MP V Ds 40 009 PLC Operating Manual - Ta 5447

PROJECT NAME:
PO DESCRIPTION:
PO NO.:
SUBJECT:
DOCUMENT NO.:
MISURATA COMBINED CYCLE PROJECT
SEA WATER DESALINATION PLANT

PU310-H1311
PLC OPERATING MANUAL
MP-V-DS-40-009
Issued for Approval

CLIENT
PROJECT CONSULTANT
CONTRACTOR
SUB. CONTRACTOR
RCP doc. No.: TA - 5447
4
3
2
1
0
Rev.
No
26 MAR. 2010
Date
Issued for Approval

Description
E. Croci
I.Resini
Prepared
by
Checked
by
L.Grisenti
Reviewed
by
Approved
by
It may NOT be used, disclosed or reproduced for other purpose pertaining to this document or its contents without
specific, written prior permission of Daewoo E&C Co., Ltd.

MP-V-DS-40-009 rev.0
26.03.2010
1. Introduction ............................................................................................... 4
2. Simatic HMI WinCC ................................................................................... 4
3. Operator interface structure ..................................................................... 5
4. Supervision system ................................................................................... 6
4.1 Login / change access level ...................................................................................6
4.2 Logout / exit supervision ..7
5. Alarms interface description .................................................................... 8

5.1 Alarms interface management ....8
5.2 Active alarms collecting window ...........................................................................8
5.3 Alarms acknowledgement window........................................................................9
6. Historical trend management ................................................................. 10

7. Graphical interface description and functionality................................. 12
7.1 Structure and access to a graphical page.12
7.2 Symbols, pop-ups, colours, buttons, selectors, arrows, pipes13
7.2.1 Symbols and pop-ups for analogue,digitals and PID.............................13
7.2.2 Symbols and pop-ups for plant devices..................................................19
7.2.3 Other plant elements, buttons, checkboxes, selectors, arrows, pipes.25
7.3 Graphical Pages....................................................................................................27
7.3.1 Desalination Plant Overview Unit 1..........................................................27
7.3.2 Sea Water and Make Up Unit 1..................................................................28
7.3.3 L.P. Steam and Condensate Unit 1...........................................................29
7.3.4 Reject Section Unit 1..................................................................................30
7.3.5 Venting System Unit 1................................................................................31
7.3.6 Desalination Plant Overview Unit 2...........................................................32
RCP Doc. TA-5447 rev. 0
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7.3.7 Sea Water and Make Up Unit 2...................................................................33

7.3.8 L.P. Steam and Condensate Unit 2............................................................34
7.3.9 Reject Section Unit 2...................................................................................35
7.3.10 Venting System Unit 2...............................................................................36
7.3.11 Chemical and Acid Cleaning System.......................................................37
7.3.12 Sea Water Feeding System.......................................................................38
7.3.13 Distillate Distribution System...................................................................39
7.3.14 Steam and Condensate.............................................................................40
7.3.15 Hardware Diagnostic.................................................................................41
7.4 Sequences and Permissives..................................................................................46
7.4.1 Permissives..................................................................................................46
7.4.2 Sequences....................................................................................................48
7.5 Emergency Shut Down...........................................................................................51
7.6 Trip Signals..............................................................................................................52
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1. Introduction
This operator guide is conceived to be a handy quick help for the first approach to the
supervision system. All supervision instruments, programming tools and features available with the
WINCC are already described in Siemens Manuals.
Once the operator has got a basic knowledge of these manuals, this guide will introduce him
how the system has been configured, how the WINCC features (graphic panels, alarms etc.) have
been configured, programmed and combined to provide the monitoring and the control of the plant.
Nevertheless all the information that the operator will find on the screen is supposed to be
enough to perform all operations such as giving commands to devices or observe the behaviour of
different transmitters , this guide will be necessary just to take a little of getting used.
2. Simatic HMI WinCC

Simatic HMI WinCC is a powerful HMI (Human Machine Interface) system witch allows an
abiding communication between the human part (the operator) and the machine part (the process),
process witch in fact is realized and controlled by the automated system.
WinCC combines both production and process automation - numerous references across any
number of applications and branches of industry prove this. A large number of WinCC Options and
Add-ons allows industry-specific solution, e.g. in pharmaceutical industry or water treatment
applications.
The WinCC Project Development / Configuration Environment: to develop and configure
projects, special editors are provided that can be accessed from the WinCC Explorer. With each
editor, a specific subsystem of WinCC is configured.
The major subsystems of WinCC are:
Graphics system - the editor for creating the screens is the Graphics Designer.
Alarm system - the editor for configuring the alarms is named Alarm Logging.
Archiving system - the editor for specifying the data to be archived is named Tag Logging.
Report system - the editor for creating the report layouts is the Report Designer.
Communication system is configured directly in the WinCC Explorer.
All configuration data is stored in the CS database.
The WinCC Runtime:
With the runtime software, the operator can run and monitor the process. In particular, the runtime
software has the following tasks:
Reading data stored in the CS database.
Displaying of the screens.
Communication with the automation systems.
Archiving of the current runtime data such as process values and alarm events.
Running of the process, e.g. through specified set-points or activation/deactivation.
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3. Operator interface structure

