ASSENT Prequalification Document

STRUCTURALSTEEL
PREQUALIFICATIONDOCUMENT
ASSENT
Al Shafar Steel Engineering
Prequalification Document
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STRUCTURALSTEEL
INDEX
Introduction
Al Shafar Group
Quality Policy
Construction & Site Services
Legal Status
10
Branch Office
15
Market Sectors & Products
Registrations
ISO Certifications
17
35
Engineering Capabilities
38
Manufacturing Facility
40
Quality Control & Quality Assurance
49
50
54
General Description of Work Flow Procedures

Engineering
Design Output
Design Review
Design Validation
Design Changes
Software
RFIs
Pre-Production Planning
Example
Material Preparation
Identification
Handling, Storage and Stacking
Consumable Storage
Fabrication Drawings
Beam Processing
Beam Preparation Equipment
Plate Processing
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Plate Processing Equipment

Assembly
Welding
Curving and Straightening
Non-Destructive Testing
Surface Preparation and Painting
Delivery of Finished Product
Attachments
59
Process Control Procedures

Inspection and Test Plan (Sample)
Welding Procedure Specifications
Health Safety & Environment
Our Projects
Organization Chart
..
.. ...
76
77
87
Manpower List
88
Equipment List
93
Our Location Map
95
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STRUCTURALSTEEL
Introduction
ASSENT, a member of the long-established AL Shafar Group of Companies, is one of the Middle
East's leading companies in the field of structural steel design, engineering, fabrication, painting and
erection of all types of steel projects.
Having a fully covered and insulated area over 50,000 square-metres, allows ASSENT to be able to
produce a very large volume of fabricated steel, ranging from 8,500 to 10,000 tons per month. This
plant is equipped with the latest technology of CNC, blasting and other types of equipment to ensure
the quality, speed of production accuracy, and proper control.
The Workshop is equipped with four (4) Automatic CNC beams and plates processing lines in an area
of 66m x 180m, for sizing, comprising of :
CNC Beam Sawing Lines

CNC Beam Drilling Lines
CNC Coping Equipment
CNC Plates Processing Lines
CNC Angle Masters
CNC Profiling Machines
All raw material is pre-blast before processing using three (3) automatic blasting machines capable to
of processing 3000 tonnes/month each (total 9000 tonnes/month)
The fabrication area covers an area of 145m x 178m, fully equipped with all necessary welding
equipment, overhead cranes varying from 5 to 15 tonnes in capacity etc In total the facility is
equipped with 89 overhead travelling cranes.
Post-blasting, after fabrication is done through two (2) 10-turbine blasting machines capable of
processing in excess of 8000 tonnes/month
All blasting is done to Sa 2 1/5
All painting is done under controlled conditions under cover in an area of 60m x 145m
An additional area of 72m x 240m has been dedicated to raw material project storage and can
accommodate up to 40,000 tonnes of steel sections
In addition to the production capabilities described above, all the engineering and quality control is
carried out in-house, with the additional independent third party testing of welds, in compliance with
approved specific project ITP (Inspection and Test Plans), undertaken by Internationally Recognised
and Approved Testing Agencies.
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ASSENTs products and services are available for all types of steel projects. The Senior Management
Personnel have a wealth of experience in all areas from high-rise towers to storage sheds; from oil and
gas projects to large-scale commercial buildings; from hangars to showrooms and moreover all types
of prefabricated residential houses, office complexes and labour camps.
ASSENT's quality control and assurance program comply with the international requirement, which
closely governs all engineering, manufacturing and construction standards. We also apply strict health,
safety and environmental policies to safeguard the protection of all employees and subcontractors. We
always work with the aim of having a zero-accident environment.
After sales supports facilities in Abu Dhabi,
ASSENT main facilities are located in Dubai Industrial City, at a convenient location at about 100 km
from Abu Dhabi, and is in a position to provide all necessary after-sales services required within and
around Abu Dhabi area.
Such services include:
Stock of spare parts: In case additional structural members or related accessories, such
items can easily and conveniently be provided on short notice.
Repair facilities: The workshop facilities are within short distance of Abu Dhabi. Any
repairs can be accommodated within the workshop facilities or at the clients premises
depending on the nature of the repairs
Technical support: Can be made available either at Main Dubai Facilities or Abu Dhabi
Office
Satisfy Abu Dhabi regulations concerning Local Agency Requirements

ASSENT is a fully registered Limited Liability company registered in Dubai and fully compliant with
all Legal and Local Agency Requirements of the United Arab Emirates.
Please refer to the Legal Status section of this document for copies of the Industrial License,
Chamber of Commerce Registration and Commercial Register as well as Registrations with other
Authorities.
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STRUCTURALSTEEL
Al Shafar Group
A reputation for high quality and reliability

Al Shafar Steel Engineering (ASSENT) is the most recent addition to Al Shafar Group of Companies,
which was established in 1989, and in a period of 20 years has now grown to incorporate a total of 18
companies (including ASSENT), all related to different aspects of the construction and related
manufacturing industries.
Al Shafar Group currently employs approximately 25,000 people overall.

Through its 20 years in existence, Al Shafar Group has earned the respect and loyalty of its repeat
clients such as Government Agencies, Dubai Police and others, through the quality of its products as
well as its transparency and reliability in its business approach.
For additional information on Al-Shafar Group of companies, please visit the web site
http://www.alshafar.com
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Quality Policy
Our Vision
We are confident in our strategies for growth in the Structural Steel Projects
Engineering, Manufacturing, Painting and Erection within the United Arab Emirates
and other Gulf Countries.
Our Mission
Our mission is to be the most effective and respected manufacture of industrial products
by practicing our strategy which is based on improving quality productivity.
Our Quality Policy

To realize our vision and mission we shall exert every effort to achieve the following in
all our activities:
To have a close working relationship with all our Clients / Customers on all aspects of
engineering, quality and service to expedite the contract;
To be aware of the latest technological aspects related to our scope of works and to continually
evaluate this technology and its potential impact on manufacturing capability and company
quality requirements;
To continually strive to satisfy the requirements of our Clients & Customers by completing the
projects in compliance with their specifications, contract and quality requirements;
Gaining the confidence and trust of our supervising bodies, employees, stakeholders,
customers, and the public through strict adherence to all applicable laws, regulations, best
practices, international standard for quality management system ISO 9001:2008;
Continually improving the effectiveness of our Quality Management System through periodic
monitoring and review of its performance and suitability ; and
Protecting our environment by effectively utilizing our resources and reducing / preventing the
pollution that may be associated with ASSENT activities through effective waste management
activities; and
Communicating our Policy to all our employees, stakeholders, partners, customers, interested
parties and the public.
This Policy provides the framework and sets the basis for establishing and reviewing our objectives at
the relevant functions of ASSENT. It will be reviewed periodically for continuing stability and
suitability.
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Market Sectors & Products

The following is an indication, but is not limited to, of the market sectors serviced and the types of
structures undertaken by ASSENT.
The flexibility, expertise and equipment allows the company to customize and provide the right
products or mix of products as required by the clients projects.
Market Sectors
Structures
Heavy Industries
Oil & Gas

Petrochemical
Aluminum Smelters
Fertilizer Plants
Cement Plants
Pipe Racks
Rectangular Platforms
Circular Platforms
Pipe Supports
Main Workshop Structures
Raw Material Storage
Buildings
Floor Gratings
Staircases
Handrails
Ladders
Temporary Structures
Infrastructure
Bridges
Steel Bridges
Heavy Duty Building
Structures
Platforms
Equipment Support Structures
Passenger Terminals
Cargo Terminals
Aircraft Hangars
Power & Desalination

Airports & Seaports
Railways
Buildings Segment
Residential / Commercial Hi-rise Towers

Shopping Malls
Tower Crowns
Leisure Centres
Atrium Structures
Multi-storey Car Parks
Roof Structures
Sports Centres
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Construction & Site Services

ASSENT aims to provide a complete, integrated solution for customers including site installation and
services. We employ a highly qualified construction team, and can provide construction equipment
capable of installing 4,000 tons of steel per month.
ASSENT is part of AL Shafar Group Of Companies, The parent company ASGC (AL Shafar General
Contracting) is a well established and well reputed company in the field of general contracting and
registered and qualified in Steel Erection
Manpower Strength is around 12,000 and equipped with a long fleet of site construction equipments,
cranes, lifting and access equipments and scaffolding.
This gives us clients the privilege of offering our clients very competitive prices for complete package
of supply and erection.
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Trade License
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Chamber of Commerce
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Commercial Register
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Abu Dhabi Commercial License and

