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TCNICO

FINUCHEM TECHNOLOGIES DE SOUDAGE

PISTOLA MANUAL COM


NOTTECHPMTI 270405-0.2

TRANSFORMADOR INTEGRADO
XLT / XMT / XMT+ / XWT
CLT / CMT / CMT+

www.fts-sas.fr

MANUAL

NORMAS DE SEGURANA

NORMAS DE SEGURANA PARA ESTAES PARA PISTOLAS MANUAIS FTS:


Este manual foi redigido para prevenir situaes de perigo para as pessoas e os equipamentos.
Para observar as regras de segurana, consultar a Diretiva Europia 98/37/CE, e todos as
regulamentaes atualmente em vigor.

Leia as instrues antes de usar o produto


1. PRECAUES DE USO
$SLVWRODPDQXDOFRQWpPHTXLSDPHQWRVPHFkQLFRVPyYHLV$PGHPLQLPL]DURVULVFRVGHIHULPHQWRVHPUD]mRGH
XPFRQWDWRDFLGHQWDOVHQVLELOL]DURSHVVRDOSDUDRVULVFRVFRUULGRV
1.2. A pistola manual contm elementos pneumticos!
$FRPSDWLELOLGDGHGRVHTXLSDPHQWRVSQHXPiWLFRVpUHVSRQVDELOLGDGHGHTXHPUHDOL]DHGHQHDVFDUDFWHUtVWLFDVGR
sistema pneumtico.
6REFHUWDVFRQGLo}HVGHXVRDFRPSDWLELOLGDGHGRVSURGXWRVHPTXHVWmRFRPRVLVWHPDFRQVLGHUDGRGHYHVHEDVHDUQDV
FDUDFWHUtVWLFDVDSyVDQiOLVHVHWHVWHVDPGHDWHQGHUDRFDGHUQRGHHQFDUJRV
)L[Do}HVGRVHOHPHQWRV
7RGRVRVHOHPHQWRVDVXVSHQGHUGHXPHTXLSDPHQWRGHYHPVHUVROLGDPHQWH[DGRVSRUPHLRVKRPRORJDGRVSHORFOLHQWH
5HVWDEHOHFLPHQWRGRQtYHOGHSUHVVmR
2UHVWDEHOHFLPHQWRGDSUHVVmRDSyVRDOtYLRRXDSXUJDGHXPVLVWHPDSRGHSURYRFDUXPDUHWRPDGDPXLWRUiSLGDGDV
KDVWHVGRVFLOLQGURV$PGHHYLWDUTXDLVTXHUULVFRVGHIHULPHQWRVRXGHGDQRVDRPDWHULDOVHUiQHFHVViULRLPSOHPHQWDU
VLVWHPDVGHUHVWDEHOHFLPHQWRSURJUHVVLYRGHSUHVVmRQDDOLPHQWDomR
3DUDGDVGHHPHUJrQFLD
eLPSHUDWLYR]HODUSHODVHJXUDQoDGDVSHVVRDVHGRVHTXLSDPHQWRVHFRORFDUjSUR[LPLGDGH QRFDVRGHXPDSLVWROD
PDQXDOQmRHTXLSDGD XPERWmRGHSDUDGDGDSLVWROD FRUWHGDVDOLPHQWDo}HVGDVHOHWURYiOYXODV 
7UDQVSRUWH
&RQVXOWDURGRFXPHQWRUHODWLYRjV]RQDVGH[DomRGHXPDSLVWRODPDQXDODPGHSRGHUPDQLSXOiODFRPWRGD
VHJXUDQoD
2. PRECAUES ANTES DAS INTERVENES.

2.1. Antes de efetuar quaisquer intervenes em um material ou componente, deve-se imperativamente cortar todas
as fontes de energia (alimentaes eltricas, pneumticas, etc.), purgar todos os circuitos de ar e colocar o equipamento em
modo de "segurana", por meio de vlvulas ou disjuntores bloqueveis instalados nas alimentaes de energia.

)XQFLRQDPHQWRDSyVLQWHUYHQomR
4XDQGRGRUHVWDEHOHFLPHQWRHDOLPHQWDomRDSyVXPDLQWHUYHQomRWRPDUFXLGDGRFRPHYHQWXDLVPRYLPHQWRV
LQWHPSHVWLYRVGXUDQWHRHQFKLPHQWRGDVFkPDUDVGRFLOLQGUR$QWHVGHLQLFLDUXPQRYRFLFORGHVROGDJHPFHUWLFDUVHGH
TXHDSLVWRODHIHWXRXDRPHQRVXPDYH]XPDSDVVDJHPHP*$ %ORTXHLR 

2
ATENO PERIGO

ATENO CUIDADO

TS

FINUCHEM TECHNOLOGIES DE SOUDAGE

3. PRECAUES DE INTERVENO

3.1. Apenas as pessoas formadas em pneumtica e eletricidade podem realizar intervenes nas pistolas manuais.
$VVXDVIRQWHVGHHQHUJLDVmRPXLWRSHULJRVDVSDUDSHVVRDVQmRTXDOLFDGDV2SHUDo}HVFRPRFDEHDPHQWRPDQLSXODomRH
manuteno de sistemas devem ser efetuadas unicamente por pessoas treinadas para esse tipo de interveno.
3.2. 1XQFDLQLFLHXPDLQWHUYHQomRHPHTXLSDPHQWRVRXFRPSRQHQWHVVHPYHULFDUVHWRGRVRVGLVSRVLWLYRVGH
segurana esto ativados.
3.3. A inspeo e a manuteno dos equipamentos s podero ser realizadas se esses equipamentos tiverem sido
colocados em modo de "segurana", por meio de vlvulas ou disjuntores bloqueveis instalados nas alimentaes de energia.
3.4. Se uma pistola manual tiver de ser deslocada, assegurar-se de que est em modo de segurana, cortar a
alimentao eltrica e purgar todo o equipamento pneumtico.
3.5. Quando do restabelecimento da presso, tomar cuidado com os movimentos dos diferentes acionadores (escapes
podem provocar retornos de presso).
3.6. Consultar o fornecedor se um produto tiver de ser utilizado em condies e intervalos de funcionamento fora dos
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)L[DomRGRVHTXLSDPHQWRV
$[DomRGRVHTXLSDPHQWRVGHYHVHUH[FOXVLYDPHQWHUHDOL]DGDSRUVXSRUWHVKRPRORJDGRVHFHUWLFDGRV
Todas as manobras manuais de um equipamento devem ser feitas com o sistema de bloqueio inativo. Tais manobras, se
UHDOL]DGDVFRPRVLVWHPDHPHVWDGRDWLYRSRGHUmRGDQLFDURPHFDQLVPRGRVLVWHPDGHEORTXHLR
4. CONEXO PNEUMTICA
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/LPSDUDMXQWDDPGHHYLWDUTXHLPSXUH]DVSHQHWUHPQDURVFDGRFRPSRQHQWH
8VDUXPDUOLPSR
$SUHVHQoDGHVXEVWkQFLDVTXtPLFDVVLQWpWLFDVGHVROYHQWHVGHJDVHVFRUURVLYRVHWFQRDUFRPSULPLGRSURYRFDUiDQRPDOLDV
RXGDQRVDRPDWHULDOHDRVFRPSRQHQWHV
,QVWDODUXPOWUR
,QVWDODUXPOWURQDDGPLVVmRGHDUFRPSULPLGRGRVFRPSRQHQWHVFRPRGLVWULEXLGRUHVDFLRQDGRUHVHWFFRPXPJUDXGH
OWUDomRQRPtQLPRLJXDODP
,QWHUYDORGHWHPSHUDWXUDGHXVR
$PGHHYLWDUDIRUPDomRGHJHORRXRFRQJHODPHQWRGHFRQGHQVDGRV WHPSHUDWXUDVLQIHULRUHVD& UHFRPHQGDVHR
XVRGHFRPSRQHQWHVTXHUHVSHLWHPRVLQWHUYDORVGHWHPSHUDWXUDQRVFDWiORJRVDPGHHYLWDUDQRPDOLDVRXGDQRVDRV
componentes.
5. CONEXO ELTRICA
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2FDEHDPHQWRQmRGHYHVHUVXEPHWLGRDH[}HVSHUPDQHQWHVQHPVRIUHUHVWLUDPHQWRV,VVRSRGHULDSURYRFDUXPDUXSWXUD
GRVRVHOpWULFRV
9HULFDUDERDLVRODomR
&HUWLFDUVHGHTXHDLVRODomRGRFDEHDPHQWRQmRDSUHVHQWDGHIHLWRV FRQWDWRVFRPRXWURVFLUFXLWRVOLJDomRjWHUUD
LVRODPHQWRGHIHLWXRVRHQWUHWHUPLQDLVHWF 8PDVREUHWHQVmRSRGHUiSURYRFDUSDQHV

PISTOLA MANUAL COM

TRANSFORMADOR INTEGRADO

TS

FINUCHEM TECHNOLOGIES DE SOUDAGE

0 GENERALIDADES E APRESENTAES
S

GENERALIDADES E APRESENTAES
0.1 GENERALIDADES
Todas as pistolas manuais de nova gerao de FTS esto equipadas com transformadores integrados e
VmRFODVVLFDGDVHPFDWHJRULDVHPIXQomRGHVHXWDPDQKR
O tamanho L: (XLT, CLT) = Pequena, compacta e leve,
O tamanho M: (XMT, CMT) = Mdia,
O tamanho W: (XWT) = Grande capacidade, brao e articulao de alumnio.
Alm disso, a FTS desenvolveu uma gama "+" (XMT+, CMT+), capaz de cobrir, com uma base de corpo
"mdia", uma gama de esforos superiores, no exigindo necessariamente a utilizao de uma "W".
Todos os componentes das pistolas manuais TI de FTS (articulaes, transformadores, cilindros,
giroscpios...) foram desenvolvidos visando otimizao das dimenses e da repartio das massas,
para uma melhor ergonomia. Isto favorece a produtividade e preserva a segurana dos operadores.
- Espao reduzido necessrio em produo, graas grande maneabilidade
)DFLOLGDGHGHLQWHJUDomR LQWHLUDPHQWHPRQWDGDHWHVWDGDQDRFLQD
0DQXWHQomRVLPSOLFDGD DFHVVRIiFLODRVFRPSRQHQWHVUHSRVLomRUiSLGD
- Segurana dos operadores (conformidade com as normas mais restritas)
Todas as articulaes foram desenvolvidas por meios modernos de PAC (Projeto Assistido por
Computador), e validados por clculos realizados com elementos acabados sob hiptese de cargas
PXLWRUHVWULWLYDV6mRIDEULFDGDVFRPPDWHULDLVGHDOWDWHFQLFLGDGHTXHJDUDQWHPXPDDELOLGDGH
Pi[LPD)LQDOPHQWHRVWHVWHVLQWHUQRVGHUHVLVWrQFLDHVREFRQGLo}HVPXLWRUHVWULWLYDVQDOL]DPD
caracterizao de nossos produtos.
(VWHJDELQHWHSRGHVHUVXVSHQVRPRQWDGRVREUHSpVDRVRORRXGLUHWDPHQWH[DGRDXPDHVWUXWXUD YLJDHWF 

TS

FINUCHEM TECHNOLOGIES DE SOUDAGE

Observaes / notas

FICHA DE SNTESE: PMTI em X


MANUAL GUN IN "X" SYNTHESE SHEET

Especialmente estudada para a solda por resistncia de alta cadncia, a pistola manual com
transformador integrado FTS apresenta uma excelente relao custo/benefcio.