The operator assigned to the main control shall perform the following activities:
Prepare the machine
Survey the process in order to guarantee the normal functioning of the machine.
React to any equipment fault in order to avoid operator injuries and/or machine damaging. The
operator shall also react in order to minimize the lost production.
Report to the maintenance personal any equipment bad functioning and alarms.
In order to control and survey the machine, the operator shall use:
1. Main control desk commands and local boxes
2. Operator panels (if any is provided)
The HMI (Human Machine Interfaces) is an interface for the operator useful to control and
supervise the machine. Each HMI pulpit is provided with computer unit, keyboard an monitor. In this
way the operator is able to:
Watch to the plant status;
Prepare the machine;
Perform commands or activate operating sequences;
Change process set-points;
Manage the alarms (display, identify, print);
Check the trend of the process main variables.
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4. Supervision system
4.1 Login / change access level
When the supervision is started, the WinCC application demands that a valid user and the
corresponding password are inserted in the checkbox, as shown in the pictire below:
A WinCC application can provide to the user different levels of access each level of access
defined by a specific password, in this way the operators that manage the plant will have permission to
different commands or an only see action.
In this case there will be 3 access levels:
OPERATOR: all START / STOP commands to plant devices, but cant change parameters neither
alarm set points.
ENGINEER: all START / STOP commands to plant devices, change loop parameters and alarm set
points.
SOFTWARE ENGINEER: controls everything from commands given to plant devices, to software
modifications and also can deactivate WinCC Runtime project supervision.
The operator can also perform the LOGIN

command or can change the access level
clicking this checkbox which also indicates
the user logged to plant supervision.
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4.2 Logout / exit supervision

The operator can perform the LOGOUT command by clicking the same button from witch he
can change the access level or the PASSWORD button as shown in the pictures below:
LOGOUT BUTTONS
Password button
When any of these buttons are clicks the LOGOUT BUTTON from the main checkbox became
active and the operator can perform the logout command as shown in the picture below:
The operator, if he has the permission (in this case SOFTWARE ENGINEER), he can
deactivate the WinCC supervision by following the next actions described also with the pictures shown
below:
- click on EXIT RUNTIME button:
- click on DEACTIVATE button on the pop-up confirmation window that will appear as shown in the
picture below:
NOTE: remember that the operator can deactivate the WinCC supervision only if he is
logged in with the access level SOFTWARE ENGINEER.
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5. Alarms interface description

5.1 Alarms interface management
The alarms interface management is achieved by an alarm Scheduler task that reads the alarms
coming from the PLC and archives them; it also manages the active alarms queue as the
acknowledgement and manages the other requests. The alarms list is managed by the Server task;
this allows a centralized acknowledge management. When a supervisor acknowledges an alarm, the
operation is archived and communicated to every supervisor that shows the alarms.
The background colour of the alarms depends on the Priority of the alarm:
- Priority 0: system message -> black;
- Priority 3: process message -> yellow;
- Priority 5: process message -> red.
The alarm interface is composed of two windows: the active alarm collecting window and the
alarm that have been acknowledged by the operator
5.2 Active alarms collecting window
The page can be accessed by clicking this button:
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5.3 Alarms acknowledgement window
The page can be accessed by clicking this button:

In these windows the operator can observe various informations regarding the alarms such as:
- Date: alarm activation date;
- Time: alarm activation time;
- Priority: alarm priority;
- Source: alarm coming in PLC;
- Event: description of the alarm;
- Comments: device where the alarm occurred;
- Tag: tag of the device where the alarm occurred;
- Status: status of the alarm critical, warning, process value;
- Type: type of alarm low, high, warning;
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6. Historical trend management

The operator can observe the behaviour in time for every analogue measure of the plant here
included: single analogue, 1 out of 2 analogue measures or if there are present 2 out of 3 analogue
measures. By clicking on the box of an analogue measure the pop-up window associated will appear
like shown in the picture below:
Single analogue measure box
The click on
button will expand the pop-up of the analogue measure and the
operator will observe the behaviour of the analogue measure as shown in the picture below:
The click on
button will reduce the window to her first appearance.
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For 1 out of 2 analogue measures or for 2 out of 3 analogue measures the operator can see all
the curves in the same chart as well as the average curve of the 2 or 3 channels present for the
analogue measure checked by the operator. An example is shown in the picture below:
1 out of 2 analogue measures box
The click on
button will expand the pop-up of the analogue measure and the
operator will observe the behaviour of the analogue measure as shown in the picture below:
The click on
button will reduce the window to her first appearance.
Sheet 11 of 52

