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JJ Sapphire bedded turbines

for serial applications


JJ Insertion turbines
for blocks and fittings
JJ OEM turbines
for potable water applications
JJ Stainless steel turbine
with flanged or threaded connection

TURBINE FLOW SENSORS

Contains products with:

DB_Turbine_flow_sensors 05/2014

87

Sapphire bedded turbines


for serial applications

Durable and immune to interference!

Measuring principle
The liquid flowing into the turbine flow sensor is split into
individual jets by the guiding blade. These jets hit the rotor
evenly from different directions, setting the rotor in motion. The
rotation speed of the rotor is then converted to an electrical
pulse signal (frequency): The rotors are fitted with magnets
and a Hall effect sensor detects the rotation of the rotor. The
VTI series has stainless steel pins in the rotor. An inductive
proximity switch detects the rotor rotation.

Sensor housing
Cable
Hall-Sensor

Pipe section

In both cases, a flow-proportional frequency signal (squarewave signal) is made available.


Given the uniform inflow to the bearing, the forces largely
cancel themselves out and wear is reduced to a minimum.
The extremely hard bearing materials - sapphire and tungsten
carbide - also guarantee an exceptionally long endurance.

Turbine system
Rotor
Magnet
Guiding blades

88

Turbotron VT series

The turbine flow sensors of the product line Turbotron are sensors for flow measurement or dosing applications for liquids.
Because of the very compact design, the very wide measuring range and the convincing precision of measurements, the Turbotron
has almost unlimited applications. Depending on the ordered version, the Turbotron is available with nominal diameters DN 15,
DN 20, DN 25 and DN 40.

Advantages
Universal application thanks to :
Fixed pulse rate, thus practically no serial deviation
Wide measuring range from 1:20 to 1:42 (depends on model),
therefore universally applicable
High degree of accuracy ensures reliable measurement
results
High quality sapphire bearing, low abrasion and extremely
long running period
Specially designed guiding blades ensures uniform flow to
the rotor from four sides, thus tremendous reduction of wear
Any position can be versatile installed
Permanent operating temperatures
up to 150 C (VTP version)
Compact dimensions
Proven in numerous OEM-applications
Service-friendly
Long endurance
Temperature measurement can be integrated (option)

Flexible and perfectly equipped


Thanks to different arrangements:
Plastic, brass and stainless steel types
Plug connector or fixed connecting cable
With reinforced bearings for extended life expectancy
Special bearings for low flow rates (option)

89

Sapphire bedded turbines for serial applications


Series Turbotron VTH / VTM / VTP / VTI 15

Type VTH 15

Type VTM 15

Type

VTH 15
economy-priced type
for standard and serial applications

VTM 15

Material pipe section

Plastic PPO

Brass

Measurement range

2...40 l/min - with continuous flow max. 20 l/min

Accuracy

0.4 l/min

Reproducibility

0.1 l/min

Signal output

From 0.3 l/min

Medium temperature

Max. 85 C

Pressure rating

PN 10

Nominal diameter

DN 15

Process connection

G male thread with union nuts and gaskets

Sensor

Hall effect sensor

Output signal
Pulse rate / K-factor
Resolution
Signal shape
Signal current

855 pulses/litre
1.2 ml/pulse
Square wave signal NPN open collector
Max. 10 mA

915 pulses/litre
1.1 ml/pulse
Square wave signal NPN open collector
Max. 10 mA

Electrical connection

1.5 m PVC cable, screened (Tmax = 70 C)


or 4 pin plug connector M12 x 1

1.5 m PVC cable, screened (Tmax = 80 C)

Power supply

4.5...24 VDC

Degree of protection

IP54

Max. particle size in


the medium

0.5 mm

Brass

2...20 l/min

Max. 120 C

Options
Screen filter

Hat shape, mesh size 0.5 mm


Tmax = 60 C (continuous)
Tmax = 85 C (max. 1 h)

Integrated
temperature sensor

Pt100 or Pt1000, 3-wire,


class B (class A on request)
2 m of PVC cable, screened
or 3 pin plug connector M8

Approvals

90

Pt100 / 3-wire or Pt1000 / 2-wire


1.5 m PVC cable, screened
(Tmax = 80 C

Type VTP 15

Type VTI 15

Type

VTP 15
high pressures,
high temperatures

VTI 15
magnet-free rotor, high
measurement accuracy, high resolution

Material pipe section

Brass

Measurement range

2...40 l/min - with continuous flow max. 20 l/min

Accuracy

0.4 l/min of range at 2...20 l/min

0.2 l/min

Reproducibility

0.1 l/min

0.05 l/min

Signal output

From 0.3 l/min

Medium temperature

Max. 150 C

Max. 85 C

Pressure rating

Pmax = 300 bar

PN 10

Nominal diameter

DN 15

Process connection

G male thread incl.


union nuts

Sensor

Hall effect sensor

Inductive proximity switch

Output signal
Pulse rate / K-factor
Resolution
Signal shape
Signal current

915 pulses/litre
1.1 ml/pulse
Square wave signal NPN open collector
Max. 10 mA

1795 pulses/litre
0.6 ml/Pulse
Square wave signal PNP or NPN open collector
Max. 50 mA

Electrical connection

1.5 m silicone cable, screened


(Tmax = 150 C)

2 m PVC cable, screened (Tmax = 70 C)


or 4 pin plug connector M12 x 1

Power supply

4.5...24 VDC

10...30 VDC

Degree of protection

IP54

Max. particle size in


the medium

0.5 mm

Stainless steel

G male thread or
G female thread

Plastic PPO

Brass

G male thread with union nuts and gaskets

Options
Screen filter

Hat shape, mesh size 0.5 mm


Tmax = 60 C (continuous)
Tmax = 85 C (max. 1 h)

Integrated
temperature sensor

Pt100 or Pt1000, 3-wire,


class B (class A on request) 2 m of PVC cable,
screened or 3 pin plug connector M8

