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Revision History
Document Number & Revision Level
Date
Comments
06-00
Initial release
Rev. 2.0
07-01
Released
Rev. A
03-05
Name change
DensityPRO
Table of Contents
Table of Contents
Chapter 1
Introduction ...................................................................................................................................... 1-1
Description ............................................................................................................................................................ 1-1
Approvals.......................................................................................................................................................... 1-1
Source ............................................................................................................................................................... 1-2
Detector-Transmitter......................................................................................................................................... 1-2
Communications and Measurement Display..................................................................................................... 1-2
Inputs and Outputs ............................................................................................................................................ 1-3
Features............................................................................................................................................................. 1-4
How to Use This Manual....................................................................................................................................... 1-5
Installation Instructions..................................................................................................................................... 1-5
Additional Information ..................................................................................................................................... 1-5
Configuring and Using the Gauge..................................................................................................................... 1-5
Thermo Electron Technical Services..................................................................................................................... 1-6
Chapter 2
Hardware Installation...................................................................................................................... 2-1
Licensing ............................................................................................................................................................... 2-1
FM/CSA Hazardous Location Approvals.............................................................................................................. 2-1
Mounting the Gauge (Source and Detector-Transmitter) ...................................................................................... 2-2
Mounting Configurations.................................................................................................................................. 2-2
Guidelines for Mounting the Gauge.................................................................................................................. 2-2
Mounting Instructions ........................................................................................................................................... 2-3
Single Chain (Unichain) Mounting Instructions ............................................................................................... 2-3
Dual Chain Mounting Instructions.................................................................................................................... 2-4
Pipe Saddle (Cradle) Mounting Instructions ..................................................................................................... 2-6
Pipe Spool Mounting Instructions..................................................................................................................... 2-7
Z-Pipe (Axial) Mounting Instructions............................................................................................................... 2-7
Chapter 3
Wiring Procedures ........................................................................................................................... 3-1
Wiring Instructions................................................................................................................................................ 3-1
Wiring Drawings............................................................................................................................................... 3-2
Initial Wiring Preparations................................................................................................................................ 3-2
Power Supply Wiring ............................................................................................................................................ 3-3
DC Power.......................................................................................................................................................... 3-3
AC Power.......................................................................................................................................................... 3-3
Board Wiring......................................................................................................................................................... 3-4
Serial Communications ..................................................................................................................................... 3-4
HART Communications ................................................................................................................................... 3-6
Current Output .................................................................................................................................................. 3-6
Flow Input......................................................................................................................................................... 3-6
Relays................................................................................................................................................................ 3-7
Contact Closure (Switch) Inputs ....................................................................................................................... 3-7
Chapter 4
Troubleshooting and Maintenance ................................................................................................. 4-1
Source Housing ..................................................................................................................................................... 4-1
Detector-Transmitter ............................................................................................................................................. 4-1
AC Power Supply Fuse ..................................................................................................................................... 4-1
Adding or Replacing Boards............................................................................................................................. 4-2
Factory Wiring .................................................................................................................................................. 4-2
Current Output Jumper Settings........................................................................................................................ 4-3
Table of Contents
DensityPRO
ii
DensityPRO
Chapter 1 Introduction
Chapter 1
Introduction
Description
The gauge consists of the source head that contains the radioisotope source and the
detector-transmitter that contains the scintillator detector and electronics. The
radioisotope source emits gamma radiation that passes through the process material. The
detector measures the energy of the radiation arriving at the detector after passing
through the process material (and vessel walls). The gauge determines the density of the
process material by measuring the amount of radiation arriving at the detector, which
varies with the density of the process material.
Source
DetectorTransmitter
Approvals
The instrument is certified for use in hazardous locations by FM/CSA as follows.
Model 9719A Detector
Note:
1-1
Chapter 1 Introduction
DensityPRO
Source
A Cesium (Cs137) radioisotope source is used for most applications. A Cobalt (Co60)
source is available for applications requiring a higher energy source. The radioisotope is
bound in ceramic pellets and double-encapsulated in a pair of sealed, stainless-steel
containers. The resulting source capsule is highly resistant to vibration and mechanical
shock.
