Valve Portfolio

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Valve Portfolio by Function

Valves for Isolation

Switching Valves

1)

IsoPlug Lift Plug Valve

12)

Diverter Valves

2)

Y-Globe Valve

13)

SwitchPlug Valve

3)

HP Angle Isolation Valve

Safety Related Valves

4)

Special Gate Valve

14)

Line Blind System Cam-Set

15)

Changeover Valve

16)

Emergency Tank Safety Valves

Choke Valves
5)

Choke valves

Control Valves

Drain & Injection Valves

6)

Angle Control Valves

17)

Ram Bottom Outlet Valve

7)

Multistage Control valve

18)

Disk Bottom Outlet Valve

8)

Cage Style Control Valve

19)

Injection Valves

9)

Y Globe Control Valve

Sampling and Rinsing Valves

10) Gasification Control Valves

20)

Sampling Systems

11) Automatic Recirculation Valve

21)

Spray Rinse Valve

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Valves for Isolation

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1) IsoPlug (Special Design Lift Plug Valve)

Application: Isolation valve for high temperature processes
Process:

Delayed coking, ethylene cracking and FCC

Key Features:

1 (DN25) to 40 (DN 1000)

Integral Double Block & Bleed Design

Protected Valve Seat (PVS)

Unique 3 line Coking Defence System (3 CDS)

Dual motor actuation no plug sticking

Flushing only required for short periods

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30 inch ASME 300 Lift Plug Valve with integral drain valve

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2) Y-Globe Valve
Application: Isolation valve for non-clogging applications
Process:

Refinery, chemical, & petrochemical processes

Key Features:

1 (DN25) to 36 (DN 900)

ASME 150# to 2500# pressure rating

Optimised flow body design low

pressure drop

Zero leakage to atmosphere

Class VI leakage tight shut off to process

Dead space free back seating option

Disc grinding option to clean seat

Control type Y-Globe also available

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Booster pump Y Globe isolation

valve in Hydrocracking unit

Y globe Valve with back seating

Y globe Valve piston design

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Y globe Valve with disc grinding

3) High Pressure Angle Valve

Application:

To isolate high pressure media flow or act as

an emergency shutdown valve

Process:

Most chemical, refinery, polymer, urea and

petrochemical processes

Key Features:

1 (DN25) to 20 (DN 500)

Forged, cast or weld construction

Pressure class to ASME 2500# standard

Positive sealing with stuffing box

Back seating enhances seal to atmosphere

Top side entry for easier maintenance

Locking device for safety

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4) Y-Globe Valve
Application:

Isolation valve for non-clogging applications

Process:

Refinery, chemical, & petrochemical processes

Key Features:

1 (DN25) to 36 (DN 900)

ASME 150# to 2500# pressure rating

Optimised flow body design low pressure

drop

Zero leakage to atmosphere

Class VI leakage tight shut off to process

Dead space free back seating option

Disc grinding option to clean seat

Control type Y-Globe also available

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5) Special Gate Valves

Slide gate valve

40 standard gate

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Choke Valves

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6) Choke Valves
Application: Throttling and control of high pressure drops
Process:

Refinery, urea and petrochemical

Key Features:

DN 25 (1) to DN 250 (10)

Pressure rating PN 160 (ASME 1500#) to PN 400

(ASME 2500#) as standard

Guaranteed fixed Cv value (0.29 to 1000)

Zero leakage across the seat

Linear or equal % control characteristics available

Piston/Ram design or disc with a back seating option

Customised choke design

Available in most materials, special coatings, full

stelliting, and solid Tungsten Carbide option
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Choke Valves
High pressure choke valve 71KS

Actuated choke valve 71ES

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Start up choke valve 71KS

Control Valves

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7) Angle Control Valves

Application: For pressure let down, flow and level control
Process:

Refinery, chemical, polymer, petrochemical &

mineral processing

Key Features:

DN 25 (1) to DN 900 (36)

Inlet angle 45, 60 or 90

Accelerating body geometry design

X-Flash (Model 74BS) & Tough Flash (74CS)

designs

Linear, equal % and SchuF bell X3 curve

Integral plug and stem

Available in most materials, special coatings and trim

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SchuF Severe Service Experience

SchuF has provided valves for all of the processes listed below. Theses severe services typically
combine high temperature, high pressure drops (Delta P) and have a relatively high media solids
content.