Approvals

91

Dimensions, characteristic curve and typical pressure drop


VTH 15 / VTI 15

Union nut

Gasket

Hat filter

Knurled union nut

Knurled union nut

VTH / VTI
Characteristic curve

VTM
Characteristic curve
930

2500

910
900

1500

Pulse rate [1/l]

Pulse rate [1/l]

920

VTI

2000

VTH

1000
500

10

15

20

25

30

35

40

Flow rate Q [l/min]

870
860
850

2,5
2
1,5
1
0,5
0
0

10

15

20

25

Flow rate Q [l/min]

10

15

Flow rate Q [l/min]

VTH / VTM / VTP / VTI


Typical pressure drop

Pressure drop p [mbar]

880

92

890

30

35

40

20

25

30

Materials

Medium
VTH 15 K5-.. VTH 15 MS-.. VTM 15 MS-.. VTP 15 MS-.. VTP 15 VA-.. VTI 15 K5-..
contacting
Pipe section

PPO
Noryl GFN3

Sensor housing

PPO Noryl GFN3

Union nut

Brass
Brass

PA 66

Brass

VTI 15 MS-..

Stainless
steel 1.4571

PPO
Noryl GFN3

Brass

Stainless
steel 1.4571

PPO Noryl GFN3


PA 66

Turbine system /
rotor

PEI ULTEM

PEEK Victrex 450G

PEI ULTEM

O-ring / gasket

NBR

FKM

NBR

Bearing system /
shaft

Shaft Arcap AP1D with hard metal pins in sapphire bearings

Bearings support

Arcap AP1D

Rotor assembly

Hard ferrite magnet

Temperature
sensor
(optional)

Brass or
Stainless steel 1.4571

Screen filter

POM / Stainless steel

Stainless steel pins


Brass

Brass or
Stainless steel 1.4571
POM / Stainless steel

93

Options

Options
Integrated temperature sensor with plug connection M8
resistance thermometer Pt100 or Pt1000,
class B, 3-wire, immersion tube brass or stainless steel
Integrated temperature sensor with fixed cable,
resistance thermometer Pt100 or Pt1000, class B,
PTC or NTC on request
immersion tube brass or stainless steel
Screen filter, hat shape, in the inlet

Turbine flow transmitter, Analog output 4...20 mA

Description, see page 108

Turbine flow switch (contact)

Description, see page 109

Version for local display TD 32500

Description, see page 114

On request delivered
Optional seal materials

94

NBR
FKM
EPDM

Order code

Order example

VT1541

Type
VT / VTP / VT 15

VT1541

Material of pipe section


PPO Noryl (only VTH or VTI)
Brass
Stainless steel (VTP only)
Version
VTI
VTH
VTP
Output signal
PNP (VTI only)
NPN
Electrical connection
Cable
4 pin plug connector M12 x 1
Supplementary temperature sensor
None
None
Pt100
3 pin plug connector M8
Fixed cable
Pt1000

3 pin plug connector M8


Fixed cable

K5

H*

A*

K5
MS
VA
I
H
D
P
N
P
S
0
B
C
2
9
D
E
7
A

MS
VA
MS
VA
MS
VA
MS
VA

Process connection
G male
G female (possible only with VTP in stainless steel)
Options
Filter
Screen filter
None
Electronics
Including transducer 4...20 mA

A4
I4

H
0

A
B
C
D

Corresponds 0...5 l/min


Corresponds 0...10 l/min
Corresponds 0...20 l/min
Corresponds 0...40 l/min
Switching output VE
Switching output VE with pulse output
Model for local display TD 32500 (display must be ordered separately)
Order example
Type
VTM 15
Supplementary temperature sensor
ohne
Pt100
Pt1000

A4

6
7
4
VT1531MSMNP

0A4

VT1531MSMNP
0A4
2A4
7A4

* If you do not require one of the options, digits of the order code do not apply

95

Accessory
Connection adapters Turbotron VT 15
Supplied piecewise including required seals.
Hose barb 10, PA 6.6
Tmax = 20 C, PN10
Tmax = 60 C, PN2.5
Order code VT1317

Welding adapter 20, PP


Tmax = 20 C, PN6
Tmax = 60 C, PN2,5
Order code VT1319

Hose barb 12, PP


Tmax = 20 C, PN10
Tmax = 60 C, PN2.5
Order code VT1069

Screw coupling
G-ISO 228 male, brass
Tmax = 110 C, PN16
Order code VT1320

Hose barb 15, PP


Tmax = 20 C, PN10
Tmax = 60 C, PN2.5
Order code VT1338

Screw coupling
G-ISO 228 male, brass
Tmax = 110 C, PN16
Order code VT1324

Hose barb 19, HDPE


Tmax = 20 C, PN10
Tmax = 60 C, PN2.5
Order code. VT1323

Screw coupling
G-ISO 228 female
Brass galvanized
Tmax = 110 C, PN16
Order code VT1321
Screw coupling
G-ISO 228 female, brass
Tmax = 110 C, PN16
Order code VT1325

Hose barb, angleshape


13, HDPE
Tmax = 60 C, PN10
Order code VT1318

Clamping ring coupling


Brass
Tmax = 110 C, PN16
for copper tube 18 mm
Order code VT1326
for copper tube 22 mm
Order code VT1327

Hose barb, 13, brass


Tmax = 80 C, PN10
Order code XVT1005
Bonding socket, 22, PVC
Tmax = 20 C, PN10
Tmax = 60 C, PN2,5
Order code VT1316

Soldering coupling, brass


Tmax = 90 C, PN16
for copper tube 15 mm
Order code VT1328
for copper tube 18 mm
Order code VT1329

Connection cable Turbotron VT 15


Connection cable
Connection cable for turbine flow sensor with cable
socked M12 x 1 molded lead, 4 pin, shielded,
sheathing material PUR (Tmax = 70 C)
UL-approval
4 pin cable socket M12 x 1 angle type unassembled

