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23
Specifier Sheet and Recommendation Summary
11/21/15
Date
Telephone
Telefax
#
##
Head
Head
Project Name
Conveyor Reference
Return Run
Go to Design Parameters
Tail
belt width
Go to Trajectory Sheet
Standard
Loading
Conditions:
Standard Loading
Conditions
18 in
100
500
300
0.0
-10
100
0
1
0
12
3
4
3300 ft
Limestone, pulv.,dry,
0.128
REQUIRED
REQUIRED POWER:
POWER
7.3 HP
24 in
30 in
Force (lbs)
731
0
0
0
731
36 in
42 in
###
Limestone, pulv
km
Ashes, coal, dr
Bauxite, ground
RECOMMENDED OPTIONS:
Cement, Portla
Cement clinker
Clay,
Coal, ceramic,
bitum. mid
SPECIAL NOTES:
Cullet (broken g
Go to Design Parameters
Grains,wheat,c
#NAME?
Gravel, bank ru
Iron Ore,
*A smaller pulley diameter may cause belt carcass or fastener damage.
Limestone, pulv
Phosphate rock
Power:
7.5HP
Models Available:
Material
Surcharge
Angle
Material
Surcharge
Angle
Belt Width
25 deg.
Fabric
Belt Speed:
300 FPM
5 in
Face Width:
37.4 in.
36 in
4 ft
##
#
Angle of Wrap**
180 degrees
Type of Lagging
Full Lagging
Type of Take-up
Manual
Belt Speed:
300 FPM
Face Width:
37.4 in.
Type of Belt
Drive Location
Material
Material Flow
Flow
Condition of Idlers & Pulleys
Type
if any
Type of
of Dual
Dual Drive,
Drive (if
any)
Wood chips,
CEMA
CEMAType
Type
Troughing Idler Spacing
Elevating or Horizontal
well maintained
4. IfIfbelt
cleats
and/or
sidewalls
showshow
dimensions
below below.
4.
belthas
has
cleats
and/or
sidewalls
dimensions
5. IfIf conveyor
has
a tripper,
define
tripper
below below.
5.
conveyor
has
a tripper,
define
tripper
6. IfIf conveyor
conveyor has
define
below
6.
hasdiverter(s),
diverter(s),
define
below.
well maintain
maintenance
## need
Theoretical
Belt StrengthBel
(lbs
Go to Design Parameters
4. Sidewall & Cleated Belt Parameters:
Sidewall & cleat height (in)
Thickness of sidewall (in)
Distance between cleats (in)
Thickness of cleats (in)
Extra Sidewall & Cleat Wt (incl above)
1.
Forhopper
hopper
feeder
specify
opening
dimensions
1. For
feeder
specify
opening
dimensions
below below.
2. For slider bed, specify bed length & type of bed mat'l below.
3. IfIfbelt
3.
beltisisdriven
drivenon
onreturn
return run,
run, specify
specify drive
drive pulley
pulley location
location.
none
##
##
Belt Width=
piw =
0
0
0
0
0
Belt Strength=
###
180 degrees
180 degrees
200 degrees
210 degrees
None
0
220 degrees
0
0
0
0
240 degrees
360 degrees (d
420 degrees (d
0
0
0
0.03
Bulk Density C
Ashes, coal, w
Ashes, coal, we
Bagasse, 10
11/21/2015 09:27:34
11/21/15
Date
0
Telephone
0
Telefax
0
e-mail
0
Project Name
0
Conveyor Reference
REQUIRED POWER:
POWER
REQUIRED
7.3 HP
7.5HP
300 FPM
37.4 in.
220, 320, 400, 500, 630
Force (lbs)
731
0
0
0
731
220M
220H
Select Model
320M
320L
320M
320H
Force (lbs)
4,496
#NAME?
#NAME?
500H
630M
630H
800M
#NAME?
(to
Force (lbs)
#NAME?
8,100
#NAME?