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7. Graphical interface description and functionality

7.1 Structure and access to a graphical page
The available functions and information are organized after a dedicated structure of WinCC as
shown in the picture below, where the operator can easily access a page from the project:
Alarm page
Last alarm
Change page
Unit alarms
Trip signals
Acknowledge alarm
Workspace
Toolbar
Unit 2
Sequence Status
Units
Unit 2
Trip signals
Sheet 12 of 52

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7.2 Symbols, pop-ups, colours, buttons, selectors, arrows, pipes

7.2.1 Symbols and pop-ups for analogue measures, digital signals and PID
Analogue measures
Symbol:
By clicking on this checkbox, a pop-up window will appear from where the operator can
visualise or do many things regarding the analogue measure as shown in the picture below:
Here the operator can view and manage:
button for visualising the behaviour of the

analogue signal;
button for acknowledge the alarms of the signal;

button for customize or enable / disable
thresholds only if the operator has the level access;
- Normal
- Warning
- Critical: status of alarm.
An analogue measure pop-up with all his features can be visualised in the picture below:
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Also for an analogue measure 1 out of 2 the operator can see all thee signals including the
average measure, and if he has the level access he can enable or disable one of the signals as shown
in the picture below:
Class, condition, colours:

Depending on the status of the alarm the checkbox of the analogue measure can change the
colour and flash as shown in the table below:
Analogue value states:
Sheet 14 of 52

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Digital signals
Depending on the status of the digital signal we have two symbols: the digital signal can
indicate an alarm (level, pressure, flow alarm), alarm as a fault by a device in field or the digital signal
can provide to the user an information about a device (open or close). The operator can identify the
digital signal as show in the images below:
Symbols:
Examples of pop-ups for digital signals are represented in the images below:
In case that the digital signal represents an alarm the operator has the possibility to
acknowledge the alarms by clicking the
button.
Sheet 15 of 52

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Depending on the status of the alarm the checkbox of the digital signal can change the colour
and flash as shown in the table below:
Digital signal states:
Sheet 16 of 52

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PID (Loop signals)

Symbol:
Pop-up:
If the operator clicks on the loop symbol the pop-up associated will appear as shown in the
picture below:
In this pop-up the operator can view various information about the PID like
process value, set point, output value, if the PID is in tracking mode, if the ramp in
ON or OFF, but also can choose the modality how the PID works:
- AUTO: automatic mode;
- MAN: manual mode;
- OVERRIDE: override mode from logic (operator can give all commands
ignoring all conditions, this is a dangerous situation and the operator must
have permission and he must be sure he can choose this mode in the
safest way possible);
- OPER: operator mode;
- CASC: cascade mode;
- EXTERNAL: external mode.
With a click on the

image below:
button the pop-up of the loop signal will expand as shown in the
Here the operator can customize, if he has the

permission, various parameters of the loop signal such as:
- Gain;
- Integral Time;
- Derivative Time;
- Dead Band:
- Set Point HI (high);
- Set Point LO (low);
- Set Point Rate;
- Set Point Rate Time Base;
- Control Output Rate;
- Max Deviation Ramp;
- Deviation Hysteresis.
Sheet 17 of 52

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With a click on the

button the operator will expand at maximum the pop-up of
the loop signal as shown in the picture below:
The operator can now visualise the trend of the loop signal with its three values: Process value,
Set Point and Output.
By clicking on the
initial state.
button the pop-up of the loop signal will reduce size to its
Sheet 18 of 52

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7.2.2 Symbols and pop-ups for plant devices (valves, motors, pumps)
Valves (on-off valves, motorized valves, solenoid valves, control valves)
The symbols, states (close, open, fault, unavailable) as well as functionality modes (automatic,
manual, override) for valves are shown in the pictures below:
Symbols:
Faceplates:
ON / OFF valves
Motorized valves
In the faceplates the operator can observe in the upper the name of the device as well as the
tag, for ON / OFF valves he can also the initial state of the valve NO (Normally Open) / NC (Normally
Close).There are present also the command buttons CLOSE / OPEN, as well as other buttons as
RESET, LOCK / UNLOCK, AUTOMATIC / MANUAL, OVERIDE.
Normally Open / Normally Close indication;
Reset button to reset the logic of device in case of fault;
Used by operator to Lock / Unlock a plant device;
Manual / Automatic mode from logic.
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For the on - off valves the faceplate contains also the following elements:
Button for Override mode from logic: (operator can give all commands ignoring
all conditions, this is a dangerous situation and the operator must have permission and he must
be sure he can choose this mode in the safest way possible);
Indications of the feedbacks of the valve (Feedback Open /

