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DOI: 10.1002/fuce.

201200062

H. C. Patel1*, T. Woudstra1, P. V. Aravind1


1

Process and Energy Laboratory, Delft University of Technology, Section Energy Technology, Leeghwaterstraat 44, 2628 CA Delft, The
Netherlands
Received April 20, 2012; accepted August 27, 2012

Abstract
Solid oxide fuel cellgas turbine (SOFC-GT) systems provide
a thermodynamically high efficiency alternative for power
generation from biofuels. In this study biofuels namely
methane, ethanol, methanol, hydrogen, and ammonia are
evaluated exergetically with respect to their performance at
system level and in system components like heat exchangers, fuel cell, gas turbine, combustor, compressor, and the
stack. Further, the fuel cell losses are investigated in detail
with respect to their dependence on operating parameters
such as fuel utilization, Nernst voltage, etc. as well as fuel
specific parameters like heat effects. It is found that the heat
effects play a major role in setting up the flows in the system

1 Introduction
Solid oxide fuel cell (SOFC) systems hold great promise as
a sustainable power source because of their high efficiency,
fuel flexibility and ability to be combined with other systems
to make hybrids with even higher efficiency. The SOFC can
be operated with various fuels because of the high operation
temperature and with the catalyst used some fuels can be
even internally reformed. Thus, there is an opportunity to use
carbonaceous biofuels in the SOFC wherein they can be
internally or externally reformed to give hydrogen for the
electrochemical reaction [1, 2]. Biomass can be a sustainable
fuel with correct regulations but biomass in itself is not very
easy to burn without environmental impact. It can be beneficial to convert raw biomass into secondary liquid or gaseous
fuels with better properties like density, energy density,
transportability, etc. Biomass can be easily converted into
methanol, ethanol, and synthesis gas (CO + H2). Ammonia
and methane can be obtained from biological sources or from
waste in a sustainable manner and eventually hydrogen can
also be produced from biomass using thermal or biological
processes [27]. SOFC-gas turbine (SOFC-GT) systems offer

FUEL CELLS 12, 2012, No. 6, 11151128

and hence, power levels attained in individual components.


The per pass fuel utilization dictates the efficiency of the fuel
cell itself, but the system efficiency is not entirely dependent
on fuel cell efficiency alone, but depends on the split
between the fuel cell and gas turbine powers which in turn
depends highly on the nature of the fuel and its chemistry.
Counter intuitively it is found that with recycle, the fuel cell
efficiency of methane is less than that of hydrogen but the
system efficiency of methane is higher.
Keywords: Biofuels, Exergy, SOFC-GT, Solid Oxide Fuel
Cell, Solid Oxide Fuel Cell Gas Turbine, System Studies

an opportunity for using biomass to meet energy requirements with highest possible efficiency and hence least environmental impact.
The fuel flexibility of the SOFC is a topic of growing interest and various experimental as well as theoretical studies are
available in literature about SOFCs operating on fuels like
methanol, ethanol, and methane etc. [3, 59]. Considering the
present scenario it is not very clear what fuel would eventually be used if at all a single fuel is used as the future
energy carrier. Economic, safety, and environmental concerns
would rule out some of the fuels and phase in others. All such
fuels are explored as energy carriers for the future as all of
them provide some advantages but their use in an SOFC
environment is not fully explored on a thermodynamic basis
especially when compared to each other.
A comprehensive thermodynamic analysis of an SOFC
system operating with various fuels can give invaluable information on the operating characteristics of each fuel, the thermodynamic limitations, the effect on the balance of plant sys-

[*] Corresponding author, h.c.patel @tudelft.nl

2012 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim

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Thermodynamic Analysis of Solid Oxide


Fuel Cell Gas Turbine Systems Operating
with Various Biofuels

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Patel et al.: Thermodynamic Analysis of Solid Oxide Fuel Cell Gas Turbine Systems Operating
tem and resulting thermodynamic effects. Optimization of
such a system with individual fuels will point out the effects
of the fuel chemistry on the overall systems as well as each
component.
The energy efficiency of systems is better understood with
the help of the exergy concept. The second law of thermodynamics defines a difference in the quality of energy. Exergy
refers to the part of heat (or any other form of energy) which
is available for useful work. Maximum work can be obtained
in a thermodynamically reversible process and non-idealities
in a system cause a departure from reversibility resulting in
lower efficiency. Combustion is always associated with large
exergy destruction. In fuel cells electrochemical processes of
electron transfer is nearer to reversibility and hence has much
higher thermodynamic efficiency depending on temperature.
Among the various fuel cell types we consider the SOFC
because of its high thermodynamic efficiency [1012]. The
main advantage lies in the high grade heat available at the
fuel cell exhaust (1,0731,273 K). This can be used to drive a
bottoming cycle like a steam cycle or GT cycle to utilize the
heat and unused fuel to produce power. Such hybrid systems
have been studied extensively in literature and pros and cons
of various bottoming cycles have been detailed [9, 13].
We choose the GT cycle because of its relative simplicity,
high power to weight ratio and ability to use high temperature and pressure gas to produce electricity efficiently. Also,
the fuel cell benefits from the increased pressure, increasing
overall efficiency.
In the combined system the fuel cell exhaust gas is burnt
and the flue gas is passed through a GT. The high temperature GT exhaust gas is used to preheat inlet streams of the
fuel cell resulting in good heat recovery. There is still residual
heat which can be used to generate steam used for the
reforming reaction of the hydrocarbon to form hydrogen.
These options are considered in sections below and described
in more detail.
With this arrangement we reduce the stack losses and utilize the SOFC exhaust completely resulting in a more efficient
system than either of the above alone. Efficiencies of the order
of 7080% are expected from such a hybrid system [4, 5, 10
12, 14]. Optimization strategies have also been studied for
SOFC-GT integration mostly dealing with system configuration [15, 16]. Scupita et al. [17] studied the effect of fuel composition limited to varying the composition between CH4,CO,
CO2, N2, and H2 mainly targeting biomass derived gas
streams. Some authors have focused on a fixed GT design as
commercially available off the shelf designs may not be
able to perform optimally in the hybrid system not specifically designed for a particular turbine [18, 19].
Previous studies on SOFC-GT systems have been mostly
focusing on optimizing a system for a particular fuel or two
fuels, providing a comparison of systems based on parameters like operating pressure, temperature, steam to carbon
ratio, etc. [4, 1012]. Leucht et al. [20] studied the dynamic
performance of an SOFC-GT system through various operation strategies in order to be able to follow a particular load

