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KGP Greenhouses

KGP B.V
Honderdland 112
2671 LT Maasdijk
Netherlands
Tel.: +48-42-656-0466
Fax: +48-42-612-3257
E-mail: info@kgpgreenhouses.com
www.kgpgreenhouses.com

Wire winding machine for project Samek in Croatia.

Page 1
All our quotations, all orders placed with us and all contracts concluded with us, are subject
to the METAALUNIE CONDITIONS. These conditions are filed with the registrar of the District
Court of Rotterdam. The conditions of delivery and payment will be sent to you upon request.

KGP Greenhouses
KGP B.V
Honderdland 112
2671 LT Maasdijk
Netherlands
Tel.: +48-42-656-0466
Fax: +48-42-612-3257
E-mail: info@kgpgreenhouses.com
www.kgpgreenhouses.com

Table of contents

Foreword

Introduction

2.1

Application

Technical specifications

Security

4.1

Security measure
Page 2

All our quotations, all orders placed with us and all contracts concluded with us, are subject
to the METAALUNIE CONDITIONS. These conditions are filed with the registrar of the District
Court of Rotterdam. The conditions of delivery and payment will be sent to you upon request.

KGP Greenhouses
KGP B.V
Honderdland 112
2671 LT Maasdijk
Netherlands
Tel.: +48-42-656-0466
Fax: +48-42-612-3257
E-mail: info@kgpgreenhouses.com
www.kgpgreenhouses.com

4.2

Safety regulations

4.2.1

Safety regulations for the user

4.2.2

Safety regulations for maintenance and repairing

Description of the installation/machine

Transport of the machine

6.1

Installation

6.2

Installation guide

Service

Maintenance

8.1

Renew of the connection belt

8.1.1

Foreword

8.1.2

What is needed?

8.1.3

Change of the connection belt

8.2

Change of the cog oars

8.3

Periodic maintenance data

8.4

Periodic maintenance card

Jamming, repairing

9.1

Jamming card

10

Demounting/ removes
Page 3

All our quotations, all orders placed with us and all contracts concluded with us, are subject
to the METAALUNIE CONDITIONS. These conditions are filed with the registrar of the District
Court of Rotterdam. The conditions of delivery and payment will be sent to you upon request.

KGP Greenhouses
KGP B.V
Honderdland 112
2671 LT Maasdijk
Netherlands
Tel.: +48-42-656-0466
Fax: +48-42-612-3257
E-mail: info@kgpgreenhouses.com
www.kgpgreenhouses.com

11

Photograph

12

Conformities declaration

1. FOREWORD

This machine has been developed and has been produced according to the last score of
technique. This loves in that the machine satisfies to apply European directives
concerning security. The machine is provided with CE-mark
Page 4
All our quotations, all orders placed with us and all contracts concluded with us, are subject
to the METAALUNIE CONDITIONS. These conditions are filed with the registrar of the District
Court of Rotterdam. The conditions of delivery and payment will be sent to you upon request.

KGP Greenhouses
KGP B.V
Honderdland 112
2671 LT Maasdijk
Netherlands
Tel.: +48-42-656-0466
Fax: +48-42-612-3257
E-mail: info@kgpgreenhouses.com
www.kgpgreenhouses.com

The manufacturer is not responsible for unsafe situations, accidents and damage, which
is the consequence of:

Ignoring warnings or regulations reflected as on the installation or on the machine.


Insufficient maintenance.
Use for other applications then indicated.
Modifications to the machine. Here under also the application of other one falls then
prescribed replacement components and modifying the control programme.
For at that during the transport occurs.
Incompetent use of the rope winding machines.
Transport.

This user-manual contains useful instructions for use for use, maintenance and
repairing. These indications must be respected and succeeded.
The instructions for use have been written for an electric rope winding machines, but
are also used for hand connected machine
On already our tenders, on all tasks to our and on all with our closed agreements is
appropriately the METAL UNION CONDITIONS, deposited for the graft of the court in
Rotterdam, the text there such as these sound according to lately laid down. The
supply conditions are transmitted you on request.

