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PMI Revision 01
PMI Revision 01
yQ
QUALITY OF COAL (MOISTUR,
(
, HGI ETC.))
y UN BALANCED FLOW IN COAL PIPES.
y SETTLEMENT OF COAL IN COAL PIPES.
y POOR COAL FINENESS
y LOW PA TEMPERATURE
y FOREIGN MATERIAL INGRESS.
y LOSS THROUGH REJECTION
y WEAR PART LIFE
PMI Revision 01
y NO LOAD RUN
y CLEAN AIR FLOW TEST
y DIRTY PITOT TUBE TEST
y MILL FINENESS SAMPLING
y TRENDING OF COAL PIPE METAL
TEMPERATURE
PMI Revision 01
OBJECTIVE OF TESTING
7
BURNERS
DIRTY AIR BALANCING BETWEEN
BURNERS
FUEL BALANCING BETWEEN BURNERS
FINENESS TESTING OF PF BETWEEN
BURNERS
SETTLEMENT OF COAL PARTICLE IN
COAL PIPE
PMI Revision 01
TEST PROCEDURE
y STANDARD L TYPE PITOT IS USED.
y CLEAN AIR FLOW BALANCE IS COMPUTED
BETWEEN COAL PIPES
y DEVIATION OF +\- 2% INDICATES A
SATISFACTORY FLOW BALANCE AND
FURTHER TRENDING IS REQUIRED
PMI Revision 01
iit is
i necessary to perform
f
a Pitot
Pi traverse off the
h d
duct.
This involves taking measurements at various positions across the
duct.,
it is necessary to select a suitable location to perform the survey. It is
preferable to survey at least 8 duct diameters downstream and 2 duct
diameters upstream of the equipment.
PMI Revision 01
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12
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13
Acceptance range
14
2.5%.
y Dirty air flow distribution to be with in +/5.0%.
y PF distribution to be with in +/-10%.
y Guarantees to be established for end mills
with unequal length in fuel piping
PMI Revision 01
PMI Revision 01
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17
TEST PROCEDURE
y ISOKINETIC SAMPLING ENABLES TO
DETERMINE FUEL /AIR RATIO IN EACH OF
THE FUEL PIPE
y WITHIN LIMITS OF DIRTY AIR
DISTRIBUTION, FUEL DISTRIBUTION IS
EXPECTED TO RESULT IN COMPARABLE
TRENDS
PMI Revision 01
Use of the
Isokinetic
C l SSampler
Coal
l
PMI Revision 01
19
y Grindability
y is defined
f
as the ease with which the
PMI Revision 01
PMI Revision 01
PMI Revision 01
machine method
yASTM D5003-06a,
D
6 Hardgrove
H d
G
Grindability
i d bilit ffor petcoke
t k
yBS 1016-1981 Part 20, Hardgrove Grindability
yDIN 51742-2001,
51742-2001 Determination of HGI of hard coal
yISO 5047 1994, Hard coal-Determination of HGI
yGOST 15489-93,
54 9 93, Hard coal-Determination of HGI
yJIS M8861-1993, Determination of HGI
PMI Revision 01
Characteristics of HGI
25
y
y
y
PMI Revision 01
PMI Revision 01
HGI is seen as a good measure of the difficulty of grinding coal for coals
with fairly standard properties
PMI Revision 01
HGI limitations
28
y
y
y
y
y
expected
d manner. H
However as moisture
i
content iincreases the
h HGI
becomes less effective as a predictor
There is an envelope of coal properties within which HGI is reliable.
Thi envelope
This
l
is
i not well
ll d
defined.
fi d
HGI does not provide direct information on the likely wear rates of
critical mill grinding components.
The primary shortcoming of the test is the use of a batch
process
The test uses sample feed with a limited range of particle sizes,
1.18 x 0.6 mm, rather than a complete range of sizes.
Other measures of coal grindability: Used for grindability of
minerals in general is the Bond Work Index uses a pilot scale wet
ball mill. Not precise enough for use with coal
PMI Revision 01
PMI Revision 01
Fineness
32
y Fineness is an indicator of the
q
quality
y of the pulverizer
p
action.
Specifically, fineness is a
measurement of the percentage of
a coal sample that passes through a
set of test sieves usually designated
at 50, 100, and 200 mesh.
y A 70% coal sample passing through
a 200 mesh screen indicates
optimum mill performance. Values
greater than 70% require the mill
to perform more work. The mill
wear and the power onsumption
are increased if the 70% value is
exceeded. Values lower than 70%
mean higher carbon loss and
increased fuel consumption.
PMI Revision 01
Coal Finess
33
PMI Revision 01
PMI Revision 01
PMI Revision 01
PERFORMANCE
y BOILER AND COMBUSTION SYSTEM
PERFORMACE AFFECTED BY QUALITY OF
PF COAL AND ITS DISTRIBUTIION
y RELIABLE FEEDBACK SHOULD FOCUS ON
TIMELY MILL OVERHAUL
y VERY EFECTIVE CROSS CHECK OF THE
STATION INSTRUMENTS FEEDBACK
PMI Revision 01
Pulverizer Troubleshooting-Matrix
38
y LACK OF CAPACITY OR
HIGH POWER
CONSUMPTION
y HIGH MOISTURE
y LOW GCV
y INCREASED RAW
COAL SIZE.
SIZE
y GRINDING TOO FINE
y EXCESSIVE BED
DEPTH
y INSTRUMENT ERROR
PMI Revision 01
Pulverizer Troubleshooting-Matrix
39
y EXCESSIVE MILL
REJECTS
PMI Revision 01
y CHANGE IN COAL
GRINDABILITY, SULFUR
& ASH.
y IMPROPER COAL/AIR
RATIO
y THROAT GAP WEAR.
WEAR
Pulverizer Troubleshooting-Matrix
40
y COARSE GRIND
y CHANGE IN COAL
y
y
y
y
PMI Revision 01
GRINDABILITY
HIGH MOISTURE
INCREASED THROUGH
PUT.
CLASSIFIER SETTING
MILL WEAR.
Pulverizer Troubleshooting-Matrix
41
TEMPERATURE
y HIGH MOISTURE
y LOW PA INLET
TEMPERATURE
y PASSING OF COLD AIR.
y LOW A.H INLET
TEMPERATURE
y NON AVAILABILITY OF
SCAPH
PMI Revision 01
Pulverizer Troubleshooting-Matrix
42
y CHANGE IN MILL
DIFFERENTIAL
y LOW GRINABILITY
y LOW MOSITURE
y MILL INTERNALS
PROBLEMS.
PMI Revision 01
Pulverizer Troubleshooting-Matrix
43
y MILL FIRES
y HIGH VOLATILES
y MOISTURE
y LOW COAL\
\ AIR
TEMPERATURE.
y BURNER LINE BALANCE
PMI Revision 01
PMI Revision 01
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