Вы находитесь на странице: 1из 4

SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAUDI ARAMCO INSPECTION CHECKLIST


Final Punchlisting for Tie-In Works (Re-Instatement)
PROJECT TITLE

SAIC NUMBER

SAIC-L-2028
WBS / BI / JO NUMBER

EQUIPMENT ID NUMBER(S)

EQUIPMENT DESCRIPTION

LAYOUT DRAWING NUMBER

REV. NO.

SCHEDULED INSPECTION DATE & TIME

ACTUAL INSPECTION DATE & TIME

DATE APPROVED

QR NUMBER

25-May-05

PIPE-

CONTRACTOR / SUBCONTRACTOR

EQPT CODE

PURCHASE ORDER NUMBER

SYSTEM ID.

PLANT NO.

EC / PMCC / MCC NO.


QUANTITY INSP.

MH's SPENT

TRAVEL TIME

SAUDI ARAMCO USE ONLY


SAUDI ARAMCO TIP NUMBER

SAUDI ARAMCO ACTIVITY NUMBER

SAUDI ARAMCO INSPECTION LEVEL

CONTRACTOR INSPECTION LEVEL

WORK PERMIT REQUIRED?

Instructions on use of this checklist:


1. Any Item marked as "Fail" requires to be identified with the specific description and location of the descripancy/violation and shall be
listed in the Contractor's Re-Instatement Punchlist Form, SATR-A-2011.
2. Column "Y/N" is used to pre-determine each respective item as required for start-up (Y), or not required for start-up (N). Final
designation of "Y/N" items will be at the Mechanical Completion Punchlisting by Saudi Aramco Inspection.
3. This Checklist along with the Re-Instatement Punchlist, with or with out cleared items, shall be submitted to Saudi Aramco on or before
the requested time for Mechanical Completion Punchlisting.
ITEM
No.

ACCEPTANCE CRITERIA

REFERENCE

PASS

FAIL

N/A

Y/N

Documentation:

A1

Mechanical Scope of Works are complete. Any exceptions were


identified and listed in the Sytem punchlist.

GI-2.710
Para. 4.1.1.2

A2

Test and Inspection Plan (SATIPs) and Inspection Checklists for field
installation as detailed in SATIP-L-350-02 have been verified to be
complete and accepted.

GI-2.710
Para. 4.1.1.2

A3

Tie-In Package(s) are complete and Tie-In Flow Chart signed


accordingly.

GI-2.710
Para. 4.1.1.2

A4

All non-conformance reports and worksheets have been resolved to the


satisfaction of Inspection Department.

GI-2.710
Para. 4.1.1.4

A5

All log book entries have been resolved to the satisfaction of Inspection
Department.

GI-2.710
Para. 4.1.1.4

A6

All equipment fabrication documents, inspection record books and


Equipment Instrument Schedules (EIS) are available for review.

GI-2.710
Para. 4.1.1.6

P&ID Check/Walkthrough:

B1

All piping components are installed or re-installed in their respective


locations as shown in the P&ID. (i.e: piping, removable pipe spools,
valves, vents, drains, spectacle plates, blinds, flange spacers, etc)

P&ID #
____________

B2

All in-line equipment & Instruments are installed or re-installed in their


respective locations as shown in the P&ID. (i.e: Strainer, meter tube,
straightening vanes, flow meter, orifice fitting, Pressure Indicators,
Temperature, temperature indicators, sample probes, etc)

P&ID #
____________

B3

New piping connections are stenciled with the following:


a. Flow directional arrows and fluid service
b. Line designation number, size, class and specification

SAES-L-350
Sec. 20 a & b

Page 1 of 4

RE-INSP DATE

SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAUDI ARAMCO INSPECTION CHECKLIST

SAIC NUMBER

Final Punchlisting for Tie-In Works (Re-Instatement)

SAIC-L-2028

DATE APPROVED

QR NUMBER

25-May-05

PIPE-

PROJECT TITLE

WBS / BI / JO NUMBER

CONTRACTOR / SUBCONTRACTOR

ITEM
No.