Chamber of Commerce Certificate
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Certificate of Office Registration - Kazakhstan
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Abu Dhabi Supreme Petroleum Council
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ADNOC
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TAKREER
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GASCO
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ADCO
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ADMA-OPCO
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ADGAS
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BOROUGE
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FERTIL
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Saudi Aramco
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Qatar Petroleum
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MARAFIQ
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Saudi Electricity Company
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Kuwait National Petroleum Company
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Farabi Petrochemicals
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Ministry of Oil and Gas Oman
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Federal Electricity and Water Authority (FEWA)
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Saudi Basic Industries Corporation (SABIC)
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ISO 9001:2008
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ISO 14001:2004
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OHSAS 18001:2007
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Design and Engineering

The engineering section employs a team of designers and detailing engineers equipped with the
latest and most advanced software for both of these disciplines. All work is closely monitored to
ensure that it conforms to all project specifications and standards.
The engineering department services are available for:
Completing design for statical systems and connections
Composing general-arrangement drawings and
foundation details
Shop drawings
Material take-off
Construction and assembly drawings
Full and close co-ordination with the customer's engineers.
Design proposals and Value Engineering for all types of steel projects
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Design and Engineering Cont

The Drafting office is also fully computerized and utilizes the following main software
packages:
Package
AutoCad
Strucad
Tekla - Xsteel
Description
Specifications / Code
Preparation of GA Drawings &
N/A
Miscellaneous Works
3D Modelling Detailing of
N/A
Connections Automatic
Generation of Fabrication Drawings,
Production & Material Listings
3D Modelling Detailing of
N/A
Connections Automatic
Generation of Fabrication Drawings,
Production & Material Listings
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Manufacturing Facilities & Equipment

The plant facility is divided into the following areas:
Area Name: Inventory Stock Area

Dimensions: 50m x 172m
Details: Material handling by 2 Nos of Gantry Cranes, 10 ton each.
Area Name: Open yard for Heavy Fabrication

Details: Open yard Heavy fabrication and assembly, with Gantry Cranes.
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Area Name: Project Stock Area

Details: Handling of material by 15 Nos of over head cranes, each has capacity of 10 tons.
Area Name: Pre-Blasting Area

Details: In feed Conyers - 44m length for feeding the material to pre-blasting through shot blasting
machine, out feed Conyers - 24 m length to feed this material to the CNC beam/plate sizing bays.
Pre-Blasting Machines
Brand: Geitart
Model: GW
2500
Width
(mm)
2500
Height
(mm)
600
Speed
(m/min)
0.6 to 10
Brand: Geitart
Model: GW 2500
Brand: Geitart
Model: GW
2500
Width
(mm)
2500
Height
(mm)
600
Width
(mm)
2500
0.6 to 10
Height
(mm)
600
Speed
(m/min)
Speed
(m/min)
0.6 to 10
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Production Lines
Area Name: Production Line 1
Details: CNC Sizing Bay S01, S02 for fully
automatic cutting, drilling and copying for
Section profiles and plates for Heavy weight
structures.
Heavy Fabrication Bay F01
Heavy Fabrication Bay F02
Length 120m, width 23m equipped with

5 nos x 15 tons capacity over head cranes
2 nos x 30 tons ground trolleys

Production Bay 1 : CNC Machines
Machine: CNC Band Saw

Machine
Brand: FICEP
Model: 1260 LBH
Technical Specifications:
Sawing
capacity
at 90
Sawing
capacity
at 45
Sawing
capacity
at 60
Mitering
angles
(mm)
1250 x
600
(mm)
800 x
600
(mm)
500 x
500
Machine: CNC Drilling Machine

Brand: FICEP
Model: 1203 DF
Web
height
Flange
width
Thicknes
s
Diameter
(mm)
1220
(mm)
510
(mm)
100
(mm)
50
Machine: CNC Thermal Coping

Brand: FICEP
Model: 1201 RC
Volume of
sections to
be
processed
Coping
stroke
Controlled
axes
(mm)
(mm)
(no.)
1220 x
600 x
800
+ 400 / 400
5+1
Machine: CNC Drilling &

Thermal Cutting
Brand: FICEP
Model: TIPO A31
Length
Width
Thickness
(mm)
(mm)
(mm)
6000
3100
130
2 drill heads + 2 thermal cutting

heads
3 axis drilling.
+45/60
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Production Lines
Section profiles and plates for Medium weight
structures.
Medium Fabrication Bay F03



Machine
Brand: FICEP Model: 1260
LBH
Sawing
capacity
at 90
Sawing
capacity
at 45
Sawing
capacity
at 60
Mitering
angles
(mm)
1250 x
600
(mm)
800 x
600
(mm)
500 x
500
+45/60

Brand: FICEP Model: 1203 DF
Web
height
Flange
width
Thicknes
s
Diameter
(mm)
1220
(mm)
510
(mm)
100
(mm)
50
3 axis drilling.
Machine: CNC Thermal Coping

Brand: FICEP Model: 1201 RC
Volume of
sections to
be
processed
Coping
stroke
Controlled
axes
(mm)
(mm)
(no.)
1220 x
600 x
800
+ 400 / 400
5+1
Machine: CNC Punching&

Thermal Cutting
Brand: FICEP Model: TIPO
B251
Length
Width
Thickness
Punching
Thickness
Drilling
Thickness
Plasma
Thickness
Thermal
Cutting
Thickness
(mm)
(mm)
(mm)
(mm)
6000
2540
100
25
(mm)
130
(mm)
60
(mm)
130
1 drill + 1 thermal cutting + 1

punching + 1 plasma
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Production Lines
Section profiles and plates for Medium weight
structures.



Machine
Brand: FICEP Model: 1260
LBH
Sawing
capacity
at 90
Sawing
capacity
at 45
Sawing
capacity
at 60
Mitering
angles
(mm)
1250 x
600
(mm)
800 x
600
(mm)
500 x
500
+45/60

Web
height
Flange
width
Thicknes
s
Diameter
(mm)
1220
(mm)
510
(mm)
100
(mm)
50
3 axis drilling.

Web
height
Flange
width
Thicknes
s
Diameter
(mm)
1220
(mm)
510
(mm)
100
(mm)
50
3 axis drilling.
Machine: CNC Punching&

Thermal Cutting
Brand: FICEP Model: TIPO
B251
Length
Width
Thickness
Punching
Thickness
Drilling
Thickness
Plasma
Thickness
Thermal
Cutting
Thickness
(mm)
(mm)
(mm)
(mm)
6000
2540
100
25
(mm)
130
(mm)
60
(mm)
130
1 plasma + 1 punching
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Production Lines
Section profiles and plates for pipes structures
and Light weight structures.
Machine Name: CNC Angle Processing Machine

Brand: FICEP Model: A 164
Angles 410 M/mm2
Punching Diameter
(mm)
(mm)
160 x 160 x 19
32
Machine Name: Press Brake

Brand: Gizelis S.A. Model: G. Bend 3290
Bending Force
Width
Thickness
(tons)
(mm)
(mm)
290
3100
12
Machine Name: CNC Pipe Processing Machine

Brand: HGG Model: SPC 1000-6t
Length
Weight
(mm)
(ton)
20000
2.5
Machine Name: Shearing Machine

Brand: Gizelis S.A. Model: G. Cut CNC 3010
Width
Thickness
(mm)
(mm)
3100
12
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Production Lines
Built Up Assembly Line
Dimensions:48m x 75m
Details: Specialist workshop for heavy /
medium assembly of built-up Girders / Columns /
Trusses and Boxes
Fully automated using hydraulic jacks system
and gantry automatic welding lines.
Machine Name: Built Up Assembly Machine

Brand: CMM Model: BWF 2000
Machine Name: Plate Cutting Machine

Brand: ESAB Quantity: 3
Web height
Flange width
Length
Speed
(mm)
(mm)
(mm)
(m/min)
2000
700
18000
0.3 to 6
Length
Width
(mm)
(mm)
28000
4000
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Area Name: Post-Blasting

Details: 115m in feed Conyers & collecting this material from all fabrication bays to post blast before
painting.
60m out feed Conyers to feed this material to the painting area.
Brand: Geitart
Width
(mm)
Model: CM 3100
Brand: Geitart
Model: CM 3100
3000
Width
(mm)
3000
(mm)
1500
(m/min)
0.6 to 4
Height
(mm)
1500
Height
Speed
(m/min)
0.6 to 4
Speed
Area Name: Painting Area

