs using G83 written for non-macroexecutor machines may have argument C to
specify lead-in size. This G83 will ignore C
and control lead-in with argument W.
EM-422 (R-03/05)
Programs using G86 written for non-macroexecutor machines may have argument S to
specify lead-in length. This G86 will ignore S
and control lead-in with argument W. Lead-in
is also moved to the center of the longer side.
Circles:
G104 X_ Y_ D_ (A_ B_ K_ E_ F_ H_ M_ Q_ R_ T_
U_ V_ W_ Z_)
Rectangles:
G104 X_ Y_ I_ J_ (C_) (A_ B_ K_ E_ F_ H_ M_ Q_
R_ T_ U_ V_ W_ Z_)
G104 Arguments:
X, Y = Shape center coordinates
D = Circle diameter
I, J = Rectangle dimensions. I = local X, J = local Y.
Both are defined as if R = 0.
C = Rectangle corner radius, default = 0.
E = External cut flag, E0 = internal (default), E1 =
external (for part outlines).
F = Feedrate for lead-in. Minimum is 30 IPM or the
program feedrate if lower. Default and maximum
depend on M:
EM-422 (R-03/05)
3-3
DESCRIPTION (G104)
G104 moves the cutting head to the pierce location in
rapid traverse and calls G84. For circles, the lead-in
ends at +X side (work coordinate direction) unless
programmed at another R position. For rectangles, the
lead-in ends at the center of the longer side. After the
lead-in, G104 commands M67 if called with H1 then
cuts the shape with kerf compensation. The cut ends
with M35. G104 then uses M47 to raise the cutting head
unless programmed with Z0, and returns.
W = Lead-in length.
For M0 and M1: Default W is the smaller of .25
inch or half the minimum width of the shape.
3-4
EM-422 (R-03/05)
Q
1st
1
2
3
4
5
2nd
3rd
4th
5th
50%
40%
80%
30%
55%
80%
20%
40%
60%
80%
20%
35%
50%
65%
80%
M2 Lead-in:
Optional arguments:
EM-422 (R-03/05)
3-5
Q
1st
1
2
3
4
5
2nd
3rd
4th
5th
50%
40%
80%
30%
55%
80%
20%
40%
60%
80%
20%
35%
50%
65%
80%
Step
Move
Length
Feedrate
Notes
1
2
W
U
G105 F
G105 F
G9
G105 Examples:
Note:
3-6
Step
Move Length
Feedrate
1
2
3
4
33% of W
33% of W
33% of W
U
20% of G105 F
40% of G105 F
60% of G105 F
80% of G105 F
EM-422 (R-03/05)
Step
Move
Length
Feedrate
25% of W
7 IPM
2
3
4
5
6
7
125% of W
U
U
U
G105 F
33% of G105 F
55% of G105 F
80% of G105 F
EM-422 (R-03/05)
Notes
Step
Cross
shape
Dwell A
1
2
3
Move Length
40% of W
(max. 0.125)
W - Step1 length
Feedrate
Notes
G105 F
*
G105 F
program
4
U
feedrate
( * ) G105 commands M67 and/or M45 based on H.
Dwell B
G9
3-7
3-8
EM-422 (R-03/05)
SECTION 4
GRID MACROS
G100 X_ Y_ I_ J_ Q_ S_ E_ (A_ B_ C_ D_ F_ K_ R_
U_ V_ W_ Z_)
X = Maximum machine X coordinate for cutting area.
Y = Maximum machine Y coordinate for cutting area.
I = Length of rectangular area for one part, in X
direction when part subprogram is not rotated.
Note:
Note:
4-1
EM-422 (R-03/05)
Example Program
In this example, G100 nests eight parts 15 x 12 inches on
a 96 x 48 inch sheet. G100 returns to line 50 to call each
part and line 70 after completing the parts.