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for the system. They concluded that pressurizing the fuel cell
rather than operating at normal pressures is advantageous.
Song et al. [18] studied a tubular cell with a quasi 2D model
allowing prediction of temperatures and flow in a particular
direction in the cell. They concluded a co-flow arrangement is
more efficient than the counter-flow. Kuchonthara et al. [21]
studied further energy recuperation techniques in an SOFCGT system considering steam (through a heat recovery steam
generator) and heat recuperation and found that steam recuperation can improve the overall system efficiency as well as
specific power. Similarly Yi et al. [22] applied an intercooled
GT to the SOFC-GT hybrid cycle. An efficiency of 75.8% electrical was achieved using natural gas (NG) as fuel. Multistage
oxidation using SOFCs in a hybrid SOFC-GT system was
found to increase the efficiency and limit the temperature gradients [23]. Methanol and kerosene were investigated as fuels
by Santin et al. [9] with respect to thermodynamic as well as
economic criteria with methane as the reference fuel. For an
operating pressure of 4 bar the efficiency was found to be
64.5% for the reference case of methane. The maximum efficiency obtained was 64.8% for methanol and 54.9% for kerosene. The economic performance was better with methanol
than with other systems. Chan et al. [24] in their study modeled a tubular SOFC with the losses split into Ohmic, activation and concentration polarizations for an NG fed SOFC-GT
system coupled with a heat recovery steam generator. An
electrical efficiency of 61.9% was obtained. The effect of pressure, flow rates was studied in a separate study [25].
But the exergy criterion is not considered by many. Energetic criterion does not differentiate between the qualities of
the various energy sources. This can be achieved using
exergy which takes into account the second law of thermodynamics and that not all forms of energy are equal in quality.
Exergy analysis of SOFC-GT system has been provided by
Calise [26] where individual components and exergy losses
are identified for a single gas composition. Motahar and
Alemrajabi [27] studied a tubular SOFC-GT system with
steam injection. Individual components were identified and
losses in each were presented. Using steam injection it was
found that the stack losses could be brought down significantly increasing efficiency from 58.28 to 65.34%. The system
exhaust temperature was brought down from 381 to
130.27 C. Granovskii et al. [12] studied methane conversion
in an SOFC-GT system using exergy where the maximum
thermodynamic efficiency reached as high as 7080%. Bavarsad [28] performed energy and exergy analysis of a NG fed
SOFC-GT system based on parameters like pressure ratio and
flow rates. The first and second law efficiencies achieved
were 65.62 and 59.32%, respectively. He also concluded that
higher air or fuel flow rates have a negative influence on the
efficiency. Aravind et al. [5] on the other hand found no significant influence of pressure ratio on the efficiency of a system comprised of a biomass gasifier with an SOFC-GT.
Excluding the gasifier the major system components contributing to exergy losses were the GT and compressors. A high
efficiency of 73% was obtained for a gasifier SOFC-GT system

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2 Fuel Options
Hydrogen is considered in this study because of the basic
reaction of the fuel cell being hydrogen oxidation to produce
water. Hydrogen is studied on a large scale by many organizations toward the development of a sustainable hydrogen
economy and thus serves as an ideal case.
Since cost of hydrogen and its storage is an issue NG is a
viable alternative. NG is readily available through pipe network or through tanks (liquefied NG). Further, NG is cheap
and has lesser pollutants than diesel oil. Another advantage
with NG is that in the SOFC it is internally reformed, so a
separate reformer is not always required. In the SOFC, NG

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components (CH4 mainly with some higher hydrocarbons)


undergo reforming internally as this reaction is supported by
the electro-catalyst used in the anode. Thus NG (with steam
addition) can be used directly as a feedstock in the SOFC
leading to a more simple and feasible system for the time
being. It is interesting to note that this change in fuel will
already bring about a reduction in CO2 emissions resulting
from the lower C content of the fuel as compared to diesel oil.
For the purpose of modeling NG is considered as methane
[1, 14]. Methane is taken as the basis for comparison of other
fuels.
Biomass-based fuels are under a lot of discussion. Because
of the high temperatures in the SOFC it is possible to use a
variety of fuels. With proper legislation and production techniques, biomass and waste derived fuels like ammonia,
dimethyl ether (DME), ethanol, methanol, biodiesel can all be
considered as sustainable carbon neutral sources [8, 26, 38, 39].
Fuels such as ammonia have received attention lately as alternatives to conventional diesel oil for fuel cell applications
[40]. These if properly regulated can indeed be sustainable
and have zero emissions by being conserved in the carbon
cycle. Ammonia is an interesting alternative as it is actually
commercially available in large quantities. It is carbon free
and has very high hydrogen content in addition to being
almost non-flammable [6]. The products of ammonia reaction
in the SOFC are merely nitrogen and water and thus no
greenhouse gas emissions [68, 10]. Ammonia is converted
into its constituent N2 and H2 and the H2 is further utilized in
the normal H2H2O cell reaction [41]. There is minimal
production of NOx at operating conditions showing that the
N2 is mostly inert in the cell. On the other hand ammonia is
toxic and can be detected by its smell even at levels of few
ppms [6, 7].The technology of the cell itself is not yet well
developed and accepted.
Ethanol and methanol are biomass derivatives which can
be obtained from synthesis gas as well as biomass conversion
through biological processes. Compared to NG the reforming
requirement is different as the major component of NG is
methane, the simplest of hydrocarbons, while methanol is
also a C1 compound, while ethanol is possibly more difficult
to break. Energy density of methanol is high and this might
provide an interesting option for fuel supply if methanol can
be commercially produced and distributed [39]. Ethanol is
already produced on a large scale biologically but competition with the current feedstock, which is mainly from food
needs to be considered. A broad comparison is given in Table
1 for the various fuels which will be considered in this study
[8].
Synthesis gas, which will be produced by reforming of the
above fuels, has been studied extensively as a fuel. With the
SOFC there is no need to remove CO. With steam addition
this can be converted to H2 using the water gas shift (WGS)
reaction. At the temperatures used in SOFC this reaction is
quite favorable. This is desirable as the OCV of COCO2 is
lower than that of H2H2O [1]. It is assumed here that only