The source capsule is further enclosed in the source head, a lead-filled, welded steel
housing. A shaped opening in the lead shielding directs the gamma radiation beam
through the process material towards the detector. Outside of the beam path, the energy
escaping the source head is very low and well within prescribed limits. Closing the
source shutter allows the beam to be turned off (the shutter blocks the radiation) during
installation or servicing of the gauge. All source housings meet or exceed the safety
requirements of the U.S. Nuclear Regulatory Commission (NRC) and Agreement State
regulations, refer to the Customer Radiation Safety Manual (717821).
Detector-Transmitter
The gauge uses a scintillator-type detector to measure the radiation reaching the detector
from the source. The detector consists of a special plastic scintillator material, a
photomultiplier tube, and associated electronics. When radiation strikes the plastic
scintillator material, small flashes of light are emitted. As the density of the process
material increases, more gamma radiation is absorbed by the process material and fewer
light pulses are generated by the scintillator material. A photomultiplier tube and the
associated detector electronics converts the light pulses into electrical pulses that are
processed to determine the process material density and related measurement values.
Measurement Calculation
After the gauge calculates the process material density, it can convert the measurement
into a number of forms. For a slurry (solid material in a carrier fluid), the gauge can
provide measurements based on the ratio of solids to carrier. Similar measurements can
be made for emulsions (two different fluids) and for solutions (a solute material dissolved
in a solvent fluid).
If flow data is provided as an input, the gauge can generate mass flow measurements. A
4-20 mA current output from a magnetic flow sensor or from a Thermo Electron
VersaFLO fixed or portable flow meter can be input to the instrument.
For applications that require temperature compensation, the gauge can accept a
temperature input to compensate the density measurement for changes in process
temperature.
1-2
DensityPRO
Chapter 1 Introduction
The HART communication protocol is supported over the 4-20 mA current output with
an optional daughter board. You communicate with the gauge using the standard Fisher
Rosemount 275 HART handheld communicator. Refer to the DensityPRO/
DensityPRO+ HART Operation Manual, (717816), for detailed instructions.
Once the gauge has been set up, the primary (density) measurement is displayed on the
external display, if present, and on the remote terminal or HHT.
Characteristics
0-20 mA dc (adjustable range)
Standard Configuration:
Isolated, Loop-powered,
24 Vdc Input, 700 ohm max. load
Alternate Configurations:
1) Non-isolated, Self-Powered,
700 ohm max. load, or
2) Isolated, Self-Powered,
700 ohm max. load
Comments
Default range is 4-20 mA dc. One
current output is provided on the CPU
board.
Reconfigure current output as:
1) Non-Isolated, Self-Powered
by moving a jumper, or
2) Isolated, Self-Powered, requires
piggy-back board,
(Thermo P/N 886595)
Half-duplex communication to PC or
Hand-Held Terminal (HHT).
HART
communications
Relays
Serial
communications
Flow input
Temperature
compensation
External display
1-3
Chapter 1 Introduction
DensityPRO
Features
Dynamic Menu System
The Setup Menus guide you through the configuration of the gauge. The Set up density,
den. alarms, and flow menu group includes all of the basic parameters and commands
required to quickly configure your gauge. Additional menu groups provide specialized
parameters and commands allowing the gauge to be tailored to a wide variety of
applications.
Direct-entry menu shortcuts are also provided, allowing experienced users to access
menu items and commands directly, bypassing the menu system.
Instantaneous Response
Our Dynamic Process Tracking (DPT) ensures that there is no lag time in the system
response to significant changes in process density. When changes occur, the DPT feature
reduces the normal averaging time constant by a factor of eight, ensuring a rapid, yet
smooth output response. When the process stabilizes, a longer time constant is applied to
reduce the fluctuations inherent in radiation-based measurements. In this way, process
density changes are immediately reflected in the transmitter output, while the effects of
statistical variations in the radiation measurement are greatly reduced.