Guarantee 3 million cycles

Optimised ergonomics

Innovative options

Garantia 3 milhes de ciclos

Ergonomia otimizada

Opes inovadoras

Repetibilidade de esforos
Vasta gama de braos standard
Large range of standard arms

VANTAGENS TCNICAS / TECHNICAL ADVANTAGES


Compatvel com baixa e mdia freqncia / Compatible low and intermediate frequency
2WLPL]DomRGHGLPHQV}HVFRPWUDQVIRUPDGRUHFLOLQGURHVSHFtFRV
2YHUDOOVL]HRSWLPLVDWLRQZLWKWUDQVIRUPHUDQGVSHFLFDFWXDWRU
Vasta gama de transformadores / Large range of transformers
Vasta gama de braos standard / large range of standard arms

OPES COMUNS / CUSTOMARY OPTIONS

Advanced options

Opes avanadas

&DER[RVXSOHPHQWDU VLPSOHVRXFLUFXODU
6XSSOHPHQWDU\[HGKDQGOH VLPSOHRUFLUFXODU

&DERGHFRPDQGRVXSOHPHQWDU
/ Supplementary command handle

6HOHWRUGHSURJUDPDDXWRPiWLFR
/ Automatic program selector

6HOHWRUPDQXDOSURJUDPDV
/ Two program selector

Conectores de feixe na pistola


/ Service hose connectors

Capa de proteo
/ Protection cover

Fre
YHUWLFDO
/ Roll brake
/ pitch brake

Produto / Product
(*) Fornecido com tampa - Produto patenteado
VXSSOLHGZLWKFRYHU SDWHQWHG

Complete range

Gama completa

Effort repeatability

/ Especially designed for fast rate resistance welding. The FTS manual welding gun with integrated transformer
presents excellent cost effectiveness.

FINUCHEM TECHNOLOGIES DE SOUDAGE

XLT

0RGHORGHSLVWROD

XMT

XMT+

XWT

/ Gun model
Cilindro / Cylinder

/ double acting pneumatic cylinder

Cilindro / Cylinderr (m
Esforo mx. / Force
Brao de ala

/ Arm Leverr

Nmero d

/ Stages

Presso m

/ pressuree

Cursos

/ Cylinder travel

A (mm
Abert

/ Openningg

B (m
C

/
Prismatic

/ Transformer
/ No-load tension
C
/ Closed-circuit current
Ma
tran
/Mass without arms &
transformer

(6)25d2&20(/(752'26(0)81d2'2&2035,0(1727,/ &87
EFFORT WITH THE ELECTRODES ACCORDING TO THE WORKING LENGTH (WL)
/ Arm leverr

/ Cylinder force

(L[RGHURWDomR
A

/ Rotation axis

Exemplo: XLT com ZLWK

:/

(130*1100) / (60.5+350) = 348.3

CARACTERSTICAS TCNICAS
DESIGN FEATURES

FICHA DE SNTESE: PMTI em C


MANUAL GUN IN "C" SYNTHESE SHEET

Especialmente estudada para a solda por resistncia de alta cadncia, a pistola manual com
transformador integrado FTS apresenta uma excelente relao custo/benefcio.

Guarantee 3 million cycles

Optimised ergonomics

Innovative options

Garantia 3 milhes de ciclos

Ergonomia otimizada

Opes inovadoras

Repetibilidade de esforos
Vasta gama de braos standard
Large range of standard arms

VANTAGENS TCNICAS / TECHNICAL ADVANTAGES


Compatvel com baixa e mdia freqncia / Compatible low and intermediate frequency
2WLPL]DomRGHGLPHQV}HVFRPWUDQVIRUPDGRUHFLOLQGURHVSHFtFRV
2YHUDOOVL]HRSWLPLVDWLRQZLWKWUDQVIRUPHUDQGVSHFLFDFWXDWRU
Vasta gama de transformadores / Large range of transformers
Vasta gama de braos standard / large range of standard arms

OPES COMUNS / CUSTOMARY OPTIONS

Advanced options

Opes avanadas

&DER[RVXSOHPHQWDU VLPSOHVRXFLUFXODU
6XSSOHPHQWDU\[HGKDQGOH VLPSOHRUFLUFXODU

&DERGHFRPDQGRVXSOHPHQWDU
/ Supplementary command handle

6HOHWRUGHSURJUDPDDXWRPiWLFR
/ Automatic program selector

6HOHWRUPDQXDOSURJUDPDV
/ Two program selector

Conectores de feixe na pistola


/ Service hose connectors

10

Capa de proteo

Freio d
YHUWLFDO

/ Protection cover

/ Roll brake
/ pitch brake

Produto / Product
(*) Fornecido com tampa - Produto patenteado
VXSSOLHGZLWKFRYHU SDWHQWHG

Complete range

Gama completa

Effort repeatability

/ Especially designed for fast rate resistance welding. The FTS manual welding gun with integrated transformer
presents excellent cost effectiveness.

11

FINUCHEM TECHNOLOGIES DE SOUDAGE

0RGHORGHSLVWROD

CMT

&/7&/7

CMT+

/ Gun model
Esforos / Forces

Cilindro pneumtico de curso duplo / double acting pneumatic cylinder

Dimetro Cilindro / Cylinder (mm)


Esforo mximo (daN)
/ Maximum effort
Nmero de nveis do cilindro
/ Stages

80

100

100

452 (8bars) - 574 (6 bars)

475 (6 bars)

900 (6 bars)

10

10

140 / 90 - 50

140 / 90 - 50

Presso mx. / Pressure max (bar)


Cursos cilindro
/ Cylinder travel (mm)

10
60

90/30/20

GA/PA/R (*)

60

120 / 30 / 20

120 / 30 / 20

A (mm)

416

501

501

B (mm)

270

295

295

Dimetro C / Diameter C

267

298

298

Dimetro brao (mm)


/ Diameter arms

40

55

55

D (mm)

158

172

172

Transformador (kVA)
/ Transformer

25kVA a (to)
36 kVA

93kVA-MF

48kVA a (to)
75 kVA

93kVA-MF

48kVA a (to)
75 kVA

93kVA-MF

Tenso a vazio U20 (V)


/ No-load tension

4,5V a 6,3V

6,3V

6,3V a 10 V

6,3V

6,3V a 10 V

6,3V

Corrente permanente Ip (A)


/ Closed-circuit current

4000A

6300A

5400A

6300A

5400A

6300A

Peso aprox. sem brao e sem


transformador (kg)
/ Approximate mass without arms
& transformer

46 a (to) 50

64

55 a (to) 65

70

68 a (to) 70

74

/ Large opening
/ working opening

(*)
GA: g
PA: abe
R : reserva / reserve
127$(VIRUoRG

127(:HOGLQJHIIRUW &\OLQGHUHIIRUW

2SomRFDER
/ Optional circular handle

DESIGN FEATURES

CONSTITUIES ESPECFICAS "XLT"

3
1

Crter traseiro

CAR-2-04196

&iUWHUEUDoR[R

CAR-2-04191

&iUWHU[REUDoRPyYHO

CAR-2-04175

Crter mvel

CAR-2-04194
2

3
1
16

13

5
12
7
11

17

10

2
21
14

15
9

19
8
20

18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

1
1
2
1
1
1
2
2
2
2
4
2
4
4
4
6
4
4
4
8
2
1

2VQ~PHURVHVmRGHQLGRVFRPRSHoDVGHGHVJDVWH

12

Suporte brao mvel


6XSRUWHEUDoR[R
Piv
Eixo articulao
Arruela
Porca
Placas de frico
Anel de frico
Anel articulao
Canho isolante
Canho isolante
Placa isolante
Derivao reta
Arruela isolante
Arruela
Parafuso
Parafuso
Porca inox
Parafuso inox
Arruela
Pino
Shunt

SBM-4-97026/B
SBF-4-97025/A
TOU-2-01299
AXE-2-01151
ZU18
ECR-1-60938
PLA-2-01219
BAG-2-01156/A
BAG-2-01157
RON-2-04365
RON-2-04364
PLS-2-04017
3601 10 13
RON-2-01253
RK 12
CHCZ M5 x 12
CHC M12 x 35
M10
CHC M10 x 45
RK 10
GT6 x 24
SHU-2-01270

13

TS

FINUCHEM TECHNOLOGIES DE SOUDAGE

1bis
3

Crter traseiro

CAR-2-04183

1 bis

Crter comum

CAR-2-04178

&iUWHUEUDoR[R

CAR-2-04174

&iUWHU[REUDoRPyYHO

CAR-2-04175

Crter mvel

CAR-2-04177

16

13

5
12
7
11
21
17

10

14

15
9

19
8

18
20

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

1
1
2
1
1
1
2
2
2
2
4
2
4
4
4
6
4
4
4
4
2
1

Suporte brao mvel


6XSRUWHEUDoR[R
Piv
Eixo articulao
Arruela
Porca
Placas de frico
Anel de frico
Anel articulao
Derivao reta
Derivao reta
Placa isolante
Derivao reta
Arruela isolante
Arruela
Parafuso
Parafuso
Porca inox
Parafuso inox
Arruela
Pino
Shunt

SBM-4-97018
SBF-4-97017/B
TOU-2-01299
AXE-2-01151
ZU18
ECR-1-60938
PLA-2-01219
BAG-2-01156/A
BAG-2-01157
RON-2-01255/B
RON-2-01254/B
PLS-2-01240/B
3601 10 13
RON-2-01253
RK 12
CHCZ M5 x 12
CHC M12 x 35
M10
CHC M10 x 45
RK 10
GT06x24
SHU-2-01270