Feedback Close).
With a click on the

shown in the picture below:
button the operator will expand the faceplate of the valve as
Here the operator can observe a list of states and alarms regarding the valve in cause and also
he can insert (if he has the access level) a delay time until the valves opens or closes or the other way
doesnt opens or doesnt closes. This can be done with the help of the boxes shown in the picture
below:
By clicking on the
button the faceplate of the valve will reduce size to its initial
state.
Sheet 20 of 52

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-
VALVE OPEN: GREEN;

VALVE CLOSE: RED;
VALVE FAULT / UNAVAILABLE: YELLOW.
Examples of the states of valves are shown in the picture below:
- control valves:
- motorized, solenoid valves:
- pneumatic valves:
Sheet 21 of 52

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Motors and pumps

The symbols, states (run, stop, fault, unavailable) as well as functionality modes (automatic,
manual, override) for motors and pumps are shown in the pictures below:
Symbols:
Faceplates:
With a click on any of the symbols on the left side a pop-up window will appear as shown on
the right side:
In the faceplates the operator can observe in the upper part the name of the device as well as
the tag. There are present also the command buttons CLOSE / OPEN, as well as other buttons as
RESET, LOCK / UNLOCK, AUTOMATIC / MANUAL, OVERRIDE:
Reset button to reset the logic of device in case of fault;
Used by operator to Lock / Unlock a plant device;
Manual / Automatic mode from logic.
Button for Override mode from logic: (operator can give all commands ignoring
all conditions, this is a dangerous situation and the operator must have permission and he must
be sure he can choose this mode in the safest way possible).
Sheet 22 of 52

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With a click on the

shown in the picture below:
button the operator will expand the faceplate of the motor as
Here the operator can observe a list of states and alarms regarding the motor in cause and
also he can insert (if he has the access level) a delay time until the motor starts or stops or the other
way doesnt starts or doesnt stops. This can be done with the help of the boxes shown in the picture
below:
By clicking on the
initial state.
button the faceplate of the motor will reduce the size to its
Sheet 23 of 52

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-
MOTOR OPEN: GREEN;

MOTOR CLOSE: RED;
MOTOR FAULT / UNAVAILABLE: YELLOW.
Examples of the states of motors are shown in the picture below:
- centrifugal pumps:
- dosing pumps:
- motors:
Sheet 24 of 52

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7.2.3 Other plant elements, buttons, checkboxes, selectors, arrows, pipes

Tanks
Examples of tanks that the operator can observe in the supervision are shown in the pictures
below:
Buttons, checkboxes, selectors

An example of a button as well as the pop-up and the reconfirmation popup is shown in the
pictures below:
In the pictures below the operator can observe in supervision buttons which are links to another page:
Also the operator can choose thru the selectors which plant device has priority to get in function
as shown in the picture below:
Sheet 25 of 52

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Arrows
Arrows have different colours depending on what part of the plant they represent. The arrows
are also of two types as shown in the pictures below:
INFORMATION ARROWS WITHOUT LINK
INFORMATION ARROWS WITH LINK TO ANOTHER PAGE
Pipes
Pipes have different colours depending on what part of the plant its represent as shown in the
pictures below:
Sea water - Green colour pipe:

Steam - Red colour pipe:
Condensate - Cyan colour pipe:
Vent - Grey colour pipe:
Chemical - Orange colour pipe:
Air - Pink colour pipe:
Sheet 26 of 52

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7.3 Graphical Pages

7.3.1 Desalination Plant Overview Unit 1
In this page the operator is able to see one overview containing the process pages with the
most important instruments and controls. All the process pages are delimited with white dotted line and
for better view, the operator is able to go in process pages using the corresponding buttons containing
the pages titles or using the arrows in the corresponding area. The overview page contains the
following process pages:
Sea Water and Make Up Unit 1
L.P. Steam and Condensate Unit 1
Reject Condenser Unit 1
Venting System Unit 1
Chemicals and Acid Cleaning System Unit 1
Sheet 27 of 52

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7.3.2 Sea Water and Make-Up Unit 1
The Sea Water and Make-Up Unit 1 page contains the followings control elements:
SEA WATER TO EVAPORATOR MOTORIZED VALVE - 90GCK16AA001