Length
3m
5m
10 m

Connection cable for temperature sensor with cable


socked M8 molded lead, 3 pin, sheathing material
PUR (Tmax = 90 C)
UL-approval

2m
5m
10 m

96

Order code
XVT 2053
XVT 2009
XVT 2070
VT 1331

XVT 2190
XVT 2191
XVT 2192

97

Turbotron VT 25
VTH / VTM / VTI 25

Typ VTH 25

Type

VTH 25
economy-priced type for
standard and serial applications,

VTM 25
higher pressure,
plug connection

Material pipe section

Brass

Brass

Measurement range

4...160 l/min - with continuous operation max. 80 l/min

Accuracy

5 % of measured value (up to 5 l/min 7 % of measured value)

Reproducibility

0.5 %

Plastic PP

VTI 25
magnet-free rotor,
plug connection
Stainless steel

Brass

Plastic PP

Max. 60 C

Max. 60 C / 5 bar
Max. 30 C / 10 bar

Signal output

< 1 l/min

Medium temperature

Max. 85 C

Pressure rating

PN 10

Nominal diameter

DN 25

Process connection

G 1 male thread, supplementary screwed connection required*

Sensor

Hall effect sensor

Hall effect sensor

Inductive proximity switch

65 pulses/litre
15 ml/pulse
Square wave signal
NPN open collector
Max. 19 mA

65 pulses/litre
15 ml/pulse
Square wave signal
NPN open collector
Max. 19 mA

65 pulses/litre
15 ml/pulse
Square wave signal
PNP open collector
Max. 200 mA

Electrical connection

2 m PVC cable, screened


(Tmax = 75 C)

4 pin plug connector M12 x 1

Power supply

10...30 VDC
optional 4.5...26.5 VDC

6.5...24 VDC
short circuit proof and
reverse polarity protected

Degree of protection

IP54

Max. particle size in the


medium

< 0.63 mm

Output signal
Pulse rate / K-factor
Resolution
Signal shape
Signal current

Max. 80 C / 2 bar Max. 85 C


Max. 60 C / 5 bar
Max. 30 C / 10 bar

Options
Screen filter

Flat filter, mesh size 0.63 mm

* Supplementary connection adapters are available on page 102.

98

PN 50

PN 10

10...30 VDC

Dimensions, characteristic curve and typical pressure drop

approx. 2000

3 x 0.25 mm

Knurled
union nut

Union nut

Sealing

R 1

G 1 A

44.6

19

74

44

Pulse rate [1/l]

Characteristic curve

70
60
50
40
30
20
10
0,1

0,5

1,0

2,0 3,0 5,0

10

20 22

50

100

200

Flow rate Q [l/min]

Pressure drop p [mbar]

Pressure drop

0,7
0,6
0,5
0,4
0,3
0,2
0,1

VTH 25 MS-180, 1
VTH 25 MS-180, 1

20

40

60

80

100

120

140

160

180

200

220

240

Flow rate Q [l/min]

99

Materials

Medium
contacting

VTH 25 MS-180 VTH 25 K6-180

VTM 25 MS-180

VTM 25 VA-180

VTI 25 MS-180

VTI 25 K6-180

Pipe section

Brass,
CW602N*

Brass,
CW602N*

Stainless steel
1.4571

Brass,
CW602N*

PP

Turbine cage

PPO Noryl GFN1630V

PPO Noryl GFN 3V

Rotor

PPO Noryl GFN1520V

PPO Noryl GFN 2V

Rotor assembly

Hard ferrite magnets

Stainless steel 1.4305

Shaft

Stainless steel 1.4539

Bearings

Saphir / PA

Housing for
Hall sensor

PPO Noryl GFN 1630V

O-ring

EPDM

Screen filter
(option)
Associated O-ring

Stainless steel
1.4301
EPDM

Spacer

* optional CW724R

100

PP

Brass,
CW602N/
CW614N

Stainless steel
1.4571

PA66-natur

Stainless steel 1.4301


EPDM
PP

PP

Options and order code

Options
Screen filter with O-ring, in the inlet

Turbine flow transmitter, analog output 4...20 mA

Description, see page 108

Turbine flow switch (contact)

Description, see page 109

Version for local display TD 32500

Description, see page 114

Order example

VT2511

MS

HN

P000

F*

E*

Type
VT 25

VT2511

Material of pipe section


Brass
Plastic PP
Stainless steel

MS
K6
VA

Version
VTH

Standard
Option

10...30 VDC
4.5...26.5 VDC

VTM
VTI

HN
HK
MN
IP

Electrical connection
Cable (only VTH)
4 pin connector M12 x 1 (only VTM, VTI)

P000
S000

Options
Filter
Flat filter (only brass or stainless steel version)
None

F
0

Electronics
Incl. transducer 4...20 mA
Corresponds with 0...60 l/min
Corresponds with 0...100 l/min
Corresponds with 0...160 l/min
Switching output VE
Switching output VE with pulse output
Version for local display TD 32500 (display must be ordered separately)

E
F
G
6
7
4

* If you do not require any of the options, digits of the order code do not apply.

101

Accessory
Connection adapters Turbotron VT 25
supplied piecewise including required seals.

Plastic version
Tmax = 20 C, PN10
Tmax = 60 C, PN2.5

Brass version
Material of flat seal: Centelen
Tmax = 85 C

Welding coupling PP
Order code VT1303
Bonding coupling PVC
Order code VT1304

erter
integri ratursensor
Tempe -Leiter
Pt100/3

Screw coupling
with temperature sensor
G1-ISO 228
Order code VT1310

Hose barb PP
Available in
3 diameters
d = 25 Order code VT1307
d = 30 Order code VT1308
d = 32 Order code VT1309

Screw coupling
R1-DIN EN 10226-1 2004-10
Order code VT25Z00000005

Screw coupling
R1-DIN EN 10226-1 2004-10
Order code VT25Z00000006

flat filter

O-ring

Stainless steel version


Material of flat seal: Centelen
Tmax = 85 C

Soldering coupling
28 mm
PN 16
Order code VT1312

flat filter
Screw coupling
G1
Order code VT1333
O-ring

Connection cable Turbotron VT 25


Connection cable

Length

Order code

Connection cable for turbine flow sensor with cable


socked M12 x 1 molded lead, 4 pin, shielded,
sheathing material PUR (Tmax = 70 C)
UL-approval