Page 5
All our quotations, all orders placed with us and all contracts concluded with us, are subject
to the METAALUNIE CONDITIONS. These conditions are filed with the registrar of the District
Court of Rotterdam. The conditions of delivery and payment will be sent to you upon request.

KGP Greenhouses
KGP B.V
Honderdland 112
2671 LT Maasdijk
Netherlands
Tel.: +48-42-656-0466
Fax: +48-42-612-3257
E-mail: info@kgpgreenhouses.com
www.kgpgreenhouses.com

2. INTRODUCTION

These instructions for use belong at the product the rope winding machines. This
product is produced Firma Rollf & Ruis.

Firma Rolff & Ruis is welding construction company at needle district. A part of our
products is intends for the greenhouse. Since we do not sell direct to users, but always
do not provide to horticulture wholesale trade is it our task these explain and
demonstrate products to the end-users orally. At this product the rope winding
machines is very important it however that the product on an expert manner is used.
The impact at found oneself and incompetently use is possible far-reaching impact has.
For this reason it is very important that the rope winding machines is laid well and
expert from. Has you ask concerning the rope winding machines, take then for use
contact with your supplier.

Firma Rolff & Ruis ensures that at every new rope winding machines instructions for use
are supplied. It is the roles of the selling company ensure that the user gets these
instructions for use and reads on. Also the selling company must ensure explanation
and possible questions and/or observations of the end consumer to answer. If the selling
company can look not for sufficient explanations or of questions, the selling company
the explanation or answer of questions by means of firma to the end consumer must
look after Rolff & noise.

Every rope winding machines must be checked minimum 1 time per year by Firma Rolff
& Ruis or an expert. If the rope winding machines Rolff & Ruis are not checked, every
chang on guarantee expires to the producer.
Page 6
All our quotations, all orders placed with us and all contracts concluded with us, are subject
to the METAALUNIE CONDITIONS. These conditions are filed with the registrar of the District
Court of Rotterdam. The conditions of delivery and payment will be sent to you upon request.

KGP Greenhouses
KGP B.V
Honderdland 112
2671 LT Maasdijk
Netherlands
Tel.: +48-42-656-0466
Fax: +48-42-612-3257
E-mail: info@kgpgreenhouses.com
www.kgpgreenhouses.com

2.1 Application

The rope winding machines must only and exclusively to closed down rope, without
tying, on hooks wind.

3 Technical specifications

Weight

60kg

Dimensions

lx br x h = 2100x 400x 2500

Connection power

380V, 220V and 110V

Engine capacity

0.37kw

Suitable

tomatoes rope without tying

Security

4.1

security supplies

The rope winding machines is providing with;


Need to switch on the flap lid. If the lid is opened the machine stops with turns.
Need to switch on the control cupboard.
Page 7
All our quotations, all orders placed with us and all contracts concluded with us, are subject
to the METAALUNIE CONDITIONS. These conditions are filed with the registrar of the District
Court of Rotterdam. The conditions of delivery and payment will be sent to you upon request.

KGP Greenhouses
KGP B.V
Honderdland 112
2671 LT Maasdijk
Netherlands
Tel.: +48-42-656-0466
Fax: +48-42-612-3257
E-mail: info@kgpgreenhouses.com
www.kgpgreenhouses.com

The rope winding machines must stand in all cases out of reach of children.

It has been prohibited under the rope winding machines pass through.

Twinge no body parts and/or tools etc. by the breaches to the back of the machine.

If the rope winding machines is not in use serves;


The machine to stand;
The switch has been obtained from the electrical contact has been closed down and;
The rope winding machines to be certain, to occur to fall

4.2

Safety regulations

4.2.1 Safety regulations for the user

At in use put of the rope winding machines must one the following observe security
recommendations?

Page 8
All our quotations, all orders placed with us and all contracts concluded with us, are subject
to the METAALUNIE CONDITIONS. These conditions are filed with the registrar of the District
Court of Rotterdam. The conditions of delivery and payment will be sent to you upon request.