:1000 (NEST MAIN PROGRAM)
N10 G20
N20 G89 X10
N30 F#148
N40 G100 X96 Y48 I15 J12 Q8 S50 E70
N50 M98 P1001
N60 G100
N70 M42
N80 M30
:1001(PART SUB)
G92 X0 Y0
G84 S#4114
.
.
.
M35
M99
The nest for example program 1000 looks like this:
(numbers indicate cutting sequence)
EM-422 (R-03/05)
4-3
Example Program
This main program nests
(subprograms omitted):
:2000
N010
N020
N030
N040
N050
N060
N070
N080
N090
N100
N110
N120
N130
N140
three
different
parts
Note:
EM-422 (R-03/05)
Example Program
G52 X0 Y0
G108 returns to the calling program in the same (G90 /
G91) mode that the calling program used to call G108.
G108 Cutting Sequence
If K is zero, G108 first calls the subprogram at the
location specified with X and Y in the G108 macro call.
The first row proceeds in the negative X direction. After
completing the first row, G108 moves the cutting head
into position to call the subprogram at the location just
below the first (X, Y) location. The second row then
proceeds in the same (-X) direction as the first row. This
sequence repeats until G108 finishes the grid. This
figure shows the cutting sequence for the example 3 x 2
grid:
EM-422 (R-03/05)
4-5
4-6
EM-422 (R-03/05)
EM-422 (R-03/05)
4-7
4-8
EM-422 (R-03/05)
SECTION 5
G65 P9710 A_ B_ C_ X_ Y_ D_
G65 P9700 X_ Y_ D_
Since macros in the Macro Executor are called by a Gcode (not by G65 P_), G106 is the macro executor
version of 9700. G106 uses the same arguments as 9700:
G107 A_ B_ C_ X_ Y_ D_
G106 X_ Y_ D_
Since G106 calls G104 to cut the hole, it can also use the
optional arguments of G104 to program lead-in,
tolerance, optional pressure, and Z - retraction. The
G104 arguments (H, F, M, T, U, V, W and Z) can be
added to the G106 call. R is fixed at 45 degrees to
keep the lead-in away from probed edges.
EM-422 (R-03/05)
5-1
5-2
EM-422 (R-03/05)
SECTION 6
Note:
OPPOSITE HAND
EM-422 (R-03/05)
6-1
6-2
EM-422 (R-03/05)
SECTION 7
MACRO ALARMS
The P/S 3102 alarm will also occur if a program calls
G102 after specifying frequency with a remote pulse
channel (see Section 8).
P/S 3103
The G89 macro will display the P/S 3089 alarm if any
argument in this table is out of range:
ARG.
FUNCTION
A
B
C
E
H
I
J
M
U
V
W
X
Pierce Laser
Mode
Cut Pressure
Pierce Coolant
Code
Cut Laser Mode
Dynamic Power
Feedrate
Dynamic Power
Min %
Proportional
C.W. Max %
Parameter
Library Code
RANGE
11 or 12
11 or 12
8 or 9
0 to 250 PSI (1724 kPa)
or 0 to 300 PSI (2068 kPa)
61, 62, 63, 65 or 66
(see Note)
0 to 250 PSI (1724 kPa)
or 0 to 300 PSI (2068 kPa)
8 or 9
P/S
3091
3092
3093
3094
3095
3097
3098
3099
DESCRIPTION
Input not found.
Surface not found.
Hole diameter too small.
Reference hole tolerance error.
Reference hole location error.
Skip signal offset.
Hole diameter error.
Pre-travel calibration error.
P/S 3100
Grid macro G100, G108 or G109 will display the P/S
3100 alarm if the initial macro call has no E argument.
P/S
Pallet
Index
M-Code
3050
3071
3072
3073
3171
3172
3173
M50
M71
M72
M73
M171
M172
M173
Work
Coord.
Sys.
X-Axis
Offset
Range
Ref.
GE Fanuc
Param.
G58
G59
G58
G58
G57
G58
G58
0
See Note.