3m
5m
10 m

XVT 2053
XVT 2009
XVT 2070

4 pin cable socket M12 x 1 angle type unassembled

102

VT 1331

103

Turbotron VT 40
VTH / VTM / VTI 40

Type VTH 40

Type

VTH 40
economy-priced type for
standard and serial applications

VTM 40
for higher pressure,
plug connection

VTI 40
magnet-free rotor,
plug connection

Material pipe section

Brass

Brass

Brass

Measurement range

0.4...25 m/h (6.7...417 l/min)

Accuracy

7 % of the measured value between 0.4...3 m/h


5 % of the measured value between 3...25 m/h

Reproducibility

0.5 %

Signal output

From 0.28 m/h

Medium temperature

Max. 85 C

Max. 85 C

Max. 60 C

Pressure rating

PN 10

PN 50

PN 10

Nominal Diameter

DN 40

Process connection

G 2 male thread, supplementary screwed connection recommended

Sensor

Hall effekt sensor

Hall effekt sensor

Inductive proximity switch

26.6 pulses/litre
37.6 ml/pulse
Square wave signal
NPN open collector
Max. 19 mA

26.6 pulses/litre
37.6 ml/pulse
Square wave signal
NPN open collector
Max. 19 mA

26.6 pulses/litre
37.6 ml/pulse
Square wave signal
PNP open collector
Max. 200 mA

Electrical connection

2 m PVC cable, screened


(Tmax = 75 C)

4 pin plug connector M12 x 1

Power supply

10...30 VDC
optional 4.5...26.5 VDC

6.5...24 VDC
short circuit proof and
reverse polarity protected

Degree of protection

IP54

Max. particle size in the


medium

< 0.63 mm

Integrated screen filter

Flat filter, mesh size 0.63 mm

Output signal
Pulse rate / K-factor
Resolution
Signal shape
Signal current

104

10...30 VDC

Dimensions and typical pressure drop

Pressure drop
2,0

Pressure drop p [mbar]

1,8
1,6
1,4
1,2
1,0
0,8
0,6
0,4
0,2
0
1

11

13

15

17

19

21

23

25

Flow rate Q [l/min]

105

Materials, options and order code

Medium contacting

VTH 40 MS-410

VTM 40 MS-410

Pipe section

Brass CW724R

Turbine cage

PPO Noryl GFN 1630V

PPO Noryl GFN 3V

Rotor

PPO Noryl GFN 1520V

PPO Noryl GFN 2V

Rotor assembly

Hard ferrite magnets

Stainless steel 1.4305

Shaft

Stainless steel 1.4539

Bearing

Sapphire / PA

Housing for Hall sensor

PPO Noryl GFN 1630 V

O-ring

EPDM

Flow guiding cone

POM

Screen filter

Stainless steel 1.4301

Retaining ring

Bronze

Brass, CW602N/CW614N

VTI 40 MS-410

PA66-natural

Options
Turbine flow transmitter, analog output 4...20 mA

Description, see page 108

Turbine flow switch (contact)

Description, see page 109

Version for local display TD 32500

Description, see page 114

Order example

VT4025MS

HN

P000F

E*

Type
VT 40

VT4025MS

Version
VTH

Standard
Option

10...30 VDC
4.5...26.5 VDC

VTM
VTI

HN
HK
MN
IP

Electrical connection
Cable (only VTH)
4 pin connector M12 x 1 (only VTI, VTM)

P000F
S000F

Options
Electronics
Including transducer 4...20 mA
Corresponds with 0...150 l/min
Corresponds with 0...250 l/min
Corresponds with 0...400 l/min
Switching output VE
Switching output VE with pulse output
Version for local display TD 32500 (display must be ordered separately)
* If you do not require any of the options, digits of the order code do not apply.

106

E
F
G
6
7
4

Accessory
Connection adapters Turbotron VT 40
Supplied piecewise including required seals.

Brass version
Material of flat seal: Centelen
Tmax = 85 C
rter
integrieratursensor
Tempe -Leiter
Pt100/3

Screw coupling
with temperature sensor
G 1-ISO 228
Order code VT1311

Screw coupling
R 1-DIN EN 10226-1 2004-10
Order code VT40Z00000002

Screw coupling
G 2-ISO 228
Order code VT40Z00000001

Soldering coupling
42 mm
PN 16
Order code VT1313

Connection cable Turbotron VT 40


Connection cable

Length

Order code

Connection cable for turbine flow sensor with cable


socked M12 x 1 molded lead, 4 pin, shielded,
sheathing material PUR (Tmax = 70 C)
UL-approval

3m
5m
10 m

XVT 2053
XVT 2009
XVT 2070

4 pin cable socket M12 x 1 angle type unassembled

VT 1331

107

Series Turbotron VT, options


Turbine Flow Transmitter, Turbotron AI

Type Turbotron AI

Instead of the pulse signal, an analogue current signal


4...20 mA is provided by installing an internal transducer onto
the flow sensors described before.

Technical data
Output signal

4...20 mA

Accuracy

1.25 % of reading*

Current limit

Approx. 26 mA

Scaling

Different flow ranges,


see order code flow sensor
other scaling possible from 10 pieces and above

Power supply

18...30 VDC

Max. current consumption

30 mA

Max. burden

250 against GND

Residual ripple

0.2 mA ss over the entire range

Type

3 wire, galvanically not separated,


common GND of power supply and output signal

Electrical connection

4 pin plug connector, M12 x 1

Max. medium temperature

Dependent on the maximum temperature of the applied


flow sensor, not exceeding 80 C

Casing material

Plastic PA, brass with VTM

Order code

Please, order through selection in the order codes


on pages 71, 82 and 88

* Additionally to respective accuracy of turbine flow sensor

108

Turbine Flow Switch with switched output, Turbotron VE


Advantages
Very wide set point range, thus one flow switch suitable for
any applications

Type VT..15..VE

Fail safe (locked rotor is recognized as water lack)


Precise set point adjustment
Optical signaling by 2 LEDs, yellow = flow, red = flow lack
Safe monitoring of smallest volume flows

If you make exceptionally high requirements on monitoring


of liquid flow, the SIKA turbine flow switch will be the correct
selection.
Its areas of application: Monitoring of cooling circuits of highquality equipment like laser installations or HF generators.
It avoids costly consequential damages resulting from
overheating. A great number of different applications is
covered by a very simple and exact selection of the set point.
As an option, a pulse signal is also available in addition to the
switching output (contact). In such a case, in addition to safe
monitoring, a continuous or temporary measurement of the
flow (e.g. for adjustment jobs) can also be carried out.