Dimensions:120m x 20m (nos x 3)
Details: Equipped with 5 nos over head cranes
10 ton capacity each, CNC ground trolley for
swift movement.
Each Bay is having 1 x 10 tons ground trolley
Machine Name: Spray Painting Machine

Brand: Graco Model: NXT Xtreme King 70:1
Painting Bay 1
Painting Bay 2
Painting Bay 3
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Area Name: Generators Area
Details:
Machine Name: Generator
Brand: Caterpillar
Model: 500 kVA
Model: 365 kVA
Model: 455 kVA
Model: 410 kVA
Quantity: 3
Quantity: 3
Quantity: 3
Quantity: 1
Area Name: Gas Station Area

Details:
Argon
CO2
Oxygen
Acetylene
CO2 tanks, Argon Tanks
Tank
Tank
Racks
Racks
4500 kg
3
2
100 nos of gas outlets for 100 MIG Welding Machines

every shift
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Quality Control & Quality Assurance

Meeting the essential requirement of ISO 9001:2008
ASSENT has established and implemented ISO 9000 based procedures and has a complete
ISO compliant QA Manual that includes all the following procedures:
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Index to the General Description of Work Flow Procedures
The purpose of the following section is to describe in general each

activity executed during a project.
Index
Engineering
Software
RFIs
Pre Production Planning
Example
Identification
Handling Storage and Stacking
Fabrication Drawing
Beam Processing
Plate Processing
Assembly
Welding
Non Destructive Testing
Surface Preparation
Delivery of Finished Products
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Engineering
All Technical information received from the client such as drawings, project specifications,
bills of quantity, agreed scope of work and any other pertinent information is forwarded to
the Design Department who review all relevant documentation to establish the design
parameters. Any clarifications and requests for information are communicated to the
client in writing.
Should circumstance arise were the requested information is not available then the Design
Department clearly detail any and all assumptions they have made. This information is
forwarded to the client.
Design Output
The design output is expressed in the following formats :
Computer generated calculations prepared on propriety software
Design sketches containing all the necessary information to allow drafting to generate
general arrangement drawings
The General Arrangement drawing package shall consist of but not be limited to:
Anchor Bolt Layout

Roof Framing Plan
Elevations
Connection Details (if requested)
Design Review
During the Design Sketch and calculation stage, the activities of the individual designer are
monitored by the Design Department Supervisor
On completion of the calculations the designer details in writing all parameters used in
the calculation, the Design Supervisor verifies that the design parameters are correct as
per contract documentation.
Should the contract require the formal submittal of the design calculations to the client then
the Design Supervisor forwards the package to the Engineering Manager for Approval.
All General Arrangement drawings developed from design sketches are reviewed by the
drafting department for drawing accuracy and signed as checked then the package is
forwarded to the Design Department for review by the Designer against his design sketches
to determine if they have been correctly interpreted. The design package is then forwarded
to the client for review and comment.
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Design Validation
All design packages, as detailed in the contractual requirements are forwarded to the client
for review comment and approval prior to the start of fabrication. Should any comments or
status codes be applied to the submitted design package other than approved, these comments
are addressed and another submittal is made to the client. This process is repeated until the
design is acceptable to the client.
Design Changes
When a change or modification to the design is required, the originator of the change
documents the required modification and forwards written instructions to the relevant
departments. Depending on the source of the change notice, the information is transmitted as
follows :
Internal Change notice Information to be forwarded to the Design Supervisor for
review and action
External (Client) notice Information to be forwarded to the Design Supervisor for
review and action
All change notices either in the form of commented drawings or written instructions are filed
in the Project File for future reference.
Software
ASSENT has standardized the computer software used in order to ensure compatibility with
clients and other third parties involved in the project:
Microsoft Office
Primavera / Microsoft Project
Autocad
Strucad
Tekla - Xsteel
Staad Pro
Master Key
ProKon
PMS system
General Office
Planning
2D Drafting
3D modeling and drafting
3D modeling and drafting
2D & 3D Design
Connections Design
Connections Design
Production Tracking & Monitorng
RFI s
If during the review, engineering design, or drafting cycles, additional information or
clarifications are required, a formal RFI is raised and issued to the client. The issue and
return of the RFI is recorded.
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Pre-Production Planning
On award of the contract the Planning Department review the overall structure to establish
the following :
Overall production requirements per week and month

Sequence of contract execution in order to support the clients program
Priority for each sub structure
Engineering and Drafting planning
Procurement planning
The 3D modeling & drafting systems utilized by ASSENT produce a full Bill of Quantities
during the "3 D" modelling phase of the drafting cycle. This information is transferred to the
Stru M.I.S evolution Software Program where the pre-determined priority ratings for each
Sub-structure are automatically assigned to the individual item
This allows the Stru M.I.S evolution Software Program to automatically generate a detailed
(item by item) production program which is then grouped together to give the daily
production requirements for all fabrication activities.
Due to the modular format of the Stru M.I.S evolution Software Program the individual
module and the relevant information required to control a specific activity can be downloaded
onto the computer system of any associate company. This allows them to conduct their area
of the operation in parallel with the overall project requirements.
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Example
Material Preparation
The relevant material preparation modules of the Stru M.I.S evolution Software Program is
forwarded to the relevant departments and all the production scheduling information
downloaded.
The engineering department also issues the plates and beam shafts drawings in the format
required to program the CNC equipment used in the material preparation.
As the material is processed in accordance with the production schedule, the Stru M.I.S
evolution Software Program is regularly updated by the computer system controlling the
CNC equipment or by manual entry periodically through the shift. This updated information
allows monitoring the progress of the contract piece by piece.
This example is applicable to each individual stage of the fabrication process.
Identification
All material received either from the mill or merchants stock is inspected on receipt for:
Completeness of order
Compliance with Purchase Order requirements
Transport Damage
Identifiable to valid mill certificate
As the material is processed through the preparation stage of the fabrication process the heat
number of the individual piece is logged onto the cutting schedule against its unique position
/ item number. This information is then transferred to the Stru M.I.S evolution Software
Program providing material trace-ability for each individual piece back to the mill
certification
Handling, Storage and Stacking

Steel plates and sections are either delivered to the preparation facility on a JIT basis or
stored and stacked in a ASSENT designated area. All material is stored and stacked in such a
manner as to prevent distortion twisting or bending.
Consumable Storage
All welding rods painting and blasting material are stored in accordance with the
anufacturer's recommendations.
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Material preparation drawings are issued to the Preparation Facility in electronic format and
are identified by phase substructure and cutting schedule.
The assembly drawings are issued either in electronic format or paper copy again they are
identified by phase substructure and assembly schedule
Beam Processing
During the cutting operation each beam is marked with it's item / position number to allow
identification and trace-ability through the rest of the fabrication process.
After the beam has been marked and cut, and depending on the requirements, the beam is
either moved directly to the transit lay-down area or processed thorough the CNC drill
station.
Beam Preparation Equipment

Please refer to the list of equipment attached.
Plate Processing
Plates are processed using various methods depending on thickness contract requirements and
end usage
If the thickness of the plate is 12 mm or less, the plates can be sheared to the required size,
however the end usage and contract requirements are also considered before work is detailed
to these machines.
Once the plate has been cut to the correct size and shape the final operation is producing the
holes. This can be done either by drilling or punching. Again thickness, hole dia, and
contract requirements are considered before allocating the work to the various machines
During the cutting operation, each plate is marked with it's item / position number to allow
identification and trace-ability through the rest of the fabrication process.
All cut edges can be dressed to remove burrs, dross and irregularities. Holes are dressed
as required to provide a smooth contoured surface.
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Plate Processing Equipment