0
0
See Note.
0
0
1225
1226
1225
1225
1224
1225
1225
P/S 3102
Note:
The G102 macro will display the P/S 3102 alarm if the
Dynamic Gas Pressure Far setting is less than the
Near setting (G102 B < A).
EM-422 (R-03/05)
7-1
Model
6 x 18
6 x 20
6 x 21
7-2
EM-422 (R-03/05)
SECTION 8
PARAMETER LIBRARY
LIBRARY SCREENS
CINCINNATI
(C) 1998 CINCINNATI INCORPORATED
MATLS PROCESS DATA MATERIAL MENU
THKN THICKNESS MENU OF ACTIVE MATL
DATA DISPLAY LAST LOADED CODE DATA
MAINT LIBRARY FILE MAINTENANCE MENU
LASER POWER TABLE AND STARTUP MENU
922824 17AU98
(MATLS)
(THKN)
(DATA)
(MAINT)
(LASER)
8-1
Note:
CINCINNATI
(C) 1998 CINCINNATI INCORPORATED
START AUTO STARTUP MENU
THICKNESS SCREEN
CALIBR POWER TABLE CALIBRATION
(START)
(CALIBR)
( EXIT )
Note:
(M. STL)
(ALUM)
(NONMTL)
( LOAD )
USE PAGEKEY
TO DISPLAY
MORE CODES
EXIT >
(ST.STL)
SELECT CODE
WITH CURSOR
LOADED CODE
--------------------1
< BACKUP
( DATA )
CODE
1
<
2
3
4
5
6
7
8
9
10
MATERIALS MENU
CODE NO.S
---------------20
20
20
20
20
THKN
0.036
0.048
0.060
0.075
0.105
0.120
0.135
0.179
0.250
0.500
UNIT=INCH
MATERIAL
--------------MILD STEEL
STAINLESS
ALUMINUM
NON METAL
MISC MATL
MILD STEEL
APPLICATIONS
-------------------20 GA
18 GA
16 GA
14 GA
12 GA
11 GA
10 GA
7 GA
1/4 PLATE
3/8 PLATE
( MISC )
8-2
EM-422 (R-03/05)
CODE = 7 *
THKN
CODE
SELECT CODE
WITH CURSOR
( MATLS )
PECK
SUPR
1350
500
8
.01
#1
30
OFF
0.050
MODE=
POWR=
FREQ=
DUTY=
DWEL=
GAS=
PRES=
H2O=
ZGAP=
UNIT=INCH
( EDIT )
( EXIT )
POWR
START=
%
RAMP1=
%
RAMP2=
%
RAMP3=
%
RAMP4=
%
RAMP5=
%
DWELL=
%
( LOAD )
( MORE )
TIME
( COPY )
Note:
( EDIT )
DATA SCREEN
MODE=
POWR=
FREQ=
DUTY=
DWEL=
GAS=
PRES=
H2O=
ZGAP=
CUT
DPWR
1350
1000
90
0
#1
45
ON
0.050
CODE = 7 *
MILD STEEL 10 GA
MILD STEEL 10 GA
PECK
SUPR
1350
500
8
.01
#1
30
OFF
0.050
CUT
DPWR
1350
1000
90
0
#1
45
ON
0.050
DYN POWER
FEED=100
MIN%= 30
TIME= 0
UNIT=INCH
THKN=0.135
KERF=0.006
FEED= 100
CUT PRES
M67 = 45
NEAR= 45
FAR = 45
( LOAD )
( MORE )
HEAD=ROLLER
LENS=
5.00
NOZL= 0.060
FOCUS= 0.000
( COPY )
( EXEC )
(CANCEL)
Note:
EM-422 (R-03/05)
8-3
( EXEC )
(CANCEL)
( DATA)
NUM _
( INPUT )
( COPY)
( EXIT)
(CANCEL)
COPY screen
8-4
EM-422 (R-03/05)
CODE = 7 *