KGP Greenhouses
KGP B.V
Honderdland 112
2671 LT Maasdijk
Netherlands
Tel.: +48-42-656-0466
Fax: +48-42-612-3257
E-mail: info@kgpgreenhouses.com
www.kgpgreenhouses.com

The users must be having knowledge of the given language in word and writing.
Because of the safety regulations and in case of calamities the user must minimum
middle has profession training.
This guide reads on attentively, at obscurities for every use ask firstly then use.
Check the rope winding machines for every use such as described in these guide.
Check for every use if all security supplies work.
The work area keeps neatly disorderly work surroundings can to accident lead.
Remain attentive! Pay attention to or the rope winding machines well functions.
The machine only uses if you are concentrated.
The rope winding machines can never in a score be brought that these can work without
the flap lid open state.
Concerning the crash of the engine the operators must approved carry means of
protection.
During the activities third parties on a safe distance of 2 meters of the machine must
stand.
Perform no other activities.

4.2.2 Safety regulations for serve maintenance and repairing

If the rope winding machines does not use state;


The machine to stand;
Page 9
All our quotations, all orders placed with us and all contracts concluded with us, are subject
to the METAALUNIE CONDITIONS. These conditions are filed with the registrar of the District
Court of Rotterdam. The conditions of delivery and payment will be sent to you upon request.

KGP Greenhouses
KGP B.V
Honderdland 112
2671 LT Maasdijk
Netherlands
Tel.: +48-42-656-0466
Fax: +48-42-612-3257
E-mail: info@kgpgreenhouses.com
www.kgpgreenhouses.com

The switch has been obtained from the contact has been closed down and;
The machine and from incites flow for possible rest;
The rope winding machines to be certain, to occur to fall;
Rolff & Ruis machines make satisfy installations to the safety regulations concerned.
Repairing can be only carried out only and by skilled repairers, if is it differently acted
can accidents arise.
If this repairing is carried out by others then the manufacturer, every liability expires to
the manufacturer.
Necessarily for safe use an annual control and annual maintenance of the apparatus are
by skilled fitters.

5. Description of the machine

The rope winding machines is approximately 2.10 meters long. The posts are 1.25
meters and posts with upper rail 1.50 meters high. Breadth incl. engine counter box is
60 cm. Upper rail is 55 cm.
To the back is himself the engine. To the front on the same side of the machine is itself
to and disconnect button with counter (meter).
The 6 hook holders are themselves in a protection cap on an altitude of approximately
1.15 meters.

6.0 Transport of the machine


Page 10
All our quotations, all orders placed with us and all contracts concluded with us, are subject
to the METAALUNIE CONDITIONS. These conditions are filed with the registrar of the District
Court of Rotterdam. The conditions of delivery and payment will be sent to you upon request.

KGP Greenhouses
KGP B.V
Honderdland 112
2671 LT Maasdijk
Netherlands
Tel.: +48-42-656-0466
Fax: +48-42-612-3257
E-mail: info@kgpgreenhouses.com
www.kgpgreenhouses.com

Care that the machine this way low possible state by means of. To crap m10 separately
to twist, these sit along the conductance of the standard on the machine. This must
happen, however, with 2 persons.

6.1

The installation

The installation of the machine are never by Rolff & Ruis it always will be done by third
parties.The rope winding machines is transported by a transport company of the selling
company. The selling company on the spot where the rope winding machines stand on
forehand must check if these can be discharged, however, by means of tap and/or
forklift.
As a producer we cannot have arisen responsible for damage during the transport
and/or discharge.

6.2

Installation guide

As soon as the rope winding machines is discharged must be examined firstly carefully
if all applications are still intact.
The tension of the belts checks, before you put the switch in the stopper contact.
Insure yourself of it, with a test without rope, if all functions safely works.

The service

7.1

Service by the user


Page 11

All our quotations, all orders placed with us and all contracts concluded with us, are subject
to the METAALUNIE CONDITIONS. These conditions are filed with the registrar of the District
Court of Rotterdam. The conditions of delivery and payment will be sent to you upon request.