The core of the turbine flow switch is the extremely durable


flow sensor SIKA-Turbotron which for years successfully
demonstrated its reliability in many mass applications.
It provides a flow-proportional frequency signal which is
introduced to a microprocessor. This monitors the adjusted
minimum flow and activates the electrically insulated alarm
contact in the case of dwindling flow.
Even a due blocking of the turbine system is clearly recognized
and reliably signaled. The adjustment of the set point can be
carried out very easy and precisely. By means of a 16-position
rotary switch (catching), the desired set point is selected.

109

Technical data

Technical data
Set point range (with decreasing flow) / accuracy

DN 15
0.5...29.5 l/min / 2 % of set point + accuracy of turbine flow sensor
DN 25
3...100 l/min / 4 % of set point + accuracy of turbine flow sensor
DN 40
7...275 l/min / 6 % of set point + accuracy of turbine flow sensor

Set point adjustment

16 different set points selectable


by means of a 16-position rotary switch

Output / max. contact rating

Only switching output:


Electrically insulated contact, opens in the case of lack of flow
Max. contact rating 125 VAC / DC, 100 mA
Switching output and pulse output
Switching output against power supply
Max. contact rating 100 mA
Pulse output: flow-proportional frequency signal
NPN, max. 100 mA

Switching hysteresis

0.5 l/min (DN 15)


2...5 l/min (DN 25)
3...35 l/min (DN 40)

Power supply

12...24 VDC

Current consumption

Max. 25 mA

Degree of protection

IP54 with closed sleve and connected socket

Casing

Plastic PA, transparent

Display, internal

LED yellow = ok (flow)

Max. medium temperature

Dependent on the maximum temperature of the used flow sensor,


not exceeding 80 C

LED red = alarm (lack of flow)

Electrical connection

4 pin plug connector, M12 x 1

Order code

Please order by a the corresponding selection in the order code on


pages 71, 82 and 88

110

Set point tables

VT..15..VE (DN 15)


Switch position

Set point decreasing


flow (l/min)*

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.5

5.5

7.5

9.5

11.5

15.5

19.5

24.5

29.5

Set point increasing


flow (l/min)*

0.5 l/min over the set point decreasing flow

VT..25..VE (DN 25)


Switch position

Set point decreasing


flow (l/min)*

10

12

15

18

20

25

30

35

40

50

70

100

Set point increasing


flow (l/min)*

10

12

14

17

20

22

27

33

38

44

55

75

105

Switch position

Set point decreasing


flow (l/min)*

10

15

20

25

30

35

40

50

65

80

100

130

160

200

275

Set point increasing


flow (l/min)*

10

13

19

24

30

35

40

47

58

75

90

115

150

190

230

310

VT..40..VE (DN 40)

* The specified values refer to operation with water at 20 C. Monitoring of fluids with higher viscosities is possible with the effect of deviations from the mentioned
values. If you order at least 25 units, individual set point tables can be implemented.

111

Switching Transmitter, TU 7050


The TU 7050 is a two channel switching transmitter for use
with all Turbotron series flow sensors. Pulse signals from
flow sensors operate a dual set of galvanically insulated, dry
contacts which in turn, may be used to activate alarms. Set
point adjustments are allowed, in up to 16 increments, via a pair
of rotary switches set into the modules front panel. The rear
panel contains the DIN rail mounting assembly. Two selectable
modes are available:

Type TU 7050

Mode A
Two identical turbine flow sensors operate one set
point each.
Mode B
One turbine flow sensor operates a pair of alarm set
points (pre-alarm & main-alarm or min. & max.).
The TU 7050 provides a failsafe mechanism as any malfunction
of the flow sensor would immediately trigger the low flow alarm
setting. The set points are very easily adjusted via the very
visible, rotary dial settings and additional oversight is offered by
2 LED lights. The red LED will light in a no-flow condition and a
green LED indicates flow.
Technical data
Signal input

Frequency signals of up to two identical flow sensors


VT...15
VT...25
VT...40

Display per channel

LED green = ok

Set point adjustment

Using two 16-position rotary switches, 16 different set points


can be selected per channel

LED red = alarm

Set point range


VT...15
VT...25
VT...40

0.5...29.5 l/min
3...100 l/min
7...275 l/min

Outputs

Two independent, potential free c/o contacts

Max. contact rating

30 VDC / 1 A

Power supply

12...24 VDC 10 %

Casing

Plastic casings for assembly rail setup


approx 17,5 x 67 x 85 mm (B x T x H)

Ambient temperature / storage temperature

0...60 C / -10...80 C

112

Hysteresis
0.5 l/min
2...10 l/min
3...35 l/min
150 VAC / 400 mA

Set points, dimensions and order code

For VT..15 (DN 15)


Switch position

Set point decreasing


flow (l/min)*

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.5

5.5

7.5

9.5

11.5

15.5

19.5

24.5

29.5

Set point increasing


flow (l/min)*

0,5 l/min over the set point decreasing flow

For VT..25 (DN 25)


Switch position

Set point decreasing


flow (l/min)*

10

12

15

18

20

25

30

35

40

50

70

100

Set point increasing


flow (l/min)*

10

12

14

17

20

22

27

33

38

44

55

80

110

Switch position

Set point decreasing


flow (l/min)*

10

15

20

25

30

35

40

50

65

80

100

130

160

200

275

Set point increasing


flow (l/min)*

10

13

19

24

30

35

40

47

58

75

90

115

150

190

230

310

For VT..40 (DN 40)

* The specified values refer to operation with water at 20 C. Monitoring of fluids with higher viscosities is possible with the effect of deviations
from the mentioned values. If you order at least 25 units, individual set point tables can be implemented.