MODE=
POWR=
FREQ=
DUTY=
DWEL=
GAS=
PRES=
H2O=
ZGAP=
( EDIT )
MILD STEEL 10 GA
PECK
SUPR
(1350)
500
8
CUT
DPWR
1350
1000
90
0
#1
45
ON
0.050
#1
30
OFF
0.050
RAMPED PECK = ON
POWR
START= 50 %
RAMP1= 25 %
RAMP2= 100 %
RAMP3=
0%
RAMP4=
0%
RAMP5=
0%
DWELL=
0%
( LOAD )
( MORE )
TIME
0.50
1.00
0.00
0.00
0.00
1.00
( COPY )
MODE=
POWR=
FREQ=
DUTY=
DWEL=
GAS=
PRES=
H2O=
ZGAP=
( EDIT )
MILD STEEL 10 GA
PECK
SUPR
(1350)
500
8
CUT
DPWR
1350
1000
90
0
#1
45
ON
0.050
#1
30
OFF
0.050
DYN POWER
FEED=100
MIN%= 30
TIME= 0
CUT PRES
M67 = 45
NEAR= 45
FAR = 45
( LOAD )
UNIT=INCH
THKN=0.135
KERF=0.006
FEED= 100
Note:
HEAD=ROLLER
LENS=
5.00
NOZL= 0.060
FOCUS= 0.000
( MORE )
( COPY )
Toggled data:
MATERIAL GROUP
PECK MODE
PECK H2O
CUT MODE
CUT H2O
UNIT
HEAD
RAMPED PECK ON/OFF
MODE=
POWR=
FREQ=
DUTY=
DWEL=
GAS=
PRES=
H2O=
ZGAP=
( ALTER )
MILD STEEL 10 GA
PECK
SUPR
(1350)
500
8
#1
30
OFF
0.050
CUT
DPWR
1350
1000
90
0
#1
45
ON
0.050
( TOGGLE )
DYN POWER
FEED=100
MIN%= 30
TIME= 0
CUT PRES
M67 = 45
NEAR= 45
FAR = 45
( LOAD )
UNIT=INCH
THKN=0.135
KERF=0.006
FEED= 100
HEAD=ROLLER
LENS=
5.00
NOZL= 0.060
FOCUS= 0.000
( MORE )
( COPY )
EM-422 (R-03/05)
8-5
CODE = 7 *
MODE=
POWR=
FREQ=
DUTY=
DWEL=
GAS=
PRES=
H2O=
ZGAP=
MILD STEEL 10 GA
PECK
SUPR
(1350)
500
8
CUT
DPWR
1350
1000
90
0
#1
45
ON
0.050
#1
30
OFF
0.050
DYN POWER
FEED=100
MIN%= 30
TIME= 0
CUT PRES
M67 = 45
NEAR= 45
FAR = 45
UNIT=INCH
THKN=0.135
KERF=0.006
FEED= 100
HEAD=ROLLER
LENS=
5.00
NOZL= 0.060
FOCUS= 0.000
Note:
NUM
( ALTER )
( LOAD )
( MORE )
( COPY )
CODE NUMBER
The code number identifies a set of process
parameters. The number can be selected three ways:
MILD STEEL 10 GA
MODE=
POWR=
FREQ=
DUTY=
DWEL=
GAS=
PRES=
H2O=
ZGAP=
PECK
SUPR
1350
500
8
.01
#1
30
OFF
0.050
CUT
DPWR
1350
1000
90
0
#1
45
ON
0.050
( EDIT )
( RENAME )
DYN POWER
FEED=100
MIN%= 30
TIME= 0
CUT PRES
M67 = 45
NEAR= 45
FAR = 45
( LOAD )
UNIT=INCH
THKN=0.135
KERF=0.006
FEED= 100
HEAD=ROLLER
LENS=
5.00
NOZL= 0.060
FOCUS= 0.000
( MORE )
( COPY )
Range = 0 to 100
When the G89 macro is used to input specific
parameters (with T, A, etc.), the values are written
into library code 0. Code 0 is assigned to Misc.