Please refer to the list of equipment attached.
Once the preparation of the material has been completed the material is then ready for
assembly.
Assembly
When the material has passed it's inspection, it is released to the assembly / welding yard
were it is segregated in the lay down yard prior to release to assembly.
The material is assembled in accordance with the fitting schedule issued by Stru M.I.S
evolution Software Program.
The material is assembled in accordance with the fabrication drawings in such a manner that
they are not bent, twisted or otherwise damaged, and any deformation is within the stated
tolerances.
All items, after assembly, are fully dimensionally checked, any deviations are corrected
immediately.
The results of the dimensional check are logged onto the Stru M.I.S evolution Software
Program.
Welding
All welding operations are carried out in accordance with ASSENTs approved welding
procedures by independently qualified welders.
All procedures and welder qualifications are in accordance with AWS D 1.1 (2010) as well as
British standard BSEN 15614-1:2004 and BSEN 287-1:2004.
During the welding operation all welders are continually monitored to ensure that the welding
parameters, as detailed in the relevant procedure, are adhered to and that the level of
workmanship is maintained.
All items, after completion of welding are visually inspected against the requirements of
AWS D 1.1 (2010) for compliance. Any visual discontinuity is marked and repaired
immediately. Only when the item has been fully passed and accepted will it be released to
blasting and painting
All welding inspections are entered onto the Stru M.I.S evolution Software Program.
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STRUCTURALSTEEL

When it is necessary to curve or straighten components one of the following methods may be
used:
Mechanical - taking care not to cause indentations or changes in cross section
Local Application of Heat - ensuring that the temperature does not exceed 650C
Non-Destructive Testing
Non destructive testing is carried out in accordance with the contract requirements, all NDT
inspections are conducted by an independent 3rd party specialist company with AWS
D1.1(2010) acceptance standards used for determining the acceptability of the weld.
The results of all NDT examinations are entered on the Stru M.I.S evolution Software
Program.
Surface Preparation and Painting
The surface preparation / blast cleaning produces the required anchor pattern and cleanliness
level as detailed by the paint manufacturer to ensure paint adhesion to the surface.
The Painting Inspector carries out profile checks at the start of each blasting run to ensure
that the required profile and cleanliness levels are met.
All material once blasted are primed within 4 hours to prevent rust bloom.
The painting operation is conducted ony if the following conditions are met:
(as specified by the paint manufacturer)
The surface temperature shall be at least 3 degrees centigrade above the dew point and
the Relative Humidity (RH%) shall not exceed 85%.
Visual checks on the surface shall be carried out to ensure none of the following point
exist oil, grease, dirt, loose paint, rust and other surface contamination.
There is protection from adverse weather conditions, such as wind that may blow
sand, or other foreign bodies on the painted surface or it may disrupt the paint pattern
or cause dry spray.
Paint stripe-coating shall be applied to all welds and corners if required.
Primers, intermediate coats and top coats shall be contrasting colours, if more than
one application is required to achieve the required film thickness, then the same
colour should be used. Reference to Client's specifications must be made before
implementation.
Finished coatings shall be free of runs, drips, dry spray etc. Areas that are cracked,
damaged or below minimum thickness shall be repaired prior to dispatch
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All defective areas are to be cleaned with solvents, detergents or clean water as required
All repair areas blast cleaned to the metal surface, with the edges being feathered back at
least 50 mm beyond the clean metal surface. For areas less than 1000 mm2, brush coating
may be acceptable, but with reference to Client's specifications , areas greater than 1000 mm2
the paint shall be applied as to the original specification.
Painted items shall be handled with proper care so that damage to the paint is minimised.
Structural steel items shall not be handled until paint has thoroughly dried.
Care shall be taken to avoid abrasions and other damage.
Nylon / Canvas slings shall be used for handling the coated steelwork or when steel slings are
to be used, they shall not be choked with wood to avoid / limit contact with coated steelwork.
Delivery of Finished Product

Each piece of steelwork shall be distinctly marked with Item No and bar code before dispatch
in accordance with the fabrication drawing . Steelwork shall be stacked on timbers in order to
provide easy handling
All attachments and fittings shall be securely attached. Loose plates and smaller items shall
be either boxed or wired together and then wired to larger parts.
Floor plates shall be bundled for shipment
Bolts, Nuts and Washers shall be packed in strong bags with the Nuts and Washers assembled
on the Bolts.
The client should be informed of the time of delivery and delivery notes shall accompany all
deliveries.
The sequence of shipment shall be such as to expedite erection and minimise field handling
of material
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SAMPLE DOCUMENTATION ONLY
PROCESS CONTROL PROCEDURE

Document No. ASSENT-QMS-P09
Revision 01
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1.0 PURPOSE
The purpose of this procedure is to identify and define the steps to be taken for
controlling and monitoring the workmanship, fabrication and surface preparation
activities in order to meet the specified quality requirements
2.0 SCOPE
This procedure outlines the responsibilities, method to control workmanship and
fabrication activities to achieve the required quality during the fabrication of all
structural steel products.
3.0 TERMS AND DEFINITIONS
ASSENT
Al Shafar Steel Engineering L.L.C
QC
Quality Control
ITP
Inspection and Test Plan
WPS
Welding Procedure Specification
PQR
Procedure Qualification Record
NDE
Nondestructive Examination (Third Party Testing)
4.0 RESPONSIBILITIES
4.1
QA Manager
To develop and implement the management of the Quality Procedures which will
govern the standard of quality on the contract
4.2
Material Control Engineer

Ensures that applicable procedures for procurement of material, receipt, checking
quality of material coordinating with QC Engineer, storage and issue of material,
comply with the Contract requirements.
4.3
QC Engineer
Commissioning and overseeing third party inspection services (NDT) and ensuring
that all relevant shop floor inspections and checks are conducted and documented.
Coordinating inspection of purchaser supplied materials. Coordinating the collation
and storage of all project specific quality records and documentation;
4.4
QC Inspector
To ensure that all welding and fabrication activities which are undertaken conform to
the approved procedures, and to notify the QC engineer of any non-conformances. To
conduct patrol inspections to monitor the welding parameters, consumables and
techniques being used are in accordance with the approved procedures to conduct
visual and weld dimensional checks for conformance to requirements.
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4.5
Dimensional Checker
To ensure that the overall dimensions of a specific piece or item of a structure comply
with those stated on the drawing.
4.6
Fabrication Workshop Supervisor

To compile and issue cutting schedules in conjunction with the Project Coordinator
and Drawing office. Verify that all cutting schedules are completed and all the items
listed are within the specified tolerances. Deploy the workforce for maximum
efficiency and ensure the standard of workmanship meets requirements. Raise orders
to purchase in conjunction with the Materials Controller to ensure adequate stock
levels are maintained.
4.7
Discipline Foreman (Cutting Fabrication Welding Painting)

Each discipline foreman is directly responsible to the Fabrication Workshop
Supervisor. They are responsible for the level of workmanship, shop floor
organization and control of their individual discipline.
5.0 PROCEDURE
5.1 Identification
5.1.1 Traceability of Steel
All steels materials received, ex-mils or from Merchants stock, shall have a valid
material (Mill) certificate
The material shall be received into stock with the manufacturers heat number marked
on to the item, this heat number traceability shall be maintained on cutting list for
each item.
5.1.2
Fabrication/Shop Drawings
The fabrication / shop drawings shall be prepared by our in-house drafting department
all drawings shall be checked and signed as Checked by ASSENT Draughts men for
accuracy prior to issue to the Client for Approval, if contractually required
Fabrication & Shop drawings shall show all the necessary details and dimensions to
enable fabrication of components to proceed, and will be controlled in accordance
with the Document Control Procedure "ASSENT-QMS-P01"
A latest controlled copy of fabrication / shop drawings shall be issued to the
Fabrication Workshop Supervisor and QC Engineer.
5.2 Marking
5.2.1 All Steel material received into stock shall be marked with the manufactures heat
number ref Material Control Procedure "ASSENT-QMS-P16".
5.2.2 All material used in the fabrication shall maintain full traceability.
5.2.3 The Fabrication Supervisor shall make a requisition to the Material Control Engineer
for material to be issued to Fabrication Shop, by means of beam and plate cutting
schedules.
5.2.4 Steel sections will be marked prior to cutting and shaping as detailed in the fabrication
drawings and cutting schedules.
5.2.5 QC Inspector shall randomly check individual parts to ensure correct marking prior to
cutting, shaping or drilling and sign the cutting schedule to record his check
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5.3 Cutting and Shaping, Bending and Bolt Holes

