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QP5X-400

5-Axis Vertical Machining Center

QP5X-400

5-Axis Machining Center With 2-axis Rotary Table


Engineered for Machining Complex-shaped Workpieces
Chevaliers NEW QP5X-400 5-Axis, high-speed VMC
features 5-axis simultaneous or 4+1 applications. The
2-axis rotary table size 320mms (12.6").
Better accuracy, more productivity, less manpower,
higher profitability. The machine is designed for highspeed, high-precision and high-productivity machining
that suitable for such industries as aerospace,
automotive industries, mold making or job shops.

QP5X-400

Table Size: 320mm (12.6")


Work Piece Dimension: 400 x H350mm
(15.7" x H13.7")
Table Load: 100kg (220 lbs.)
Spindle Motor: 15kW (20HP)
Feedrate: A-axis: 25 rpm, C-axis: 25 rpm
Spindle Taper: #40
Linear Rapid Speed: 36 / 36 / 30 m/min
(1,417 / 1,417 / 1,181imp)
Tool Capacity: 30 Tools

Finite Element Method (FEM)

Simulation uses FEM methods to calculate the


displacements and stresses in a machines design due to
operational loads such as: forces, pressures, to ensure
superior stability and rigidity.

Heavy-duty construction offers high rigidity with major


parts of the machine constructed of high-quality
Meehanite cast iron, which offers superior
stability. The column design is an inverted Y shape
construction for superior rigidity and stability. The
pre-tensioned Class C3 ball screws are used in all
three axes. All servo motors are directly coupled to
ball screws, increasing movement sensitivity while
dramatically reducing backlash.

QP5X-400

Machine Structure
+Z

30 Cam
Type ATC

+X

Spindle Motor

-Y

A
+Y

Inverted Y,
One-Piece
Column
Structure

-120 +30

320mm
Trunnion Table

-X

-Z

Spindle Seat

Axis Rotation Angles

Inverted Y-axis, one-piece column structure

Table is supported by extra wide


base and saddle which eliminates
overhang problem.

S P I N D L E

Spindle design: Big-diameter Big Plus spindle


design uses four-piece, P4 (Class 7), highprecision, angular-contact ball bearings to
increase spindle rigidity and loading capacity
and maintain high accuracy during high-speed
machining.
Optional direct drive spindle for low noise,
vibration and thermal expansion.

Spindle Spindle Taper

#40
Spindle Speed
10K rpm (12K, 15K opt.)
Transmission Type Direct drive
Spindle dia.
70mm

12,000rpm FANUC 12/12000i


Torque(N-m)
120 117.8N-m

Power(kW)
20

S3-25% (18.5kW)

90

95.5N-m
30min, S3-60% (15kW)
70N-m

60
30

15

continuous (11kW)
S3-25%

10
30min, S3-60%

continuous

4,500rpm

Spindle

S Y S T E M

CONTACT

1,500rpm

DUAL

10K rpm
12K and 15K rpm
optional

3,000

6,000

9,000

Spindle Speed (rpm)

5.5

3.7
4.38N-m
2.94N-m

12,000

Linear Axis

Large Y axis travel gives more room for machining


wider parts.
All linear axes are direct coupling with ballscrew and
servo motor to reduce vibration and backlash.
Standard linear roller guide ways in all three axes.

QP5X-400

Work Range

Allowable
Loading
Capacity

090
Tilt
Angle

100kg

100kg

Allowable
Work
Movement

Allowable
Load (When
Table
Clamped)

Part Dimension

F
L
F

X-axis

A heavy-duty 3-piece cross roller bearing provides


excellent part loading and machining capability.
Axial bearing and radial bearing

Table Load
Through Hole
Indexing Accuracy
Repeatability Accuracy
Min. Input Increment

Clamping Torque
Braking Pressure

Positioning by worm and worm gear.

Tool Magazine System

Tool shank: #40


Tool capacity: 30+1 tools
Max. tool length: 300mm (11.8")
Max. tool weight: 7kg (15.4 lbs)
Max. tool diameter: with neighbor tool: 80mm (3.1"),
without neighbor tool: 125mm (4.9")
Driven type: Cam type

Automatic Tool Changing System


Tool change time: Tool to tool: 2.5 sec.
Chip to chip: 4.3 sec.
Tool changing: Arm type 30+1

2.6Kg-m2

A-axis Tilting C-axis Rotation

Max. Table Rotation


Speed

Worm Gear

16,000N
700Nm

2-axis Rotary Table

100Nm

100kg (220 lbs.)


50mm
20 secs.
10 secs.
0.001
25 rpm

140 kg-m

5 kgf/cm

70 kg-m

QP5X-400

Ecient Chip Disposal Design

Automatic chip-flushing system brings cutting chips to center


of the machine base. Screw-type chip conveyor (opt.) delivers
cutting chips to the chip conveyor (opt.), which is located at the
front of the machine base.

Standard FANUC 0iMF Control


For 4+1 Applications
FAUNC 0iMF Standard Control Features
1. 4-axes simultaneous controllable
2. Linear interpolation
3. Circular interpolation
4. Helical interpolation
5. Exact stop G09
6. Automatic acceleration / deceleration
7. Plane select G17, G18, G19
8. Polar coordinate command G15/G16
9. Workpiece coordinate system G52~G59
10. Automatic override for inner corners G62
11. Coordinate system rotation G68 / G69
12. Rigid tapping M29
13. Canned cycles for drilling
14. Tool length compensation
15. Tool offset memory 400 piece
16. Art program storage length: 512Km
17. Number of registerable program: 400
18. Background editing
19. Manual guide 0i
20. Color 10.4" LCD
21. Tilted working plane indexing G68.2

Optional Control

Note: Photo is for reference only.