Multiple Readouts
Select up to eight measurement values for display. Available measurement types include
density, bulk density, solids concentration, carrier concentration, ratio of solids to carrier,
bulk mass flow, bulk volume flow, and the rate of change of any these measurements.
Extensive Alarms
You can set up as many as 16 process alarms in addition to system fault alarms and
warning alarms.
Totalizers and Batch Control
You can set up four independent totalizers to count elapsed time or cumulative
mass/volume when a flow input signal is provided and a mass/volume-flow measurement
has bee defined. Totalizers can be assigned to drive relays. Relays can be set to open or
close at specified slow and/or stop counts for batch or sample control.
Output Signals
You can assign any measurement to the 4-20 mA current output, or the measurement
values can be sent to a remote terminal or host computer as serial data. The two contact
closure inputs can be used to activate any system command based on a user-provided
switch input (open or close). Two relay outputs are available on the optional AC
power/relay board.
1-4
DensityPRO
Chapter 1 Introduction
Installation Instructions
Chapter 2 Hardware Installation, explains where and how to mount the gauge head
and transmitter.
Chapter 3 Wiring Procedures, explains wiring for the detector and transmitter, as
well as optional relays, current outputs, contact closure inputs, and serial communication.
Chapter 4 Troubleshooting and Maintenance, describes maintenance and
troubleshooting procedures for the gauge.
Additional Information
Appendix A How to Return Equipment for Service, provides shipping information
in case you should need to return equipment to Thermo for service.
Appendix B Parts List, - refer to this list if you need to order parts.
Appendix C Specifications, summarizes the system specifications.
Appendix D Drawings, lists the installation drawings and provides reduced-size
copies of drawings.
1-5
Chapter 1 Introduction
DensityPRO
512-388-9100
800-736-0801 (USA only)
512-388-9200
Emergency/After Hours:
512-388-9310 Radioactive Material Incidents
512-388-9320 Technical Support
Web Site:
http://www.thermo.com
Address:
Canada
Phone:
FAX:
1-6
905-888-8808
905-888-8828
DensityPRO
Chapter 2
Hardware Installation
This section provides guidance for mounting the density gauge. The gauge consists of the
detector-transmitter and the source head.
Note:
Licensing
Warning:
Your general license permits you to own and install all of the gauges components,
including the source head. However, you may not commission the gauge (remove the
shipping bolt and open the source shutter for the first time) without a specific license
authorizing radiation commissioning of the gauge.
For assistance obtaining a specific license, commissioning, or decommissioning the
gauge, contact Thermo Electron Technical Services.
Do not locate the unit in any hazardous area other than those approved.
Refer to the equipment tag for the specific approvals applicable to the
configuration of your gauge prior to installing the gauge.
2-1
DensityPRO
Chain mount
Single chain (unichain)
Dual chain
Cradle-type (saddle) clamp
Pipe spool with gauge head pre-installed
Z-pipe (axial) mount for small diameter pipes
The chain mount is the most frequently used mounting configuration this allows the unit
to be mounted on a range of pipe sizes using the same mounting hardware.
Note:
Moving the gauge to a pipe with a different diameter may require changing
the radiation source size. Call Thermo for assistance.
Regardless of what mounting configuration is used, it is important to align the beam path
(the centerline of the source housing) as closely as possible with the centerline of the
detector housing. Be sure to mount the gauge head securely, since any movement or
change in alignment can affect the gauges calibration.
For best performance the beam must pass through a representative cross-section of the
process material being measured.
2-2
It is best to mount the gauge head on a vertical section of pipe. This keeps
suspended solids from settling out of the measured area. (The gauge measures
only the material that passes through the beam.)
DensityPRO
Mounting Instructions
The following sections provide installation details for the various mounting
configurations.
Refer to the following drawings for detector dimensions.
Drawing 866778
Drawing 866777
Caution:
2-3
DensityPRO
The following steps describe the installation of the gauge head using a single chain
mount. Also refer to the following drawings for mounting details.