KGP Greenhouses
KGP B.V
Honderdland 112
2671 LT Maasdijk
Netherlands
Tel.: +48-42-656-0466
Fax: +48-42-612-3257
E-mail: info@kgpgreenhouses.com
www.kgpgreenhouses.com

The machine places as such that it continues function easily and effectively
The work area keeps clean and neat.
The machine connects with an electric contact for the correct electric power which is
Necessary (110 V or 220 V or 380 V)

The aluminium protection cap fall by pushing (photograph 1) (in the middle on the
machine) up. Further the rope hooks (photograph 2) in aluminium hook holders puts.
YOU must hear clicks now; the rope hook has been now secured. If you do not hear the
clicks, you must establish the bolts (2 pieces the by hook) this way that you hear the
clicks, however. The rope hooks must be clicked with light capacitance permanently. Pay
attention that you have the good rope hooks for the good hook holders (18cm or 22
cm).

And the red switch puts the black switch on 1 (photograph 3) (left) beginning
(photograph 4) (Right). Control must burn candle end now. Now establishing the battles
can happen.

The number of establishes battles:


Very on counter the buds E+2 in, you can establish now the first cycle, the most right
button press and you establish the numbers under 10. The bud beside the most right
bud establishes dozens. Hundreds establish by the bud beside the bud for dozens, etc.

YOU have now established the first function.


Page 12
All our quotations, all orders placed with us and all contracts concluded with us, are subject
to the METAALUNIE CONDITIONS. These conditions are filed with the registrar of the District
Court of Rotterdam. The conditions of delivery and payment will be sent to you upon request.

KGP Greenhouses
KGP B.V
Honderdland 112
2671 LT Maasdijk
Netherlands
Tel.: +48-42-656-0466
Fax: +48-42-612-3257
E-mail: info@kgpgreenhouses.com
www.kgpgreenhouses.com

Busy now buds E+1, you can establish now the second cycle (pay attention to, you
must establish now the total number of battles 1st cycle with 2e cycle (=free fall).
Further most right bud for dozens, etc. YOU have the second function (this free the fall)
have been now established.

After establishing the machine a time without catching to let twist. First time green bud
is first function twists, second time green bud is second function.

Put the six supply roles (be clump with rope) under the machine, pays attention that
you good quality has rope without buttons. Bring further the rope by the slides. In the
hook holders and button the rope does the rope hooks to the rope hooks.

The protection cap closes (with open cap cannot be twisted).

After open you have twisted the machine the protection cap. Cut the finished rope and
take the hooks from the hook holders. New catching in the hook holders, rope buttons
up, protection cap, turns, protection cap open, and rope cut through, etc.

Check on the basis of random samples the length of the rope on the twisted hooks.

At concluding use always red switch from to put.

Page 13
All our quotations, all orders placed with us and all contracts concluded with us, are subject
to the METAALUNIE CONDITIONS. These conditions are filed with the registrar of the District
Court of Rotterdam. The conditions of delivery and payment will be sent to you upon request.

KGP Greenhouses
KGP B.V
Honderdland 112
2671 LT Maasdijk
Netherlands
Tel.: +48-42-656-0466
Fax: +48-42-612-3257
E-mail: info@kgpgreenhouses.com
www.kgpgreenhouses.com

Get in touch at obscurities in advance with your supplier or Firma Rolff & Ruis.

8.0

Maintenance

Keep the material and the electric switches of the rope winding machines clean of any
dirt.

Check if the function of the moving parts in order is, if there are no lacks that the
functioning of the rope winding machines could influence. If lacks or damaged parts are
observed must which are repaired by skilled service fitters.

At least one time per year lets follow the rope winding machines by skilled service
fitters.

8.1

Renew of the connection belts

8.1.1 Foreword

The traction of the rope winding machines is done by an electromotor with brake and a
capacity of 0.37kw. Secondary traction occurs by 1 connection belt and six racks for
driving connection (260xl).
By wear can wear the cog oars and break. Wear of these oars is dependent on the use.
Page 14
All our quotations, all orders placed with us and all contracts concluded with us, are subject
to the METAALUNIE CONDITIONS. These conditions are filed with the registrar of the District
Court of Rotterdam. The conditions of delivery and payment will be sent to you upon request.