SEA WATER FILTER - 90GCK16AT001
BRINE COOLER - 90GCB11AC001
LEVEL CONTROL VALVE BRINE TO DISCHARGE - 90GCB12AA151
FLOW CONTROL VALVE SEA WATER TO DISCHARGE - 90GCK19AA151
MAKE UP PUMPS - 90GCJ10AP001/002
MAKE UP FILTER - 90GCJ11CE001
FLOW CONTROL VALVE MAKE-UP TO EVAPORATOR - 90GCJ12AA151
MAKE UP PREHEATER 7th EFFECT - 90GCJ17AC001
Sheet 28 of 52

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7.3.3 L.P. Steam and Condensate Unit 1
The L.P. Steam and Condensate Unit 1 page contains the following control elements:
MOTORIZED VALVE L.P. STEAM TO EVAPORATOR - 90GCT10AA001

FLOW CONTROL VALVE L.P. STEAM TO EVAPORATOR - 90GCT10AA151
TEMPERATURE CONTROL VALVE DISCHARGE - 90GCC12AA151
CONDENSATE WATER PUMPS - 90GCC10AP001/002
LEVEL CONTROL VALVE - 90GCC11AA151
ON / OFF VALVES CONDENSATE TO WASTE - 90GCC11AA152/153
EVAPORATOR (EFFECTS 1-4) - 90GCG10AT001
Sheet 29 of 52

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7.3.4 Reject Section Unit 1
The Reject Section Unit 1 page contains the following control elements:
DISTILLATE WATER PUMPS - 90GCD10AP001/002

BRINE PUMP - 90GCB10AP001
DISTILLATE WATER LEVEL CONTROL VALVE - 90GCD11AA151
DISTILLATE WATER TO TANK ON / OFF VALVE - 90GCD11AA152
DISTILLATE TO WASTE ON / OFF VALVE - 90GCD11AA153
Sheet 30 of 52

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7.3.5 Venting System Unit 1
The Venting System Unit 1 page contains the following control elements:
HIGH PRESSURE STEAM TO VENTING SYSTEM MOTORIZED VALVE 90GCT15AA001

STEAM TO HOGGING EJECTOR ON/OFF VALVE - 90GCT15AA153
STEAM TO 2ND STAGE EJECTOR ON/OFF VALVE - 90GCT15AA152
STEAM TO 1st STAGE EJECTOR ON/OFF VALVE - 90GCT15AA151
VENT TO 1ST AND 2ND STAGE EJECTORS ON / OFF VALVE - 90GCV11AA152
VENT TO HOGGING EJECTOR ON / OFF VALVE - 90GCV11AA151
1ST EJECTOR CONDENSER - 90GCV10AC001
2ND EJECTOR CONDENSER - 90GCV10AC002
ST
1 EJECTOR - 90GCV10BN002
2ND EJECTOR - 90GCV10BN001
HOGGING EJECTOR - 90GCV10BN003
Sheet 31 of 52

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7.3.6 Desalination Plant Overview Unit 2
In this page the operator is able to see one overview containing the process pages with the
most important instruments and controls. All the process pages are delimited with white dotted line and
for better view, the operator is able to go in process pages using the corresponding buttons containing
the pages titles or using the arrows in the corresponding area. The overview page contains the
following process pages:
Sea Water and Make Up Unit 2

L.P. Steam and Condensate Unit 2
Reject Condenser Unit 2
Venting System Unit 2
Chemicals and Acid Cleaning System Unit 2
Sheet 32 of 52

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7.3.7 Sea Water and Make-Up Unit 2
The Sea Water and Make-Up Unit 2 page contains the followings control elements:
SEA WATER TO EVAPORATOR MOTORIZED VALVE - 90GCK26AA001

SEA WATER FILTER - 90GCK26AT001
BRINE COOLER - 90GCB21AC001
LEVEL CONTROL VALVE BRINE TO DISCHARGE - 90GCB22AA151
FLOW CONTROL VALVE SEA WATER TO DISCHARGE - 90GCK29AA151
MAKE UP PUMPS - 90GCJ20AP001/002
MAKE UP FILTER - 90GCJ21CE001
FLOW CONTROL VALVE MAKE UP TO EVAPORATOR - 90GCJ22AA151
th
MAKE UP PREHEATER 4 EFFECT - 90GCJ23AC001
Sheet 33 of 52

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7.3.8 L.P. Steam and Condensate Unit 2
The L.P. Steam and Condensate Unit 2 page contains the following control elements:
MOTORIZED VALVE L.P. STEAM TO EVAPORATOR - 90GCT20AA001