Drawing 867456
Drawing 867465
The mounting hardware kit shipped with the gauge should include:
1 Chain
1. Insert the eye bolt through hole in rear of source housing. Place Belleville
washer, cupped-side first, onto the eye bolt. Thread the nut on the eye bolt until
the bolt just begins to come through the nut.
2. Insert the chain through the eye bolt so that approximately the same length of
chain extends on each side of the eye bolt.
3. Position the source housing and detector housing so that the V-shaped mounting
features center the housings on the pipe.
4. With the axis of the source housing and detector housings aligned, attach one end
of the chain in the slotted tab on one side of the detector housing. Pull the chain
tight on the other side and attach it into the slotted tab on the other side of the
detector housing.
5. Maintain alignment of the housings and tighten the nut on the eye bolt ~1/2 turn
past point where Belleville washer becomes fully flattened.
Note:
There must be an even number of chain links between the slotted tabs so
that there will be an equal number of links on both sides.
2-4
DensityPRO
Drawing 867466
Drawing 867467
1. Use the table on page 2-6 to determine the number of chain links to thread
through the keyhole slots. Count the links and mark the links that will be engaged
at each end of the two chains (four links in all).
2. Partially assemble the two tensioning bolts (hardware kit 885826) in the
following order:
1 bar nut - position the guard tube towards the bolt head,
1 special nut - thread nut securely onto the bolt end. After the special nut is
fully threaded, thread the bar nut back down the bolt so that it rests against
the special nut.
3. From the pipe side of the source mounting plate, thread one end of a chain
through the plates top keyhole opening until you reach one of the four end links
you marked in Step 1. Engage this link by sliding it into one of the keyhole slots.
4. Thread one end of the other chain through the bottom keyhole and engage the
marked link as you did with the top chain.
5. Position the source housing mounting plate on the pipe. If necessary, use a lift,
hoist, or other means to hold it in position.
6. Pass the center part of the upper and lower chains around the pipe and thread
their ends through the corresponding keyholes. Engage the marked links in the
empty slots.
Note:
All four chain ends must engage at the same link. To make an adjustment,
adjust all four chain ends by the same amount. Make sure the chain does
not twist as you wrap it around the pipe. You may have to adjust chain links
(thread more or fewer links through each slot) to allow for pipe size
tolerance, insulation, and so forth. Start with about 10 cm (4 inches) of play.
7. Position the detector on the pipe, opposite the source mounting plate. If
necessary, use a lift, hoist, or other means to hold it in position.
8. To secure the detector and the source head mounting plate on the pipe:
Position the upper chain (including the tensioning bolt assembled in Step 1)
over the detectors top mounting arm.
Place a spacer ring and then two Belleville washers (concave sides together)
onto the pilot end of the special nut.
Insert the pilot end of the chain tensioning bolt into the hole in the top
detector mounting arm and tighten the chain tensioning bolt finger-tight.
9. Alternately and uniformly tighten the chain tensioning bolts until the spacers are
just touching the mounting arms.
2-5
DensityPRO
10. Place the loose ends of the upper chain over the top edge of the source mounting
plate so they wont interfere with the source housing installation.
11. Position the source housing so its four mounting holes engage the four studs on
the mounting plate. If necessary, use a lift, hoist, or other means to hold it in
position.
12. Use the provided lock washers and nuts to secure the source housing.
Table 2-1 Number of Chain Links to Engage for Dual Chain Mount
Use Chain Part No. 867103
Pipe Size
(inches)
Links
From
Center
Links
From
End
Links
From
Center
Links
From
End
23
24
2.5
23
24
22
23
3.5
22
23
21
22
10
20
21
12
18
11
19
14
16
13
17
10
17
13
16
14
12
20
10
19
11
14
21
20
10
16
24
23
18
25
24
2-6
DensityPRO
Use correct pipe fitting techniques suitable for the pipe being used and
the process material that the pipe will handle.
Use the following steps to install a gauge head with a pipe spool mount:
1. Assemble the pipe spool into the existing pipe.
2. Position the source housing so its identification tag is upright.
3. If the detector and source housings are not already installed, bolt them to the
mounting plates on either side of the pipe saddle.