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where multiple fuel cell stages were applied [28]. Similarly


Haseli et al. [30, 31] provide an exergy analysis of an SOFCGT system with the effect of operating parameters like ambient temperature and compressor pressure. An efficiency of
60.6% was obtained at the compression ratio of about 4 which
was found to be the optimum. Douvartzides et al. [32] used
exergy analysis to analyze an SOFC power plant fed with
methane or ethanol using an external steam reformer. They
concluded that methane fed power plant was more efficient
than the ethanol fed one irrespective of temperature (within
allowable limits) and reforming factor. Efficiencies of the
order of 6575% were obtained depending on temperature
and fuel. Chan et al. [33] performed exergy analysis of the
SOFC without the GT cycle exploring the effect of current
density and temperature for hydrogen and methane fuels.
The first and second law efficiencies for hydrogen and
methane are 50.97 and 52.8% and 62.19 and 59.96%, respectively.
Other studies mainly focus on single fuels and optimizing
of components like GTs, steam turbines, and various types of
fuel cells or operating conditions and parameters like fuel utilization, operating pressure, etc. [2, 4, 5, 11, 12, 14, 3437].
Though these are important in identifying operating conditions, to gain deeper insight into operating characteristics
of different fuels, it is required that various fuels be compared
at a particular operating condition and individual components of the system be identified and losses within each component be quantified. A comprehensive study across such
broad range of fuels based on exergy by identifying individual components is absent as far as the authors knowledge goes.
In this study various fuels are compared based on exergetic criteria as it provides a truer measure of work obtainable. The influence of individual components on the overall
efficiency for different fuels, when judged with the exergy criteria is an important method for arriving at more refined system concepts with high efficiency and optimal operating conditions. Thus, in this study it is aimed at arriving at a high
efficiency SOFC-GT system and identifying parameters crucial to its operation. Individual components are identified in
addition to the operating parameters and the efficiency of
each component is discussed for the fuel considered using
exergy.

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Patel et al.: Thermodynamic Analysis of Solid Oxide Fuel Cell Gas Turbine Systems Operating
WGS reaction occurs and all CO is converted to CO2 through
the shift reaction.

3 Modeling and Input Parameters


For the purpose of this study four fuels have been chosen
as all of these can be sustainably manufactured from biological sources and it would be of importance to explore these in
context of SOFC systems.
The fuels studied are
(i) Methane
(ii) Ammonia
(iii) Hydrogen
(iv) Ethanol
(v) Methanol
The Lower Heating Value(LHV) and Exergy values are
provided in Table 1 for the above fuels. Cycle Tempo is a inhouse software developed at TU Delft which can be used for
thermodynamic analyses and optimization of power cycles
including fuel cells [42]. Cycle Tempo employs a Gibbs free
energy minimization based routine for equilibrium calculations in the fuel cell and combustor. For more details about
these models the reader is referred to the manual of Cycle
Tempo [42].
A model was developed in Cycle Tempo for a combined
SOFC-GT system considering internal reforming for various
fuels keeping the heat exchanger network same at same values. In the model a choice is made to fix the GT power at
30 kW and let the fuel cell output vary. The GT is not the
same in all cases but has the same power rating. The consequence of the fuel cell power varying is that the fuel cell will
be of a different size (area) for different fuels. For the purpose
of this study the systems are compared at design load only.
The pressure of 3 bar is chosen keeping into mind that this is
similar to a recuperating turbine and is more efficient at
around this pressure ratio [2]. Also previous studies have
shown that this is more or less near to an efficient point of
operation for the combined system [26, 30].
Methane, ethanol, methanol, ammonia and hydrogen are
all available in the library of FluidProp [43] which is used by
Cycle Tempo. For the detailed equations and properties the
reader is referred to the manual of Cycle Tempo and FluidProp [42, 43].
The model used is depicted in Figure 1 along-with various
subsystems considered for the analysis in later sections. It is
assumed here that all the fuels are completely internally
reformed at the SOFC anode. This is based on the assumption
that no carbon deposition occurs in the pipes upstream the
fuel cell. The feed is 20% water, alongwith the respective fuel
at 288 K, 1.013 bar. Because of the recycle there is always
enough steam in all cases. The steam to carbon ratios
achieved at the inlet of the fuel cell are 6.2, 6.9, and 3.8 for
methane ethanol and methanol, respectively. The fuel and
water is compressed to 3.065 bar in the compressor and
passed through successive heat exchangers to recover heat
from the exhaust stream of the GT. The exact outlet tempera-