ACCEPTANCE CRITERIA

REFERENCE

B4

Installed Relief Valves were verified and the corresponding Form 3099A
signed.

B5

PASS

FAIL

N/A

Y/N

SAES-J-600,
Sec. 10

Pressure gages installed are of the same range as shown in the P&ID.

P&ID #
____________

B6

Pressure gages are installed with block and bleed valves. (The bleed
valve shall be plugged.)

SAES-J-200'
Para. 6.1 & 6.4

B7

Temperature Gages installed are of the same range as shown in the


P&ID.

B8

Thermowells are provided with chained plug and plug installed where
temperature indicators are not provided. (Std.Dwg.
AB-36019)

B9

Flow direction of Control valves and globe valves follow the process flow
direction.

Piping:

C1

P&ID #
Y
____________
SAES-J-400,
Para. 5.2.5

P&ID #
____________

Pipe are resting fully on pipe supports. Shims are installed and seal
welded to pipe supports to maintain contact where required.

SAES-L-350,
Para. 14.2.2

C2

Pipe clamps are tightened and in full contact with the pipe.

SAES-L-350,
Para. 14.2.2

C3

Weld attachments to the pipe are seal welded.

SAES-L-350,
Para. 11.4

C4

Jack screw bolts installed in flanges with spectacle plates.


(NOTE: Not required if flange spreaders are supplied .)

SAES-L-350,
Para. 10.5

Y/N

C5

A 6 mm weep hole shall be drilled for all dummy supports and shall be
located near the base plate for all vertical dummy supports, and near the
run pipe at 6 o'clock position for all horizontal dummy supports.

SAES-L-350,
Para. 13.2.3

C6

Atmospheric drain and vent valves are provided with a plug or blind on
the discharge side.

SAES-L-108,
Para. 7.7

C7

Pressure test of field installed piping and components are complete.

GI-2.710-6,
Item 4a

C8

All nuts and bolts of flange connections are fully engaged.

GI-2.710-6,
Item 1.j.

C9

Flange joints for piping Class ANSI 600# and above were verified to be
tightened using the applicable Torquing procedure.

GI-2.710-6,
Item 1.j.

C10

A minimum clearance of 50 mm shall be provided for inspection and


freedom of pipe movement between above ground piping crossing with
any structure (including pipe support structure). This clearance is also
required for above ground piping crossing with another pipe.

SAES-L-310,
Para. 12.4

C11

Branch connections, 4 inch and smaller, including drain and vent valves
and drip legs of all sizes, are not located at a horizontal distance less
than 610 mm (24 inches) from any fixed obstruction.

SAES-L-310,
Para. 12.5

Page 2 of 4

RE-INSP DATE

Delete if
covered by
Instrumentation
Delete if
covered by
Instrumentation
Delete if
covered by
Instrumentation
Delete if
covered by
Instrumentation

SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAUDI ARAMCO INSPECTION CHECKLIST

SAIC NUMBER

Final Punchlisting for Tie-In Works (Re-Instatement)

SAIC-L-2028

DATE APPROVED

QR NUMBER

25-May-05

PIPE-

PROJECT TITLE

WBS / BI / JO NUMBER

CONTRACTOR / SUBCONTRACTOR

ITEM
No.

ACCEPTANCE CRITERIA

REFERENCE

PASS

FAIL

N/A

Y/N

Pipe Supports

D1

Pipe guides are installed at locations as shown in the AFC isometric


drawings.

SAES-L-310,
Para. 15.2.1

D2

Details of the installed pipe supports conforms with the Pipe Support
Detail per project specification.

AFC
Drawings

D3

Intermediate anchors or axial line stops are provided for above-ground


unrestrained piping between and/or at the center of expansion loops or
offsets.

SAES-L-310,
Para. 15.2.2

D4

Axial line stops and guides shall be provided for above ground
unrestrained lines subject to slug forces in services listed below.
Two-phase flow lines
Liquid intermittent lines, such those used to control liquid level in the
drums
Pressurized drain lines
Relief and blow-down lines
Flare lines
High-pressure gas lines

SAES-L-310,
Para. 15.2.3

D5

All pipe supports are in full contact with the support and carries the load.