4. Tighten all bolts securely.
Drawing 861104
Drawing 864163
Carefully note the tolerances for each dimension. Any variation in the Z-pipe dimensions,
especially in the bracket placement, can lead to misalignment causing inaccurate readings
or no readings at all.
2-7
DensityPRO
Z-Pipe Installation
Refer to the following drawings for mounting dimensions.
Drawing 866670
Drawing 864163
Caution:
Warning:
If the process pipe is not strong enough to support the gauge head and
mounting assembly, you must provide additional support for the gauge
head.
After the pipe and mount are assembled, you can install the gauge head using the steps in
Pipe Spool Mounting Instructions on page 2-7, with the following additional notes:
2-8
If your gauge is supplied with a large lead plate with a one- to two-inch hole in
the center, the plate should be mounted between the detector and the mounting
plate.
If your gauge is supplied with a thin steel plate with a small lead disk, the plate
should be mounted between the source housing and the mounting plate, with the
disk towards the pipe (the disk should fit in the hole in the mounting plate).
DensityPRO
Chapter 3
Wiring Procedures
Wiring Instructions
The CPU board provides the connections for the system DC power input, the RS-232 and
RS-485 serial ports, the current output, the contact closure inputs, and the optional
external display. All wiring must be done in accordance with applicable codes, using
approved conduit, boxes, and fittings.
Danger:
Remove all power from the unit before making any connections.
Electrocution can result if power is present.
Warning:
Warning:
Before wiring the gauge, verify that the source shutter is in the closed
(OFF) position.
3-1
DensityPRO
Wiring Drawings
The Installation Layout drawing (868580) provides general guidance for routing the
cables to the unit. The installation wiring drawing (868578) describes the function and
wiring requirements for each connector on the CPU/DC power board and on the optional
AC power/relay board. The wiring drawing also shows cable requirements, power
requirements, and grounding locations.
The wiring label on the top of the detector-transmitter chassis also provides connector
wiring information for the CPU/DC power and the AC power /relay boards. Drawing
868519 provides additional instructions for wiring the RS-485 serial port.
Do not apply power to the unit in any hazardous area unless the safety
ground is properly wired inside the unit and the cover is properly
installed.
Note:
Warning:
3-2
DensityPRO
DC Power
The Model 9719A/9720A scintillation detector is designed to operate on 24 Vdc ( 20%).
When the optional 12-to24 Vdc converter board is installed, the detector can operate on
12 Vdc ( 30%). In either case, the input connector for the DC source voltage wiring is
located on the CPU board. Refer to the installation wiring drawing.
Note:
AC Power
If the optional AC power board is installed, the gauge may be operated using either 115
or 230 Vac. The AC supply voltage is set by the 115/230 Vac selector switch on the AC
power board.
Warning:
Applying 230 Vac with the selector switch in the 115 Vac position will
damage the equipment.
The AC selector switch is located behind (below) the connectors on the top edge of the
AC power/relay board. To access the selector switch, it is necessary to remove the screws
that hold the detector-transmitter unit in the housing and lift the detector-transmitter unit
several inches out of the housing.
Caution:
If both AC and DC input power are supplied to the detector, the detector will draw power
from whichever source provides the higher DC voltage.
3-3
DensityPRO
Board Wiring
DANGER: Remove all power from the unit before making any connections.
Electrocution can result if power is present.
Warning:
After completing the initial wiring preparations, use the following procedure to complete
the wiring of the detector-transmitter. For each cable to be connected, refer to the wiring
label on the top of the chassis or to the installation wiring diagram. You will need a
screwdriver with a 1/8-inch blade to connect the wires to the screw terminal connectors.
1. Make sure all source shutters are in the OFF position.
2. Make sure all power to the gauge is turned off.
3. To remove the housing access cover, loosen the screw on the cover retaining
bracket and slide the bracket off of the housing cover. Then, unscrew the housing
access cover (two lugs are provided on the top of the cover to aid in removal).