Severe Service Variables for Control Valves

Liquefaction
Gasification
Hydrocracking
Mineral Processing
PTA
0

50

100

Solids content (%)

150

200

250

Temperture (C)

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300

350

400

Pressure drop (bar)

450

500

X-Flash Angle Control Valve Model 74BS

Angle Control Valves X-Flash design (Model 74 BS) Flow to open

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ToughFlash Angle Control Valve Model 74CS

Model 74CS for HHPS level control application
- with solid Tungsten Carbide trim

Model 74CS for Autoclave letdown applications

- with ceramic choke tube

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8) Multi-S Control Valve- Model 74TS

Application: High Pressure Letdown

Valve model 74TS

Multistage valve design features:

Cast or single block forged body available
2, 3 or 4 staged pressure reduction disc
design self cleaning
True Equal % characteristics
Higher SchuF Cv values (1 to 350) allows
for greater plant capacity and better
pump protection
Large outlet chamber to reduce velocities
Disk opening direction eliminates
plugging by catalyst fines
Easy to replace severe service trim

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9) Cage Release Control Valve Model 74KS

Applications: Flow, Letdown, & Surge Control

Valve design features:
Multi hole cage disk design variety of hole
placement designs to achieve accurate flow
characteristics and noise attenuation
Class VI (API 598) shut off is achieved,
eliminating unacceptable leakage
Stainless steel or special hard metal
materials can be used

Cage trim design

Linear or Equal % control contour

Available with fast opening actuators, and
smart positioners
Easy to replace trim parts

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10) Y- Globe Control Valve Model 50SK

Application: In line flow control and letdown applications
Valve design features:
High throughput and good controllability
Suitable for high pressure (ASME 2500#
plus) and high temperature (700C)
applications
Disc or piston variant
Equal %, or linear characteristics
Normal choke or custom control
Zero leakage sealing performance

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11) Gasification Control Valves

Black Water let down (under liquid level)

Black Water let down ( from above)

Dry Coal feed control

Black Gas let down (lock hopper)

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12) Automatic Recirculation (ARC) Valve

Application:

To protect centrifugal pumps by assuring

minimum flow through the pump at all times

Process:

All major processes using centrifugal pumps

Key Features:

Up to 16 (DN 400) standard and ASME 2500#

Modular design

Automatic bypass operation

Non return function

Pressure modulation in bypass

Self cleaning bore

High pressure (to 4500#) and Offshore designs

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Automatic recirculation valve (ARC)

Recirculation flow control valve

Outlet

Bypass

Inlet (Pump side)

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Switching Valves

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13) Diverter Valves

Application: To split, combine, switch or isolate media
Process:

Polymer and refinery processes

Key Features:

1 (DN25) to 20 (DN 500)

3, 4, 5 and multiport designs

Ideal to replace multiple ball valves and T-pieces

Dead-space free design eliminates the need for back

flushing

Positive sealing in enclosed body

Can be used to combine multiple valve functions and

save plant space

Weld end, flanged or hub connections

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3 Way R Type Combination Diverter Model 45RK

One inlet and two outlets

R(right angle) design, Ram type
Metal to metal sealing
Dead space free
Full bore unimpeded flow
Stuffing box seal to atmosphere
Fully jacketed
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Replacing T pieces & Ball valves with Diverters

The clean alternative

Dead space area

o Diverter valves seal at the take-off point,

eliminating dead space

o Continuous back flushing is not required.

o Design more compact
o Very advantageous, especially when 3 or more

T-piece
Standby Valve
Closed

parallel outlets are required.

Ball Valve 2
Open

The old solution

Normally T pieces and ball or plug valves are used to

isolate the standby valve, resulting in dead space from

the takeoff point

If the liquid is a solid containing slurry, the solids can

settle in the ball valve and in the pipe.

One solution is the use back flushing, i.e. to

continuously flush the dead lag back into the main line.
However this adds cost and can considerably reduce
plant throughput.

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Four Way Diverter Valve Model 42

Five Way Diverter Valve Model 47

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4 Way Diverter (Star design)

Patented tangential star design Model 47DK

One inlet and three outlets

Outlets in one plane to inlet at right angles
Star design, Ram type
Metal to metal sealing
Replaceable seats
Dead space and slow space free
Contoured, non rotating pistons
unimpeded flow
Stuffing box seal to atmosphere
Completely jacketed

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Pump Switching Diverter Valves

2-6 Way Feed Pump Diverter Valve
o In many plants several pumps are used in parallel. Of these one is always in standby allowing for

repair or maintenance without affecting plant performance.

o Normally T pieces and ball or plug valves are used to isolate the standby valve, resulting in dead

space from the takeoff point to the isolation valve. Diverter valves eliminate this dead space

o Flushing / Cleaning / Draining valves can be included in the body of the diverter to optimise

cleaning

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14) SwitchPlug Valve

Application: To switch and isolate media between two or
more outlets
Process:

Refinery and petrochemical processes

Key Features:

1 (DN25) to 24 (DN 600)

3 outlets (A, B and By-pass) & one inlet

L configuration with 3 outlets @ 120, or a

T with two 90 and one 180 angle outlet

Integral double block and bleed

Diverse flushing & draining options

Dual motor actuation no sticking

Feature rich actuators for flow regulation

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SwitchPlug outlets cross section from above,

inlet from below

Bypass Outlet

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Safety Related
Valves

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15) Cam-Set (Line Blind System)

Application: Absolute positive isolation
Process:

Industry wide, offshore and maritime

Key Features:
Cam-Set in Hydrotreating unit

DN 10-15 (1/2) to DN 1200 (48)

ASME 150# to 600# standard & up to

1500#

No flange or line spreading

One man, one side operation

Fast Change

Material - Carbon steel, stainless steel and

all alloys

Special designs for Offshore and Maritime

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Nr
1
2
3
4
5
6
7
8
9,1
9,2
9,3
10
11
12
13