2VQ~PHURVHVmRGHQLGRVFRPRSHoDVGHGHVJDVWH

CONSTITUIES ESPECFICAS "XMT"

CONSTITUIES ESPECFICAS "XWT"


1bis

Crter traseiro

CAR-2-04184

1 bis

Crter comum

CAR-2-04178

&iUWHUEUDoR[R

CAR-2-04239

&iUWHU[REUDoRPyYHO

CAR-2-04241

Crter mvel

CAR-2-04240

3
21
1
11

19

5
6
7

17
23
22
24

25
9
8
14
10
13

20

18
15

12
16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

1
1
2
1
1
1
2
2
2
1
1
2
2
2
4
2
2
4
4
8
6
1
4
2
4

2VQ~PHURVHVmRGHQLGRVFRPRSHoDVGHGHVJDVWH

14

Suporte brao mvel


6XSRUWHEUDoR[R
Piv
Eixo articulao
Arruela
Porca
Placas de frico
Anel de frico
Anel articulao
&RQH[mREUDoR[R
Conexo brao mvel
Eixo brao
Arruela
Porca
Placa isolante
BAG DIXON
Placa isolante
Conector angular
Derivao reta
Parafuso
Parafuso
Shunt
Parafuso
Pino
Arruelas

SBM-4-97035/B
SBF-4-97036/C
TOU-2-04209
AXE-2-04210/A
ZU18
ECR-1-60938
PLA-2-04205
BAG-2-04206
BAG-2-04207
CON-4-97038
CON-4-97037
AXE-2-04216
Ron-2-01120
ECR-1-60940
PLS-2-04214
30x35x40
PLS-2-04215
3699 10 13
3601 10 13
CHC M5x40
CHCZ M5 x 12
SHU-2-01270
CHC M12 x 35
GT06 x 24
RK 12

15

TS

FINUCHEM TECHNOLOGIES DE SOUDAGE

15

12

25

14
6

11

27
24
5
28

23
26

9
21

13

29
30

10

17

16
31
19
8

Crter traseiro

CAR-2-04197

&iUWHUEUDoR[R

CAR-2-04191

Crter PE mvel

CAR-2-04193

1
2
3
4
5
6
7
8
9

32

18
20

2VQ~PHURVHVmRGHQLGRVFRPRSHoDVGHGHVJDVWH

0
1
2
3
4
5
6
7
8
9
20
21
22
23
24
25
26
27
28

1
1
2
2
1
1
2
2
2
2
4
2
2
4
4
1
4
4
4
4
3
1
4
4
4
2
1
1

PE mvel
6XSRUWHEUDoR[R
Placa lateral
Corredia
Arruela
Porca
Bucha
Placa isolante
Anel articulao
Canho isolante
Canho isolante
Placa isolante
Derivao reta
Arruela isolante
Arruela
Eixo
Parafuso
Porca inox
Parafuso inox
Arruela
Pino
Shunt (382309)
Anel isolante
Pino
Parafuso
Pino
Mancal
Anel

29
30
31
32

1
1
4
2

Placa
Raspador
Parafuso
Conector angular

PEM-4-97024/A
SBF-4-97025
PLA-2-04012
AXE-2-04015/A
ZU18
ECR-1-60938
BP25 14x18x14
PLS-2-04019
BAG-2-01157
RON-2-04365
RON-2-04364
PLS-2-04017
3601 10 13
RON-2-01253
RK 12
AXE-2-03825
CHC M12 x 35
M10
CHC M10 x 45
RK 10
GT6 x 24
SHU-2-04286
ROS-2-03831
GT10x32
FHC M8x20
GT08x20
PLA-2-03829
2052 70 040 050
030
PLA-2-03830
ASO 40 *48x4/7
FHC M4x16
3699 10 13

CONSTITUIES ESPECFICAS "CLT"

CONSTITUIES ESPECFICAS "CMT"


1bis
1
3

Crter traseiro

CAR-2-04181

1 bis

Crter comum

CAR-2-04178

&iUWHUEUDoR[R

CAR-2-04174

Crter PE mvel

CAR-2-04176

32

PE mvel

PEM-4-97019/A

6XSRUWHEUDoR[R

SBF-4-97017/B

Placa lateral

PLA-2-03826/A

Corredia

AXE-2-03828/A

Arruela

ZU18

Porca

ECR-1-60938

Bucha

BP25 14x18x14

Placa isolante

PLS-2-03832/A

Anel articulao

BAG-2-01157

10

Canho isolante

RON-2-01255/B

11

Canho isolante

RON-2-01254/B

12

Placa isolante

PLS-2-01240/B

13

Derivao reta

3601 10 13

14

Arruela isolante

RON-2-01253

15

Arruela

RK 12

16

EIXO

AXE-2-03825

17

Parafuso

CHC M12 x 35

18

Porca inox

M10

19

Parafuso INOX

CHC M10 x 45

20

Arruela

RK 10

21

GT6 x 24

22

Pino
Shunt(382303)

23

Anel isolante

ROS-2-03831

24

Pino

GT10x32

25

Parafuso

FHC M8x20

26

Pino

GT08x20

27

Mancal

PLA-2-03829

28

Anel

29

Placa

2052 70 040 050 030


PLA-2-03830

30

Raspador

ASO 40 *48x4/7

31

Parafuso

FHC M4x16

32

Conector angular

3699 10 13

7
4

12

27

25

14

5
11
6
15
17

30

26
21
29
28

31

9
10
13

16
23
24

19

18
20

2VQ~PHURVHVmRGHQLGRVFRPRSHoDVGHGHVJDVWH

16

SHU-2-04297

TS

FINUCHEM TECHNOLOGIES DE SOUDAGE

Observaes / notas

17

CONSTITUIES COMUNS
$VFRQH[}HVSRVWHULRUHVGDVIDPtOLDV/
ATENO: Elementos comercializados submetidos a
PRGLFDo}HVGHDFRUGRFRPDFRQJXUDomRGRFOLHQWH

16

15
2

10
8
9

Placa central

FON-4-097029

Abraadeira

PLA-2-03840

Placa conexo H

PLA-2-04244

Tampa base H

PLA-2-04246/B

Junta transformador

JON-2-04247

CABEAAMARELA ZB2-BT5
ZB2-BZ101
CORPO + NO

3DVVDPXUR

3136 12 17

3DVVDPXUR

3136 10 17

10

Base M23 19cts macho

L2319EM0055

11

Conector Phoenix

MCVR 1,5/4-ST-3,81

12

Conector Phoenix

13

Conector Phoenix

MCVR 1,5/16-ST-3,81
MCVK 1,5/4-G-3,81

14

Conector Phoenix

MCVK 1,5/16-G-3,81

15

Contador de ponto

1,710,200,013

16

Bases fmeas M12 5


pinos

L12/5EE0055

17

18

&RQHFWRU< 3140 10 12
&RQHFWRU< 3140 08 10

19

Derivao reta

0101 14 17

20

Derivao reta

0101 10 17

13

5
12
11
14

Placa central

FON-4-097030

Abraadeira

PLA-2-03840

Placa conexo J

PLA-2-04245

Tampa base J

PLA-2-03837/B

Junta transformador

JON-2-03838

CABEA AMARELA

ZB2-BT5

CORPO + NO

ZB2-BZ101

3DVVDPXUR

3136 12 17

3DVVDPXUR

3136 10 17

10

Base M23 19cts macho

L2319EM0055

11

Conector Phoenix

MCVR 1,5/4-ST-3,81

12

Conector Phoenix

13

Conector Phoenix

MCVK 1,5/4-G-3,81

14

Conector Phoenix

MCVK 1,5/16-G-3,81

15

Contador de ponto

1,710,200,013

16

Bases fmeas M12 5 pinos

L12/5 EE0055

17

&RQHFWRU<

RACCORD 3140 10 12

&RQHFWRU<

3140 08 10

19

Derivao reta

0101 14 17

20

Derivao reta

0101 10 17

18

1
2

MCVR 1,5/16-ST-3,81

18

$VFRQH[}HVSRVWHULRUHVGDVIDPtOLDV0H:
ATENO: Elementos comercializados submetidos a
PRGLFDo}HVGHDFRUGRFRPDFRQJXUDomRGRFOLHQWH

15
8
15
9
13
10
11

14

2VQ~PHURVHVmRGHQLGRVFRPRSHoDVGHGHVJDVWH

5
12

TS

FINUCHEM TECHNOLOGIES DE SOUDAGE

2VWUDQVIRUPDGRUHV

2
3

)DPtOLD/
*DPDWUDQVIRUPDGRU 

75$

7)/77707<3(+

75$

7)/77;;;707<3(+

75$

7)/77;;;707<3(+

3LQRSRWrQFLD

,,

%XFKDSLORWRV

)/

Derivao reta



3DUDIXVR

&+&=0[

*DPDWUDQVIRUPDGRU 

75$

7)/77707<3(-

75$

7)/77;;;707<3(-

75$

7)/77707<3(-

75$

7/)777<3(-

75$

75$16)250$'250)

3LQRSRWrQFLD

,,

%XFKDSLORWRV

)/

Derivao reta



3DUDIXVR

&+&=0[

)DPtOLD0H:

CONSTITUIES COMUNS

19

CONSTITUIES COMUNS
1.5 Suspenso e equilbrio
$VSLVWRODVPDQXDLVFRPWUDQVIRUPDGRUHVLQWHJUDGRVVmRVXVSHQVDVDXPHTXLOLEUDGRUHPIXQomR
GRSHVRGDSLVWROD(VVHVHTXLOLEUDGRUHVGHQLGRVQRFDGHUQRGHHQFDUJRVGRVFOLHQWHVSHUPLWHP
XPDIiFLOPDQREUDELOLGDGHGDSLVWRODSHODFRPSHQVDomRGHSHVRHSRVVLELOLWDPXPDOLYUHYDULDomR
GHDOWXUD'LVS}HPGHIXQFLRQDOLGDGHVTXHSHUPLWHPDUHJXODJHPGDDOWXUDGDSLVWRODGHPDQHLUD
DRWLPL]DUDHUJRQRPLDGDHVWDomRGHWUDEDOKR(VWDDVVHJXUDDOLJDomRHQWUHRPHLRDpUHRGH
[DomR WULOKRYLJD HDSLVWRODSRULQWHUPpGLRGHVHXJLURVFySLRGHRVFLODomRYHUWLFDO
3DUDFHUWRVWLSRVGHDSOLFDomRTXHQmRQHFHVVLWDPGHURWDomRKRUL]RQWDORJLURVFySLRSRGHVHU[R
HGLUHWDPHQWHOLJDGRSRUXPFDERDWUDYpVGHXPDQHOGHVXSRUWH
1.5.1 Giroscpios de "oscilao vertical" e de oscilao lateral
O giroscpio de "oscilao vertical"SHUPLWHHTXLOLEUDUXPDSLVWRODHPWRUQRGHXPHL[RYHUWLFDO
6XDTXDOLGDGHGHIDEULFDomRHVHXPDWHULDODXWROXEULFDQWHSHUPLWHPHOLPLQDUTXDOTXHUWLSRGH
PDQXWHQomRSUHYHQWLYD
2GLPHQVLRQDOPHFkQLFRJDUDQWHXPDXWLOL]DomRFRPWRGDVHJXUDQoD
(OHFRPSRUWDEDWHQWHVGHPGHFXUVRUHJXOiYHLVSDUDRWLPL]DUDSUHFLVmRGHXVR
2JLURVFySLRGHRVFLODomRYHUWLFDO WRGDVDVIDPtOLDV