KGP Greenhouses
KGP B.V
Honderdland 112
2671 LT Maasdijk
Netherlands
Tel.: +48-42-656-0466
Fax: +48-42-612-3257
E-mail: info@kgpgreenhouses.com
www.kgpgreenhouses.com

It must recommend at all times to have spare belts and racks for driving connection.
Changing a cog oar the first time will confiscate approximately 1.5 hours. A good fitter
does this however in 15 minutes.

8.1.2 What is needed?

Crosshead screwdriver - krestovina

twinge key 17

twinge key 10

rubber hammer

grip tool

big flat screw driver

marker for marking

8.1.2 Change of the connection belt with the engine

Turn of the machine


Obtain the switch from the electrical contact
The machine to start and to stop, for possible rest flow of electric.
The four bolts and nuts disconnect from the motor.
Page 15
All our quotations, all orders placed with us and all contracts concluded with us, are subject
to the METAALUNIE CONDITIONS. These conditions are filed with the registrar of the District
Court of Rotterdam. The conditions of delivery and payment will be sent to you upon request.

KGP Greenhouses
KGP B.V
Honderdland 112
2671 LT Maasdijk
Netherlands
Tel.: +48-42-656-0466
Fax: +48-42-612-3257
E-mail: info@kgpgreenhouses.com
www.kgpgreenhouses.com

The conductance rack obtains that on top of the machine sits separately by means of.
M6 crap separately to twist. Make further the rack carefully to the back with rubber
hammer.
Lay the rack now under the machine.
Make the Aluminium protection cap of the meter (at the back the machine) loose with
the cross head screw driver.
Make further the meter separately with the grip tool.
Leave it string connected to sit on the control cupboard.
Make further the cable conductance on the back of the machine loose.
Cable conductance runs to the middle of the machine (on behalf of the need top
switch).
The connection of the control cupboard lets is stuck.
Now make the aluminium plates to the back loose with a cross head screwdriver.
Only the first two for the connection belt of the engine.
Mark the place of white nylon wheels with respect to aluminium plates.
Take with tool with size 17 the M10nut on the connection who go through the de nylon
wheels loose.
Make the propellers which run by the nylon wheels loose and mark the nylon wheels
separately. Mark every nylon wheel, so that these return on the correct spot!!
Now disconnect the Aluminium plates.

Page 16
All our quotations, all orders placed with us and all contracts concluded with us, are subject
to the METAALUNIE CONDITIONS. These conditions are filed with the registrar of the District
Court of Rotterdam. The conditions of delivery and payment will be sent to you upon request.

KGP Greenhouses
KGP B.V
Honderdland 112
2671 LT Maasdijk
Netherlands
Tel.: +48-42-656-0466
Fax: +48-42-612-3257
E-mail: info@kgpgreenhouses.com
www.kgpgreenhouses.com

Now you can see the connection belt, replace the belt make the machine in reversed
order like above.
Take care that the nylon wheels are standing right. This can check you by putting the
hook holder horizontally and the distance to both ends with regard to the machine must
be now equal.
Check the tension of the connection belt.
These you do to make the belt which move between two nylon wheels, try to make with
hand to move the belt forwards and backwards.
The belt can be maximum 5mm down. Pay attention to! That the machine stands then
still and the switch is not connected to the electrical contact.

8.1

Change of the connection belt

Changing the connection belt goes in principle the same as the other connection belts
Only you do not have to replace the engine separately.
However, you must have observed which connection belts needed to replace.
This to observe will twisting by to the hook holder who is most distant of the engine
removes. Turns at that moment all hook holders. Then the connection belt of 1 e
connection have break. Therefore between the 1 e hook holder and the engine.
When work only the last five hook holders, then the connection belt has only break
between 1e and 2e the hook holder (seen as from the engine).
When working only the last four hook holders, then the connection belt has only break
between 2e and 3e the hook holder (seen as from the engine).
Page 17
All our quotations, all orders placed with us and all contracts concluded with us, are subject
to the METAALUNIE CONDITIONS. These conditions are filed with the registrar of the District
Court of Rotterdam. The conditions of delivery and payment will be sent to you upon request.