4. Connect the cable to the appropriate connector on the board as follows:
Loosen the terminal screws on the connector. Insert the wires into the
connector and make connections as shown in the installation wiring drawing.
Tighten the terminal screws to secure the wires. Replace the connector on the
board when all wires are secured.
5. Install the housing cover. For the explosion-proof enclosure, secure the cover
retaining bracket.
Serial Communications
The gauge provides both an RS-232 single-drop and an RS-485 multi-drop serial
interface. Screw-terminal connectors for both ports are located on the CPU board.
The RS-485 connector includes the +8 Vdc required to power the Thermo Hand-Held
Terminal (HHT) as well as the +Data and Data connections. An RJ-11 (phone jack)
connector is also provided for the RS-485 port. The HHT can be connected directly to the
RJ-11 connector.
Both the RS-232 and RS-485 ports provide independent access to the measurement
readings and software functions. Both ports are always active and can be used to display
measurements. The Setup Menus, however, can only be accessed by one port at a time.
3-4
DensityPRO
RS-485 Wiring
To connect the serial (COM) port on a PC to the RS-485 port on the gauge requires an
RS-485-to-RS-232 converter (Thermo part no. 670045).
Connect +Data and Data on the RS-485 connector (located on the CPU board)
to the corresponding connections on the RS-485-to-RS-232 converter.
Connect the RS-485-to-RS-232 converter to the PC using a standard DB-9 serial
cable.
Refer to the RS-485 installation wiring drawing (868519) and the Wiring drawing
(868578) for details.
Note:
Note:
If you have trouble using another device on the RS-485 chain, verify that it
is properly terminated for its position on the chain. To terminate a device,
connect a 120 resistor between its RS-485 +/ data terminals. Never
terminate more than the first and last device in the chain.
RS-232 Wiring
The serial port on a PC (COM1 or COM2) can be connected directly to the RS-232 port
on the gauge. This requires five wires - ground, transmit (TX), receive (RX), RTS and
CTS. The connections between the gauge RS-232 port (J3 connector) and the PC serial
port are summarized in the table below for standard DB-9 and DB-25 PC serial port
connectors.
DensityPRO Gauge
J3 Connector
PC Serial Port
DB-9 Connector
PC Serial Port
DB-25 Connector
J3-2 RX
Pin 3
Pin 2
J3-3 TX
Pin 2
Pin 3
J3-4 RTS
Pin 8
Pin 5
J3-5 CTS
Pin 7
Pin 4
J3-6 GND
Pin 5
Pin 7
3-5
DensityPRO
7 data bits,
even parity,
1 stop bit, and
9600 baud data rate.
Refer to the user guide for additional details about setting up and using serial
communications.
HART Communications
The HART communication protocol is supported over the 4-20 mA current output with
an optional daughter board. You communicate with the gauge using the standard Fisher
Rosemount 275 HART handheld communicator. Refer to the DensityPRO HART
Operation Manual (717816) for detailed instructions.
Current Output
The current output is programmable between 0 and 20 mA; however, the minimum
current output is ~3 mA. The maximum load is 800 ohms. Refer to the installation wiring
diagram (Drawing 868578) for details.
The default configuration for the current output is isolated, loop-powered. A jumper is
placed across pins 4 and 5 of the 14-pin header J7, located below the RS-484/RS-232
connectors on the CPU.
Flow Input
There is also provision on the CPU board for a user-provided 4-20 mA Flow (AUX)
input (pins 1/2 of connector J10). Refer to the user guide (717784) for details on how to
configure the gauge to use the flow input signal.
3-6
DensityPRO
Relays
Two relays can be provided as an option on the AC power/relay board. (A factoryinstalled jumper across pins 4 and 5 of header J11 indicates to the gauge that the optional
relays are installed. Refer to the installation wiring drawing (and the wiring label on top
of the detector-transmitter chassis) for wiring details. Relay contacts are Form C SPDT,
isolated 8 A, and 220 Vac.
3-7
DensityPRO
Chapter 4
The Thermo Electron Technical Services Department is ready to assist you with any
problems you may have with your gauge. Thermo Electron provides Field Service,
Factory Service, and replacement parts. Experienced service representatives are available
to help. A 24-hour phone number is provided for emergency service calls.