Force (lbs)
731
585
#NAME?
#NAME?
5.5 HP/each
300 FPM
37.4 in.
220, 320, 400, 500
Phone
Fax
Customer Name
Conveyor Number
Conveyor Length (ft.)
Tonnage Rate (tph)
Belt Speed (fpm)
Material Lift Height (ft)
Ambient temp. (deg F) Min
Ambient temp. (deg F) Max
Initial Velocity of Material (fpm)
Number of Belt Cleaners
Number of Belt Plows
Length of Skirt (ft)
Depth of Matl in skirt zone (in)
Number of Non-driven Pulleys
Belt loaded via chute.
100
500
300
0
-10
100
0
1
0
12
3
4
0
3300
Limestone, pulv., dry
36
Fabric
5
C
4
731 lbs
Avail. products:
Model
Diam.
0
0
TM323 12.64"
TM400 15.75"
TM501 19.72"
TM631
24.8"
0
0
Avail. products:
Model
Diam.
TM220
8.5"
TM321 12.64"
TM400 15.75"
TM501 19.72"
0
0
0
0
RECOMMENDED OPTIONS:
SPECIAL NOTES:
1.8 lbs
0.128
0 ft
1.59
0.49 lbs/ft
0.035
100 ft
500 tph
4 ft
266 lbs
43 lbs
0 lbs
Tm
Tp
Tpl
Tsb
Ttr
Tx
Tyb
Tyc
Tym
Tyr
V
Wb
0 lbs
78 lbs
0 lbs
86 lbs
0 lbs
78 lbs
71 lbs
50 lbs
194 lbs
21 lbs
300 fpm
9 lbs/ft
Tbc
Te
180 lbs
731 lbs
Wm
56 lbs/ft
file:///var/www/apps/conversion/tmp/scratch_3/295751729.xls, Page 3 of 9
HP
HP
HP
HP
HP
HP
HP
11/21/2015 09:27:34
0
0
0
0
11/21/15
Date
0
Phone
0
Fax
Project Name
Conveyor Ref.
Return to Specifier
0
0
36 in
20
9.28 in
0.39 in
Belt Speed
300 fpm
Surcharge
Angle (degrees)
Surcharge
Angle
25 deg.
500
90
0.75
24
350
Material Trajectory:
Small Pulley (scale: inches)
18
15
12
9
6
3
0
-3
-6
-9
-12
-15
-18
-21
-24
33
39
15
18
27
21
15
-3
-9
-15
-21
-27
Go to Overview Sheet
Calculated Results:
Calc'd mat'l height at centerline
4 in
2 in
81.4 sq ft
5 in
2 in
9
6
3
0
-3
12
-3
-6
-9
-12
-15
-18
124.7 sq ft
Design Cross Section - red line; CEMA max allow. - black line.
*C.O.G. = center of gravity of material, shown as and
11/21/2015 09:27:35
CEMA Rad
CEMA thet
CEMA thet
sin (CEMA
cos (CEMA
11/21/15
Date
0
Phone
Fax
Reference Name
Conveyor Number
idler
###
###
##
Return to Specifier
0
0
500
300
90
25 degrees
Belt Width
36 in.
Idler Angle
20 degrees
###
###
###
###
15
###
12
###
###
###
### e
### c
0.9 sq ft
0.6 sq ft
15
12
-3
5 in
-6
-9
2.9 in
### n
-3
-12
72%
### m
### m
-15
d Material
e
d
4.9 in
Trapezoida
Total Area
4.3 in
1.7 in
2.49 in
31 deg
5.4 in.
2.2 in.