SAES-L-310,
Para. 14.2.2

D6

Travel stops of spring supports are removed after hydrotest.

SAES-L-310,
Para. 14.4.4

D7

The pipe shall not be used to support other pipes and structures without
an appropriate analysis.

SAES-L-310,
Para. 16.1.2

Structural Items:

E1

Access is provided for equipment regularly operated or maintained or


operated in an emergency, such as valve hand wheels, instrumentation,
controls, and their associated manifolds,

SAES-B-054,
Para. 4.2

E2

Edges of all tightly contacting surfaces of steel structures are seal


welded.

SAES-M-001,
Para. 7.1.3.3

E3

Access gratings are firmly anchored with a minimum of 2 fasteners at


each support with a minimum of 4 fasteners per panel.
(Note: Non-compliance shall be identified as "YES" item in the Facility
Exception Item List for the MCC.)

12-SAMSS-007,
Para. 6.1.16

Painting:

F1

External coating on piping is complete and conforms with the project


coating requirements. (Note: Pipes, vessels, valves, and related
structural supports shall be painted a neutral background color such as
aluminum, gray, or black per SAES-B-067, Para.4.1.1)

SAES-L-350
Para. 21.1

F2

Coating on structural items is complete and conforms with the project


coating requirements.

Scope of Work

Page 3 of 4

RE-INSP DATE

SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)


SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST


Final Punchlisting for Tie-In Works (Re-Instatement)

DATE APPROVED

SAIC-L-2028

QR NUMBER

25-May-05

PIPE-

PROJECT TITLE

WBS / BI / JO NUMBER

CONTRACTOR / SUBCONTRACTOR

ITEM
No.

ACCEPTANCE CRITERIA

REFERENCE

PASS

FAIL

N/A

Y/N

F3

Safety yellow-and-black stripes are painted on obstructions that present


bump hazards. (concrete supports at the base of stairways or ladders,
passageway pinch points, unguarded edges, tripping hazards). Stripes
shall be 100 mm wide.

SAES-B-067,
Para. 4.2.3 a

F4

Lifting equipment and devices shall be painted safety yellow and clearly
marked with the rated capacity of the equipment in Arabic and English in
metric tons.

SAES-B-067,
Para. 4.4

F5

Identifications are stencilled on major components of the PIPING such


as but not limited to :
a. Identification number for metering skid
b. Identification number for prover when installed
b. Strainer
c. Flow element/flow meter
d. Control Valves
e. MOV's
f. Relief Valves

SAES-L-350,
Sec. 20

F6

Insulation is complete per applicable SATIP-N-001-01 or SATIP-N-00102

Scope of Work

RE-INSP DATE

REMARKS:

REFERENCE DOCUMENTS:
1. G.I.-2.710 (13 July, 2004) Mechanical Completion and Performance Acceptance of Facilities
2. SAES-L-310, Design of Plant Piping, (30 September, 2003)
3. SAES-L-108 (31 July, 2004), Selection of Valves
4. SAES-M-001(30 June, 2004) Structural Design Criteria for Non-Building Structures
5. SAES-L-350 (30 September, 2003), Construction of Plant Piping
6. SAES-J-200 (31 May, 2003), Pressure
7. SAES-J-600 (31 March, 2003) Pressure Relief Devices
8. SAES-B-054 (31 March, 2001) Access, Egress, and Materials Handling for Plant Facilities
8. SAES-B-067, Safety Identification and Safety Colors, (30 November, 2003)
10. SAES-J-400 31 (May, 2004), Temperature

Contractor / Third-Party

Saudi Aramco

Construction Representative*

PMT Representative

Work is Complete and Ready for Inspection:


Name, Initials and Date:

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

Name, Initials and Date:

QC Inspector

PID Representative
Performed Inspection

Work / Rework May Proceed

Name, Initials and Date:

Name, Initials and Date:

QC Supervisor

Proponent and Others


Quality Record Approved:

Name, Sign and Date:

Name, Organization,
Initials and Date:

*Person Responsible for Completion of Quality Work / Test

Y = YES

Page 4 of 4

N = NO F = FAILED