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ture for the heat exchangers for each fuel is different based on
the heat available after the exhaust of GT. This fresh fuel is
mixed with recycled stream from the anode in order to obtain
a temperature of 1,173 K. On the air side fresh air is compressed from 1.013 to 3.04 bar and preheated in heat exchanger and mixed with the recycle stream to again obtain a temperature of 1,173 K. The exhaust streams from the fuel cell
are mixed and combusted in the combustor and subsequently
fed to the GT. As mentioned before the exhaust from the GT
is used to preheat the incoming streams and then given out in
the stack.
3.1 Calculation and Model Rules
Cycle Tempo utilizes Gibbs free energy minimization to
determine equilibrium conditions in the Fuel Cell and Combustor. For this particular model the power level of the turbine (fixed at 30 kW) is in turn used to calculate the mass
flow through the turbine and other equipment. Current in the
fuel cell is determined by the specified fuel utilization and
mass flow determined from GT/Combustor as well as set
temperatures. The mass flow ratio at cathode and anode is
determined by energy balance to obtain specified temperatures. The current is then calculated from the mass flows and
the fuel utilization specified. Hence, active area of the cell
and the equivalent resistance is also calculated from the voltage and the current density. The enthalpy at turbine and compressor outlet is calculated from the isentropic efficiency.
Other parameters used, common to all fuels are given in
Table 2.
In each case the cell voltage is adjusted to obtain an
equivalent resistance of 5 105 Xm2. Heat exchangers are
provided to ensure an inlet temperature of 1,173 K to cathode
and anode. Since this is not fully possible utilizing only the
GT exhaust, the exhaust gases from fuel cell are re circulated
to obtain the required inlet temperature. This recirculation is
also used in order to prevent large thermal gradients across
the cell and also equilibrate composition. It is noted here that
because of the recycle even though the overall utilization is
fixed it can vary per pass. The utilization based on fuel used in
the cell is called the per-pass utilization and the utilization
based on fresh fuel is called the overall utilization. The
amount of recycle is calculated on the basis of the inlet temperature (which is specified) and the temperature at the outlet of the heat exchangers. Practically also maintaining of a
steady operating temperature is essential.
The fuels are used as available from the library of Cycle
Tempo and are fed alongwith 20% water. The enthalpy for
vaporization is provided in subsequent heat exchangers.
Internal reforming of methane to CO and H2 and subsequent
WGS is calculated by Cycle Tempo based on equilibrium
under those conditions of temperature and pressure. In internal reforming SOFC module of Cycle Tempo, the equilibrium
compositions are calculated first and then the fuel cell parameters are calculated based on this composition as shown in
Figure 2. Treact and Preact are the temperature at which

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ORIGINAL RESEARCH PAPER

Fig. 1 Model in Cycle Tempo with subsystems.

reforming and WGS reaction equilibrium compositions are


calculated and Tfcel and Pfcel are fuel cell temperature and
pressures.
Ammonia also undergoes thermal decomposition to form
constituent N2 and H2. The hydrogen is utilized as fuel in the
normal fuel cell reaction to produce water. In Cycle Tempo
calculations, all the fuels are completely reformed into hydrogen and constituent molecules (CO/CO2/N2).
Mass flows in each apparatus is calculated by mass and
energy balance. Overall the number of equations must be
equal to number of pipes. In this case the oxidant to fuel ratio
in the combustor is determined by the airflow and hence cooling requirement of the fuel cell.
In the fuel cell module in Cycle Tempo the inlet gas is first
taken to equilibrium. The current flow I, voltage V, and
power Pe are then calculated. The current can be calculated
from the flow to the anode Um,a,in and the fuel utilization Uf as

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jm;a;in
2F yH2 O yCO 4yCH4 Uf
Ma

(1

where Ma is the molar mass, yi are the respective mole fractions of the species and F is the Faradays constant. From this
the flow of oxygen from the cathode is calculated. Since the
temperature at the outlet is set, the airflow can be calculated.
Further to calculate the voltage V, power Pe, and current density im a one dimensional model is used. The temperature is
assumed constant in the cross section perpendicular to the
direction of fuel flow. Local variables of current density ix,
voltage Vx, and concentrations yx are calculated.
The local Nernst voltage Vrev,x is calculated as
( 1=2
)
y0 yH2 1=2
RT
2 c
0
Vrev;x Vrev

(2
pcell
ln
2F
yH2 O

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Patel et al.: Thermodynamic Analysis of Solid Oxide Fuel Cell Gas Turbine Systems Operating
Table 1 Comparison of fuels
Fuel

LHV (MJ kg1)

Exergy values (MJ kg1)

Methane
Hydrogen
Ammonia
Ethanol
Methanol

50.0
121.4
18.6
26.8
19.9

51.4
117.5
19.8
27.6
22.5

Table 2 Input parameters for the models.

Fig. 2 Cycle Tempo calculations for fuel cell.

Parameter

Value

Fuel utilization (based on fresh fuel)


Current density
Inlet pressure
Resistance
Cell temperature
Inlet temperatures
Outlet temperatures
Fuel cell pressure
Compressor pressure ratio
Isentropic efficiency of compressor and
turbine
Mechanical efficiency of compressor and
turbine
Efficiency of generator

85%
2,500 Am2
1 bar
5 105 Xm2
1,223 K
1,173 K
1,273 K
2.97 bar
3
78%
98%
90%

Table 3 Efficiencies for various fuels.


Fuel
Methane
Hydrogen
Ammonia
Ethanol
Methanol

Fig. 3 Exergy loss distribution in heat exchanger, fuel cell, combustor, GT,
stack and compressor (exergy losses as% of total input).