5.3.1 Beams will be cut in accordance with Beam Cutting Schedule.
5.3.2 Cutting and shaping of steel may be carried out by shearing, sawing, grinding,
machine flame cutting except that where machine flame cutting is impractical, hand
flame cutting may be used.
5.3.3 Deformation and burrs resulting from cutting shall be corrected and ground smooth.
5.3.4 Where cutting surfaces are required to transfer compressive loads by bearing (e.g.
column on base plates), they shall be milled to provide an adequate bearing surfaces.
5.3.5 Holes may be made by drilling and punching. Slotted holes shall be made by one of
the following methods:
Punch in one operation
Formed by drilling two holes and completed by gas cutting and grinding
5.3.6 Holes in steel plates over 10 mm thick shall be drilled. The diameter of the holes for
bolts (other than anchor bolts) shall not exceed nominal bolt diameter by more than
1.6 mm unless otherwise specified by Client.
5.3.7 Tolerance of the holes shall be in accordance with the approved drawings and Clients
specifications.
5.4 Machining
The thickness of elements shown on the drawings as requiring machining shall mean the
minimum thickness after the machine operation.
5.5 Dressing
Cut edges shall be dressed to remove burrs, dross and irregularities. Holes shall be
dressed as required to remove burrs and protruding edges.
Sharp edges shall be dressed, but a 90 deg. rolled, cut, sheared or machined edge is
acceptable without further treatment.
5.6 Assembly
5.6.1 General
All components shall be assembled in a manner such that they are not bent, twisted or
otherwise damaged. (Ref Inspection and Test Plan ASSENT-QMS-18). Drifting of
holes to align the components shall be permitted, but must not cause damage or
distortion to the final assembly.
5.6.2

When it is necessary to curve or straighten components, one of the following methods
may be used (or as stated in the project specifications):
Mechanical means, taking care of indentations or change of cross sections;
The local Application of heat, ensuring that the temperature is carefully
controlled, by using crayon type temperature stick and does not exceed 650
deg. Centigrade;
These operations will be monitored and recorded by the Quality Control Engineer or
Inspector After curving or straightening, welds within the area of curving or
straightening shall be visually inspected. Welds which are to be subject to Nondestructive Examination shall have these tests carried out after curving or
straightening.
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5.7 Welding
5.7.1 General
All welder qualification certification and weld controls will be in accordance with
Weld Control "ASSENT-QMS-21".
The size of all structural fillet welds shall be as stated on the approved fabrication
drawings, all welds shall be dressed smooth, free from porosity, cracks, holes and
finished to match adjacent surfaces.
All pre-qualified WPS shall be made available to the Client for his review and
approval prior to commencement of welding activities or new WPS with PQR carried
out if no current qualification is available for the required process.
5.7.2
Preparation of Base Metal

Preparation of base metal shall be in accordance with the approved WPS. Surfaces
and edges to be welded shall be free from loose scale, slag, rust, grease, and any other
foreign matter.
Joint surfaces shall be free from laminations and tears. NDE shall, if a project
requirement shall be carried out on weld preparation to ensure no laminations are
present prior to welding.
Preparation of edges by gas cutting shall, wherever practicable, be done by a
mechanically guided torch.
5.7.3
Assembly
The parts to be jointed by fillet welds, separation between facing surfaces of lap joints
and butt welds, shall be in line with approved WPS.
The parts to be jointed by groove welds shall be brought into correct alignment.
The members to be welded shall be held in the correct positions by bolts, clamps,
wedges, guy lines, struts or other suitable devices, or by tack welds until welding has
been completed. The use of jigs and fixtures is recommended where practicable.
Suitable allowances shall be made for war page and shrinkage.
In assembling and joining parts of a structure of built-up members and in welding
reinforcing parts to members, the procedure and sequence shall be exercised to
minimize distortion and shrinkage.
Dimensional check for the assembly before welding shall be carried out by the
Dimensional Checker, and these inspections will be recorded on the form (Form #
ASSENT-QMS-P17F04) further to this inspection the work will be monitored by
inspection on a continuous basis through random patrol inspections recorded on form
Daily Patrol Inspections (Form # ASSENT-QMS-P17F05)
5.7.4
Electrodes and Automatic Coils

Electrodes and automatic Coils shall be procured, stored, issued and controlled in
accordance with ASSENTs procedure Welding Consumable Control ASSENTQMS-P22".
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5.7.5
Preheat and Interpass Temperature

Minimum Preheat and Interpass Temperature shall be exercised as detailed in the
approved WPS.
5.8 Inspection
These activities shall be controlled in accordance with procedure of Inspection and
Testing "ASSENT-QMS-P18" and governed by the Test and Inspection Plan
All items forming part of the welded assemblies will be checked for freedom from
distortion and straightness, dimensional accuracy and conformity to the drawings and for
compliance with project specifications and ITP to ensure that the manufacturing process
is correctly implemented.
NDE inspection of welds shall be carried out in accordance with the requirements stated
in the project specifications and ITP
On completion of welding and testing, final inspection of assembled pieces shall be
made by QC Engineer or nominee prior to being dispatched for blasting and painting.
The results and report numbers of all inspections carried out during fabrication shall be
recorded in the fabrication check-list (Form # ASSENT-QMS-P17F02)
5.9 Surface Preparation, and Painting
All surface preparation, pruning and top coating, will be in accordance with the
ASSENT s procedure of Paint Control " ASSENT-QMS-23".
6.0 RETENTION PERIOD OF RECORDS:
Record
No.
Retention Period
NDT Request and Report Log

Fabrication Check List
Release for Painting
ASSENT-QMS-P17F01
ASSENT-QMS-P17F02
ASSENT-QMS-P17F03
One Year
One Year
One Year
Daily Dimensional Control Reports

Patrol Inspection Reports
Daily Painting Inspection Report
Plate Sizing & Cutting Check List
ASSENT-QMS-P17F04
ASSENT-QMS-P17F05
-----------
One Year
One Year
One Year
One Year
Beam cutting Schedule
------
One Year
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WPSWELDINGPROCEDURESSPECIFICATIONS
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Environment, Health & Safety

ASSENT EHS STATEMENT
ASSENTs Environment, Health and Safety (EHS) Policy and Management System is
committed to:
Develop, implement and manage Environmental, Health and Safety policies and
work processes at all ASSENT facilities.
Provide a safe and healthy work place and environment, to avoid injury or damage
to our employees, contractors, visitors and the public, the environment and
company assets.
Comply with applicable EHS regulatory requirements at each location.
Audit EHS activities at regular intervals at each facility to monitor its effective
implementation and to take corrective actions, wherever required.
Create a proactive EHS culture through awareness, training and motivation, to
achieve continual improvement in EHS performance.
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List of Current Projects by ASSENT

PROJECT TITLE
END USER
ROLE
WesternRangeDSO
IronOreSMPP
ArcelorMittal
SUBCONTRACTOR
LR2RefineryProject
LaffanRefinery
CompanyLimited2
SadaraDesalination
Plant
Marafiq
SUBCONTRACTOR
AbuDhabiPlaza
Aldar
SUBCONTRACTOR
AlZourNorthPower
Plant
HHI
SUBCONTRACTOR
BHSLinkBridge
Backbone
CMTExpansion
LouvreAbuDhabi
DubaiAviation
EngineeringProjects
Corporation
DubaiAviation
EngineeringProjects
Corporation
Tourism
Development&
InvestmentCompany
SUBCONTRACTOR
SUBCONTRACTOR
SUBCONTRACTOR
SUBCONTRACTOR
WesternRangeDSO
IronOreBuildings
ArcelorMittal
SUBCONTRACTOR
RasAbouFontas2
DesalinationPlant
QatarElectricityand
WaterCompany
SUBCONTRACTOR
KOCTelemetry
Project
KuwaitOilCompany
SUBCONTRACTOR
SSAGS
Shell
SUBCONTRACTOR
WestQurna1
ExxonMobil
SUBCONTRACTOR
BadraOilFiled
Gazprom
SUBCONTRACTOR
Rabigh2
SaudiAramco
SUBCONTRACTOR
SCOPE OF WORK
SUPPLY&
FABRICATIONOF
STRUCTURALSTEEL
SUPPLY&
FABRICATIONOF
STRUCTURALSTEEL
SUPPLY&
FABRICATIONOF
STRUCTURALSTEEL
SUPPLY&
FABRICATIONOF
STRUCTURALSTEEL
SUPPLY&
FABRICATIONOF
STRUCTURALSTEEL
SUPPLY&
FABRICATIONOF
STRUCTURALSTEEL
SUPPLY&
FABRICATIONOF
STRUCTURALSTEEL
SUPPLY&
FABRICATIONOF
STRUCTURALSTEEL
SUPPLY&
FABRICATIONOF
STRUCTURALSTEEL
SUPPLY&
FABRICATIONOF
STRUCTURALSTEEL
SUPPLY&
FABRICATIONOF
STRUCTURALSTEEL
SUPPLY&
FABRICATIONOF
STRUCTURALSTEEL
SUPPLY&
FABRICATIONOF
STRUCTURALSTEEL
SUPPLY&
FABRICATIONOF
STRUCTURALSTEEL
SUPPLY&
FABRICATIONOF
STRUCTURALSTEEL
TONNAGE
3,300
4,500
1,200
12,000
9,400
585
1,900
3,500
1,800
800
1,096
3,200
10,000
4,500
12,000
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STRUCTURALSTEEL
List of Completed Projects by ASSENT