1.44 in
Trapezoid
0.6 sq ft
Trapezoid
Trapezoid
Trapezoid
Surcharge
6
Horiz Proj
2.2
1.74
0
-3
18
15
12
-3
-6
-9
-12
-15
-18
Note:
This program calculates height of actual C.O.G.*
by assuming that actual edge distance at pulley
face equals 1/2 of actual edge distance in troughed
section. Height of C.O.G.* for CEMA maximum
allowable cross section pulley face is given for
reference only.
file:///var/www/apps/conversion/tmp/scratch_3/295751729.xls, Page 5 of 9
###
###
###
###
###
###
###
11/21/2015 09:27:35
CEMA Rad
CEMA thet
CEMA thet
sin (CEMA
cos (CEMA
11/21/15
Date
0
Phone
Fax
Reference Name
Conveyor Number
Idler Angle
###
###
###
###
42
36
25 degrees
###
30
36 in.
Belt Width
idler
###
###
Return to Specifier
0
0
###
24
#NAME?
18
12
0.9 sq ft
0.6 sq ft
42
36
30
24
18
12
-6
-12
5 in
-18
-24
2.9 in
-30
-6
-36
72%
-42
### R
### e
c
### o
### m
### m
### e
### n
d
e Material
d
4.9 in
Total Area
0.6 sq ft
4.3 in
1.7 in
2.49 in
31 deg
5.4 in.
2.2 in.
1.44 in
Trapezoid
Trapezoid
18
Trapezoid
12
Surcharge
Horiz Proj
6
2.2
1.74
0
-6
file:///var/www/apps/conversion/tmp/scratch_3/295751729.xls, Page 6 of 9
###
###
###
###
###
###
###
48
42
36
30
24
18
12
-6
-12
-18
-24
-30
-36
-42
-48
Note:
This program calculates height of actual C.O.G.*
by assuming that actual edge distance at pulley
face equals 1/2 of actual edge distance in troughed
section. Height of C.O.G.* for CEMA maximum
allowable cross section pulley face is given for
reference only.
Trapezoid
11/21/2015 09:27:35
11/21/15
Date
0
Telephone
0
Telefax
0
e-mail
0
Project Name
0
Conveyor Reference
Return to Specifier
Symbol
Value
Te
ang
Cw
T2
731 lbs
180 degrees
0.8
#NAME?
T1
T1 + T2
T_L
Tatype
Beltype
w
str
pstr
btr
Ai
Cs
H
Kt
Kx
#NAME?
#NAME?
Full Lagging
Manual
2 ply, 225 piw
36 in.
8100 lbs.
16 %
3/16 to 7/16 in.
1.8 lbs
0.128
0 ft
1.59
0.49 lbs/ft
Ky
L
Q
Si
Tac
Tam
Tb
Tbc
Te
Tm
Tp
0.04
100 ft
500 tph
4 ft
266 lbs
43 lbs
0 lbs
180 lbs
731 lbs
0 lbs
78 lbs
Tpl
Tsb
Ttr
Tx
Tyb
Tyc
Tym
Tyr
V
Wb
Wm
Sag
Ls
Hd
0 lbs
86 lbs
0 lbs
78 lbs
71 lbs
50 lbs
194 lbs
21 lbs
300 fpm
9 lbs/ft
56 lbs/ft
#NAME?
0
0
6.6
0.2
6.9
0.4
7.3
0.0
0.0
7.3
HP
HP
HP
HP
HP
HP
HP
HP
Definition of Terms
Te = effective belt tension at drive.
ang = angle of belt wrap around drive pulley(s).
Cw = "wrap factor", to determine slack side tension to prevent belt slippage on drive pulley.
T2 = estimated slack-side tension required to either keep belt from slipping on pulley surface or maintain
trough at allowable sag percentage, whichever is greater.
T1 = Te + T2
T1 + T2 = Sum of belt forces on drive pulley. NOTE: This is not a vector sum.
T_L = type of lagging specified for drive pulley(s).
Tatype = type of take-up specified to apply "slack-side tension".
Beltype = type of belt carsass specified.
w = belt width
str = tensile strength of specified belt.
pstr = percentage of available belt tensile strength used.
btr = thickness range of specified belt
Ai = belt tension required to overcome frictional resistance and rotate idlers.