12
3
2

11

7
9

10

13

20

Mancal

PAL-2-04281

Panela

PLA-2-03977

EIXO

AXE-2-04278

Interface

TMR-2-03976

Tampa

COU-2-3966

Arruela

GY2002303

Batente

GY2002307

Rolamento SKF

30204

Arruela

ZU20

10

Porca

ECR-1-60939

11

EIXO mastro

GY 200 2308

12

Mastro

HAM-2-04264

13

Tampa

PLA-2-03972

TS

FINUCHEM TECHNOLOGIES DE SOUDAGE

O giroscpio de "oscilao lateral" 2JLURVFySLRGHRVFLODomRODWHUDOSHUPLWHHTXLOLEUDUXPD


SLVWRODHPWRUQRGHXPHL[RORQJLWXGLQDO
6XDTXDOLGDGHGHIDEULFDomRHVHXPDWHULDODXWROXEULFDQWHSHUPLWHPHOLPLQDUTXDOTXHUWLSRGH
PDQXWHQomRSUHYHQWLYD
2GLPHQVLRQDOPHFkQLFRJDUDQWHXPDXWLOL]DomRFRPWRGDVHJXUDQoD
(OHFRPSRUWDEDWHQWHVGHPGHFXUVRUHJXOiYHLVSDUDRWLPL]DUDSUHFLVmRGHXVR

5
6

3
4

)DPtOLDGHSLVWROD/

)DPtOLDVGHSLVWROD0H:

scpio famlia MW

FON-4-97034

oa externa

COU-4-97033

mento sobre haste

74075A

Tampa

PLA-2-04202

%DWHQWH[RJLURVFySLR

BUT-2-01160

Batente mvel giroscpio

BUT-2-01161

Giroscpio famlia MW

FON-4-97004

Coroa externa

COU-4-97027

Rolamento sobre haste

74080A

Tampa

COU-2-01188

%DWHQWH[RJLURVFySLR

BUT-2-01160

Batente mvel giroscpio

BUT-2-01161

A constituio idntica, independentemente do modelo e da gama escolhidos.


Apenas os dimetros diferem, 215 mm para a famlia L e 246 mm para as famlias M e W.

21

CODIFICAO E OPES
&RGLFDomRSLVWRODPDQXDOFRPWUDQVIRUPDGRULQWHJUDGR
0)

9







[
[
[
[
[
[

;07
Corpo

TRANSFORMADOR 50/60 Hz
Cdigo U20 (V) I2P (kA) 50% (kVA)







25
36
48
55
61
75

Cdigo
11V/11N
13V/13N
18V/18N
58V/58N
48V/48N
90V/90N

N
nveis





















Presso
mxima







Cilindros
Dimetro
(mm)







Tenso e freqncia do transformador


Cdigo
45
9+]
46
9+]
51
9+]

CUT da pistola
0150 para CUT 150 mm

N= nmero de ordem da pistola


GtJLWRVLQWHJUDQGRDVHVSHFLFLGDGHVHRSo}HVGDSLVWROD

22

TRANSFORMADOR 1000 Hz
Cdigo U20 (V)
I2P
N diodos
(kA)
MF




Esforo
(daN)







Curso
(mm)







50%
(kVA)


Bloqueio

Gama

B/N
B/N
B/N
B/N
B/N
B/N

XLT / CLT
XMT
;07;:7
CLT / XLT
CMT
CMT+

TS

23

FINUCHEM TECHNOLOGIES DE SOUDAGE

$VRSo}HV
As pistolas manuais TI oferecem uma gama de equipamentos opcionais standard. No entanto, a FTS atende
DWRGRVRVSHGLGRVHVSHFtFRVGHVHXVFOLHQWHV
2VFDERV[RVVXSOHPHQWDUHV 3) SRGHPVHULQWHJUDGRVVREHQFRPHQGDDPGHRWLPL]DUDHUJRQRPLDGD
estao de trabalho. Em certos casos, o cabo circular ser mais adaptado. tambm possvel dispor de at 4
cabos de comando suplementares (PP).

1DFRQJXUDomREiVLFDRFDERGDSLVWRODpPXQLGRGHXPVHOHWRU*$3$HGHXPERWmR67$57eSRVVtYHO
LQWHJUDUDHVWDFRQJXUDomRXPVHOHWRUPDQXDOSDUDSURJUDPDVGLVWLQWRV 30 
Na verso standard, o feixe deve ser ligado pistola atravs de uma gaxeta e cabeado diretamente sob a
WDPSDeSRVVtYHOLQWHJUDUXPVLVWHPDGHFRQH[}HVSRUSOXJXHV
Os giroscpios de oscilao lateral e de oscilao vertical dispem de batentes mecnicos regulveis para
GHQLURLQWHUYDORGHDPSOLWXGHGRVPRYLPHQWRVeSRVVtYHOGLVSRUGHIUHLRHOHWURPDJQpWLFRFRPDQGDGR
pelo cabo para uma rapidez de ao. Com efeito, a posio de bloqueio regulvel por excntricos atingida
automaticamente durante o movimento, o que bloqueia a posio. O desbloqueio obtido pelo acionamento
de um comutador no cabo. Esta opo pode ser implementada, a pedido, em um dos dois giroscpios. Nesta
FRQJXUDomRRVGHWHFWRUHVSRGHPWDPEpPVHUYLUGHVHOHWRUGHSURJUDPDDXWRPiWLFR(VWDIXQomRQmR
permite a simultaneidade da seleo de programa manual (adjuno de um comutador).

Excntrico de ajuste
da posio de bloqueio
desejada

(*) Fornecido com tampa - Produto patenteado

AS OPES

Cdigo opo
Cdigo
Designao
PF
&DER[RVXSO
PP
Cabo comando supl.
PC
Cabo circular
PA
Seletor prog. auto.
PM
Seletor prog. manual
CR
Conexo feixe / plugues
FR
Freio girosc. osc. lateral
FT
Freio girosc. osc. vertic.

CARACTERSTICAS TCNICAS
3. As tampas
$VWDPSDVVmRUHDOL]DGDVHP$%6DXWRH[WLQomRFODVVLFDGR
9QDQRUPDGRVFRPSyVLWRV VHPFKDPDVHPIXPDoDWy[LFD
QmRVHFRQVRPH 

3DUDGHVPRQWDUDVWDPSDVGLDQWHLUDVTXHGmR
DFHVVRjVDUWLFXODo}HVUHPRYHURVSDUDIXVRV
NH
0RQWDJHPLGrQWLFDQDRUGHPLQYHUVD

01

02
04

3DUDGHVPRQWDUDVWDPSDVWUDVHLUDVTXHGmRDFHVVRDR
WUDQVIRUPDGRUFLOLQGURHFRQMXQWRVXSRUWHGHFRQH[mRUHPRYHURV
SDUDIXVRV N
0RQWDJHPLGrQWLFDQDRUGHPLQYHUVDWRPDQGRRFXLGDGRGH
HQFDL[DUDWDPSDQDUDQKXUDGRJLURVFySLR N

03



XM

24






XW





JM











JL





XL





$VGLPHQV}HVGDVWDPSDVDEDL[RVmRLQIRUPDGDVDWtWXORLQGLFDWLYRHFRUUHVSRQGHPDHTXLSDPHQWRVVWDQGDUG
Estes valores podem mudar em funo do tipo de cilindro escolhido para o projeto. Os cilindros no bloqueveis
so mais longos que os bloqueveis.
5HSUHVHQWDomRFLOLQGURVEORTXHiYHLV

25

TS

FINUCHEM TECHNOLOGIES DE SOUDAGE

3.1 Brao e suportes de brao


3.1.1 Brao e Suportes de brao para pistola de tipo "C"
2VXSRUWHGHEUDoR[R NpUHDOL]DGRHPFREUHIXQGLGRH
[DGRGLUHWDPHQWHDRJLURVFySLRSRUSDUDIXVRVNHSLQRV
N
3ODFDVLVRODQWHV NLQWHUFDODPVHHQWUHRVGRLV
A montagem e desmontagem idntica a uma pistola "X"

11
13
12
20

2SRUWDHOpWURGRPyYHO 3( NpIHLWRGHFREUH(OHGHVOL]D
VREUHHL[RVGHDoRNSRUPHLRGHDQpLVGHFREUHN

19

Desmontagem de um porta-eltrodo mvel:

10

$RSHUDomRGHYHVHUUHDOL]DGDFRPDVWDPSDVGLDQWHLUDVUHWLUDGDV
'HVPRQWDUDVPDQJXHLUDV NGDVFRQH[}HVUiSLGDV
)HFKDUDSLVWRODSDUDWHUDFHVVRjSDUWHSRVWHULRUGR3(
'HVPRQWDUDOLJDomRFRPRVKXQW NGHVDSHUWDQGRRSDUDIXVR
NHWDPEpPDOLJDomRFRPRFLOLQGUR NGHVPRQWDQGRR
eixo NFRPRVSDUDIXVRVNHDVSDUWHVLVRODQWHVN
'HVPRQWDURVXSRUWHJXLD NUHWLUDQGRRVSDUDIXVRVHRV
pinos N
([WUDtORGHVOL]DQGRVREUHDH[WHQVmRGREUDoRPyYHO
23(HVWiOLEHUDGR
3X[DURVHL[RVNSDUDUHPRYrORV