Source Housing
Periodically check the source and remove any debris that may have accumulated in the
beam path between the source housing and the outer wall of the process vessel.
Warning:
Do not place your hand between the source and the tank. Use a brush
or other tool to remove any accumulated debris.
Also check the shutter to make sure it works correctly. For source housings with an
exposed shutter lever pivot, you can apply grease to the pivot if necessary to prevent
corrosion and jamming.
Note:
Do not paint or overcoat the source housing without first masking its
identification tag and other labeling. All labels on the source housing must
remain visible.
Detector-Transmitter
Danger:
Remove all power from the unit before servicing. Electrocution can
result if power is present.
In hazardous locations, ensure that power is removed from the detector
before removing the housing cover. Be sure that the housing cover has
been replaced and that the grounds are properly connected before
reapplying power.
Caution:
Close the shutter on the source housing before servicing the detector
unit.
4-1
DensityPRO
For the explosion-proof housing, loosen the screw on the cover retaining
bracket and slide the bracket off of the housing cover. Then unscrew the
housing access cover.
For the non explosion-proof housing, remove the bolts that attach the
housing cover to the enclosure.
4. Disconnect the plug-in screw terminals from the board connector. If the
connector is tight, brace the board with your hand (but do not touch the circuit or
components) and pull firmly but carefully. Lay the cables and connectors back
over the edge of the housing, so they will not be in the way when lifting the unit
out of the housing.
5. Remove the screw that secures the unit in the housing. Using a pull and turn
motion, lift the unit a few inches out of the housing, so that the electronics boards
are exposed.
Factory Wiring
The detector board (positioned horizontally under the top of the electronics chassis)
mounts on the photomultiplier tube. A factory-installed cable connects the detector board
to the J2 connector on the CPU board.
If the optional AC power board is installed, a factory-installed cable connects the J3
connector on the AC power board to the J9 connector on the CPU board.
If the optional 12-to-24 Vdc converter board is installed (located below the CPU board),
a factory-installed cable connects the J2 connector on the 12-to-24 Vdc converter board
to the J15 connector on the CPU board.
4-2
DensityPRO
Relay Problems
If you suspect a problem with a relay output, you can attach a continuity tester to the
suspected relay output and use the Test relays commands to test relay operation. (Refer
to Chapter 9 of the user guide for details.)
TroubleShooting
Note:
If you suspect a detector problem, you can quickly check the detector output using the
Internal value of sensor signal item in the Snapshot menu (Direct Entry Code
112003). This value (count rate in counts per second) should be much larger with the
source shutter ON than with the shutter OFF (typically more than 10 times larger).
As a further check, if standardization has been completed, set up the standard
configuration and compare the Internal value of sensor signal to the STD value in use
(Direct Entry code 121003) displayed in the Sensor standardization submenu of the
Gauge fine tuning menu. If the gauge was working properly when standardized, the
two values should be similar.
If the displayed signal value is not behaving correctly, be sure to consider misalignment
of the gauge head, buildup or wear, debris in the beam path, or faulty shutter operation
before testing the detector signals.
If you can eliminate these other factors, the cause is probably on the CPU board. Verify
that the connectors on the cable connecting the detector board to the CPU board are
securely seated on both boards. If the problem remains, call Thermo Electron Technical
Services for assistance.
4-3
DensityPRO
512-388-9100
800-736-0801 (USA only)
512-388-9200
Emergency/After Hours:
512-388-9310 Radioactive Material Incidents
512-388-9320 Technical Support
Canada
Phone:
FAX:
905-888-8808
905-888-8828
For all units returned for repair, please include the following:
1. Specific information about the problem.
2. A contact name and phone number, in case we need more information.
3. A purchase order authorizing repairs, or a request for a quote.
4. Ship prepaid to the address below:
Thermo Electron Corporation
Factory Service Department
2555 North IH 35
Round Rock, Texas 78664
Our Receiving Department will not accept collect shipments.