0 the standard reversible volwhere T is the temperature, Vrev


tage, R the universal gas constant yi the mole fraction, and
pcell is the pressure. If the voltage losses are assumed to be
negligible in the x direction then the cell voltage would be
constant over the fuel cell. Hence

DVx Vrev;x V

(3

where DVx is the loss in voltage. If Req is the equivalent cell


resistance then the current density can be calculated as
DVx
ix
Req

(4

Over the complete area A of the cell we can use


I

Uf
Req

U
Rf
0

(5
1

Vrev V

dk

where k is the reaction ordinate. Hence, the power can be calculated.


For a known power of GT, the mass flow can be calculated
from the specific enthalpy as given below.

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Energy efficiency

Exergy efficiency

78.3
69.0
74.7
75.5
73.1

75.5
70.4
70.0
70.8
68.5

Table 4 Power produced in fuel cell and GT.


Fuel

Gas turbine power (kW) Fuel cell power (kW)

Methane
Hydrogen
Ammonia
Ethanol
Methanol

30
30
30
30
30

139
81
112
117
100

The outlet enthalpy for a compressor is obtained from


ho hi

ho;s hi
gs

(6

And for a GT it is found as


ho hi gs hi ho;s

(7

where ho is the specific enthalpy at the outlet, hi the specific


enthalpy at the inlet, ho,s the specific enthalpy at the outlet for
an isentropic process, and gs the isentropic efficiency.
Exergy efficiency can be defined as
gEx

RExproducts
RExsource

(8

where, RExproducts is the exergy flow that can be considered a


product of the system while RExsource is the exergy of that
part of the ingoing process that can be considered as necessary to form the product. Depending on particular problem
the Exproducts and Exsource need to be specified. In the case of a

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ORIGINAL RESEARCH PAPER

power plant, the electrical exergy efficiency of the system is


given as
gEx;el

RPel;out RPel;in
Exfuel;in

(9

where RPel,out is the electrical output of the system and RPel,in


is the input electrical power. Exfuel,in is the exergy of the fuel
that is fed to the system.
For more details, the reader is referred to the work of Aravind et al. [5] and the manual of Cycle Tempo [42].

4 Results and Discussion


The system with methane is taken as a basis and is
explained in detail while results are presented for the other
systems for comparison. With the GT power fixed at 30 kW
the fuel cell produces 139 kW based on the temperatures specified and recycle ratios obtained. The air compressor consumes 29.6 kW while the recirculation fans consume 1.4 kW
of power. The fuel cell operating voltage for a resistance of
5 105 Xm2 is 0.795 V. The corresponding area of the fuel
cell is 70.134 m2. The overall utilization is fixed at 85% while
the per pass utilization achieved, because of the recycle is
76.5%. The air recycle ratio is 0.1 and the fuel recycle ratio is
0.7. With this system the energy efficiency attained is 78.3%
and the exergy efficiency is 75.5%.
Efficiencies are obtained for all the fuels using the model
and input parameters are shown in Table 3.
The (system using) methane is clearly most efficient followed by ammonia and ethanol. This trend is not followed by
the exergy efficiency. The exergy efficiency of methane is
highest but ammonia has a much lower exergy efficiency
compared to its energy efficiency and the exergy efficiency of
hydrogen is almost similar to that of ethanol even though the
energy efficiency of ethanol is around 6.5% more than that of
hydrogen.
The distribution of energy and exergy efficiencies can be
because of flows, the heat exchangers, the combustor or the
fuel cell itself. Another significant factor is the split between
the fuel cell and GT power as we expect that higher fraction
of power produced in the fuel cell would lead to higher efficiency.
As shown in Table 4 the fuel cell produces most power in
the methane system and immediately points toward its high
energy and exergy efficiency. The low energy efficiency of
hydrogen is also clearer because of the relatively lower fraction of power produced in the fuel cell. The energy efficiency
follows from the split in the GT and SOFC power but the
exergy efficiency of the various fuels do not follow this trend.
Losses in various subsystems can be quantified and a distribution is presented based on the following subsystems
heat exchangers, combustor, fuel cell, GT, and compressor
(recirculation fans in addition to air and fuel compressors).
Each of these subsystems shows a different pattern in losses
for each fuel and based on the operating parameters the
behavior can be understood better. It is noted here that losses

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Fig. 4 Fuel utilization per pass of fuel cell alongwith exergy loss in fuel cell
for all fuels.

Fig. 5 Nernst voltage (V) based on compositions at the end of the cell and
actual cell voltage.

Fig. 6 IV characteristics for fuel utilization of 76.5% for H2 and methane


with no recirculation.