Order example

EU70500

H152296

Type
TU 7050

EU70500

Conntected turbine fl ow sensors


VTH 15
VTP 15
VTI 15, NPN
VTI 15, PNP
VTH 25 / VTM 25
VTI 25
VTH 40 / VTM 40
VTI 40

H152296
D152296
I152296
P152296
H252296
P252296
H402296
P402296

113

Local display, TD 32500


Common details

TD 32500

Supplied fitted directly on SIKA turbine flow sensors,


series Turbotron
Display can be switched to:

flow rate

total flow (resettable)

total flow (non resettable)

optional temperature
In addition bargraph 0...100 % to display flow rate,
total flow (resettable) or optionally temperature
Menu-driven programming via two light-reflex buttons
Key lock for unintentional operation
Robust stainless steel casing,
with a closed glass window front
Rotating case gives improved reading
Language selection German, English or French
Fixed connecting cable or plug connector M12 x 1

Options
Additional temperature display, input for resistance
thermometer Pt100 / 3-wires

79

Analogue output 0(4)... 20 mA or 0...10 V, freely


adjustable, allocated to: flow rate, total flow (resettable) or
optional temperature

65

TD 32 500

Two fast-switching alarm outputs, min or max


allocation selective: flow rate, total flow (resettable) or
optional temperature
A red LED clearly signals alarms
Pulse output for flow rate, if required with frequency
divider (pulse reduction)

Turbine flow sensor

114

Technical data and order code

Technical data

TD 32500

Signal input

Fequency signal from flow sensor 0.5...2000 Hz, pulse rate programmable

Additional temperature input (optional)

Pt100 / 3-wires, measuring range -10...150 C

Programming

Menu-driven with two light reflex buttons

Display

2-line LC-display with 16 characters per line, character height: 5 mm

Programmable units

l/min, l/h, m/h, GPM (US), GPM (UK),


l, m, GAL (US), GA L(UK),
C,F

Power supply

12...24 VDC

Power supply to sensor

12 VDC

Ambient temperature

-10...60 C

Temperature of medium through the


flow sensor

Depending on type of sensor, not exceeding -20...90 C

Analogue output (optional)

(0)4...20 mA (max. resistance 800 with 24 VDC) or 0...10 V,


adjustable for flow rate, total flow (resettable) or optional temperature

Alarm outputs (optional)

Two PNP transistor open collector outputs,


programmable for min- or max alarm, hysteresis programmable,
allocation of flow rate, total flow (resettable) or optional temperature
holding current or working current programmable

Pulse output with frequency divider (optional)

PNP open collector, TTL-level, programmable divider-rate

Casing

Circular stainless steel casing, 80 mm, height 55 mm, 350 rotating

Degree of protection EN 60529

IP65

Electrical supply

PVC-connection cable, 2 m or plug connector M12 x 1

Order example

ED325

0I000

009

Type
TD 32500

ED325

Input
Flow sensor
Flow sensor and Pt100

6
7

Outputs
None
Analogue output
Pulse + frequency divider
Analogue + frequency divider

0I000
AI000
FI000
BI000

Alarm output
None
2, programmable

009
299

Electrical connection
2 m cable
Plug M12 x 1

1
2

Number of pins/leads
Laid down by SIKA, depending on requirements

115

Insertion turbines for blocks and fittings


Turbotron VTH push-in

Type VTH 15

Type VTH 20

TypeVTH
Typ
VTH2525

116

Technical data
Push in turbine
Flow range
Accuracy

Reproducibility
Signal output
Medium temperature
Nominal diameter
Pressure drop
Materials
Turbine capsule
Rotor
Rotor assembly
Bearings
Approvals

VTH 15

VTH 20

VTH 25

2...40 l/min - max. 20 l/min


with continous operation
1 % of range

4...160 l/min - max. 80 l/min


with continous operation
5 % of measured value

0.2 %
From 0.3 l/min
Max. 85 C
DN 15
Approx. 500 mbar at 20 l/min

1...42 l/min - max. 25 l/min


with continous operation
1 % of range (up to 15 l/min)
3 % of measured value (from
15 l/min)
0.2 %
From 0.25 l/min < 20 l/h
Max. 60 C
DN 20
< 250 mbar at 42 l/min

PEI ULTEM
PEI ULTEM
Hard ferrite magnets
Sapphire / hard metal

PPO Noryl GFN 1630V


PC Makrolon
Hard ferrite magnets
Sapphire / PA / st. steel 1.4436

PPO Noryl GFN 1630V


PPO Noryl GFN 1520V
Hard ferrite magnets
Sapphire / PA / st. steel 1.4539

AD3004

VT20Z000000001

VT25Z000000021

855 pulses / litre


NPN open collector
4.5...24 VDC
1.5 m PVC cable,
screened (Tmax = 70 C)
PN 10
Sleeve 15 mm
PPO Noryl GFN 3
NBR

232 pulses / litre


65 pulses / litre
NPN open collector
NPN open collector
10...30 VDC
10...30 VDC
(optional 4,5...26,5 VDC)
(optional 4,5...26,5 VDC)
2.0 m PVC cable,
2.0 m PVC cable,
screened (Tmax = 75 C)
screened (Tmax = 75 C)
PN 10
PN 10
please see sleeve for hall effect sensor
please see sleeve for hall effect sensor
please see sleeve for hall effect sensor

VT2000

VT2228

VT2228

G A
PPO Noryl GFN 1630 V
EPDM

G A
PPO Noryl GFN 1630 V
EPDM

VT25Z000000002

VT25Z000000002

0.5 %
< 1 l/min
Max. 85 C
DN 25
< 100 mbar at 80 l/min

Order Code

Technical data
Hall effect sensor
Nominal pulse rate
Frequency output
Power supply
Electrical connection
Nominal pressure
Process connection
Material sleeve
Material O-Ring
Approvals

Order code

Technical data
Sleeve for hall effect sensor
Process connection
Material sleeve
Material O-Ring
Order code
Delivering lots from 50 units
Stated values may vary depending on geometry of fittings

117

OEM Turbine Flow Sensors


for potable water applications
Professional collaboration is our aim
We provide technically competent advice from our knowledge of the applications and collaboration in the development phase.
Flexible adaptation of existing standards, designed to meet the needs of our customers and their applications as well as close
cooperation in the areas of quality assurance and product improvement, ensures optimal results. Various sensors or functions can
be combined.
With SIKA turbine flow sensors you get precise and robust products to measure flow rates or total flows, for water and water
mixtures.
See the following pages for more information on push-in and inline turbine flow sensors produced by SIKA.