PROJECT TITLE
END USER
ROLE
MaadenAlumina
Refinery
Maaden
SUBCONTRACTOR
ShahGasPKG2
AlHosnGas
SUBCONTRACTOR
RumailaField
BritishPetroleum
SUBCONTRACTOR
BoosterStation171
KuwaitOilCompany
SUBCONTRACTOR
QusahwiraField
ADCO
SUBCONTRACTOR
ShahGasPKG1
AlHosnGas
SUBCONTRACTOR
ArcelorMittal
SUBCONTRACTOR
HajrElectricity
Company
SUBCONTRACTOR
AlHosnGas
SUBCONTRACTOR
EMAL
SUBCONTRACTOR
MaekKazatompron
SUBCONTRACTOR
RRE7Expansion
TAKREER
SUBCONTRACTOR
ShahGasPKG4
GASCO/AlHosngas
SUBCONTRACTOR
BOROUGEIIIO&U
BOROUGE
SUBCONTRACTOR
BabThamama
ADCO
SUBCONTRACTOR
SouthYoloten
Turkmengas
SUBCONTRACTOR
MaadenRollingMill
Maaden
SUBCONTRACTOR
RRE1Expansion
TAKREER
SUBCONTRACTOR
GasSweetening
QatarPetroleum
SUBCONTRACTOR
TheOneTower
AlMazroei
SUBCONTRACTOR
RRE3
TAKREER
SUBCONTRACTOR
BoosterStation132
KuwaitOilCompany
SUBCONTRACTOR
SoharII&BarkaIII
OmanPowerand
WaterCompany
SUBCONTRACTOR
WesternRangeDSO
IronOre
QurayyahPower
Plant
ShahSulphurStation
andPipeline
GreenAnodePlant&
RoddingShop
AktauDesalination
Plant
SCOPE OF WORK
FABRICATIONOF
STRUCTURALSTEEL
FABRICATIONOF
STRUCTURALSTEEL
FABRICATIONOF
STRUCTURALSTEEL
FABRICATIONOF
STRUCTURALSTEEL
FABRICATIONOF
STRUCTURALSTEEL
FABRICATIONOF
STRUCTURALSTEEL
FABRICATIONOF
STRUCTURALSTEEL
FABRICATIONOF
STRUCTURALSTEEL
FABRICATIONOF
STRUCTURALSTEEL
FABRICATIONOF
STRUCTURALSTEEL
FABRICATIONOF
STRUCTURALSTEEL
FABRICATIONOF
STRUCTURALSTEEL
FABRICATIONOF
STRUCTURALSTEEL
FABRICATIONOF
STRUCTURALSTEEL
FABRICATIONOF
STRUCTURALSTEEL
FABRICATIONOF
STRUCTURALSTEEL
FABRICATIONOF
STRUCTURALSTEEL
FABRICATIONOF
STRUCTURALSTEEL
FABRICATIONOF
STRUCTURALSTEEL
FABRICATIONOF
STRUCTURALSTEEL
FABRICATIONOF
STRUCTURALSTEEL
FABRICATIONOF
STRUCTURALSTEEL
FABRICATIONOF
STRUCTURALSTEEL
TONNAGE
5,000
900
400
5,000
3,500
900
760
12,750
5,300
4,000
170
1,300
9,400
12,550
6,400
8,000
8,000
17,500
4,150
1,000
7,550
4,500
200
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Sample Projects
ProjectName:BoosterStation132
Location:Kuwait
Client:KuwaitOilCompany
EPCContactor:SKEngineering&Construction
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ProjectName:GasSweeteningFacilities
Location:Qatar
Client:QatarPetroleum
EPCContactor:Petrofac
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ProjectName:QurayyahPowerPlant
Location:SaudiArabia
Client:HajrElectricityCo.
EPCContactor:SamsungC&TCorporation
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ProjectName:SouthYolotenFieldDevelopment
Location:Turkmenistan
Client:Turkmengas
EPCContactor:Petrofac
ProjectName:LouvreMuseum
Location:UAE
Client:TourismDevelopmentInvestmentCompany
EPCContactor:WaagnerBiro
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ProjectName:Borouge3Utilities&Offsites
Location:UAE
Client:BOROUGE
EPCContactor:HyundaiEngineering&Construction
ProjectName:ShahGasDevelopmentPkg4
Location:UAE
Client:AlHosnGas
EPCContactor:SamsungEngineering
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List of Projects Executed by ASSENT Senior Management