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Description
Body Flange
Body Pipe
Body Bolts
Body Bolt Spacer
CAMS
Sealing Actuator
Actuator Lever
Actuator Screw Assembly
Seal Ring
Seal Ring
Seal Ring
Seal Carrier
Spectacle Plate Assembly
Grease Fitting
Flange 150 ASME Standard

48 inch ASME 150 line blind system

Offshore ASME 600# line blind system

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16) Changeover Valve (Tandem Variant)

Application: In order to switch between two SRVs or
rupture discs
Process:

Refinery, chemical & petrochemical processes

Key Features:

1 (DN25) to 14 (DN 350)

ASME 150# and 300# standard

Rising / non rising stem designs

Multiple packing configurations

Reduced pressure drop

Class VI sealing

Tandem construction with chain or rod

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Changeover valve

Tandem Changeover valve

offshore design

14 inch ASME 300 line tandem

changeover valve for FPSO

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17) Tank Emergency Shut-Off (TESO) Valve

Application: Tank Emergency Shut-Off (TESO) valves are typically used on
storage vessels containing hazardous gas or fluids
Process:

Tank farms and storage vessels in refineries, or petrochemical

plants

Key Features:
Several designs for side mounting or tank top installation
Intrinsically safe fail safe closure
Segmented spindle
In-lying spring or weight closure mechanism on air failure
Emergency handwheel and numerous control accessories
Valve material to suit any media or operating condition
Suitable for cryogenic operations

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Emergency Tank Shut Off (TESO) Valve

KOTC TESO valve for LNG in Kuwait

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Drain and Injection

Valves

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18) Ram Bottom Outlet Valve (Drain Valve)

Application: For quick vessel or tank draining or feeding
Process:

Industry and process wide

Key Features:

1 (DN25) to 36 (DN 900)

Full nominal bore piston

Drainage is absolutely dead space free

Metal to metal or radial process sealing options

Zero leakage to atmosphere

Self cleaning piston and integral flushing

Fire safe according to BS 6755 Pt. 2

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Ram drain valve Model 28KR

Ram drain valve Model 26KR

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19) Disc Bottom Outlet Valve (Drain Valve)

Application: For vessel or tank draining or feeding
Process:

Industry and process wide

Key Features:

1 (DN25) to 18 (DN 450)

Disc lowering or rising variants

Outlet angle 45, 60 or 90

Dead space free design

Flushing connection for in service cleaning

Automatic crust breaking with disc rising model

Can be combined with sampling valves

Fire safe according to BS 6755 Pt. 2

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Disc rising drain valve with

metal bellows

Disc lowering drain valve

Model 24BS

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20) Injection Valves

Injection Valve - Model 27SE

Inject additives into vessels, tanks or pipelines

The valve flanges directly on to the vessel in order

to avoid vessel inlet clogging

Optimised size, angles and distribution of the holes

in the steam injection head

Linear control and positioner

Leak path to prevent product back flow

The valve is self cleaning

Available as inch to 6 inches as standard

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Sampling and
Rinsing Valves

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21) Sampling Systems

Application:

To enable trouble free sample extraction from

reactors, tanks and pipelines

Process:

Chemical, pharmaceutical & petrochemical

Key Features:

Up to 10 (DN 250) and ASME 2500#

Suitable for vessel, reactor or pipeline

installation

Robust construction for longer valve life

Dead space free, non clogging design

Leakage class V or VI shut-off

Standard designs from stock, customised on

demand

Fire safe designs according to BS 6755 Pt. 2

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Sampling Valves
Sampling valves are used in many chemical processes to test contents of pipelines,
discharge and storage vessels during processing without loss of valuable or
contaminated contents

Screw in - 32PT

Line Sampling - Models 30CH

Wafer 31PF

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22) Spray Rinse Valve

Application:

Eliminates the need to open or close

the vessel for cleaning

Process:

Plastics & polymers and chemical industries

Key Features:

Directs, controls and uses cleaning agents, and anti

fouling media efficiently

Customised spray pattern, pressure and volume

Positive metal to metal and radial shut-off

Rotating spray head option

Exchangeable seat and spray head

Non clogging design

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Slide 51

General
Information

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Materials
Carbon Steels, high Cr 347H (1.4550)
Stainless Steel 317 / 317L (not used
much any more)
316 Urea grade, 904L etc.
Duplex & Super Duplex e.g. 1.4462/3,
CD4MCu
Hastelloy B2, B3 or C276
Titanium Grade 2, 3, 5, 7, 11 & 12
Tungsten Carbide
Ceramics
Inconel, Monel and many more
Cast, forged and welded

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Surface Treatments
Titanium Nitriding (Stainless steel
and Ti Grade 2)
Canadizing (Ti Grade 5)
Colmonoy / Stellite
Flame spraying (Chrome,
Molybdenum, TC)
Tungsten Carbides
Solid stellite with/out TC coating

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Sample Customer List

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Thank You!

Web: www.schuf.com

E-mail: valves@schuf.com

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Tel.: +49 6198 571110