Standard FANUC 0iMF 10.4" screen available.

SIEMENS 828D Control: 10.4" TFT LCD color monitor


FANUC 31iB-5: 10.4" TFT LCD color monitor (5-Axis Simultaneous)
HEIDENHAIN iTNC640 HSCI: 15" TFT LCD color monitor (5-Axis Simultaneous)

QP5X-400

Dimensional Drawing
R6

72

F
H
E

I
J
(Door opening)

B
O

Inspection

After assembling, all machines are measured and


calibrated by laser calibration, Ball Bar testing and Non
Bar Dynamic accuracy Measuring.

Optical Type Non-Bar Five-axis Machine


Tool Dynamic Accuracy Measurement and
Compensation System

This measurement technologies include measuring


and compensating the static/ dynamic backlash of
the transmission and the rotary axes. Especially static
backlash calibration, the static backlash error of
transmission axis can be compensated to 1 m, the
rotary axis static backlash error can be compensated to
0.001. Thus the machining accuracy of the machine can
be increased.

N
L

C (Belt drive)
P

D (Direct drive)

Item
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P

QP5X-400

2,400mm (94.4")
2,225mm (87.6")
2,860mm (112.6")
2,910mm (114.6")
700mm (27.5")
608mm (23.9")
1,634mm (64.3")
61mm (2.4")
820mm (32.2")
580.5mm (22.8")
92mm (3.62")
2,248mm (88.5")
1,648mm (64.9")
508mm (20")
1,100mm (43.3")
1,485mm (58.5")

QP5X-400

Specications
QP5X-400

Capacity

Linear Axis Travel


X / Y / Z-axis
Feed Rate
Accuracy

Rotary Axis

Spindle

Tool Magazine

Other
Control

Description

Working table size


Workpiece dimensions
Table load
X-axis
Y-axis
Z-axis
Rapid speed
Cutting feed rate
VDI3441 positioning
VDI3441 repeatability
A/C-axis positioning (with rotary encoder)
A/C-axis repeatability (with rotary encoder)
A-axis
C-axis
A/C axis rotation speed
Spindle taper
Spindle power
Spindle speed
Pull Stud
Spindle center to column
Spindle nose to table surface
Tool storage capacity
Max. tool diameter with abjacent tool
Max. tool diameter without adjacent tool
Maximum tool length
Maximum tool weight
Air source
Water tank capacity

Total Power
Consumption
(approx)

Floor Space
(W x L x H)
Machine Weight

Specications

kVA

25

mm (")
320 (12.6")
mm (")
400 x H350 (15.7"x H13.7")
kg(Ibs)
100 (220)
mm (")
750 (29.5")
mm (")
610 (24")
mm (")
550 (21.6")
m/min.(ipm) 36/36/30 (1,417/1,417/1,181)
m/min.(ipm)
10/10/10 (394/394/394)
mm (")
0.010 (0.0004")
mm (")
0.007(0.0003")
sec.
20/20 (12/12)
sec.
10/10 (5/4)
degree
(+30 / -120)
degree
360
rpm
25
#40 BIG PLUS
kW(HP)
15(20)
rpm
10K (Optional 12K, 15K)
MAS-P40T-1
mm (")
685 (27")
mm (")
20-570 (0.785" ~ 22.4")
pcs
30 ATC
mm (")
80 (3.1")
mm (")
150 (5.9")
mm (")
300 (11.8")
kg (lbs)
7 (15.4)
kg/cm2
5.5
L
570
FANUC 0iMF

mm (")
kg (lbs.)

Standard Accessories
1. 10K rpm belt drive
spindle
2. Spindle air seal
3. Cutting blast
4. Spindle oil chiller
5. FANUC 0iMF control
6. 10.4" TFT monitor
7. User-friendly control
panel
8. Remote MPG
9. RS232/USB interface/
Ethernet
10. Fully guard
11. 3-Axes telescopic
cover
12. 30+1 arm-type cam
ATC

Unit

13. Central lubrication


system
14. Pneumatic pressure
unit
15. Rear flushing system
16. Electric cabinet power
indication lamp
17. Air gun
18. LED work lamp
19. 3 color warning lamp
20. Coolant system
21. Tool box
22. Operation manual
23. Leveling bolts and
pads

Optional Accessories

1. Direct-drive spindle
(12K, 15K rpm)
2. CTS preparation
3. Coolant through spindle
device
4. 40-station, chain type ATC
5. 3-axes linear scales
6. C axis angle encoder
7. Workpiece measurement
system
8. Tool length measurement
9. Crossfeed dual-screw chip
auger

2,450 x 2,200 x 2,800


(96.5" x 87" x 110")
7,050 (15,510 lbs.)
10. Lift-up chip conveyor
11. Oil skimmer
12. Water gun
13. Air conditioner for
electric cabinet
14. Transformer
15. Controls (see page4)
16. Siemens 828D control
17. HEIDENHAIN TNC 640
control

Bridge Grinder

SMART Grinder

Vertical Lathe

Bridge Mill

U.S.A. Headquarters

MACHINERY INC.

9925 Tabor Place, Santa Fe Springs, CA 90670 U.S.A.


Tel: (562) 903-1929 Fax: (562) 903-3959
www.chevalierusa.com
info@chevalierusa.com

All content is for reference only and may be subject to change without notice or obligation.

2916-00055C00 / 201507 /@ARDE#1040708

MACHINE TOOLS CO., LTD.

No. 34, Hsing Kong Road, Shang Kang, Chang Hua


TAIWAN 509
Tel: +886 4 799 1126 Fax: +886 4 798 0011
www.chevalier.com.tw
overseas@chevalier.com.tw
TA-YA Factory Tel: +886 4 2567 3266

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