14

15
08 09
21
04

07
01

17

18
06

02

05

16
15

03

Desmontagem do raspador:
3DUDGHVPRQWDURUDVSDGRUNGHVPRQWDUDSODFDNGHVDSHUWDQGRRVSDUDIXVRV N0RQWDJHP
idntica, na ordem inversa.
Desmontagem do brao e das extenses:
$GHVPRQWDJHPGREUDoR[RHGDH[WHQVmRpLGrQWLFDjGHXPDSLVWROD;
3DUDGHVPRQWDUDH[WHQVmRNGRSRUWDHOpWURGRPyYHO NGHVDSHUWDUFRPDDMXGDGRKH[iJRQR N
0RQWDJHPLGrQWLFDQDRUGHPLQYHUVD

CARACTERSTICAS TCNICAS

CARACTERSTICAS TCNICAS
3.1.2 Brao e Suportes de brao para pistola de tipo X (exceto XWT)
2VXSRUWHGHEUDoR[RNpUHDOL]DGRHPFREUHIXQGLGRH[DGR
GLUHWDPHQWHDRJLURVFySLRFRPSDUDIXVRVNHSLQRV N 
3ODFDVLVRODQWHVNLQWHUFDODPVHHQWUHRVGRLVHDV[Do}HV

10
07

01

03

06

2VXSRUWHGHEUDoRPyYHO NpUHDOL]DGRHPFREUHIXQGLGR$UWLFXOD
se em torno do eixo NHpLQWHLUDPHQWHLVRODGRGREUDoR[RSRU
PHLRGHFDOoRVHFDQK}HVLVRODQWHVN

11

Desmontagem de um brao N 10:

02

$RSHUDomRGHYHVHUUHDOL]DGDFRPDVWDPSDVGLDQWHLUDVUHWLUDGDV
5HPRYHURVSDUDIXVRV NHXVDUXPSDUDIXVRNSDUDOLEHUDUREUDoR
&8,'$'2SDUDQmRSHUGHURDQJHN2EUDoRVHSDUDVHGDDUWLFXODomR

12

0RQWDJHPLGrQWLFDQDRUGHPLQYHUVD
9HULFDUVXEVWLWXLURDQHORULQJGD
UDQKXUDN

04 05

13
18
11
'LVVRFLDomRGRVXSRUWHEUDoR[R N 12 e do suporte de brao mvel N 11:

17
12

'HVPRQWDUSUHYLDPHQWHRVKXQW FIGHVPRQWDJHPGRVKXQW HD[DomRGR


cilindro.
Desapertar a porca borboleta NHUHWLUDURHL[R NDVVLPFRPRRVFDQK}HV
e placas isolantes N
2VXSRUWHGHEUDoRPyYHO NVHSDUDVHGRVXSRUWHGHEUDoR[R1
3DUDGHVPRQWDURVXSRUWHGHEUDoR[RNUHWLUDURVSDUDIXVRVNHRV
pinos N
0RQWDJHPLGrQWLFDQDRUGHPLQYHUVD

Desmontagem de uma extenso N 14:

08
14

'HVDSHUWDURVSDUDIXVRVN
&8,'$'2SDUDQmRSHUGHUDSODFD N
9HULFDURERPHVWDGRGRWXERGHUHVIULDPHQWR
do eletrodo N
0RQWDJHPLGrQWLFDQDRUGHPLQYHUVD

16
15

26

27

TS

FINUCHEM TECHNOLOGIES DE SOUDAGE

3.1.3 Brao e Suportes de brao para pistola de tipo em "XWT"


(VWDSLVWRODGDJDPD;:7pUHVHUYDGDSDUDDSOLFDo}HVHPFRQGLo}HVVHYHUDVH[LJLQGRJUDQGHV
HVIRUoRVHJUDQGHVFRPSULPHQWRV~WHLVGHWUDEDOKR
2VXSRUWHGHEUDoR[R NHRVXSRUWHGHEUDoRPyYHONVmRUHDOL]DGRVHPDOXPtQLR
IXQGLGRFRPWUDWDPHQWRWpUPLFRHVSHFtFRDPGHJDUDQWLUXPDJUDQGHUHVLVWrQFLD2FRQMXQWR
GHDUWLFXODomRpLVRODGRSRUPHLRGHFDOoRVHFDQK}HVLVRODQWHV1HPXQLGRGHEUDoRV
SULVPiWLFRVGHDOXPtQLRNFRPUHIULJHUDomRH[WHUQD N
3DUDVHSDUDUDDUWLFXODomRGRFRUSRSURFHGHUFRPRSDUDWRGDVDVYHUV}HVGHSLVWRODHP;
Desmontagem de um brao N 10:

14

04

01

10
05
03

21

02

5HWLUDUPDQJXHLUDVGDVFRQH[}HVUiSLGDVN'HVDSHUWDUDSRUFDFRPUDVJRVN 
e fazer deslizar o eixo N
'HVDSHUWDURSDUDIXVRN2EUDoRpVHSDUDGRGDDUWLFXODomR
9HULFDU VXEVWLWXLU RVFDOoRVLVRODQWHV N
0RQWDJHPLGrQWLFDQDRUGHPLQYHUVD
Desmontagem dos suportes de brao:
$GHVPRQWDJHPGRVXSRUWHEUDoR[R
NHGRVXSRUWHEUDoRPyYHO Np
LGrQWLFDSDUDWRGDVDVSLVWROD;

20

Desmontagem de um porta-eltrodo N 11:

06

'HVDSHUWDURVSDUDIXVRVN
0RQWDJHPLGrQWLFDQDRUGHPLQYHUVD

15
08

13

11
Desmontagem de uma extenso N 12:

07

12

'HVDSHUWDURVSDUDIXVRVN
0RQWDJHPLGrQWLFDQDRUGHPLQYHUVD

Desmontagem de um tubo externo de refrigerao N 13:


Desmontar o bloco NHRVDQJHV NUHWLUDQGRRV
SDUDIXVRV1)D]HUGHVOL]DURWXERHUHWLUiOR
0RQWDJHPLGrQWLFDQDRUGHPLQYHUVD

CARACTERSTICAS TCNICAS

CARACTERSTICAS TCNICAS
3.2 Proteo dos braos (exceto XWT)
$SURWHomRGRVEUDoRVFRPPDQWDGHEUDUHVLQDGDSURSRUFLRQDXPDJUDQGHGXUDELOLGDGHj
VXSHUItFLHSURWHJHQGRRVEUDoRVGHFREUHSRUGHQLomRPDOHiYHLVDRVLPSDFWRVHPUD]mRGRV
FKRTXHVFRPDVFKDSDV
Meios necessrios:
8PVDFRFRPDPDQWDUHVLQDGDXPUHFLSLHQWHHVWDQTXHiJXD
e imperativamenteyFXORVHOXYDVGHVFDUWiYHLV
$EULUHHQFKHURVDFRGHiJXD

9HULFDUQRUHFLSLHQWHVHD
PDQWDHVWiEHPHPEHELGD

'XUDQWHD
DSOLFDomRYHULFDU
permanentemente a boa
tenso da manta...
... principalmente nas
]RQDVFLQWDGDV

28

$SOLFDU
HGHL[D
PLQXWRV

29

TS

FINUCHEM TECHNOLOGIES DE SOUDAGE

3.3 Condutividade eltrica: os shunts


$FRQGXWLYLGDGHHOpWULFDGRWUDQVIRUPDGRUSDUDRVEUDoRVPyYHLVpDVVHJXUDGDSRUXPVKXQW
FRPOkPLQDVDUJHQWDGDVHVHomRGH[PP[DGRSRUXPSDUDIXVRFHQWUDOHFDOLEUDGR DQWL
URWDomR GHIRUPiYHO6XDVOkPLQDVGHFREUHUHYHVWLGDVGHSUDWDSHUPLWHPDSDVVDJHPGHIRUWHV
FRUUHQWHVHOpWULFDV$VEDUUDVGHFRQH[mRGRVVKXQWVHGRVEUDoRV[RVID]HPSDUWHGRFLUFXLWRGH
refrigerao.
3.3.1 Shunt de pistolas manuais C"

$RSHUDomRGHVXEVWLWXLomRGRVKXQWNGHYHVHUUHDOL]DGDFRP
as tampas dianteiras retiradas.
Desmontar os dois eixos NGHVDSHUWDQGRRVSDUDIXVRV
NHJLUDURVXSRUWHGHEUDoRPyYHOSDUDIUHQWHDPGH
VROWDURSDUDIXVR N'HVSDUDIXVDURVHJXQGRSDUDIXVR N
DFHVVtYHOVRERVXSRUWHGHEUDoR[R5HWLUDURVKXQWHSURFHGHU
inversamente para montar novamente.

03
02
01

05

04

3.3.2 Shunt de pistolas manuais "C"


$RSHUDomRGHVXEVWLWXLomRGRVKXQWNGHYHVHUUHDOL]DGDFRP
as tampas dianteiras retiradas.
3DUDWHUDFHVVRHUHPRYHURVSDUDIXVRVNHIHFKDUDSLVWROD
5HWLUDURVKXQWHSURFHGHULQYHUVDPHQWHSDUDPRQWDUQRYDPHQWH
03

02
02
01

CARACTERSTICAS TCNICAS

01

CARACTERSTICAS TCNICAS
3.5 Os cilindros
$JDPDGHSLVWRODVPDQXDLV7,SRGHLQWHJUDUWRGRVRVWLSRVGHFRQJXUDo}HVSDUDRVFLOLQGURVHP
IXQomRGDVQHFHVVLGDGHVGRVFOLHQWHV
&LOLQGURVGHFXUVRVLPSOHVRXGXSORFRPRXVHPEORTXHDGRUHVGLkPHWURVGHRXPP
$TXDOLGDGHGRVFLOLQGURVXWLOL]DGRVQmRUHTXHUDXWLOL]DomRGHDUOXEULFDGR
3.5.1 Substituio de um cilindro
$RSHUDomRGHYHVHUUHDOL]DGDFRPDWDPSDGLDQWHLUDGDSDUWHPyYHOHDWDPSDWUDVHLUDUHWLUDGDV
'HVPRQWDURVHL[RV NGHVDSHUWDQGRRVSDUDIXVRVN
'HVDSHUWDURVSDUDIXVRVN
5HPRYHUDVPDQJXHLUDVNGDVFRQH[}HVUiSLGDVN
Retirar o cilindro pela parte posterior da pistola.
3URFHGHULQYHUVDPHQWHSDUDPRQWDUQRYDPHQWH

04

05
07

03

01
02

3.5.3 Esquema de princpio dos cilindros


Cabeamento pneumtico: exemplo de um cilindro com 2 nveis de trabalho.
Cilindro em posio GA