ASSENT is a recent addition to Al-Shafar Group of Companies, but has the advantage of a Senior
Management Members who have a large experience in the structural steel fabrication business in the
Middle East and in particular, the UAE and GCC countries, in all major market sectors and in
particular the Oil & Gas and Petrochem Sectors.
As an indication of the background and experience of the management in these fields, we are pleased
to attach the list of projects been executed by ASSENTs Senior Management Team
S1
ProjectTitle
Client
EndUser
Location
SteelTonnes
Year
YansalebOlefin
TechnipItaly
SABIC
Saudi
9,200
2006
CommonSulphurProject
AlJaberEnergy
QatarGas
Qatar
4,800
2006
TaweelahExtensionGAS
TrubineBuilding
SiemensPower
AbuDhabi
800
2006
RGX6RASGASOnshore
ExpansionTrain6&7
RASGAS
Qatar
13,832
2006
OGDIII
Arabian
Construction
Co.
Chiyoda
TechnipJoint
Venture
Bechtel
GASCO
AbuDhabi
21,400
2005
DCA
DubaiCivil
Aviation
Dubai
2,500
2005
DCA
DubaiCivil
Aviation
Dubai
6,500
2005
SDMiddleEast
DubaiCivil
Aviation
Dubai
4,000
2004
GroupFive
DubaiCivil
Aviation
JGC
Dubai
1,000
2005
AbuDhabi
2004
Dubai
828
21,000
2004
Dubai
4,250
2004
13
DubaiAirportExpansion
PhaseIIDutyFree
Expansion
DubaiAirportExpansion
PhaseIICargoMega
Terminal
DubaiAiportExpansion
PhaseII
CargoMegaTerminalULD
Structure
DubaiAiportExpansion
OhaseIICUC
SoharRefineryProject
AX149StructuralSteel
worksforthe
DubaiAirwing
MalloftheEmirates
Develop
WP4150SnowCentre
UmmAlNarIWPP
AbuDhabi
4,300
2004
14
15
AmranCementPlant
ArzewDesalinationPlant
Yemen
Algeria
1,340
450
2004
2004
16
17
KestrelBoilerSupports
SaharaMallInterchange
Dubai
Sharjah
450
170
2004
2003
18
Sajja/DhaidInterchange
Sharjah
290
2003
9
10
11
12
JGC
DarAl
Handasah
AlNabodah
LaingO'
Rourke
Arabian
Construction
Co.
IHI
HitachiZosen
CMI
AthenaSA/
NCTC
ChinaHarbor
Engineering
Dept.ofCivil
Aviation
Govt.ofDubai
MallofEmirates
IWPP
ArmantCement
Algeria
Government
DUBAL
Governmentof
Sharjah
Governmentof
Sharjah
Page 84 of 95
S1
STRUCTURALSTEEL
Location
SteelTonnes
Year
19
KestrelProjectPhaseII
DUBAL
DUBAL
Dubai
8,500
2003
20
GasMeteringSkids
AlderlyFZE
ARAMCO
80
2003
21
AlUdiedPackage4Hangar
QatarACC
QatarMOD
Saudi
Arabia
Qatar
400
2003
22
GAMCOHangar
GAMCO
AbuDhabi
2,000
2003
23
SharjahCement
AlHamed
Development
&
Construction
IHI
Sharjah
1,250
2001
24
AbuDhabi
550
2001
Ruwais
1,450
2000
AbuDhabi
3,000
1999
KSA
2,500
1999
KSA
850
ADNOC
AbuDhabi
1,200
1999
ADCO
AbuDhabi
1,440
1999
31
AlBateenAirbase
SidecoGen.
MW2273
Contracting
RuwaisUpgradingFacilities TechnipAbu
Dhabi
AlTaweelahA2Power
Arabian
Station
Construction
Co.
HawiyahGasPlant
JGC
Corporation
AramcoR&DLaboratory
JaffarAl
HamoodEst.
OGD2Package1,2,3,4,5
Technip/
Bechtel
ASABGasGather&Inj
Mannesmann
Project
DemagAG
TD48DCAExpansion
HMRJV
Dubai
16,500
1998
32
CodorProjectPipeRack
AlstomPower
Dubai
1,125
1998
33
CMIBelgium
Dubai
805
1998
34
CodorProjectBoiler
Supports
RaslafanQatarGas
Qatar
1,400
1997
35
OmanLNGBuilding
Oman
800
1997
19
20
KestrelProjectPhaseII
GasMeteringSkids
8,500
80
2003
2003
21
22
AlUdiedPackage4Hangar
GAMCOHangar
QatarMOD
GAMCO
Dubai
Saudi
Arabia
Qatar
AbuDhabi
400
2,000
2003
2003
SharjahCement
DMW Dubai
Sharjah
AbuDhabi
1,250
550
2001
2001
Ruwais
1,450
2000
AbuDhabi
3,000
1999
25
26
27
28
29
30
23
24
25
26
ProjectTitle
Client
WilliamHare
Ltd.
BhawanEngg.
Co.
DUBAL
AlderlyFZE
QatarACC
AlHamed
Development
&
Construction
SharjahCement
IHI
AlBateenAirbase
SidecoGen.
MW2273
Contracting
RuwaisUpgradingFacilities TechnipAbu
Dhabi
AlTaweelahA2Power
Arabian
Station
Construction
Co.
EndUser
SharjahCement
DMW Dubai
GASCO
AbuDhabiWater
&
Electricity
SaudiAramco
SaudiAramco
DubaiCivil
Aviation
DubaiAluminum
Co.
DubaiAluminum
Co.
QatarGas
OmanLNG
DUBAL
ARAMCO
GASCO
AbuDhabiWater
&
Electricity
Page 85 of 95
S1
STRUCTURALSTEEL
ProjectTitle
Client
27
HawiyahGasPlant
JGC
Corporation
JaffarAl
HamoodEst.
Technip/
Bechtel
28
AramcoR&DLaboratory
29
OGD2Package1,2,3,4,5
30
31
ASABGasGather&Inj
Project
TD48DCAExpansion
Mannesmann
DemagAG
HMRJV
32
CodorProjectPipeRack
AlstomPower
33
CMIBelgium
34
CodorProjectBoiler
Supports
RaslafanQatarGas
35
OmanLNGBuilding
WilliamHare
Ltd.
BhawanEngg.
Co.
Location
SteelTonnes
Year
SaudiAramco
EndUser
KSA
2,500
1999
SaudiAramco
KSA
850
ADNOC
AbuDhabi
1,200
1999
ADCO
AbuDhabi
1,440
1999
Dubai
16,500
1998
Dubai
1,125
1998
Dubai
805
1998
Qatar
1,400
1997
Oman
800
1997
DubaiCivil
Aviation
DubaiAluminum
Co.
DubaiAluminum
Co.
QatarGas
OmanLNG
Page 86 of 95
STRUCTURALSTEEL
Organization Chart
Page 87 of 95
STRUCTURALSTEEL
Manpower List Category: Staff
ASSENTOFFICESTAFF
Department
Executive'sOffice
Operations
Finance
HR&Administration
SalesandEstimation
ProjectManagement
Engineering
Designation
ManagingPartner
ExecutiveAssistant
GeneralManager
FinanceManager
ChiefAccountant
Accountants
HR&AdminManager
HRExecutive
PRO
Receptionist
DocumentController
TransportinCharge
CampBoss
GeneralSalesManager
AreaSalesEngineer
EstimationEngineer
SteelDetailer
MarketingExecutive
Sales&MarketingAssistant
ProjectsDirector
ContractsManager
ProjectManagers
ProjectEngineers
SiteEngineer
ConstructionManager
QuantitySurveyor
DocumentController
EngineeringManager
DesignEngineer
SteelDetailers
SteelCheckers
Number Total
1
2
1
1
3
5
2
8
1
10
1
16
20
Page 88 of 95
STRUCTURALSTEEL
IT
Procurement
Inventory&Warehouse
Production
CNCProgrammer
DocumentController
ITManager
ITEngineers
AttendanceOfficer
ProcurementAuditor
Sr.ProcurementOfficer
ProcurementExecutive
ProcurementOfficer
CustomCoordinator
Inventory&WarehouseManager
MaterialPlanner
MaterialExpeditor
StoreForeman
Storekeepers
StoreClerk
HeadofProduction
ProductionEngineer
AssistantEngineer(MPS)
WeldingForeman
CNCProgrammers
CNCForeman
ProductionCoordinator
MPSSupervisor
MPSChargehand
MPSForeman
Blasting&PaintingForeman
BlastingForeman
PaintingSupervisor
PaintingForeman
FabricationForeman
ErectionForeman
SiteFormean
PreparationForeman
OfficeClerk
Chargehand
ErectionChargehand
DocumentController
1
2
1
2
1
1
1
1
1
1
1
1
2
1
8
1
1
2
1
9
2
1
1
1
1
1
1
1
3
3
15
1
1
1
1
8
1
1
36
14
57
Page 89 of 95
STRUCTURALSTEEL
Facilities/Maintenance
QA/QC
PrintingArea
HSE
Dispatch/Delivery
OfficeStaffTotal
FacilityManager
MaintenanceManager
MaintenanceSupervisor
MaintenanceForeman
MaintenanceEngineer
ElectricalForeman
QA/QCManager
QCEngineers
QCInspector(Painting)
DocumentController
PrintingOfficer
HSEManager
SafetySupervisor
SafetyOfficer
Asst.SafetyOfficer
SiteHSEOfficer
CompanyNurse
DispatchSupervisor
DispatchClerk
DriverHeavyTruck
Driver
DocumentController
DispatchForeman
1
1
1
3
1
3
1
4
2
2
1
1
1
2
1
3
1
1
3
10
3
1
10
9
196
Page 90 of 95
STRUCTURALSTEEL
Manpower List Category: Labor
ASSENTWORKSHOP
Designation
Asst.Safetyofficer
Asst.Fabricator
Asst.Maintenance
Asst.SprayPainter
Asst.SteelErector
Asst.Storekeeper
BlastingOperator
CAGWelder
Chargehand
Clerk
CNCMachineOperator
CraneOperator
DieselMechanic
DimensionalInspector
DispatchChargehand
DispatchClerk
DispatchQC
Electrician
FabricationChargehand
Fabricator
ForkliftDriver
ForkliftOperator
Gardener
GasCutter
Helper
Housekeeping
IndustrialWiringTechnician
LandSurveyor
MachineOperator
MachineOperatorBlasting
MaintenanceElectrician
MaintenanceTechnician
Mason
MaterialClerk
Materialhandler
MechanicalHelper
MechanicalTechnician
MaintenanceChargehand
Number
1
22
6
1
2
1
1
1
15
7
35
22
1
22
2
1
1
9
1
170
1
1
1
1
252
1
1
1
2
1
1
1
8
2
1
19
2
1
Page 91 of 95
STRUCTURALSTEEL
MigWelder
Mixer
OfficeBoy
Painter
PaintingInspector
Plumber
QCDocumentController
QCInspector
RadialDrillOperator
Rigger
SecurityGuard
ShearingOperator
SprayPainter
SteelErector
SteelErectorChargehand
Storekeeper
TackWelder
TeamLeader
Technician
TouchupPainter
Welder
WeldingChargehand
WeldingInspector
WorkshopTotal
31
4
2
35
2
2
1
2
2
22
10
1
1
46
1
1
6
1
1
2
200
1
6
998
Page 92 of 95
STRUCTURALSTEEL
Equipment List
YEAROF
PURCHASE
QTY
SAWCAPACITY1250X600mm(max),80x
10mm(min)
2009
1203DF
SECTIONLENGTH(250018000)MM,WEB
HEIGHT(801220)MM,FLANGEHEIGHT(42
510MM)
2009
FICEP
1201RC
SECTIONLENGTH(250012000)MM,WEB
HEIGHT(801220)MM,FLANGEHEIGHT(42
600MM)
2009
FICEP
TIPOA31
PROCESSPLATETHICKNESS(10
130MM),MINIMUMWORKPIECESPECIFICATION
L=200,W=150
2008
FICEP
TIPOB251
PROCESSPLATETHICKNESS(625MM),MINIMUM
WORKPIECESPECIFICATIONL=200,W=150
2009
ESAB
EXA5000
2009
ESAB
EXA4500
2009
FICEP
A164
2008
FICEP
A206
SN
EQUIPMENT
MAKE
MODEL
CNCBEAM
SAWING
FICEP
1260LBH
CNCBEAM
DRILLING
FICEP
CNCBEAMCOPING
4
5
6
7
8
9
CNCPLATE
PROCESSING
CNCANGLE
PROCESSING
801
2011
HGG
SPC1000
PUNCHSTROKELENGTH=40MM,PUNCHING
POWER=800KN,MAXTHICKNESS=20MM
2009
CNCSHEARING
GIZELIS
GCUT3010
CUTTINGTHICKNESS(610MM)
2010
CNCBENDING
GIZELIS
GBEND3290
BENDINGTHICKNESS610MM)
2010
SIMCO
Z3050X16/1
2009
2010
2009
2009
WEBHEIGHT2502000MM,WEBTHICKNESS6
40MM,FLANGEHEIGHT150600MM,FLANGE
THICKNESS680MM
2010
FICEP
11
CNCPROFILING
SPC1000
19
20
21
22
23
24
25
26
27
28
PROCESSANGLEDIMENSIONS(40X40X4)
(200X200X20)MAXDIAOFHOLE=32MM
2009
10
18
CUTTINGTHICKNESS(8100MM)
PUNCHSTROKELENGTH=40MM,PUNCHING
POWER=800KN,MAXTHICKNESS=20MM
CNCHYDRAULIC
PUNCHPRESS
12
13
14
15
16
17
CAPACITY
SIMCO
RD5016
LAROSA
Z3050X16/1
LAROSA
Z3050X16/1
CNCBUILTUP
SECTION
CMM
BW2000
PREBLASTING
GIETART
AGW2500
BLASTINGWITH6WHEEL
2009
POSTBLASTING
GIETART
AGCM3100
BLASTINGWITH10WHEEL
2009
CATERPILAR
3046PRM
365KVA
2008
CATERPILAR
C15_PRM
500KVA
2008
CATERPILAR
500
500KVA
2008
CATERPILAR
LC6
500KVA
2008
SULLAIR
3710
150160PSI
2010
COMPAIR
L3710
11BAR,37KW,3000RPM
2010
RADIALARM
DRILLINGMAC
GENERATOR
COMPRESSOR
DRYER
50MMPLATETHICKNESSDRILLING
SULLAIR
030BAR(REFERIGERANT134A)
2010
COMPAIR
DC150AX
1620BAR(REFERIGERANT134A)
2010
230/400415/500V,60%DUTYCYCLE
56/32(43)/26A,100%DUTYCYCLE43/25/20A
2009
120
CUT11/2"(38MM),SEVERS13/4"(45MM)
,60%DUTYCYCLE90AMP
2010
29
MIGWELDING
ESAB
MIG402C
30
PLASMAMACHINE
ESAB
POWERCUT
1600
Page 93 of 95
STRUCTURALSTEEL
YEAROF
PURCHASE
QTY
CO2ANDARGONAT5BAR
2010
LHF400
400V,340W,.90P.F,35%D.S=400A/36V,60%
D.S=315A/33V,100%D.S250A/30V
2010
83
LINCOLN
200iDC
220V/1/50/60HZ+/10%IP21S/F
2010
60
GOLDSTAR602
20590AMPDC,OPENCIRCUITVOLTAGE
(71),IP=21M,INPUTAMP51A/3PHASE
2010
415V/50HZ,80A/64A
2010
415V/50HZ,74A/67A
2009
SN
EQUIPMENT
MAKE
MODEL
31
GASMIXING
MACHINE
SHARJAH
OXYGEN
ESAB
32
ARCWELDING
33
CAPACITY
34
GOUGING
MACHINE
MILLER
35
SUB ARC
LINCOLN
36
SUB ARC
ESAB
IDEALARC
DC600
LAF1000DC
37
OVERHEADCRANE
(5TON)
ABUS
SINGLEGIRDERCROSSTRAVEL19065MM,HOIST
WORKING7200MM
2009
10
38
OVERHEADCRANE
(10TON)
ABUS
WORKING7770MM
2009
61
39
OVERHEADCRANE
(15TON)
ABUS
WORKING7700MM
2009
14
40
ELECTRICTOLLEY
(10TON)
WUXI
F21E1BTX
10TON,8HOURBACKUP36VOLT
2009
41
ELECTRICTOLLEY
(30TON)
WUXI
F21E1BTX
16TON,8HOURBACKUP75VOLT
2009
42
ELECTRICTROLLEY
CHARGER
WUXI
DF4860D11
36VCHARGING
2009
43
ELECTRICTROLLEY
CHARGER
WUXI
DF4860D11
75VCHARGING
2009
13
44
SPRAYPAINTING
MACHINE
EXTREME
GRACO60:1
220CC(900)PUMP
2009
15
45
THREADING
MACHINE
RIDGID
1224
1/2"2"
2010
GRINDER41/2"
MAKITA
GA5010
2010
90
GRINDER41/2"
DEWALT
D28143
2011
100
GRINDER7"
MAKITA
GA7020
2010
70
GRINDER7"
DEWALT
D28413
2011
100
46
47
48
49
50
51
52
53
GRINDER7"
DEWALT
D28495
2011
18
DIEGRINDER
MAKITA
GD800C
2011
40
DIEGRINDER
DEWALT
DW887
2011
70
DIEGRINDER
DEWALT
DW28886
2011
20
Page 94 of 95
STRUCTURALSTEEL
Our Location Map
Page 95 of 95

