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Earth-moving
machinery
Safety
Part 4: Requirements for backhoe
loaders
ICS 53.100
BS EN
474-4:1996
BS EN 474-4:1996
BSI 02-1999
Amd. No.
Date
Comments
BS EN 474-4:1996
Contents
Committees responsible
National foreword
Foreword
Text of EN 474-4
List of references
BSI 02-1999
Page
Inside front cover
ii
2
5
Inside back cover
BS EN 474-4:1996
National foreword
This British Standard has been prepared by Subcommittee B/513/1 and is the
English language version of EN 474-4:1996 Earth-moving machinery Safety
Part 4: Requirements for backhoe loaders, published by the European Committee
for Standardization (CEN). It is one of a number of British Standards
implementing European Standards on machinery safety matters, in the
development of which the United Kingdom has played an active part.
This British Standard covers the essential safety requirements in the Machinery
Directive (89/392/EEC) and the Amending Directive (91/368/EEC).
Cross-references
Publication referred to
EN 292-1:1991
EN 292-2:1991
EN 474-1:1994
ENV 1070:1993
EN 25353:1988
EN 60204-1:1992
ISO 2330:1991
ISO 3457:1986
ISO 4250-2:1991
ISO 5006-1:1991
ISO 5998:1986
ISO 6014:1986
ISO 6016:1982
ISO 6393:1985
ISO 6682:1986
ii
BSI 02-1999
BS EN 474-4:1996
ISO 7096:1994
ISO 7546:1983
ISO 8313:1989
ISO 8643:1988
ISO 9248:1992
ISO 10533:1993
A British Standard does not purport to include all the necessary provisions of a
contract. Users of British Standards are responsible for their correct application.
Compliance with a British Standard does not of itself confer immunity
from legal obligations.
Summary of pages
This document comprises a front cover, an inside front cover, pages i to iv,
the EN title page, pages 2 to 18, an inside back cover and a back cover.
This standard has been updated (see copyright date) and may have had
amendments incorporated. This will be indicated in the amendment table on
the inside front cover.
BSI 02-1999
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iv
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EUROPEAN STANDARD
EN 474-4
NORME EUROPENNE
February 1996
EUROPISCHE NORM
ICS 53.100
Descriptors: Earth-moving equipment, loaders, hydraulic excavators, safety of machine, accident prevention, safety requirements,
specifications
English version
Erdbaumaschinen Sicherheit
Teil 4: Anforderungen fr Baggerlader
CEN
European Committee for Standardization
Comit Europen de Normalisation
Europisches Komitee fr Normung
Central Secretariat: rue de Stassart 36, B-1050 Brussels
1996 All rights of reproduction and communication in any form and by any means reserved to CEN and
its members
Ref. No. EN 474-4:1996 E
EN 474-4:1996
Foreword
This European Standard has been prepared by
CEN/TC 151, Construction equipment and building
material machines Safety, of which the
secretariat is held by DIN.
This European Standard has been prepared under a
mandate given to CEN by the European
Commission and the European Free Trade
Association and supports essential requirements of
EU Directive(s).
Annex A is normative and contains Test method for
rated operating load, Annex B is normative and
contains List of additional hazards and Annex C is
informative and contains Illustrations.
EN 474 Earth-moving machinery Safety
comprises the following parts:
Part 1: General requirements;
Part 2: Requirements for tractor-dozers;
Part 3: Requirements for loaders;
Part 4: Requirements for backhoe loaders;
Part 5: Requirements for hydraulic excavators;
Part 6: Requirements for dumpers;
Part 7: Requirements for tractor-scrapers;
Part 8: Requirements for graders;
Part 9: Requirements for pipelayers;
Part 10: Requirements for trenchers;
Part 11: Requirements for earth and landfill
compactors;
Part 12: Requirements for rope excavators.
This European Standard shall be given the status of
a national standard, either by publication of an
identical text or by endorsement, at the latest by
August 1996, and conflicting national standards
shall be withdrawn at the latest by August 1996.
According to the CEN/CENELEC Internal
Regulations, the national standards organizations
of the following countries are bound to implement
this European Standard: Austria, Belgium,
Denmark, Finland, France, Germany, Greece,
Iceland, Ireland, Italy, Luxembourg, Netherlands,
Norway, Portugal, Spain, Sweden, Switzerland and
United Kingdom.