30

10

01

TS

FINUCHEM TECHNOLOGIES DE SOUDAGE

Cilindro em posio PA + bloqueio

Cilindro em posio de Trabalho

CARACTERSTICAS TCNICAS

31

CARACTERSTICAS TCNICAS
3.6 Os transformadores
2VWUDQVIRUPDGRUHVTXHHTXLSDPDVSLVWRODVPDQXDLVFRPWUDQVIRUPDGRUHVLQWHJUDGRVDSUHVHQWDP
GHVHPSHQKRVHFDUDFWHUtVWLFDVHOpWULFDVFRQIRUPHVjQRUPD,62
$VFRQH[}HVVHFXQGiULDVVmRHVSHFLFDPHQWHDGDSWDGDV XWLOL]DomRGHXP~QLFRVKXQW 
7RGDVDVSLVWRODVSRGHPUHFHEHUXPWUDQVIRUPDGRU+]RX+]FRQIRUPHDQHFHVVLGDGH
3.6.1 Substituio de um transformador
$RSHUDomRGHYHVHUUHDOL]DGDFRPDWDPSDWUDVHLUDUHWLUDGD
'HVPRQWDURVXSRUWHGHFRQH[}HV NGHVDSHUWDQGRRVSDUDIXVRVNHGHSRLVGHVOLJDU
WRGRVRVFRQHFWRUHVGDFDL[D
Desmontar as placas laterais NGHVDSHUWDQGRRVSDUDIXVRVVLWXDGRVVRERFRQMXQWRGLVWULEXLGRU
3DUDUHWLUDURVFRQMXQWRVGLVWULEXLGRUHVN &I6XEVWLWXLomRGHXPGLVWULEXLGRU 

15

11

16

01
13

10
12

14

3DUDGHVPRQWDUDFDL[DLQWHJUDGD
ao transformador NGHVDSHUWDU
RVSDUDIXVRVN'HVFRQHFWDU
DXQLGDGHGHPHGLGDN
127$$VVRQGDVWpUPLFDVVmR
HTXLSDGDVGHVpULHFRPRVSOXJXHV
pilotos N

03

&RQH[}HV
secundrias
HVSHFtFDV

12

13

Caixa integrada ao
transformador

3DUDGHVPRQWDURWUDQVIRUPDGRU
GHVDSHUWDURVSDUDIXVRV NGH
OLJDomRFRPRJLURVFySLRN 

32

Admisso
e retorno de
refrigerao

33

TS

FINUCHEM TECHNOLOGIES DE SOUDAGE

3.7 Conexes
3.7.1 Conexes posteriores
$VFRQH[}HVSRVWHULRUHVSHUPLWHPFRQFHQWUDUHPXP~QLFRSRQWRWRGDVDVQHFHVVLGDGHVHQHUJpWLFDV
GDSLVWRODSURYHQLHQWHVGRIHL[H+iGRLVWLSRVGHFRQH[}HVJD[HWDRXFRQH[}HVUiSLGDV
3DUDGHVPRQWDUXPFRQMXQWRGHFRQH[}HVSRVWHULRUHV1FRQVXOWDUHVVHWySLFRHPVXEVWLWXLomRGR
transformador.

10

9HUVmRFRPFRQHFWRUHV

EDVHV0LQIRDVVRFLDGRV
(OHPHQWRQDFDL[D
%DVH0IrPHD
PDUURP
%RWmR$8
EUDQFR
%RWmR$8
$9
D]XO
SUHWR
(93$ <9
WHUUD
terra

9HUVmRFRPJD[HWD
%RWmR$8
&RUWHDOLPHQWDomR(9

(9 3$

%DVH0IrPHD
PDUURP
EUDQFR
D]XO
SUHWR
WHUUD

PDUURP
EUDQFR
D]XO
SUHWR
WHUUD

PDUURP
EUDQFR
D]XO
SUHWR
WHUUD

(9*$ <9
$9
(97UDEDOKR <9
terra

(9*$
(97UDEDOKR

%DVH0IrPHD
&RPXP
3HGDO
Seleo programa
3$*$

&RPXP
Comando laser
&RPDQGRIUHLR
&RPDQGRIUHLR

Cabo

Opo comando anexo

&RQWDGRU9&&
&RQWDGRU9&&

CARACTERSTICAS TCNICAS

CARACTERSTICAS TCNICAS
3.7.1 Conjunto distribuidor
+iFRQMXQWRVGLVWULEXLGRUHVGLVWLQWRV NHVLWXDGRVHPDPERVRVODGRVGR
transformador NH[DGRVHPSODFDV NSRUVXDYH][DGDVDRWUDQVIRUPDGRU
3DUDVXEVWLWXLUXPFRQMXQWRGLVWULEXLGRUGHVOLJDURVFRQHFWRUHVGH(9 N
'HVFRQHFWDUWRGDVDVPDQJXHLUDV N
'HVPRQWDURFRQMXQWRUHSDUWLGRUGHVDSHUWDQGRRVSDUDIXVRV NHGHVPRQWDUWRGDV
DVFRQH[}HVUiSLGDVNHOWURVN
27

27

24
23

23

23
13

25
24

01

21

22 24

20

26

7RPDUQRWDGRSRVLFLRQDPHQWRGRVOLPLWDGRUHVGHX[R N
3.8. Ajuste da pistola
$VPRGDOLGDGHVGHDMXVWHGRVHTXLOLEUDGRUHVVmRGHQLGDVQDVGRFXPHQWDo}HVHVWDEHOHFLGDV
SHORIDEULFDQWH
02
02

11

Para efetuar o balanceamento horizontal da pistola,


DSRVLomRGD[DomRGRPDQFDONGDSODFDGH
LQWHUIDFHGRJLURVFySLRGHRVFLODomRYHUWLFDON 
SRGHVHUDMXVWDGRSHORGHVORFDPHQWRGRVSRQWRVGH
[DomR SDUDIXVRN 

12
10

01

12

$PGH limitar a amplitude de rotao possvel em


torno do eixo horizontal, os batentes NSRGHP
VHUDMXVWDGRVFRPDDMXGDGRVSDUDIXVRVN
13

05
03
$PGH limitar a amplitude de rotao possvel em
torno do eixo longitudinal, os batentes NSRGHP
VHUDMXVWDGRVFRPDDMXGDGRVSDUDIXVRVN

34

35

TS

FINUCHEM TECHNOLOGIES DE SOUDAGE

&DER[R
$PGHPDQREUDUDVSLVWRODVFRPSUHFLVmRXPFDER[R NpFRORFDGRGRODGRRSRVWRDR
FDERGHFRPDQGRjGLUHLWDRXjHVTXHUGDSRULQWHUPpGLRGHXPDSODFDGHLQWHUIDFHN[DGD
DRJLURVFySLRSRUSDUDIXVRV N2FDERNp[DGRjSODFDGHLQWHUIDFHNSRU
SDUDIXVRV N5RVFDVVXSOHPHQWDUHVSHUPLWHPDUHJXODJHPORQJLWXGLQDOGDSRVLomRGRFDER
02
01

11

10
3.10. Cabos de comando
O cabo de comando NRIHUHFHXPDJUDQGH
HUJRQRPLDGHIXQFLRQDPHQWR'LVS}HGHXPDOLQJHWD
GHVHJXUDQoDGHXPVHOHWRUGHSURJUDPDHGH
XPDOLQJHWDGHIXQFLRQDPHQWRDVVLPFRPRGHXP
FRPXWDGRUGHVHOHomR3RGHVHUFRORFDGRjGLUHLWD
RXjHVTXHUGDHPXPDSODFDGHLQWHUIDFH N 
[DGDDRJLURVFySLRSRUSDUDIXVRVN2FDER
p[DGRDXPDSODFDGHLQWHUIDFHFRPRVSDUDIXVRV
N2ULItFLRVURVFDGRVVXSOHPHQWDUHVSHUPLWHPD
UHJXODJHPORQJLWXGLQDOGDSRVLomRGRFDER

01
11

Seletor de
programas

Seletor GA / PA

10

START Emergncia

2DMXVWHGDURWDomRKRUL]RQWDOpHIHWXDGRFRPD
DMXGDGRSDUDIXVRN
2DMXVWHGDURWDomRYHUWLFDOpHIHWXDGRFRPD
DMXGDGRSDUDIXVRN

04
03
02
11

CARACTERSTICAS TCNICAS

CARACTERSTICAS TCNICAS
3.11. Diagramas dos esforos

PISTOLAS
Esforos
com eletrodos
(6 bars)
PINCES XL-XLEfforts
aux lectrodes
(6 bars)

600
550

550

Ctes GA-PA
GO-PO(em
(en mm)
mm)
Cotas
+ Efforts (em
(en Dan)
Dan)
+ esforos

500
450

440

Esforo com eletrodos XLT

400
350

320

300

250

250

200

200

192

150

158

GA

100

123

72

89

PA

50

24

17

68

54

38

Profundidades
teis(en
(em
mm)
Profondeurs Utiles
mm)
PISTOLAS
XMT
XMT +Efforts
- Esforos
com eletrodos(6
bars)
PINCES XMT
et EXMT+aux lectrodes
(6 bars)

Cotas GA-PA
Ctes
GO-PO(em
(en mm)
+ esforos
(em
+ Efforts (en Dan)

750
700

720

650
600
550
500
450
400
350
300
250
200
150
100
50
0

700

Esforo com eletrodos XMT+


520

550
450

Esforo com eletrodos XMT

410
330
280

240
194

GA
90

PA
21

100

200

228

160
126
32

300

44

400

57

500

Profundidades
teis(en
(em
mm)
Profondeurs
Utiles
mm)

36

263

69

600

81

700

37

TS

FINUCHEM TECHNOLOGIES DE SOUDAGE

PINCES XWEfforts
aux lectrodes
(6 bars)
PISTOLAS
XW
Esforos
com eletrodos
(6 bars)

600
550

540

Cotas GA-PA
Ctes
GO-PO(em
(en mm)
+ esforos
(em
+ Efforts (en Dan)
Dan)

500
460

450

Esforo com eletrodos XWT


400

400
350
300

GA

250
200

350

320

365

297

331

290

263

194

228

150
100

PA

50

54

44

95

84

74

64

0
500

600

700

800

900

1000

Profundidades
teis(en
(emmm)
mm)
Profondeurs Utiles
PISTOLAS
EMJJ(C)
Esforos(sous
com eletrodos
PINCES EN
(C) Efforts
6 bars) (a 6 bars)