Matl. group, but is not displayed on THKN screen
with other Misc. Matl. codes.
Note:
< BACKUP
( INPUT)
EXIT >
( CANCEL)
RENAME screen
8-6
EM-422 (R-03/05)
MATERIAL GROUP
The Material Group for a code is one of five possible
selections:
PECK MODE
This parameter is the laser mode for piercing:
MILD STEEL
STAINLESS
ALUMINUM
NON-METAL
MISC. MATL.
CODE = 7 *
MODE=
POWR=
FREQ=
DUTY=
DWEL=
GAS=
PRES=
H2O=
ZGAP=
( ALTER )
CUT
DPWR
1350
1000
90
0
#1
45
ON
0.050
( TOGGLE )
DYN POWER
FEED=100
MIN%= 30
TIME=
CUT PRES
M67 = 45
NEAR= 45
FAR = 45
( LOAD )
UNIT=INCH
THKN=0.135
KERF=0.006
FEED= 100
HEAD=ROLLER
LENS=
5.00
NOZL= 0.060
FOCUS= 0.000
( MORE )
( COPY )
PECK POWR
PECK
NONE
APPLICATION NAME
Note:
MILD STEEL 10 GA
8-7
PECK PRES
PECK FREQ
PECK H2O
This parameter is the machine coolant ON/OFF status
during the pierce cycle.
PECK DUTY
This parameter is the laser oscillator percent duty
cycle for piercing.
PECK ZGAP
This parameter is the Z-Axis standoff distance from
the nozzle tip to the material surface while piercing.
CUT MODE
This parameter is the laser mode for cutting:
CUT POWR
This parameter is the laser power level for cutting.
PECK GAS
CUT FREQ
This parameter is the laser oscillator frequency for
cutting.
EM-422 (R-03/05)
CUT H2O
CUT DUTY
This parameter is the laser oscillator percent duty
cycle for cutting.
CUT DWEL
CUT GAS
EM-422 (R-03/05)
Range: 1 to 99%
8-9
MODE=
POWR=
FREQ=
DUTY=
DWEL=
GAS=
PRES=
H2O=
ZGAP=
( EDIT )
MILD STEEL 10 GA
PECK
SUPR
1350
500
8
.01
#1
30
OFF
0.050
CUT
DPWR
1350
1000
90
0
#1
45
ON
0.050
DYN POWER
FEED=100
MIN%= 30
TIME= 0
CUT PRES
M67 = 50
NEAR=
FAR =
( LOAD )
UNIT=INCH
THKN=0.135
KERF=0.006
FEED= 100
HEAD=ROLLER
LENS=
5.00
NOZL= 0.060
FOCUS= 0.000
( MORE )
( COPY )
EM-422 (R-03/05)
CODE = 7 *
MODE=
POWR=
FREQ=
DUTY=
DWEL=
GAS=
PRES=
H2O=
ZGAP=
( EDIT )
MILD STEEL 10 GA
PECK
SUPR
1350
500
8
.01
#1
30
OFF
0.050
CUT
DPWR
1350
1000
90
0
#1
ON
0.050
DYN POWER
FEED=100
MIN%= 30
TIME= 0
CUT PRES
M67 =
NEAR= 45
FAR = 75
( LOAD )
( MORE )
UNIT=INCH
THKN=0.135
KERF=0.006
FEED= 100
KERF
This parameter represents the kerf width for cutter
radius compensation.
HEAD=ROLLER
LENS=
5.00
NOZL= 0.060
FOCUS= 0.000
( COPY )
UNIT
This setting selects INCH or METRIC display mode
for the DATA and THKN screens.