Do not ship to our P. O. Box.
A-1
DensityPRO
Description
Processor (CPU) Board
886592
Detector Board
886595
886568-1
886568-2
868568-3
886594
886609
886671-3
B-1
DensityPRO
Appendix C Specifications
Appendix C Specifications
Operating Principle
Serial Interface
Power Supply
DC Power
24 Vdc 20%, 12 VA standard.
12 Vdc 33%, 12 VA, with 12-to-24 V converter
board option. (Not available with AC Power option.)
AC Power
115 / 230 Vac 15%, 50/60 Hz, 12 VA, with AC
power board option. 115 / 230 Vac selection switch
located on AC bower board. (Not available with 12
Vdc power option.)
FM / CSA Approvals
Non-explosion proof (9719A):
Class II, Div. 1, Groups E, F, G
Class III, Div. 1
NEMA 4, Type 4
HART Communications
HART Communications protocol supported over the
4-20 mA current output, an optional HART interface
board is required. You communicate with the gauge
using a standard Fisher Rosemount 275 HART
handheld communicator.
Current Output
Standard Configuration:
Isolated, Loop-powered, 24 Vdc Nominal
Supply Voltage, 700 ohm max. load
Alternate Configurations:
Non-isolated, Self-Powered,
700 ohm max. load
or
Isolated, Self-Powered,
700 ohm max.
(requires optional piggy-back board)
Relays
Two relays (optional);
Form C SPDT isolated, 8 amp, 220 VAC.
Dimensions
Contact Closure Inputs
Non-explosion proof (9719A):
6.5 in. diameter x 14 in. tall
(165 mm diameter x 360 mm tall)
Display
Optional two-line backlit external display.
Operating Temperature
-40O to 70O C (-40O to 160O F)
C-1
DensityPRO
Appendix D Drawings
Appendix D Drawings
The following is a complete list of available drawings for the gauge. Drawings are
reproduced in the order listed below on the following pages.
Installation Layout & Wiring
868580
868578
868519
Mechanical - Detectors
866778
866777
867468
867469
867456
867465
867466
867467
867172
Installation, Gauge Head, Model 9701/9702 Ion Chamber Detector, Two Chain Mount
85726N
861104
866670
864163
866705
865453
865463
865474
865484
D-1
Appendix D Drawings
DensityPRO
D-2
D-3
Appendix D Drawings
DensityPRO
D-4
DensityPRO
Appendix D Drawings
D-5
Appendix D Drawings
DensityPRO
D-6
DensityPRO
Appendix D Drawings
D-7
Appendix D Drawings
DensityPRO
D-8
DensityPRO
Appendix D Drawings
D-9
Appendix D Drawings
DensityPRO
D-10
DensityPRO
Appendix D Drawings
D-11
Appendix D Drawings
DensityPRO
D-12
DensityPRO
Appendix D Drawings
867172, Installation, Gauge Head, Model 9701/9702 Ion Chamber Detector, Two
Chain Mount
D-13
Appendix D Drawings
DensityPRO
D-14
DensityPRO
Appendix D Drawings
D-15
Appendix D Drawings
DensityPRO
D-16
DensityPRO
Appendix D Drawings
D-17
Appendix D Drawings
DensityPRO
D-18
DensityPRO
Appendix D Drawings
864563, Mounting Dimensions, Source Housing, 100 mCi or Less (Model 5200)
D-19
Appendix D Drawings
DensityPRO
865453, Mounting Dimensions, Source Housing, 100 mCi or Less (Model 5201)
D-20
DensityPRO
Appendix D Drawings
865463, Mounting Dimensions, Source Housing, 500 mCi or Less (Model 5202)
D-21
Appendix D Drawings
DensityPRO
865474, Mounting Dimensions, Source Housing, 2000 mCi or Less (Model 5203)
D-22
DensityPRO
Appendix D Drawings
865484, Mounting Dimensions, Source Housing, 8000 mCi or Less (Model 5204)
D-23
Appendix D Drawings
D-24
DensityPRO