Contents
Foreword
0
1
2
3
3.1
3.2
3.2.1
3.2.2
3.2.3
4
4.1
4.2
4.2.1
4.2.2
4.3
4.3.1
Introduction
Scope
Normative references
Definitions
Common definitions
Additional definitions
Backhoe loader
Attachment bracket
Attachment
Safety requirements
Access
Operators station
Heating and ventilation
Rear visibility
Operators protection
Roll-over protective structures
(ROPS) on derivated machinery
Fenders
Operators seat vibration
Lift arm support device
Operators controls
Remote control
Control box
General requirements
Emergency stop
Controls
Selecting switch
Warning devices
Travelling
Instructions
Lighting, signalling and
marking lights and
reflex-reflector devices
Warning and signalling device
Tyres and rims
Stability in different applications
Loader portion
Bucket application
Fork application
Stability factors
Hydraulic capacity
Rated operating load
Fork size
Page
2
5
5
5
6
6
6
6
6
6
6
6
6
6
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
8
4.3.2
4.4
4.5
4.6
4.6.1
4.6.1.1
4.6.1.1.1
4.6.1.1.2
4.6.1.1.3
4.6.1.2
4.6.1.3
4.6.1.4
4.6.1.5
4.7
4.8
4.9
4.10
4.10.1
4.10.1.1
4.10.1.2
4.10.1.2.1
4.10.1.2.2
4.10.1.2.3
4.10.1.2.4
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8
8
8
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8
8
8
8
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EN 474-4:1996
4.10.1.3
4.10.1.3.1
4.10.1.3.2
4.10.1.3.3
4.10.1.3.4
4.10.1.4
4.10.1.4.1
4.10.1.4.2
4.10.1.4.3
4.10.1.5
4.10.2
4.10.2.1
4.10.2.2
4.10.2.2.1
4.10.2.2.2
4.10.2.2.3
4.10.2.3
4.10.3
4.11
4.12
4.12.1
4.12.2
4.12.3
4.13
4.13.1
4.13.2
5
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10
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10
10
10
10
10
11
11
11
11
11
Page
Table 1 Rated load capacity as % of
tipping load
Table 2 Load centre distance
Table 3 Rated load capacity as % of
tipping load
Table 4 Achievable noise emission values
Table 5 Attachment bracket identification
Table 6 Attachment identification
8
9
9
10
11
12
11
11
13
15
17
6
9
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17
18
18
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EN 474-4:1996
0 Introduction
This European Standard is a Type C-standard in
the structure of A-/B-/C-standards as defined in
EN 292-1:1991.
The machinery concerned and the extent to which
hazards are covered is indicated in the scope of this
standard.
1 Scope
This standard specifies additional requirements to
and/or exceptions from EN 474-1:1994
Earth-moving machinery Safety
Part 1: General requirements.
This standard applies to wheel and crawler backhoe
loaders defined in ISO/DIS 6165:1994, and gives
additional requirements for attachments and for
derivated machinery.
This standard applies for crawler backhoe loaders
as defined in 3.2.1 and Figure C.2.
This standard deals with the significant hazards
pertinent to backhoe loaders when they are used as
intended and under the conditions foreseen by the
manufacturer (see Annex B of this standard
and Annex C of EN 474-1:1994).
2 Normative references
This European Standard incorporates by dated or
undated references, provisions from other
publications. These normative references are cited
at the appropriate places in the text and the
publications are listed hereafter. For dated
references, subsequent amendments to or revisions
of any of these publications apply to this
European Standard only when incorporated in it by
amendment or revision. For undated references the
latest edition of the publication referred to applies
EN 292-1:1991, Safety of machinery Basic
concepts General principles for design
Part 1: Basic terminology, methodology.
EN 292-2:1991, Safety of machinery Basic
concepts General principles for design
Part 2: Technical principles and specifications.
EN 474-1:1994, Earth-moving machinery
Safety Part 1: General requirements.
ENV 1070:1993, Safety of machinery
Terminology.
EN 25353:1988, Earth-moving machinery and
tractors and machinery for agriculture and
forestry Seat index point.
EN 60204-1:1992, Safety of machinery Electrical
equipment of machines Part 1: General
requirements.
BSI 02-1999
EN 474-4:1996
3 Definitions
For the purposes of this standard the definitions
stated in ENV 1070:1993 apply.