To edit, move cursor to UNIT and then press the
TOGGLE softkey to change the units mode. (ALTER
is not required.) Affected data values are re-displayed
in their new units.
DATA
PECK PRES
PECK ZGAP
CUT PRES
CUT ZGAP
DYN POWER FEED
M67
NEAR
FAR
THKN
KERF
FEED
LENS
NOZL
FOCUS
Note:
INCH
METRIC
PSI
INCH
PSI
INCH
IPM
PSI
PSI
PSI
INCH
INCH
IPM
INCH
INCH
INCH
kPa
mm
kPa
mm
mm/min
kPa
kPa
kPa
mm
mm
mm/min
mm
mm
mm
THKN
This data value represents the material thickness. It is
included for reference, to help the user find a code
number displayed on the THKN screen.
Range: .001 to 3.277 inches (when UNIT = INCH) or
.01 to 83.23 mm (when UNIT = METRIC)
To edit, use the procedure for PECK POWR.
EM-422 (R-03/05)
8-11
START POWR
LENS
NOZL
This parameter is the inside diameter (or any other
identifying dimension) of the cutting nozzle
recommended for the application.
RAMP 1 POWR
This parameter is the percent power level at the end
of the first and the beginning of the second ramped
pierce cycle.
FOCUS
This parameter specifies the desired focal point
position relative to the material top surface.
A plus sign (+) is displayed in front of positive nonzero values to clarify the direction of focal position.
The operator should adjust the manual focus setting
based on this parameter.
RAMPED PECK
This parameter specifies the ON or OFF status of the
G84 ramped pierce function. If the DATA screen
does not display RAMPED PECK, press the MORE
softkey.
To edit, press the TOGGLE softkey to display ON or
OFF, then press ALTER.
8-12
EM-422 (R-03/05)
RAMP 1 TIME
This parameter is the duration of the first ramped
pierce cycle (seconds).
Range: .05 to 99.95 in .05 second increments.
To edit, type new value and press ALTER. Press
LOAD and EXEC to change active data.
RAMP 2 TIME
This parameter is the duration of the second ramped
pierce cycle (seconds).
When the machine has the Air Blast option, the time
settings are displayed on the Parameter Library screen
with the other ramped pierce parameters:
CODE = 7 *
MODE=
POWR=
FREQ=
DUTY=
DWEL=
GAS=
PRES=
H2O=
ZGAP=
( EDIT )
PECK
SUPR
(1350)
500
8
#1
30
OFF
0.050
CUT
DPWR
1350
1000
90
0
#1
45
ON
0.050
RAMPED PECK = ON
PWR%
STRT= 20
RMP1= 80
RMP2= 100
RMP3=
0
RMP4=
0
RMP5=
0
DWEL=
0
( LOAD )
TIME
3.00
5.00
0.00
0.00
0.00
0.00
( MORE )
AIR BLAST
TIMES
OFF=1.00
ON = 6.00
( COPY )
MILD STEEL 10 GA
RAPID PIERCE
Rapid
pierce
pierce
larger
8-13
G84 T2
G84 T1 with RAMPED PECK OFF
EM-422 (R-03/05)
CODE = 7 *
MODE=
POWR=
FREQ=
DUTY=
DWEL=
GAS=
PRES=
H2O=
ZGAP=
MILD STEEL
PECK1*
SUPR
(1350)
500
8
CUT
DPWR
1350
1000
90
0
#1
20
OFF