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such as nodes are not included in the distribution depicted in
Figure 3.
Methane has high system efficiency with higher losses in
stack, GT combustor and fuel cell than compressor or heat
exchangers. The higher loss in the fuel cell can be attributed
to the high fraction of power that is produced by the fuel cell.
Ammonia, methanol, and ethanol all have high fuel cell losses
inspite of the internal reforming reactions to remove heat
from the cell. Hydrogen is the most efficient exergetically as
far as the fuel cell itself is concerned with methanol being the
least efficient. The auxiliary power consumption (compressors) is also very indicative of the reasons for the losses. The
auxiliary power consumption of hydrogen is highest followed by methanol, ethanol, ammonia and the lowest is for
methane. This is because of larger airflows and compressors
required for both ammonia and hydrogen which mostly also
is followed by large fraction of GT power. A high GT power
fraction means that the combustor as well as the compressor
has higher flows leading to higher losses. The hydrogen system has the highest losses in GT, compressor, and combustor.
From the distribution it seems likely that the internal
reforming reaction of ammonia, ethanol, and methanol influences the distribution of the losses especially the high losses
in the fuel cell. The above picture presents questions about
the source of these losses and corresponding influence on the
system performance.
Calculation of the flows in the system is based on the
power and temperatures and hence heat effects play an
important part in determining the flow through each of the
components. In addition to the normal heat exchangers there
is an additional source of heat in the fuel cell as well as a sink.
The fuel cell produces heat with fuel oxidation, while the
reforming reactions consume heat. Based on this balance the
flows in the system are set. The recycle adds some more complexity as the flows are adjusted for maintaining temperature
at the fuel cell inlet which in turn sets the per pass utilization
in the fuel cell.
For each mole of H2 in an ideal fuel cell if we neglect all
other irreversibilities, there is around 65 kJ mol1 of heat produced (using simply the difference between change in
enthalpy and Gibbs free energy) at around 1,223 K. For an
operating cell this will of course be higher with other irreversibilities like Ohmic, activation, etc. Now, if we consider simple steam reforming reactions for each fuel then we may be
able to look at the losses qualitatively from the point of view
of heat utilization. For methanol and ammonia decomposition is considered. Reaction enthalpies are calculated for each
fuel at 1,223 K according to stoichiometric quantities, as
shown in Table 5.
Methane requires 227.2 kJ mol1 of heat for reforming
while producing 3 moles of H2 at 1,223 K. Thus, per mole of
hydrogen the amount of heat required is large and if we consider other irreversibilities in the cell the heat can for a large
part be easily taken away from the cell by the reforming reaction of methane. The air to fuel ratio is least for the fuel cell
with methane fuel is the least showing very good heat use

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within the cell. Ethanol however produces 4 moles H2 requiring 308.2 kJ mol1 heat. However, the air to fuel ratio is much
higher than methane. In case of Ammonia the reaction
requires 55.8 kJ mol1 producing 1.5 moles of H2. This still
serves to remove heat, but is very low compared to the other
fuels corresponding air factor and GT powers are higher
when compared to other fuels. The nitrogen is not further
used in the WGS reaction which provides for another heat
sink within the cell as compared to the other fuels where the
WGS would tend to increase the heat release. Thus, the heats
from electrochemical and reforming reactions would tend to
be even more imbalanced. The nitrogen which is produced
does act as a diluent but serves to remove heat from the cell
as well. Methanol has an intermediate heat requirement
which is clear from its low heat requirement for reforming.
Now the picture is much clearer as to the reasons for exergy
losses in the system. There is a lot of excess heat in case of
ammonia ethanol and methanol which leads to much higher
cathode air flows and thus higher exergy losses. The WGS
reaction also plays a part in determining the heat released as
it is exothermic and will decrease the heat sink that is provided by the reforming reactions. In Cycle Tempo, as mentioned in Section 3, equilibrium compositions are calculated
based on reforming as well as WGS reactions. For the sake of
the discussion in the next two paragraphs only, we neglect
the WGS reaction which is not entirely accurate, but as can be
seen the comparison remains more or less similar qualitatively. We would like to point out again that in the calculations done by Cycle Tempo, the WGS reaction included for
heat as well as mass balances.
If we now consider the recycle ratios for each of the fuels
then we can also explain why there is a distribution of recycle
ratios for fuel and air. This will indicate the amount of heat
which is recycled compared to fresh air/fuel which is taken
in. The recycle ratio is set by the inlet temperature which is
prescribed and heat recovery which is achieved from the GT
exit.
Methane and ammonia have low air recycle ratios while
methanol and ethanol have higher recycle ratios thus requiring more recycle to maintain the cathode inlet temperature.
Less recycle is required to maintain the anode inlet temperature with methanol than with methane or ethanol while for
hydrogen, the recycle is very high. This distribution of recycle
ratios for various fuels brings to the front another parameter,
the per pass fuel utilization. Because of the different recycle
ratios the per-pass utilization in the fuel cell is different than
the overall utilization (which is fixed at 85%). This results in
different operating characteristics of each fuel cell and hence
different efficiencies.
In Figure 4 fuel utilization per pass is plotted for each fuel
alongwith the exergy loss in the fuel cell.
The per-pass utilization of hydrogen is the lowest and is
highest for methanol which is in agreement with the anode
recycle. From Figure 4 we can deduce that high per-pass utilizations is accompanied by higher exergy losses in the fuel cell
and hence a lower fuel cell efficiency even though the system

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Fig. 8 Fuel and air recycle ratios of the fuel cell for all fuels.

efficiency can go up if a higher fraction of power is derived


from the fuel cell. If the fuel utilization is increased the voltage will drop significantly toward the exit of the fuel cell
(where there is less fuel) and the local Nernst voltage drops.
Thus, for higher per pass utilizations the fuel cell itself is less
efficient.
Thus, we see that the utlization set by the recycle is a very
important factor governing the efficiency of the fuel cell. This
sets the operating efficiency of the fuel cell. Since the heat
recovery after the GT is set by the temperature which in turn
depends on the flows set by the fuel cell, the basic chemistry
of the fuel, i.e., the heats of formation, reforming as well as
the composition of the fuel plays an important part in determining the overall system as well as component efficiency.
The Nernst voltages are calculated for each fuel and
plotted in Figure 5. The Nernst voltages are based on compositions at the exit of the fuel cell considering only hydrogen
using Eq. (2).
The Nernst voltage at the outlet is highest for methane followed by ethanol, hydrogen, ammonia, and lowest for methanol. The actual operating voltage is also highest for methane

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5 Discussion
In previous studies, the combustor and SOFC have been
found to be major contributors to the exergy losses [12, 27, 28,
30, 31]. For the combustor, these have been attributed mainly
to the irreversible nature of combustion reactions in the combustor. This is true in this work as well with the combustor
losses being in general high for almost all fuels. Granovskii et
al. [12] found that the maximum thermodynamic efficiency of
the system can reach as high as 7080% for methane conversion, similar to the efficiency obtained here. The reasons for
the high losses in the combustor and SOFC are not discussed
in detail, but are said to be related to methane oxidation in
the SOFC. Motahar and Alemrajabi [27] also found the combustor and SOFC to be the dominant contributors to the
losses. SOFC losses were attributed to most of the reactions
occurring in the SOFC and associated irreversibilities with