Additional definitions specifically needed for this
standard are added below:
3.1 Common definitions
Definitions used in EN and ISO standards referred
to in this standard are also valid for this standard.
Backhoe loaders are illustrated in Annex C of this
standard.
3.2 Additional definitions
3.2.1
backhoe loader
self-propelled wheeled or crawler machine, having a
main structural support designed to carry both a
front-mounted loader linkage and a rear mounted
excavator linkage
NOTE When used in backhoe mode, the machine is stationary
and normally digs below ground level with bucket motion toward
the machine in a backhoe work cycle which contains excavating,
elevating, swinging, and discharging material.
When used in loader mode, normally with bucket, the machine
loads through a forward motion of the machine in a loader work
cycle which contains filling, elevating, transporting, and
discharging material.
4 Safety requirements
4.1 Access to crawler machines
EN 474-1:1994, clause 4.1 applies with the following
exceptions. An access step integrated in the track
frame can be retracted up to 30 mm from the outer
edge of the track shoe.
4.2 Operators station
4.2.1 Heating and ventilation system
If a heating and ventilation system according to
EN 474-1:1994, clause 4.2.2.6, is required the
following applies. The heating and ventilation
system shall:
either comply with ISO 10263-4:1994;
or have the capacity of increasing the
temperature of the air inside the cab and
maintaining a temperature of + 18 C at
prevailing ambient temperature. The minimum
capacity of the heating system shall have a %T
of 25 C measured at 10 C ambient
temperature.
Measurement of the system capacity shall be made
at three points. The three points shall be located in
a vertical plane through the SIP parallel to the
longitudinal axis of the machine as follows
(see Figure 1):
at the filament position centre-point as defined
in ISO 5006-1:1991;
at the SIP as defined in EN 25353:1988;
100 mm above floor plate and 600 mm in front
of the SIP.
3.2.2
attachment bracket
device to facilitate quick interchange of attachments
3.2.3
attachment
removable device (working tool) mounted either
directly to the linkage or on an attachment bracket
to fulfil the primary function of the machine or for a
specific use
example: Bucket, log grapple, blade, ripper
Figure 1 Location of measuring points
Alternatively the heating capacity can be
determined by calculation.
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EN 474-4:1996
4.6.1.4 Travelling
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EN 474-4:1996
4.6.1.5 Instructions
% of tipping load
Rough terrain
60
80
BSI 02-1999
EN 474-4:1996
Distance
mm
F # 10 000
400
500
600
% of tipping load
Wheel
backhoe
loader
Rough terrain
Crawler
backhoe
loader
75
50
60
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EN 474-4:1996
10
Achievable sound
power level
kW
dB(A)/ lpW
P # 70
70 < P # 160
106
108
BSI 02-1999
EN 474-4:1996
6 Instruction handbook
EN 474-1:1994, clause 5 applies with the following
additions.
The instruction handbook shall contain the
following information.
The need for a well-trained and competent
operator.
The safety rules to be observed, in particular
the stability of the machine, its attachments and
safe operation.
All rated capacities are based on the criteria of
the machine being level and on firm supporting
ground. When operated the machine is in
conditions that deviate from these criteria (e.g. on
soft or uneven ground, on a slope or when subject
to side loads), these conditions shall be taken into
account by the operator.
Indication that the machine user shall
determine if special hazards exist in his
application such as toxic gases, ground
(underfoot) conditions etc. that require special
precautions and that he shall take measures to
eliminate or reduce the hazards.
A description of the backhoe loader
configuration required for object handling.
The need for personal protective equipment.
The range of temperature in which the
machine is intended to be operated and stored.
Provisions for limiting proximity hazards.
NOTE More detailed instructions for use will be included in a
future revision of this standard.
Required
Required
Required
Required
Mass (kg)
Working circuit pressure (Pa); (if relevant)
Load capacity (N)
a
Not
requireda
Required
Not
requireda
Required
Required
Not required
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EN 474-4:1996
Attachment manufacturer
Same as machine
manufacturer
Required
Required
Mass (kg)
Not required
Not
Required
Required
a
Required
requireda
Required
Not required
Required
12
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EN 474-4:1996
Annex A (normative)
Test method for rated object handling
capacity
This annex specifies a test method for determining
the rated object handling capacity for the backhoe
portion of the backhoe loader.