118

119

OEM-In-line Turbine Flow Sensors


for potable water applications
Series VTY

Type VTY 10 MS-30

Type VTY 10 K5-30

Sapphire-supported turbine for long durability, for OEM

Various fitting positions

Turbine body made of brass or glass-fibre reinforced plastic,


turbine internals made of glass-fibre reinforced plastic

Practically independent from flow straighteners


Insensitive against water hammers

Wide measuring span (1:30)


Flow proportional frequency output signal
Technical Data

VTY 10 MS-30

Measurement range
Accuracy
Signal output
Nominal diameter
Pressure rating
Medium temperature
Ambient temperature
Process connection
Sensor
Output signal
Pulse duty ratio
Pulse rate / K-factor
Electrical connection
Power supply
Materials
Turbine body
Rotor
Magnet
Shaft
Axial bearing
Radial bearing
Approval

1...30 l/min
0.3 l/min
From 0.7 l/min
From 0.6 l/min
DN 10
PN 10
Max. 70 C, temporary 95 C
0...70 C
G male
G male
Hall effect sensor
Square wave-Frequence signal, NPN open collector
50:50
495 pulses/l
530 pulses/l
PVC-cable, double insulated (1 m), optional single wire
4,5...24 VDC

Order code
Delivering lots from 100 units

120

VTY 10 K5-30

Brass
PPO Noryl GFN3
Hard ferrite
Stainless steel / Hard metal
Sapphire
PEEK Victrex

PPO Noryl GFN3


PPO Noryl GFN3
Hard ferrite
Stainless steel / Hard metal
Sapphire
PEEK Victrex

VY1030MSHN10A3

VY1030K5HN10A4

Dimensions, characteristic curve and typical pressure drop


VTY 10 MS-30

VTY 10 K5-30

30

n 15

vtx 10-30

n 12,7

12

19

13

50

50

Pressure drop

0,9

0,9

0,8

0,8

Pressure drop p [mbar]

Pressure drop p [mbar]

Pressure drop

0,7
0,6
0,5
0,4
0,3
0,2
0,1
0

SW19

G 1/2A

38

G 3/4A

27,5

vty 10 k5-30 - 2

10

15

20

25

30

0,7
0,6
0,5
0,4
0,3
0,2
0,1
0

Flow rate Q [l/min]

500

500

400

400

Pulse rate [1/l]

Pulse rate [1/l]

600

300

200

100

20

25

30

20

25

30

Characteristic curve

600

15

Flow rate Q [l/min]

Characteristic curve

10

10

15

Flow rate Q [l/min]

20

25

30

300

200

100

10

15

Flow rate Q [l/min]

121

OEM-Push In Turbine Flow Sensors


for potable water applications
Series VTY
Push in turbine for assembly in armatures or manifolds
Sapphire-supported turbine for long durability, especially
for OEM applications

Type VTY

Rugged glass-fiber reinforced plastic ensures highest


strength and performance
Wide measuring span (1:30)
Scanning of rotor via separate hall effect sensor
Flow proportional frequency output signal
Various fitting positions
Practically independent from flow inlet pipe
Insensitive against water hammers

Technical data

VTY 10-30

Flow range

1...30 l/min

Signal output

From 0.7 l/min

Accuracy

0.3 l/min

Nominal diameter

DN 10

Pressure rating

Depending on fitting / manifold

Medium temperature

Max. 85 C, temporary 95 C

Ambient temperature

0...70 C

Output signal (by separate Hall-effect-sensor)

Square wave-frequency signal

Pulse duty ratio

50:50

Nominal pulse rate / K-factor

495 pulses/l

Material
Turbine body
Rotor
Magnet
Shaft
Axial bearing
Radial bearing

PPO Noryl GFN1630


PPO Noryl GFN3
Hard ferrite
Stainless steel / hard ferrit
Sapphire
PEEK Victrex

Approval

Order code
Delivery lots from 100 units
Stated values may vary depending on geometry of fittings.

122

VY1030K50000YY

15

12,7

38,2
vty 10-30

Dimensions, characteristic curve and typical pressure drop

12,7

38,2

13

15

15

Female socket design

12,7

38,2

38,2

vty 10-30

Characteristic curve

Pressure drop

600

0,9

Pressure drop p [mbar]

Pulse rate [1/l]

500

400

300

200

100

38,2

10

15

20

25

30

13

Flow rate Q [l/min]

15

13

0,8
0,7
0,6
0,5
0,4
0,3
0,2
0,1
0

10

15

20

25

30

Flow rate Q [l/min]

38,2

123

Stainless steel turbine with flanged or threaded connection


Series VTR
Extra robust, impressively precise
SIKAs VTR turbine flow sensor allows you to determine precisely, dependably and easily the flow rates of different liquids, such as
water and other low viscosity liquids, under the most severe conditions.
The VTR sensor is particularly robust and, due to thewide range of nominal diameters and five different pick-ups, can cope with
even the most severe conditions.
The characteristic variable is the K-factor (pulses per litre) which
is specific to each measuring unit, is determined by calibration
and specified on the name plate. A five point calibration report
can be supplied on request.

124

Measuring principle
The VTR sensor consists of the measuring turbine and a pickup mounted on the outside. The liquid flows into the measuring
turbine and causes the rotor to move. Due to the characteristic
internal diameter the speed of rotation is directly proportional
to the flow rate. The moving rotor blades are detected by the
pick-up and this is converted into a pulsed signal proportional
to the flow rate.