FLOW CONTROL VALVE L.P. STEAM TO EVAPORATOR - 90GCT20AA151
TEMPERATURE CONTROL VALVE DISCHARGE - 90GCC22AA151
CONDENSATE WATER PUMPS - 90GCC20AP001/002
LEVEL CONTROL VALVE - 90GCC21AA151
ON / OFF VALVES CONDENSATE TO WASTE - 90GCC21AA152/153
Sheet 34 of 52

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7.3.9 Reject Section Unit 2
The Reject Section Unit 2 page contains the following control elements:
DISTILLATE WATER PUMPS - 90GCD20AP001/002

BRINE PUMP - 90GCB20AP001
DISTILLATE WATER LEVEL CONTROL VALVE - 90GCD21AA151
DISTILLATE WATER TO TANK ON / OFF VALVE - 90GCD21AA152
DISTILLATE TO WASTE ON / OFF VALVE - 90GCD21AA153
Sheet 35 of 52

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7.3.10 Venting System Unit 2
The Venting System Unit 2 page contains the following control elements:
HIGH PRESSURE STEAM TO VENTING SYSTEM MOTORIZED VALVE 90GCT25AA001

STEAM TO HOGGING EJECTOR ON / OFF VALVE - 90GCT25AA153
STEAM TO 2ND STAGE EJECTOR ON / OFF VALVE - 90GCT25AA152
STEAM TO 1st STAGE EJECTOR ON / OFF VALVE - 90GCT25AA151
VENT TO 1ST AND 2ND STAGE EJECTORS ON/OFF VALVE - 90GCV21AA152
VENT TO HOGGING EJECTOR ON / OFF VALVE - 90GCV21AA151
1ST EJECTOR CONDENSER - 90GCV20AC001
2ND EJECTOR CONDENSER - 90GCV20AC002
ST
1 EJECTOR - 90GCV20BN002
2ND EJECTOR - 90GCV20BN001
HOGGING EJECTOR - 90GCV20BN003
Sheet 36 of 52

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7.3.11 Chemical and Acid Cleaning System
The Chemical and Acid Cleaning System page contains the following control elements:
ANTIFOAM DOSING PUMPS

90GCF11AP001
90GCF11AP002
90GCF21AP001
90GCF21AP002
ANTISCALE DODING PUMPS
90GCN11AP001
90GCN11AP002
90GCN21AP001
90GCN21AP002
ANTIFOAM TANK - 90GCF01BB001
ANTISCALE TANK - 90GCN01BB001
ANTIFOAM MIXER MOTOR - 90GCF01AM001
ANTISCALE MIXER MOTOR - 90GCN01AM001
HYDROCHLORIC ACID PUMPS FAULT - 90GCE01AP001/002
HYDROCHLORIC ACID TANK - 90GCE01BB001
HYDROCHLORIC ACID MIXER MOTOR - 90GCE01AM001
Sheet 37 of 52

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7.3.12 Sea Water Feeding System
The Sea Water Feeding System page contains the following visuals elements:

CIRCULATING SEA WATER PUMPS FOR DESALINATION PLANT:

RUNNING / STOPPED FEEDBACK - 90GCK11AP001
NON RETURN VALVE FOR DESALINATION PLANT:
CLOSED / OPEN FEEDBACK - 90GCK11AP001
FLOW CONTROL VALVE POSITION FEEDBACK - 90GCK15AA151
This page contains also the command for START / SHUT down request of DESAL pumps and
one Pressure Indicator (DESAL Sea Water Discharge Pump Pressure) - 90GCK14CP101.
Sheet 38 of 52

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7.3.13 DistiIlate Distribution System
The Distillate Distribution System page contains the following visuals elements:
MOTORIZED VALVE TO DISTILLATE TANK OPEN / CLOSED FEEDBACK 90GHA01AA001

DISTILLATE WATER STORAGE TANK - 90GCL10BB001
LEVEL INDICATOR OF DISTILLATE STORAGE TANK - 90GCL10CL101
FLOW INDICATOR - 90GHA10CF101
CONDUCTIVITY INDICATOR - 90GHA10CQ101
Sheet 39 of 52

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7.3.14 Steam and Condensate
The Steam and Condensate page contains the following visuals elements:
MOTORIZED VALVE
MOTORIZED VALVE
MOTORIZED VALVE
MOTORIZED VALVE
L.P. OPEN / CLOSED FEEDBACK - 90LBG65AA002

H.P. OPEN / CLOSED FEEDBACK - 90LBG15AA002
OPEN / CLOSED FEEDBACK - 90LCN50AA001
OPEN / CLOSED FEEDBACK - 90LCN51AA001
Sheet 40 of 52

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7.3.15 Hardware Diagnostic
The Hardware Diagnostic page contains the following visuals elements:
THE STATUS OF THE CPUS 414-H: RUN/STOP