0.050
#1
30
OFF
0.050
( EDIT )
DYN POWER
FEED= 100
MIN%= 30
TIME=
0
CUT PRES
M67 = 45
NEAR= 20
FAR = 20
( LOAD )
MODE=
POWR=
FREQ=
DUTY=
DWEL=
GAS=
PRES=
H2O=
ZGAP=
( EDIT )
CUT
DPWR
1350
1000
90
0
#1
20
OFF
0.050
#1
30
OFF
0.050
CODE = 7 *
MODE=
POWR=
FREQ=
DUTY=
DWEL=
GAS=
PRES=
H2O=
ZGAP=
UNIT=INCH
THKN=0.135
KERF=0.006
FEED= 100
HEAD=ROLLER
LENS=
5.00
NOZL= 0.060
FOCUS= 0.000
( MORE )
( LOAD )
TIME
0.75
1.50
1.00
0.50
( MORE )
( LOAD )
TIME
1.50
( MORE )
AIR
BLAST
TIMES
OFF= 0.50
ON = 1.00
( COPY )
( COPY )
AIR
BLAST
TIMES
OFF= 0.50
ON = 1.50
( COPY )
CUT
DPWR
2000
1000
99
0
#1
20
OFF
0.050
RAMPED PECK = ON
PWR%
STRT= 20
RMP1= 80
RMP2= 100
RMP3=
0
COOL=
0
MILD STEEL 10 GA
PECK2*
(CW)
2000
(1000)
(100)
2.5
(#1)
15
(OFF)
0.075
( EDIT )
MILD STEEL 10 GA
PECK1*
SUPR
(1350)
500
8
10 GA
CODE = 7 *
8-15
CODE = 7 *
MODE=
POWR=
FREQ=
DUTY=
DWEL=
GAS=
PRES=
H2O=
ZGAP=
( EDIT )
MILD STEEL 10 GA
PECK3*
(NONE)
CUT
DPWR
2000
1000
99
0
#1
20
OFF
0.050
( LOAD )
( MORE )
( COPY )
DC RESONATOR OPTION
CINCINNATI INCORPORATED installs different
Macro Executor software for a CL-7A with DC
resonator. When installed, these changes apply to the
DATA screen and other functions:
No Superpulse Mode
The DC resonator does not have superpulse mode. A
program that calls G89 with H63 or M63 will stop
with alarm message P/S 3089 (G89 input error).
CODE = 29 *
MODE=
POWR=
FREQ=
DUTY=
DWEL=
GAS=
PRES=
H2O=
ZGAP=
( ALTER )
MILD STEEL
PECK
CH50
2000
CH50
CH50
10.5
#1
20
OFF
0.080
CUT
DPWR
2000
500
95
0.05
#1
11
OFF
0.080
( LOAD )
UNIT = INCH
THKN= 0.500
KERF= 0.014
FEED=
36
HEAD=NONCON
LENS=
7.5
NOZL=
0.080
FOCUS= +0.080
( MORE )
( COPY )
8-16
EM-422 (R-03/05)
MAINTENANCE SCREEN
This screen is displayed by selecting the MAINT softkey
on the CINCINNATI menu screen:
LIBRARY FILE MAINTENANCE
----------------------------------------
EM-422 (R-03/05)
( FILE )
( READ)
( MATLS )
( EXIT )
MAINT screen
8-17
( EXEC )
(MAINT)
( EXIT )
EM-422 (R-03/05)
%
:8999 (CL7A DATA)
A1254B711C1993
A10033B10077
A100B32C25154
A0B0C0D0E0
A0B10C20D30E20
A10B20C0D0E100
A32B104547C23232D23253E23284
A23305B23316C23336D0E1
A1B1C19D25E25
A1B1C0D0E0
A0B0C0D0E0
A-1B0C0D0E0
.
(Continued)
READ
The parameter library data in the control memory can be
changed to another set of data by using the READ
function. The READ function replaces the current data
with the data it reads from NC program O8999. If the
current data is not backed-up, it will be lost.
EM-422 (R-03/05)
8-19
CAUTION
CURRENT PROCESS DATA LIBRARY
WILL BE REPLACED WITH DATA FROM
PROGRAM 8999 WHEN EXEC IS PRESSED.
(MAINT)
( EXIT )
PLEASE WAIT.