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Fig. 7 Nernst voltage at begin and end of cell for methane and H2 for system under consideration (see Figure 5).

and is lowest for hydrogen. While the low efficiency obtained


with methanol can be partly attributed to the low Nernst voltage the same is not the case with methane and hydrogen. In
the case of hydrogen inspite of the low per pass utilization
the high hydrogen fraction is offset by the fraction of water
lowering the Nernst voltage. Somewhat counter-intuitively
even though the system efficiency is the highest with
methane, it is not the most efficient fuel as far as only the fuel
cell is concerned in the configuration currently employed.
The parameter of per pass fuel utilization is responsible for
this seeming anomaly as a higher per pass utilization would
lead to higher drop of voltage across the cell and hence higher
loss. This high fuel utilization shows a more extended region
of operation for methane than hydrogen.
In order to verify this particularly in the case of hydrogen
and methane the fuel cells alone are operated under the same
fuel utilization without recycle and the IV curves are plotted
for a set utilization of 76.5%.
From Figure 6, it is clear that the methane system is much
more efficient than the hydrogen fuel cell for the same per
pass fuel utilization. The effect of per pass higher fuel utilization is highlighted if we calculate the inlet and exit voltages
for hydrogen and methane.
Figure 7 shows the inlet and exit Nernst voltages for
hydrogen and methane for 70 and 76.5% utilizations, respectively. Clearly, the methane fuel cell has a much higher voltage drop across the cell. This indicates a lower operating
point in the efficiency and hence the fuel cell losses are also
higher for methane than hydrogen. The Nernst voltages at
the beginning and end have a large influence on efficiency of
the fuel cell and a larger drop across the fuel cell indicates a
higher loss. The difference between the voltages at the beginning and end are indicative of a wider operating window of
local current densities. Thus inspite of having a large heat
sink in the reforming reaction, methane as fuel has slightly
lower fuel cell efficiency as compared to hydrogen because of
higher drop in Nernst voltage caused by the higher fuel utlization.

ORIGINAL RESEARCH PAPER

Patel et al.: Thermodynamic Analysis of Solid Oxide Fuel Cell Gas Turbine Systems Operating

Fig. 9 Exergy flow diagram methane.

the reactions. Haseli et al. [30, 31] pointed out that the high
temperatures in the combustor and SOFC could be a possible
cause for the high exergy destruction in these apparatuses.
The highest temperatures occurred in the combustor followed
by the SOFC in their work. While previous work was instrumental in pointing out that the SOFC is among the major contributors to the exergy losses of the system, the reason for the
high loss in the SOFC is not very clear. It is attempted in this
study to understand the reasons for the exergy losses occurring in various components and gain a deeper insight into
operating characteristics of different fuels. In this study a step
further is taken to attempt to analyze the distribution of the
exergy losses across various fuels. Also the effect of recycling
the anode and cathode flows is studied with respect to its
effect on the overall system performance. When comparing
between two or more fuels it is important to identify various
components which dictate the overall efficiency of the system
and define the system behavior for a set of fixed parameters.
If sufficient information is obtained about the losses in individual components it will help in optimizing the overall system and eventually tailor the system based on the fuel. Such a
comparison across fuels for this particular set of conditions is

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Fig. 10 Exergy flow diagram hydrogen.

missing in literature as far as the authors know. It is found


here that heat effects are important in setting up the flow configuration and hence determining the cathode and anode airflows which determine the component as well as system efficiency. Heat effects have also been discussed by Liu et al. [39]
in an experimental study of methanol, hydrogen and ammonia in an SOFC, where a drop in the cell temperature because
of the internal reforming/decomposition reactions is suggested to cause an increase in the resistance. This is significant as it points to the heat effects being a contributor to the
overall response of the cell. At system level like in this study
it becomes important how well the heat is utilized in the system for each fuel and the losses arising out of the same. If we
consider only reforming reactions for all the fuels considered
in this study then we can form a clear trend as to the heat balance between the electrochemical, reforming, and WGS reactions. The reforming and WGS reactions influence the excess
air required which has a large influence on the split between
GT and fuel cell power. The recycle ratios determine the per
pass utilization which has an effect on the efficiency of the

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ORIGINAL RESEARCH PAPER

Fig. 11 Exergy flow diagram ammonia.

Fig. 12 Exergy flow diagram ethanol.

fuel cell. Based on exergy flow diagrams we can try and analyze the results obtained and provide a basis for comparison.
Methane reforming (Exergy flow diagram Figure 9) is
highly endothermic and provides an excellent heat sink for
electrochemical as well as WGS reactions. The low air to fuel
ratio with methane makes the fuel cell power high compared
to the GT and correspondingly parasitic losses are small.
Moreover, GT power is small while the fuel cell produces
most of the power and so system efficiency is high. The
exergy loss in the fuel cell is higher because of the higher per
pass utlization.
The Nernst voltage for hydrogen as fuel (Exergy flow diagram Figure 10) is low at the end of the cell (Figure 5). With
pure hydrogen we would expect an even higher Nernst voltage at the beginning of the cell but the high hydrogen mole
fraction is offset by the high water mole fraction because of
the high recycle (Figure 8) lowering the Nernst potential.
Thus, the voltage drop across the cell is low leading to higher
fuel cell efficiency. For hydrogen there is no reforming and so
all the heat has to be carried away by the incoming flows.
This results in high cathodic flows and correspondingly high