1000

Esforo com eletrodos CMT+


900
800
700

Esforo com eletrodos CLT


575

600

Esforo com eletrodos CMT


475

500
400
300
200

GA
100

GA
60

PA

120

GA 120
PA 30

30

JLT

CMT

CMT+

CARACTERSTICAS TCNICAS

900

INTEGRAO
9HULFDo}HVXVXDLV
$QWHVGDFRORFDomRHPVHUYLoRGHXPDSLVWRODPDQXDOFRPWUDQVIRUPDGRULQWHJUDGRXPFHUWR
Q~PHURGHRSHUDo}HVGHYHULFDomRVmRQHFHVViULDVSDUDRWLPL]DURVGHVHPSHQKRV
2VSRQWRVDYHULFDUFRQFHUQHPDJHRPHWULDDPHFkQLFDDSQHXPiWLFDRFLUFXLWRGH
refrigerao e o cabeamento eltrico.
(VWDYHULFDomRpYiOLGDWDQWRSDUDRPDWHULDOQRYRTXDQWRDSyVXPDRSHUDomRGHPDQXWHQomR
RXXPSHUtRGRGHDUPD]HQDPHQWRSURORQJDGR
9HULFDomRJHRPpWULFD
$VGLPHQV}HVGDVMDQHODVGHIXQFLRQDPHQWRGRVEUDoRVGHYHPHVWDUHPFRQIRUPLGDGHFRP
DHWLTXHWDFRUUHVSRQGHQWHDRSURFHVVRGDHVWDomRHPTXHVWmR&RPHIHLWRWUDWDVHGDV
GLPHQV}HVQHFHVViULDVSDUDDSDVVDJHPGDSHoDDVROGDU
2&87 FRPSULPHQWR~WLO HD$87 DOWXUD~WLO QmRVmRFRQVLGHUDGRVGDPHVPDPDQHLUD
SDUDXPDSLVWROD;HSDUDXPDSLVWROD&
$V*$ JUDQGHDEHUWXUD H3$ SHTXHQDDEHUWXUD GHYHPHVWDUHPFRQIRUPLGDGHFRPD
HWLTXHWDFRUUHVSRQGHQWHjSLVWRODHVmRH[SUHVVDVHPPLOtPHWURV
$7(1d2$*$GHXPDSLVWROD;pIXQomRGRFRPSULPHQWRGRVEUDoRV

HU

LU

LU

HU

38

TS

FINUCHEM TECHNOLOGIES DE SOUDAGE

9HULFDomRPHFkQLFD
&RQVXOWDUDHWLTXHWDGDSLVWRODDPGHYHULFDURHVIRUoRPi[LPRDGPLVVtYHOGDPHVPDH
DGDSWDUDSUHVVmRGHIXQFLRQDPHQWR3DUDYHULFDURHVIRUoRGHIHFKDPHQWRGRVHOpWURGRV
pSRVVtYHOLQWHUFDODUXPVHQVRUGHSUHVVmRDVVRFLDGRDXPDPSOLFDGRUDQDOyJLFR3RU
H[HPSORGHD9SDUDXPHVIRUoRGHDGD1
9HULFDUDFRUUHWDSRVLomRGRVEDWHQWHVPHFkQLFRVGRVJLURVFySLRVHPIXQomRGDHVWDomRGH
WUDEDOKRHVHQHFHVViULRDGDSWDUDVXDSRVLomR
9HULFDomRSQHXPiWLFD
$MXVWDUROLPLWDGRUGHX[RGRGLVWULEXLGRUVHQHFHVViULR&RPHIHLWRDLQpUFLDGREUDoRPyYHO
SRGHVHUPDLVRXPHQRVLPSRUWDQWHHPIXQomRGHVXDJHRPHWULD$EULUDSLVWRODHUHJXODU
HIHWXDQGRDMXVWHVGHQRPi[LPRPHLDYROWDGHSDUDIXVRSRUYH]1mRGHYHKDYHUFKRTXHV
PHFkQLFRVQRPGHFXUVRGRFLOLQGUR
SUHVVmRGHIXQFLRQDPHQWRPi[LPDGDSLVWRODYHULFDUWRGRVRVWXERVH[tYHLVH
UHVSHFWLYRVDFRSODPHQWRVRVTXDLVQmRGHYHPDSUHVHQWDUYD]DPHQWRGHDU4XDQGRDSLQoD
HVWLYHUHPPRYLPHQWRRVWXERVH[tYHLVQmRGHYHUmRHQWUDUHPFRQWDWRFRPHOHPHQWRVSRLV
LVVRSRGHUiSURYRFDUXPGHVJDVWHSUHPDWXUR
9HULFDomRGRFLUFXLWRGHUHIULJHUDomR
2X[RGRXLGRUHIULJHUDQWHQmRGHYHDSUHVHQWDUXPDGLIHUHQoDQRWiYHOHQWUHDHQWUDGDH
DVDtGDVREXPDSUHVVmRGHWHVWHGHEDUV(IHWXDURVWHVWHVRPDLVSHUWRSRVVtYHOGDV
HQWUDGDVHVDtGDVGDSLVWROD3DUDUHDOL]DUHVVHVWHVWHVXWLOL]DUXPFRQWURODGRUGHX[R
JUDGXDGRHPOLWURVSRUPLQXWR
8PDREVWUXomRGRFLUFXLWRPHVPRSDUFLDODIHWDFRQVLGHUDYHOPHQWHRUHQGLPHQWRHD
DELOLGDGHGDSLVWROD
$TXDQWLGDGHWRWDOQHFHVViULDDRFLUFXLWRGHUHIULJHUDomRpIXQomRGRWLSRGHSLVWROD
9HULFDomRWpUPLFD
3RVLFLRQDURHOHWURGRGDSLVWRODFRQWUDRHOHWURGRHPFXUWRFLUFXLWRGH $7(1d2D
UHIULJHUDomRGHYHHVWDUHPIXQFLRQDPHQWRQRPLQDO
$WHPSHUDWXUDSRGHVHUPHGLGDSHODXWLOL]DomRGHXPWHUP{PHWURGLJLWDOHGHXPDVRQGDGH
contato.

1
2
3
4
5
6

Contato eletrodos
Meio dos braos
Shunt
Barras de conexo
Sada transformador
Superfcie transformador
(*) Temperaturas aproximadas

INTEGRAO

75
50
100
75
50
70

39

INTEGRAO
9HULFDomRHOpWULFD
$YHULFDomRGDVFRQGXWLYLGDGHVHOpWULFDVGHYHVHUUHDOL]DGDFRPDSLVWRODDEHUWDHVHP
QHQKXPDFRQH[mRHOpWULFDOLJDGD8WLOL]DUXPPHJ{KPHWURGH9GHFDSDFLGDGHSRU
exemplo.






7UDQVIRUPDGRUSULPiULRVHFXQGiULR

7UDQVIRUPDGRUSULPiULRWHUUD

7UDQVIRUPDGRUVHFXQGiULRWHUUD

%UDoRPyYHOEUDoR[R

(VWDPHGLGDGHSHQGHDXPLGDGHQRFLUFXLWRGHUHIULJHUDomR
9DORUDOWRWUDQVIRUPDGRUFRQHFWDGR9DORUEDL[RWUDQVIRUPDGRUGHVFRQHFWDGR

$YHULFDomRGDOLJDomRjWHUUDGHSHQGHGDPHGLGDFRPXPRKPtPHWURGDFRQWLQXLGDGH
HOpWULFDGRVVHJXLQWHVFRPSRQHQWHVGRWUDQVIRUPDGRU
%DUUDGHVDtGDVHFXQGiULD
3DUWHFHQWUDO
3DUWHWUDVHLUD
3LQRGHPDVVDGRFRQHFWRU
Tampa da parte traseira
$YHULFDomRHPFXUWRFLUFXLWRUHTXHULQVWUXPHQWRVGHPHGLGDGRWLSR0,<$&+,00$
3DUDLVWRDVVHJXUDUVHGHTXHDUHIULJHUDomRGDSLVWRODHVWiRSHUDFLRQDO(IHWXDUXPDVpULH
GHSRQWRVGHVROGDFRPRHVIRUoRQRPLQDODGPLVVtYHOHDXPHQWDUJUDGXDOPHQWHDSRWrQFLD
GRWLULVWRUDWpGHVXDFDSDFLGDGH
&RQGLo}HVGHPHGLGD
8QRPLQDO 9&$ 
3RWrQFLDDGDFDSDFLGDGHGRWLULVWRU
([HFXWDUFLFORVGHVROGD
$7(1d21mRpUHFRPHQGiYHOUHSHWLUHVWDRSHUDomRFRQVHFXWLYDPHQWHSRLVR
HTXLSDPHQWRSRGHUiVRIUHUSHODFRQGLomRWpUPLFDPXLWRDOWD(IHWXDUXPFRPSDUDWLYRFRPRV
GDGRVLQGLFDGRVQDHWLTXHWDGDSLVWROD
6HDWHQVmRQRPLQDOGHWUDEDOKRQmRIRUREWLGDSURFHGDjFRUUHomRGRVYDORUHVGDVHJXLQWH
PDQHLUD
Icc correto = U nominal / U medido

40

TS

FINUCHEM TECHNOLOGIES DE SOUDAGE

4.2 Partida
9HULFDUVHYRFrUHDOPHQWHGLVS}HGHXPDSLVWRODHTXLSDGDFRPXPWUDQVIRUPDGRU
DGHTXDGRjDOLPHQWDomRHOpWULFDXWLOL]DGDRXGHXPDDOLPHQWDomRDSURSULDGDjV
HVSHFLFDo}HVGDSLVWROD
2FLUFXLWRGHSRWrQFLDGDSLVWRODGHYHFRPSRUWDUXPGLVMXQWRUHHVWDUHTXLSDGRFRPXPD
VHJXUDQoDWpUPLFDRXWHUPRPDJQpWLFD
$FDSDFLGDGHGRFDERGHDOLPHQWDomRGHSRWrQFLDGHYHHVWDUGHDFRUGRFRPRFRQVXPR
GDSLVWRODDPGHHYLWDUTXDLVTXHUVXSHUDTXHFLPHQWRVHGDQRVGRPDWHULDO $OpPGLVVR
RVGHVHPSHQKRVGDSLVWRODVHULDPOLPLWDGRV$WHQomRDHVWDUHJUDWDPEpPSDUDDV
H[WHQV}HVGHIHL[HVTXHGHYHPVHUFRQHFWDGDVSRUPHLRGRVFRQHFWRUHVPDFKRIrPHD
URVTXHDGRV
2FLUFXLWRGHUHIULJHUDomRGHYHHVWDUHTXLSDGRFRPXPGLVSRVLWLYRFRUWDFLUFXLWR
eDOWDPHQWHUHFRPHQGiYHOSXUJDURFLUFXLWRGHUHIULJHUDomRDSyVFRQHFWDUXPDQRYD
SLVWRODDPGHHYLWDUDSUHVHQoDGHDUQRFLUFXLWR
4.2.1 Condies de funcionamento nominal e de armazenamento