Cs = skirtboard friction factor.
H = vertical distance that material is lifted or lowered.
Kt = ambient temperature correction factor.
Kx = factor to calculate frictional resistance of the idlers and the sliding resistance between belt and idler
rolls.
Ky = factor to calculate resistance of belt and resistance of load to flexure as they move over idlers.
L = length of conveyor.
Q = tons per hour conveyed.
Return to Specifier
Si = troughing idler spacing.
Tac = total of the tensions from conveyor accessories.
Tam = tension required to accelerate the material continuously as it is fed onto belt.
Tb = tension required to lift or lower the belt.
Tbc = tension required to overcome belt cleaner drag.
Te = effective belt tension at drive.
Tm = tension required to lift or lower conveyed material.
Tp = tension required to overcome resistance of belt to flexure around pulleys and resistance of pulleys to
rotate on their bearings.
Tpl = tension required to overcome belt plow drag.
Tsb = tension required to overcome skirtboard drag.
Ttr = tension required to overcome special loading condition(s.)
Tx = tension required to overcome carrying and return idler friction.
Tyb = total of tensions due to resistance of belt to flexure as it rides over carrying and return idlers.
Tyc = tension due to resistance of belt to flexure as it rides over carrying idlers.
Tym = tension due to resistance of material to flexure as it rides over carrying idlers.
Tyr = tension due to resistance of belt to flexure as it rides over return idlers.
V = design belt speed.
Wb = weight of belt per unit of length of conveyor.
Return to Specifier
Wm = weight of material per unit of length of conveyor.
Sag = recommended maximum sag percentage to avoid spillage in troughed section of belt.
Ls = Length of conveyor from tail pulley to Drive snub (for return run drive only)
Hd = Height of conveyor from top of tail pulley to bottom of drive pulley (for return run drive only)
11/21/2015 09:27:35
Return to Specifier
Conveyor Profile
Return to Specifier
Return to Specifier
Return to Specifier
Return to Specifier
Return to Specifier
Cleated Belt with Sidewalls
Return to Specifier
Return to Specifier
Belt Width
Idler Type >
Idler (deg) >
18
24
30
36
42
48
54
60
72
84
96
A
35
300
300
280
256
-
20
300
300
300
275
-
45
300
289
270
248
-
20
410
410
410
410
390
380
-
B
35
410
410
410
410
363
353
-
45
410
410
410
396
351
342
-
D
35
1200
1200
1200
1200
1200
1116
1070
977
-
45
1200
1200
1200
1200
1200
1080
1035
945
-
20
1800
1800
1800
1800
1800
1800
1800
1800
1800
1750
E
35
1800
1800
1800
1800
1800
1800
1800
1800
1674
1628
45
1800
1800
1800
1800
1800
1800
1800
1800
1620
1575
*These ratings are for three-equal-roll idlers and are based on a 30,000 hour minimum
BU bearing life at 500 RPM. BU bearing life represents the statistical point in hours where
a minimum of 90% of the bearings will still be functional with no increase in torque or noise.
Return to Specifier
Return to Trajectory Plot
Surcharge
Angle
Angle of
Repose
Description of Material
0 to 19
Uniform size, very small rounded particles, either very wet or very dry; such as dry silica sand,
cement, and wet concrete.
10
20 to 29
Rounded, dry polished particles, of medium weight, such as whole grain and beans.
20
30 to 34
Irregular, granular or lumpy materials of medium weight, such as anthracite coal, cottonseed
meal, and clay.
25
35 to 39
Typical common materials such as bituminous coal, stone, and most ores.
40+
Irregular, stringy, fibrous, interlocking material, such as wood chips, bagasse, and tempered
foundry sand.
30
11/21/2015 09:27:35
0.0
Ph 910-794-9294
Fax 910-794-9296
www.rulmecacorp.com
Copyright - Rulmeca Corp.
11/21/2015 09:27:35