KGP Greenhouses
KGP B.V
Honderdland 112
2671 LT Maasdijk
Netherlands
Tel.: +48-42-656-0466
Fax: +48-42-612-3257
E-mail: info@kgpgreenhouses.com
www.kgpgreenhouses.com

Dismantle the machine such as it has been discussed at the place where the connection
belt is broken.

Recommendation
Replaces 1x per year all connection belts
Use connection belts of a good quality, this can save you a lot misery.

8.3

Periodic maintenance data

Maintenance at least 1 time per year.


In any case after 1000 turn hours.
Exclusively to carry out by skilled service fitters.
1 time per year replaces the connection belts
Use connection belts of a good quality.

8.3.1 Periodic maintenance data card

Page 18
All our quotations, all orders placed with us and all contracts concluded with us, are subject
to the METAALUNIE CONDITIONS. These conditions are filed with the registrar of the District
Court of Rotterdam. The conditions of delivery and payment will be sent to you upon request.

KGP Greenhouses
KGP B.V
Honderdland 112
2671 LT Maasdijk
Netherlands
Tel.: +48-42-656-0466
Fax: +48-42-612-3257
E-mail: info@kgpgreenhouses.com
www.kgpgreenhouses.com

date

Name
service
company

Name service
fitter

Description
activities

note

Page 19
All our quotations, all orders placed with us and all contracts concluded with us, are subject
to the METAALUNIE CONDITIONS. These conditions are filed with the registrar of the District
Court of Rotterdam. The conditions of delivery and payment will be sent to you upon request.

KGP Greenhouses
KGP B.V
Honderdland 112
2671 LT Maasdijk
Netherlands
Tel.: +48-42-656-0466
Fax: +48-42-612-3257
E-mail: info@kgpgreenhouses.com
www.kgpgreenhouses.com

Page 20
All our quotations, all orders placed with us and all contracts concluded with us, are subject
to the METAALUNIE CONDITIONS. These conditions are filed with the registrar of the District
Court of Rotterdam. The conditions of delivery and payment will be sent to you upon request.

KGP Greenhouses
KGP B.V
Honderdland 112
2671 LT Maasdijk
Netherlands
Tel.: +48-42-656-0466
Fax: +48-42-612-3257
E-mail: info@kgpgreenhouses.com
www.kgpgreenhouses.com

9.0

Jamming, repairing

At jamming and/or repairing activities must you swift take contact with your
Supplier. These will ensure skilled repairers.

9.1

Jamming card

10.1 Demounting/, removes

The local applying environment regulations must be observed

11.0 Pictures

1 Protection cap

2 Rope hook in hook holder

Page 21
All our quotations, all orders placed with us and all contracts concluded with us, are subject
to the METAALUNIE CONDITIONS. These conditions are filed with the registrar of the District
Court of Rotterdam. The conditions of delivery and payment will be sent to you upon request.

KGP Greenhouses
KGP B.V
Honderdland 112
2671 LT Maasdijk
Netherlands
Tel.: +48-42-656-0466
Fax: +48-42-612-3257
E-mail: info@kgpgreenhouses.com
www.kgpgreenhouses.com

3 Left black switch

4 The right red switch with control lamp

5 Upper frame

6 Not on every model the same

7 Back of the machine

8 Front of the machine

Page 22
All our quotations, all orders placed with us and all contracts concluded with us, are subject
to the METAALUNIE CONDITIONS. These conditions are filed with the registrar of the District
Court of Rotterdam. The conditions of delivery and payment will be sent to you upon request.

KGP Greenhouses
KGP B.V
Honderdland 112
2671 LT Maasdijk
Netherlands
Tel.: +48-42-656-0466
Fax: +48-42-612-3257
E-mail: info@kgpgreenhouses.com
www.kgpgreenhouses.com

Page 23
All our quotations, all orders placed with us and all contracts concluded with us, are subject
to the METAALUNIE CONDITIONS. These conditions are filed with the registrar of the District
Court of Rotterdam. The conditions of delivery and payment will be sent to you upon request.

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