A.1 Definitions
A.1.1
anchorage point
vertical point below bucket hinge pin where the load
force is applied or transposed
A.1.2
hydraulic hold circuit load
pressure applied by the vertical load acting on the
bucket hinge pin which actuates any hydraulic
circuit relief valve
A.1.3
tipping load
static load at the balance point.
A.1.4
hydraulic lift capacity
maximum load that can be lifted at the bucket hinge
pin with any hydraulic circuit activated, limited by
the working circuit hydraulic pressure
A.1.5
lift point radius
maximum horizontal distance between the bucket
hinge pin and the swing pivot centre
A.1.6
balance point
point at which the moment acting to overturn the
machine with a specific load and lift point radius is
equal to the moment of the machine available to
resist overturning
A.1.7
overturning moment
the moment when the balance point is reached
A.2 Apparatus
The apparatus shall comprise the following and
with tolerances as specified in ISO 9248:1992:
load cell or force transducer appropriate to the
magnitude of the load to be measured;
wire ropes and shackles, pulley, safety chains
and adjustable anchor point (e.g. slide rail);
pressure gauge;
apparatus for measuring linear dimensions.
A.3 Test site
The test site shall consist of a substantially level,
hard surface, preferably concrete, with anchor point
and sufficient space for the load cell.
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EN 474-4:1996
A.5.4 Verification
The following shall be measured and recorded:
a) the lift point radius;
b) the tipping load;
c) the hydraulic holding circuit pressure load;
d) the hydraulic lift capacity.
A.6 Rated object handling capacity
Rated object handling capacity is the smallest of:
75 % of maximum tipping load according
to A.5.3.1 a);
80 % of hydraulic holding circuit load
according to A.5.3.1 b);
100 % of hydraulic lift capacity according
to A.5.3.2.
14
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EN 474-4:1996
Annex B (normative)
List of additional hazards Backhoe loaders
The list of hazards in Annex C of EN 474-1:1994 applies with the following additions:
Additional hazards
Relevant clauses
EN 292-2:1991
Annex A
EN 474-4
3.2.1
4.3.2
3.2.3
4.6.1.1.2
3.3.3
4.6.1.2
3.3.1
4.6.1.1
3.3.2
4.6.1.1.5
4.10.1
4.10.2
3.3.5
4.10.1.2.2
4.10.1.3.2
4.10.1.4.2
3.2.1
4.2
3.5.3
4.4
20.4.1 ROPS
3.4.3
4.3.1
3.3.3
4.6.1
3.4.1
4.3.2
4.1.2.6
20.7 Access
3.2.1
4.1
3.4.5
21 Hazards generated by inadequate lighting
21.1 Travelling area
3.1.2
4.7
3.1.2
4.7
4.12.1
4.5
4.10.1
3.3.1
4.10.1.1
4.10.1.2
4.10.1.4
4.10.1.5
4.10.2
4.10.2.2
3.3.1
4.10.2.1
4.10.2.2.1
4.10.2.3
4.10.1.2.2
4.10.1.3.2
4.10.1.4.2
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EN 474-4:1996
Additional hazards
Relevant clauses
EN 292-2:1991
Annex A
EN 474-4
4.12.1
4.12.2
4.1.2.7
24.1 Stability
4.1.2.1
4.10.1
4.10.1.2.1
4.10.1.2.3
4.10.1.2.4
4.10.1.3
4.10.1.3.1
4.10.1.3.3
4.10.1.4
4.10.1.4.1
4.10.1.4.3
4.1.2.3
4.10.1.3.4
4.1.2.4
4.10.2.2
4.1.2.5
4.10.2.2.1
4.1.2.6
4.10.2.2.2
4.3.1
4.10.2.2.3
4.3.2
4.10.3
1.5.8
4.11
1.7.2
4.6.1.1.4
3.6.1
4.8
5
1.7.4
4.6.1.3
3.6.3
4.9
4.4
4.12.3
4.13.2
6
16
BSI 02-1999
EN 474-4:1996
Annex C (informative)
Illustrations
C.1 Wheel backhoe loader
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EN 474-4:1996
18
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BS EN 474-4:1996
List of references
See national foreword.
BSI 02-1999
BSI
389 Chiswick High Road
London
W4 4AL
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