parasitic losses. The high fuel recycle causes low fuel utilization per pass and hence a higher fuel cell efficiency is
achieved. But the main detriment in system efficiency in this
case is the excess air required for cooling the cell which
causes higher power through the GT. Consequently losses in
combustor are high because of large amount of excess air.
This results in lower efficiency on the system level although
fuel cell losses are small because of the low utilization. The
fraction of GT power is highest in hydrogen with the per pass
utilization being the lowest.
Chan et al. [25] also found that the methane fed system
was more efficient than the hydrogen fed one. It was pointed
out that the heat transfer loss to the environment was lower
with methane because of the demand of vaporizer and reformer. Even though this is not directly comparable as the system is an SOFC system not an SOFC-GT system, better heat
utilization in the system similar to the internal reforming in
this study, results in higher system efficiency.
Ammonia (Exergy flow diagram Figure 11) presents an
interesting choice for the fuel. The system efficiency for
ammonia as fuel is high and comparable to the other fuels.

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Patel et al.: Thermodynamic Analysis of Solid Oxide Fuel Cell Gas Turbine Systems Operating

Fig. 13 Exergy flow diagram methanol.

Table 5 Heat of reaction for reforming with and without WGS reaction.
Fuel

DHr (kJ mol1)

With WGS
(kJ mol1)

DHr per mol H2


without WGS
(kJ mol1)

Methane
Methanol
Ethanol
Ammonia

227.2
124.2
308.2
55.8

194.4
91.4
242.6
55.8

75.7
62.1
77.0
37.2

The nitrogen formed on one hand dilutes the anode stream


but on the other hand can serve to remove heat from the cell
as opposed to the exothermic WGS reactions in case of other
fuels. The heat sink in ammonia reforming is not high; the
resulting high cathodic airflow makes the fraction of GT
power higher resulting in lower system exergy efficiency than
methane. Ishak et al. [44] have also found high exergy losses
in the fuel cell working on ammonia and have attributed the
losses to the irreversibilities of the electrochemical process
and also to the large thermal gradient between the fuel cell
and surroundings. While similar high losses have been found

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2012 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim

in the fuel cell, the heat effects which set up the flows in the
system are found to be responsible for the exergy losses in
this study.
Ethanol (Exergy flow diagram Figure 12) is similar to
ammonia in efficiency with slightly higher exergy and energy
efficiency. High Nernst voltage gives higher fuel cell efficiency in addition to the endothermic internal reforming reaction which serves to remove heat from the system. The system efficiency for ethanol is lower than methane mainly
because of the lower per pass utlization as compared to
methane and so higher power is processed by the relatively
less efficient GT.
Douvartzides [32] have also found methane to be more
efficient than ethanol in their studies of the SOFC system
alone. This was attributed to methanes exergy content
expressed as a ratio of hydrogen to carbon being higher than
that of ethanol. They reported the after burner to be the major
contributor to the losses barring the stack (exhaust) which
was attributed to the irreversible combustion process. As far
as the fuel cell itself is concerned, this is similar to our findings here that the fuel cell is more efficient in case of methane
than in case of ethanol. Similarly Casas et al. [45] report high
SOFC losses which are attributed mainly to the high amount
of heat rejected by the chemical reaction.
Methanol (Exergy flow diagram Figure 13) is the least efficient among the fuels considered in this particular study. The
heat of reforming is not that large, but it can provide some
heat recovery within the cell. The per pass fuel utilization is
the highest among all the fuels which results in low Nernst
voltage and low fuel cell efficiency. Correspondingly, the fuel
recycle is lowest among all the fuels. With the high utilization
in the cell should produce more power, but the low efficiency
means the power produced in the fuel cell is comparable to
that of ammonia but still higher than hydrogen, with high
parasitic losses.
From the above discussion it seems that methane is ideally
suited for a high temperature SOFC-GT system followed by
ethanol and ammonia. Even though methanol is more readily
reformed than most fuels it is less efficient than any of the
other fuels in this study but this is a reflection on the particular operating conditions than the applicability of the fuel
itself. As pointed out by Liu et al. [39] that compared to
ammonia and hydrogen, methanol was found to be a much
better performing fuel in the conditions that were used in
their study. Ammonia especially when sourced from waste
promises to be an exciting alternative, with decomposition to
produce hydrogen, without the need of an external reformer.
The high efficiency reached for all the fuels is indicative of
the potential of such combined systems to provide a sustainable and viable alternative.

5 Conclusion
With the system configuration considered in this study we
can conclude that methane is the most efficient fuel with

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with respect to setting of the flows especially with recycle is


required for further refining this work and is considered
future work. In order to optimize the system for each fuel
uniquely, the dependence of system efficiency on individual
component (especially the SOFC) parameters must be studied
in more detail.

List of Symbols
Um,a,in
I
V
Uf
yi
Pe
i
Vrev,x
0
Vrev
R
T
F
Req
Vx
A
k
h
RExproducts
RExsource
gx
gx,el
RPel,in
Exfuel,in
RPel,out
WGS

Flow to the anode (kg s1)


Current (A)
Voltage (V)
Fuel utilization
Mole fraction
Power (W)
current density (Am2)
Local Nernst voltage (V)
Standard reversible voltage (V)
Universal gas constant (J mol1 K1)
Temperature (K)
Faradays constant (C mol1)
Equivalent cell resistance (Xm2)
Loss in voltage (V)
Area (m2)
Reaction ordinate
Specific enthalpy (J kg-1)
Exergy of products (W)
Exergy at source (W)
Exergy efficiency
Electrical exergy efficiency
Input electrical power (W)
Exergy of the fuel input (W)
Electrical output of the system (W)
Water gas shift

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ORIGINAL RESEARCH PAPER

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