THE STATUS OF THE ET200 RACK
THE STATUS OF THE RENDUNDACY AND MASTER / SLAVE CPU
ELECTRICAL DIAGNOSTIC:
PLC FEEDER FAULT
UPS 230VAC / 24VDC FAULT
MOTOR CONTROL CENTER FAULT
CABINET HIGH TEMPERATURE
CABINET POWER SERVICE PRESENCE
BOARD UNDERVOLTAGE TRIP
BOARD COMM ALARM
The dynamics of the ELECTRICAL FAULT are presented below:
NORMAL - GREY COLOR SQUARE
ELECTRICAL FAULT - RED COLOR SQUARE
Sheet 41 of 52

26.03.2010
For more information regarding the CPU status the operator should click on the CPUs picture
and open one pop-up that contain the CPUs LED information like is shown below:
In this pop-up are represented the LED statuses of the CPU. The dynamics of the LED are
shown below:
NORMAL - GREY COLOUR CIRCLE
FAULT - RED COLOUR CIRCLE
INDICATION - ORANGE COLOUR CIRCLE
Sheet 42 of 52

26.03.2010
Dynamics of the Rack are shown below:
NORMAL - NO RED BORDER
FAULT - RED BORDER
Clicking on the Rack picture the operator can open one pop-up containing all the cards in
respectively rack. There are four types of cards:
ANALOGUE INPUT
ANALOGUE OUTPUT
DIGITAL INPUT
DIGITAL OUTPUT
Sheet 43 of 52

26.03.2010
The cards information pop-up is shown in the picture below:
The dynamics of the LED are shown below:
The analogue inputs and analogue output cards have the property to detect any over-current in
the channels. The operator is able to see this information by clicking the dynamic circle of each
analogue card.
Sheet 44 of 52

26.03.2010
In the picture below is represented the channel diagnostic popup:
The dynamics of the LED are shown below:
Sheet 45 of 52

26.03.2010
7.4 Sequences and Permissives

The Misurata Combined Cycle Plant contains two types of sequences:
Start Up Sequence
Shut Down Sequence
For each sequence there are permissive/conditions that must be fulfilled in order the
associated sequence can start.
The Sequence main page is represented below:
7.4.1 Permissive
To start a sequence the operator must check if the permissive to start the associated sequence
are fulfilled. For seeing the permissive the operator must click the permissive indicator and the
permissive list will appear in the right part of the sequence page. The dynamics of the permissive
indicator is presented below:
NOT READY TO START:
READY TO START:
Sheet 46 of 52

26.03.2010
In the next picture is showed the list of permissives to start the sequence.
The dynamics of the permissives are presented below:
PERMISSIVE IS FULFILLED - GREEN COLOR SQUARE
PERMISSIVE IS NOT FULLFILLED- RED COLOR SQUARE
When all the permissives are fulfilled the operator must make the visual check, clicking the
visual check window and press CHECK OK button when its present in the permissive list. If one of
the permissive is not fulfilled the operator is not able to make the visual check but, it can use the
button number associated to the permissive and go into the page where is located the permissive. For
better understanding of the button number the operator can click on the LEGEND that is located in
the down left side of the main sequence page.
Sheet 47 of 52

26.03.2010
7.4.2 Sequences
After all the permissives are fulfilled the sequence can be operated using the control buttons
represented below:
START SEQUENCE BUTTON PUSHED BUTTON GREEN COLOUR

NORMAL BUTTON GREY COLOUR
HOLD SEQUENCE BUTTON PUSHED BUTTON - GREEN COLOUR

NORMAL BUTTON - GREY COLOUR
RESTART SEQUENCE BUTTON PUSHED BUTTON - GREEN COLOUR

RESET SEQUENCE BUTTON PUSHED BUTTON - GREEN COLOUR

- THE DYNAMICS ARE:
- THE DYNAMICS ARE:
- THE DYNAMICS ARE:
- THE DYNAMICS ARE:
The dynamic of objects for the status of the sequence are presented below:
STEP NUMBER -
PHASE NUMBER - THE DINAMICS ARE:

SEQUENCE IN PHASE A1 - GREEN COLOUR
SEQUENCE NOT IN PHASE A1 - WHITE COLOUR
SEQUENCE IN PHASE A1 AND SEQUENCE IN FAIL - BLINK RED & GREEN
COLOUR
SEQUENCE STATUS - THE DYNAMICS ARE:

COLOUR:
SEQUENCE IN PROGRESS - GREEN COLOUR
SEQUENCE IN HOLD - YELLOW COLOUR
SEQUENCE IN FAIL - RED COLOUR
TEXT:
SEQUENCE IN PROGRESS - ST/SD SEQUENCE IN PROGRES
SEQUENCE IN HOLD - ST/SD SEQUENCE IN HOLD
SEQUENCE IN FAIL - ST/SD SEQUENCE IN PROGRESS
- SHOW THE ACTUAL STEP OF THE SEQUENCE
END SEQUENCE - THE DYNAMICS ARE:

SEQUENCE END - GREEN COLOUR
SEQUENCE IN PROGRESS - WHITE COLOUR
Sheet 48 of 52

26.03.2010
The sequences are composed by phases and phases are composed by steps. Clicking each
phase will appear in right part of the main page the step associated to the phase. In the next picture is
represented one phase of the sequence:
Each step has a permissive and an action. Clicking on the permissive text of the step the
operator will open one popup containing the permissive for that step like in the following picture:
Sheet 49 of 52

26.03.2010
The dynamics of the step are shown below:
ACTIVE STEP - GREEN COLOUR CIRCLE
NON ACTIVE STEP - GREY COLOUR CIRCLE
FAIL STEP - RED COLOUR CIRCLE
TIME BAR - GREEN COLOUR FILLING
Both of the sequences, the start up and shut down, are controlled in the same way, but the
exception is made by the start of the shut down sequence when the operator must choose the way to
run the sequence like is shown in the next picture:
SHUT DOWN SEQUENCE WITH REDUCTION TO 0%

SHUT DOWN SEQUENCE WITH REDUCTION TO 50%
Sheet 50 of 52

26.03.2010
7.5 Emergency Shut Down

In case of Emergency Shut Down the operator must do the following operations:
CLICK ON ESD BUTTON
POP-UP OPEN
CONFIRMATION POP-UP OPEN
Sheet 51 of 52

26.03.2010
7.6 Trip Signals

The dynamics of the Trip are shown below:
NORMAL - GREY TEXT
TRIP - RED / YELLOW TEXT BLINKING
Clicking on the trip text will open one pop-up containing the signals that generated the trip:
Sheet 52 of 52

MP V Ds 40 009 PLC Operating Manual - Ta 5447

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PROJECT NAME:

MISURATA COMBINED CYCLE PROJECT

SEA WATER DESALINATION PLANT

Issued for Approval

RCP doc. No.: TA - 5447

Issued for Approval

MISURATA COMBINED CYCLE PROJECT

5. Alarms interface description .................................................................... 8

6. Historical trend management ................................................................. 10

RCP Doc. TA-5447 rev. 0

MISURATA COMBINED CYCLE PROJECT

7.3.7 Sea Water and Make Up Unit 2...................................................................33

RCP Doc. TA-5447 rev. 0

MISURATA COMBINED CYCLE PROJECT

2. Simatic HMI WinCC

RCP Doc. TA-5447 rev. 0

MISURATA COMBINED CYCLE PROJECT

3. Operator interface structure

RCP Doc. TA-5447 rev. 0

MISURATA COMBINED CYCLE PROJECT

The operator can also perform the LOGIN

RCP Doc. TA-5447 rev. 0

MISURATA COMBINED CYCLE PROJECT

4.2 Logout / exit supervision

RCP Doc. TA-5447 rev. 0

MISURATA COMBINED CYCLE PROJECT

5. Alarms interface description

5.2 Active alarms collecting window

The page can be accessed by clicking this button:

RCP Doc. TA-5447 rev. 0

MISURATA COMBINED CYCLE PROJECT

5.3 Alarms acknowledgement window

The page can be accessed by clicking this button:

RCP Doc. TA-5447 rev. 0

MISURATA COMBINED CYCLE PROJECT

6. Historical trend management

Single analogue measure box

button will reduce the window to her first appearance.

RCP Doc. TA-5447 rev. 0

MISURATA COMBINED CYCLE PROJECT

1 out of 2 analogue measures box

button will reduce the window to her first appearance.

RCP Doc. TA-5447 rev. 0

MISURATA COMBINED CYCLE PROJECT

7. Graphical interface description and functionality

RCP Doc. TA-5447 rev. 0

MISURATA COMBINED CYCLE PROJECT

7.2 Symbols, pop-ups, colours, buttons, selectors, arrows, pipes

button for visualising the behaviour of the

button for acknowledge the alarms of the signal;

- Critical: status of alarm.

RCP Doc. TA-5447 rev. 0

MISURATA COMBINED CYCLE PROJECT

Class, condition, colours:

Analogue value states:

RCP Doc. TA-5447 rev. 0

MISURATA COMBINED CYCLE PROJECT

RCP Doc. TA-5447 rev. 0

MISURATA COMBINED CYCLE PROJECT

Class, condition, colours:

Digital signal states:

RCP Doc. TA-5447 rev. 0

MISURATA COMBINED CYCLE PROJECT