ASSENT Prequalification Document

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STRUCTURALSTEEL

Construction & Site Services

Market Sectors & Products

Quality Control & Quality Assurance

General Description of Work Flow Procedures

Plate Processing Equipment

Process Control Procedures

Our Location Map

CNC Beam Sawing Lines

Satisfy Abu Dhabi regulations concerning Local Agency Requirements

A reputation for high quality and reliability

Al Shafar Group currently employs approximately 25,000 people overall.

Our Quality Policy

Market Sectors & Products

Oil & Gas

Power & Desalination

Residential / Commercial Hi-rise Towers

Construction & Site Services

Abu Dhabi Commercial License and

Certificate of Office Registration - Kazakhstan

Abu Dhabi Supreme Petroleum Council

Saudi Electricity Company

Kuwait National Petroleum Company

Ministry of Oil and Gas Oman

Federal Electricity and Water Authority (FEWA)

Saudi Basic Industries Corporation (SABIC)

Design and Engineering

Design and Engineering Cont

Manufacturing Facilities & Equipment

Area Name: Inventory Stock Area

Area Name: Open yard for Heavy Fabrication

Area Name: Project Stock Area

Area Name: Pre-Blasting Area

Heavy Fabrication Bay F01

Heavy Fabrication Bay F02

Length 120m, width 23m equipped with

Length 120m, width 23m equipped with

Production Bay 1 : CNC Machines

Machine: CNC Band Saw

Machine: CNC Drilling Machine

Machine: CNC Thermal Coping

Machine: CNC Drilling &

2 drill heads + 2 thermal cutting

Medium Fabrication Bay F03

Medium Fabrication Bay F04

Length 120m, width 23m equipped with

Length 120m, width 23m equipped with

Production Bay 2 : CNC Machines

Machine: CNC Band Saw

Machine: CNC Drilling Machine

Machine: CNC Thermal Coping

Machine: CNC Punching&

1 drill + 1 thermal cutting + 1

Medium Fabrication Bay F05

Medium Fabrication Bay F06

Length 120m, width 23m equipped with

Length 120m, width 23m equipped with

Production Bay 3 : CNC Machines

Machine: CNC Band Saw

Machine: CNC Drilling Machine

Machine: CNC Drilling Machine

Machine: CNC Punching&

Production Bay 4 : CNC Machines

Machine Name: CNC Angle Processing Machine