(
(
8-20
EM-422 (R-03/05)
SECTION 9
LASER STARTUP
-------------------------1. CHECK CLOCK: TIME = 11:30 AM
MONTH = 07 DATE = 17
EDIT CLOCK ON SETTINGS SCREEN.
2. SELECT STARTUP DATE FROM SOFTKEYS.
(TODAY)
(TMOROW)
(LATER)
(EXIT)
NUM
NOW PROGRAM FOR STARTUP NOW
LATER PROGRAM FOR DELAYED STARTUP
(INPUT)
( NOW )
( LATER)
(EXIT)
( EXIT )
Note:
The NOW softkey selects the Startup Data Input screen.
The LATER softkey selects the following screen:
EM-422 (R-03/05)
9-1
LASER STARTUP
-------------------------INPUT STARTUP DATA: MONTH = 07
DATE = 17
HOUR = 11 AM
MINUTE = 30
( EXEC )
(EXIT)
( AM )
( PM )
(EDIT)
( CANCEL)
( EXIT )
LASER STARTUP
-------------------------TO RUN LASER STARTUP PROGRAM:
( STOP )
(EXIT)
(EXEC)
LASER STARTUP
-------------------------STATUS: STOPPED BEFORE PUMPDOWN BEGAN.
NUM
(RESUME)
( EXIT )
(EXIT)
9-2
EM-422 (R-03/05)
LASER STARTUP
-------------------------STATUS: FINISHED.
Note:
EXIT - EXIT TO MAIN MENU.
( EDIT )
EM-422 (R-03/05)
( EXIT )
9-3
9-4
EM-422 (R-03/05)
SECTION 10
POWER CALIBRATION
SELECT POWER LEVEL WITH CURSOR.
PRESS LOAD TO TEST 89%.
WATTS
% WATTS
%
WATTS
0
0
500
26
1000
50
3
550
29
1050
100
5
600
32
1100
150
8
650
34
1150
200
11
700
37
1200
250
13
750
39
1250
300
16
800
42
1300
350
18
850
45
1350
400
21
900
47
1400
450
24
950
50
1450
( EDIT )
Note:
(CALIBR)
( EXIT )
Note:
( EXIT )
%
0
3
5
8
11
13
16
18
21
24
WATTS
500
550
600
650
700
750
800
850
900
950
%
26
29
32
34
37
39
42
45
47
50
( ALTER )
WATTS
1000
1050
1100
1150
1200
1250
1300
1350
1400
1450
%
53
55
58
61
63
66
68
71
74
76
WATTS
%
1500
79
1550
82
1600
84
1650
87
1700
89
1750
92
1800
95
1850
97
1900
100
1950
100
(CANCEL)
( EXIT )
( LOAD )
WATTS
%
1500
79
1550
82
1600
84
1650
87
1700
89
1750
92
1800
95
1850
97
1900
100
1950
100
%
53
55
58
61
63
66
68
71
74
76
10-1
Note:
WATTS
%
1500
79
1550
82
1600
84
1650
87
1700
89
1750
92
1800
95
1850
97
1900
100
1950
100
(CANCEL)
( EXIT )
( LOAD )
(CANCEL)
( INPUT)
( ALTER)
(CANCEL)
%
79
82
84
87
89
92
95
97
100
100
( EXIT )
( EXIT )
( LOAD )
%
53
55
58
61
63
66
68
71
74
76
WATTS
1500
1550
1600
1650
1700
1750
1800
1850
1900
1950
%
79
82
84
87
90
92
95
97
100
100
( EXIT )
(CANCEL)
( EXIT )
10-2
EM-422 (R-03/05)
WATTS
1500
1550
1600
1650
1700
1750
1800
1850
1900
1950
(CANCEL)
%
79
82
84
87
90
92
95
97
100
100
( EXIT )
EM-422 (R-03/05)
( NEXT )
%
79
82
84
87
90
92
95
97
100
100
( EXIT )
10-3
COPYRIGHT 2005
CINCINNAT I INCORPOR ATED