7HPSHUDWXUDPi[XLGRUHIULJHUDQWH & 
7HPSHUDWXUDPtQXLGRUHIULJHUDQWH & 
3UHVVmRPi[XLGRUHIULJHUDQWH EDU
3UHVVmRPtQGHGLIHUHQoDHQWUHHQWUDGDHVDtGDSLVWROD EDUV
)LOWURGRXLGR P
9DORUGRS+
9DORUGHFORUR PJO 
9DORUGHVXOIDWR PJO






D
 


(VWHVYDORUHVGHQHPXPXLGRQHXWUR

3UHVVmRPi[GHDU EDUV 
3UHVVmRPtQGHDU EDUV 
)LOWURGHDU P
9ROXPHGHyOHR SSP
9ROXPHGHiJXD J1P
7HPSHUDWXUDDPELHQWH &
(PRSHUDomR
(PDUPD]HQDPHQWR
8PLGDGHUHODWLYD 
(PRSHUDomR
(PDUPD]HQDPHQWR
7HQVmRGHIXQFLRQDPHQWR 9


$FHOHUDomRPi[ P6








D
j
D
D


$WHQomRDVFRQGLo}HVFOLPiWLFDVH[WUHPDVSRGHPSURYRFDUFRQGHQVDomRHRFDVLRQDUD
oxidao prematura de certas peas.

INTEGRAO

41

INTEGRAO

4.2.2 Transporte e implantao


2WUDQVSRUWHGDVSLVWRODVPDQXDLVGHYHVHUREMHWRGHXPDDWHQomRSDUWLFXODUDPGHQmR
GDQLFDURXGHVUHJXODUFHUWRVDMXVWHVIXQFLRQDLV8WLOL]DUFLQWDVVLQWpWLFDV]HODQGRSDUDQmR
HVPDJDURVFDERVHWXERV'HSUHIHUrQFLD[DUjDUWLFXODomRWRPDQGRFXLGDGRSDUDQmR
prender os dedos em peas em rotao livre.
$DOWXUDGHLQVWDODomRpGHQLGDSHODDOWXUDPpGLDGHWUDEDOKRGDSLVWRODHVySRGHVHU
GHWHUPLQDGDSHORVXVXiULRVGRSURGXWR$UHJXODJHPGHVWDDOWXUDHQFRQWUDVHQRHTXLOLEUDGRU
HVFROKLGR&RQVXOWDUDUHVSHFWLYDGRFXPHQWDomRSDUDHIHWXDUHVWDRSHUDomR
4XDQGRGDLPSODQWDomRGHXPDSLVWRODQRHTXLOLEUDGRUXWLOL]DUXPPHLRGHOHYDQWDPHQWRD
PGHWUD]HURPDVWURDRQtYHOGRPRVTXHWmRVREUHRHTXLOLEUDGRU,QVWDODUDVDPDUUDo}HVGH
VHJXUDQoDHGHVFHUQRYDPHQWHRPHLRGHOHYDQWDPHQWRDWpTXHDSLVWRODHVWHMDLQVWDODGD
Retirar o meio de levantamento.

Exemplo de amarrao de cintas nos cabos


[RVSDUDRWUDQVSRUWH

42

TS

43

FINUCHEM TECHNOLOGIES DE SOUDAGE

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Transformador

Sada
3DVVDPXUR

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4.3 Armazenagem
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Tampar os conectores eltricos
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INTEGRAO

INTEGRAO
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(VWDHWLTXHWDLQGLFDDVGLPHQV}HVSDGU}HVQHFHVViULDVDVVLPFRPRRVYDORUHVGHHVIRUoRVHVSHFtFRVj
geometria, como por exemplo, o esforo mximo admissvel para os eletrodos e o torque mximo admissvel
para a articulao.
Toda uma biblioteca pode ser anexada, a pedido, ao presente documento.
Exemplo de etiqueta:

44

TS

FINUCHEM TECHNOLOGIES DE SOUDAGE

5. Manuteno
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HQHUJLD

5.1. Substituio dos elementos


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meio de integrao.
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MANUTENO

45

MANUTENO

6 - Manuteno preventiva

Pistola completa

Articulao X

Equipamento
Articulao X
Cilindro

Equipamento
eltrico e
pneumtico
Shunt

Eletrodos
Extenses
Cabo de comando

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cabos

Fixaes

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segurana e equilibrador
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Giroscpios

46

Limpeza geral
Remover as projees de solda
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Testes completo da pistola
Remover as projees de solda
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da articulao
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cilindro e transformador
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Substituio junta pisto
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e cabos
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Nmero de lminas quebradas
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1.000.000 ciclos
Sempre completa
Audvel a 1 m.

+/- 1 mm (CUT 400 mm)


0,5 mm
Visual

1.000.000 ciclos

Torque de aperto =

1.000.000 ciclos

Visual
Visual

1.000.000 ciclos
1.000.000 ciclos
4.000.000 ciclos
1.000.000 ciclos

Visual
Visual
Visual
>10 substituir shunt
Torque de aperto =
Visual
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substituir e ver extenses
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substituir
Ausncia de resistncia dos
botes
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Torque de aperto =

Testes sem pontos de


resistncia
Nenhuma folga detectvel

Mensal

Diria
A cada
manuteno
A cada
manuteno
Diria
Mensal
Diria

TS

FINUCHEM TECHNOLOGIES DE SOUDAGE

7 - Diagnsticos de defeitos

Defeito aproximao PA

Defeito aproximao GA

Defeito de aproximao
de trabalho - Perda de
esforos

Folga excessiva na haste


de cilindro
Cilindro muito lento

O cilindro ou
transformador oscila
durante o funcionamento
Deformao da pea a
soldar
Deteriorao rpida do
shunt
Deteriorao rpida dos
cabos e mangueiras
Rudo excessivo no
conector de potncia
Degradao excessiva
dos eletrodos

Distribuidor defeituoso
Conector de distribuidor defeituoso
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Cabo de comando defeituoso
Conector cabo defeituoso
Distribuidor defeituoso
Conector de distribuidor defeituoso
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Cabo de comando defeituoso
Conector cabo defeituoso
Distribuidor defeituoso
Conector de distribuidor defeituoso
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Cabo de comando defeituoso
Conector cabo defeituoso
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Guia HS

Substituir
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Ajustar
Substituir
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Substituir
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Ajustar
Substituir
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Substituir
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Ajustar
Substituir
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Manuteno
Substituir guia em manuteno

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Ar poludo
Juntas de pisto desgastadas
Fixao frouxa

Ajustar presso
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Substituir junta em manuteno
Colar os parafusos com cola
Loctite

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Problema de refrigerao
Problema de alinhamento
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Atrito durante o funcionamento

Ajustar

Problema de conexo eltrica

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substitu-los se desgastados
Ajustar
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Testes transformador
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Ajustar
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freqente

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Transformador com defeito
1 eletrodo no resfriado
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Colagem excessiva dos eletrodos

DIAGNSTICOS

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Ajustar mecnica
Torque de aperto =
9HULFDUDV[Do}HV

47

DIAGNSTICOS

7 - Diagnsticos de defeitos (continuao)

Fio do cabo de comando


cortado
Corrente de soldagem
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Pontos de solda
deformados ou
assimtricos

Excesso do fascas

Disparo freqente
do termostato do
transformador

48

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giroscpio
Queda brusca da corrente primria
Medida efetuada necessria incompatvel
com a regulagem do gabinete
Perda da conexo secundria
Perda da conexo primria
Problemas de eletrodos ou de extenses
Folga na articulao
Eletrodos no alinhados
Eletrodos no perpendiculares pea
Eletrodos desgastados
Esforo excessivo
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Deformao excessiva dos braos
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Extenses inadequadas
Freqncia ou corrente excessiva
Problema de refrigerao
Ultrapassagem da capacidade de
soldagem

Substituir e prender bem.


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Reavaliar
Limpar + graxa de contato
Limpar + graxa de contato
Substituir
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Ajustar
Rever a aproximao do ponto
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Ajustar
Ajustar
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Substituir
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9HULFDUSDUkPHWURV
9HULFDUX[R

TS

49

FINUCHEM TECHNOLOGIES DE SOUDAGE

8 - Subconjunto de reposio

XLT
XMT / XMT+
XWT
CLT
CMT / CMT+
XLT
XMT / XMT+
XWT
CLT
CMT / CMT+
XLT
XMT / XMT+
XWT
CLT
CMT / CMT+
XLT
XMT / XMT+
XWT
CLT
CMT / CMT+
Todos os modelos

XLT
XMT / XMT+
XWT
CLT
CMT / CMT+
cdigo de base:
25
36
48
55
61
75
MF
Todos os modelos

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SURQWDSDUDPRQWDU

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FRQH[mRHVKXQWSURQWRVSDUD
PRQWDU

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VXVSHQVmRSURQWRSDUDPRQWDU

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FRPSOHWRHPDVWURSURQWRVSDUD
PRQWDU
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PRQWDU

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completo
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SURQWRVSDUDPRQWDU

&DERGHFRPDQGRHTXLSDGR
SURQWRSDUDPRQWDU

PEAS DE REPOSIO

Observaes / notas

50

TS

FINUCHEM TECHNOLOGIES DE SOUDAGE

Observaes / notas

51

FTS EM POUCAS PALAVRAS...


FTS IN A GLANCE

TS

PRODUTOS / PRODUCTS
e colunas de solda

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any type of complementary activity element on request.

tes de solda suspensos


:HOGLQJVXVSHQVLRQFDELQHWV

/ Integral transformer manual gun range

/ Separate transformer manual


gun range
/ Pneumatic and electric robot gun range

o autnoma de solda
/ Autonomous welding station

/ Machine gun range

/ Radial dresser

[HGGUHVVHU

/ Stepping magazines
/ Accumulation magazines

/ Motorised protection curtains

/ Bonding station
/ Accessory crane

/ Gun Pedestal

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FINUCHEM TECHNOLOGIES DE SOUDAGE

:HOGLQJPDFKLQH

Distribudo por:
/ Distributed by:

/ Gun capability search engine

/ Modular gripper

52

A escolha, a qualidade

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