For use in
Cooling circuits
Petrochemicals
Chemical industry
Water conditioning
Plastics and hydraulics

125

Stainless steel turbine with flanged or threaded connection


Series VTR

Type VTR 1050

Technical data
Accuracy

0.5 % of measured value

Reproducibility

0.05 % of measured value

Response time

< 50 ms up to DN 40
> 50 ms up to DN 300

Process connections

Flange: DIN, ANSI, others on request


thread (up to DN 50): BSP ISO 228 or NPT thread

Pressure drop

280 mbar at 100 % measurement range (density 1, viscosity 1 mm/s)

Minimum pressure

2 x pressure drop of sensor

Pressure rating

Threaded connection: 250 bar


Flanged connection: corresponding to flange specification

Mediums temperature

Max. 150 C

All figures specified apply to viscosities up to 5 cSt. Higher viscosities on request.


Materials
Turbine body
Flange
Rotor
Bearing support
Rotor bearing
Pick-up

Stainless steel AISI 316


Stainless steel AISI 316
Up to VTR 1020: stainless steel (18 % Cr, 2 % Mo)
VTR 1025 - 1300: stainless steel (20 % Cr, 2 % Mo)
Stainless steel AISI 316
Tungsten carbide sleeve bearing;
others (e.g. ball bearings) on request
VISPP: stainless steel AISI 314
VISPP-HT: stainless steel AISI 316
VSAPPS / VSAPPSHT / VSANTD: brass nickel-plated

Options
Local display TD 32500

126

Description, see page 114

Dimensions and flow range


Thread connection DN 10...DN 50

Type

Flange connection DN 10...DN 300

Nominal
diameter

Flow range

Dimensions

DN

[m/h]

[l/min]

B [mm]

C max [mm]

D [mm]

VTR 1010

10

0.11...1.1

1.8...18.3

64

150

127

VTR 1015-S

15

0.22...2.2

3.7...36.7

64

150

127

VTR 1015

15

0.4...4

6.7...66.7

64

150

127

VTR 1020

20

0.8...8

13.3...133

83

150

140

VTR 1025

25

1.6...16

26.7...267

G1

88

200

152

VTR 1040

40

3.4...34

56.7...567

G 1

114

200

178

VTR 1050

50

6.8...68

113...1133

G2

132

200

197

VTR 1075

80

13.5...135

225...2250

200

254

VTR 1100

100

27...270

450...4500

300

356

VTR 1150

150

55...550

917...9167

300

360

VTR 1200

200

110...1100

1833...18333

350

457

VTR 1250

250

190...1900

3173...31730

350

457

VTR 1300

300

270...2700

4509...45090

400

457

127

Order codes
Thread connection male
Order example

VS

1071VA

ISP0

A3

Type
VTR
Nominal size / flow range
DN 10 / 0.11...1.1 m/h
DN 15 / 0.22...2.2 m/h
DN 15 / 0.4...4 m/h
DN 20 / 0.8...8 m/h
DN 25 / 1.6...16 m/h
DN 40 / 3.4...34 m/h
DN 50 / 6.8...68 m/h

VS
Process connection male threaded G
male thread G
male thread G
male thread G
male thread G
male thread G 1
male thread G 1
male thread G 2

1071VA
1572VA
1573VA
2074VA
2575VA
4076VA
5077VA

A3
A4
A4
A4
A5
A7
A8

Sensor
Inductive pick-up VISPP (included in the scope of delivery)
Optional pick-up (seperate order)

ISP0
0000

Flange connection
Order example

VS

1071VA

ISP0

Type
VTR

VS

Nominal size / flow range


DN 10 / 0.11...1.1 m/h
DN 15 / 0.22...2.2 m/h
DN 15 / 0.4...4 m/h
DN 20 / 0.8...8 m/h
DN 25 / 1.6...16 m/h
DN 40 / 3.4...34 m/h
DN 50 / 6.8...68 m/h
DN 80 / 13.5...135 m/h
DN 100 / 27...270 m/h
DN 150 / 55...550 m/h
DN 200 / 110...1100 m/h
DN 250 / 190...1900 m/h
DN 300 / 270...2700 m/h

1071VA
1572VA
1573VA
2074VA
2575VA
4076VA
5077VA
7578VA
1H79VA
HF81VA
2H82VA
ZF83VA
3H84VA

Sensor
Inductive pick-up VISPP (included in the scope of delivery)
Optional pick-up (seperate order)

ISP0
0000

Process connection
DIN flange stainless steel
ANSI flange stainless steel
PN 6 / #150
PN 16 / #300
PN 25 / #400
PN 40 / # 600

128

G
I
1
2
3
4

Accessories
Pick-ups

Types VISPP-HT / VISPP / VSA...

Type

VISPP
Inexpensive,
fitted as standard

Output signal

Sinus wave

Measuring principle

Inductive

Temperature range

-20...120 C

VISPP-HT
For high medium
temperature

VSAPPS*
Square wave
signal

VSAPPSHT*
Square wave
signal, for high
medium
temperature

Square wave NPN or PNP to choose

VSANTD
For TD 32500
(local display)

Square wave NPN

Magnetically biased Hall effect sensor


-20...230 C**

Power supply

-20...85 C

-20...100 C

-20...85 C

10...30 VDC

Via TD 32 500

Degree of protection

IP54

IP67

IP65

Electrical connection

Amphenol plug connection


MS 10 SL 3102

4-Pin pin plug connection M12 x 1

Cable socket

Inclusive

Accessory

* Adapter VT1140 sold separately ** Notice the max. medium temperature of measuring turbine (150 C).

Connection cables
Connection cables

Length

Order code

Connection cable for turbine flow sensor with cable


socked M12 x 1, 4-Pin, shielded,
sheathing material PUR (Tmax = 70 C),
UL approval

3m
5m
10 m

XVT 2053
XVT 2009
XVT 2070

Cable socket M12 x 1 angle type, 4-Pin

VT 1331

129

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