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PROJ No

PHSE/CTR
ACTIVITY
PROJECT

CALC No.

SUBJECT

SHEET

OF

PATH

REVISION

DATE

BY

CHECKED

APPROVED

REVISION

DATE

BY

CHECKED

APPROVED

PUMP SIZING SPREADSHEET


Equipment Number
Fluid Pumped

J-1385
Kerosene

Service
Duty

Fluid Temperature, T
Viscosity @ T
Density @ T
Vapour Pressure @ max T
Normal Mass Flow
Volume Flowrate
Design Margin, Flow
Design Flowrate

25
1.15
793
0.01029
23790
30
10
33

Suction Conditions
Press. at Liquid Surface
Static Head
Equipment Press. Drop
Line / Fittings Press. Drop
Design Suction Pressure

1.013
0.12
0
0
1.130

bara
bar
bar
bar
bara

1.5
0.0
0.0
14.5

m
m
m
m

NPSH
Design Suction Pressure
Max Vapour Pressure
NPSH Available
Design Margin
Design NPSH Available

1.13
0.010
1.12
0.00
1.12

bara
bara
bar
bar
bar

14.5
0.1
14.4
0.6
13.8

m
m
m
m
m

Discharge Conditions
Discharge Fluid Density @ T
Equipment Press. Drop
Flow Element Press. Drop
Line / Fittings Press. Drop
Control Valve Allowance
Design Margin, Head
Press. at Liquid Surface
Static Head
Design Discharge Pressure

1000
0
0
0.33
0
0
1.013
0.98
2.324

kg/m3
bar
bar
bar
bar
bar
bara
bar
bara

0.0
0.0
4.2
0.0
0.0
13.0
10
29.9

m
m
m
m
m
m
m
m

Pump Specifications
Differential Pressure / Head
Flowrate
Hydraulic Power
Estimated Efficiency
Estimated Power

297069867.xls Case 1

1.19
33
1.1
75
1.5

C
cP
kg/m3
bara
kg/hr
m3/h
%
m3/h

Slops Unloading Pump


1 x 100%

bar
m3/h
kW
%
kW

Max

40 C

Use Liquid Line Sizing Spreadsheet

Use Liquid Line Sizing Spreadsheet

15.4 m

(assume 75 % for centifugal, 90% for reciprocating)

12/02/2015

OB JECTIVES
To size pump in order to obtain its performance parameters such as differntial pressure, NPSHa, hydraulic
power, efficiency and brakehorse power.

BASIS
The following definition formed the basis for the pump calculation:
1. Total Suction Head, HD is defined as the suction vessel/reservoir pressure head (H SP) plus the static
suction head (HSS) minus the friction head in the suction line (H SF)
i.e.
HS = HSP + HSS - HSF
2. Total Discharge Head (HD) is defined as the discharge vessel/reservoir pressure head (H DP) plus the
static discharge head (HDS) plus the total friction head in the discharge line (H DF)
i.e.
HD = HDP + HDS + HDF
3. The Net Positive Suction Head Available (NPSHA) is defined as the suction vessel/reservoir pressure
head, plus the static suction head minus the vapor pressure minus the suction friction head
i.e.
NPSHa = HSP + HSS - HVP - HSF
It can also be expressed as the Total suction Head minus the Vapor Pressure
i.e.
NPSHa = HD - HVP
4. Static Suction Head, HSS is defined as the head resulting from elevation of the liquid relative to the pump
center line. If the liquid level is above pump centerline, HSS is positive. If the liquid level is below pump
centerline, HSS is negative. Negative HSS condition is commonly denoted as a suction lift condition
5. Static Discharge Head, HDS is defined as the vertical distance in between the pump centerline and
the point of free discharge or the surface of the liquid in the discharge tank.
6. Friction Head is the head required to overcome the resistance to flow in the pipe and fittings
It is dependent upon the size, condition and type of pipe, number and type of pipe and fittings,
flow rate, and nature of the liquid.

CALCULATION
Pipe Friction Calculation
The average velocity in a pipe is calculated thus:

V =1273 . 23

where

V =

( 0 . 2777778Q )
D2

Velocity in m/s

Q = Flowrate of fluid in m3/hr


D = Internal Diameter of pipe in mm

Renolds Number is calculated as

Re=1000
where

( V D )
v

Re = Renolds Number (dimensionless)


D=

Internal Diameter of pipe in mm

V=

Velocity in m/s

v = Viscosity in cSt
If the Reynolds number is below 2000 than the flow is said to be in a laminar regime. If the Reynolds
number is above 4000 the regime is turbulent. If it is between 2000 and 4000, it is in transition regime/flow.
If the flow is laminar then the friction parameter f is calculated with the laminar flow

f=

64
Re

If the flow is turbulent then the friction parameter f depends on the absolute roughness of the pipe inner
wall. Hence the friction parameter is calculated based on the Swamee-Jain equation

f=

0 .25

[ (
log10

5 . 74
+
3 . 7 D Re0. 9

)]

where

f = Friction Parameter/Factor

Absolute Roughness of pipe, taken as 0.00015ft(0.05mm) for carbon steel

The general equation for pressure drop due to friction is the Darcy-Weisbach, where the pressure drop
per unit length is expressed as

Pf
L

where

P f =

=1000 f

V
D 2 g

Pressure drop per unit length (m fluid/100m of pipe)

g =

Acceleration due to gravity, 9.8 (m/s2)

D =

Internal Diameter in mm

The pipe friction loss is therefore calculated as

Pf (mfluid )=

P f (mfluid )
L(100 mpipe )

)(

L(mpipe )
100

Pipe Fitting Friction Calculation


The friction loss for fittings depends on a K factor which can be found in textbooks.The fittings friction F f
can be calculated based on the following formula where K is a factor dependant on the type of fitting.
Therefore

V2
F f (mfluid )=K
2g
where

F f =

Friction loss in due to fittings (m fluid)

V =

Velocity in m/s

g =

Acceleration due to gravity m/s 2

Pressure Head Calculation


The relationship between the fluid column height and the pressure at the bottom of the column is:

P=
where

SG H
10 . 197

P=

Pressure in bara

SG =

Specific Gravity

H=

Height of fluid in m

Pump Efficiency
The pump efficiency is calculated as

[ ( )]

Eff = 1
where

0.8
100
Q 0. 25

Eff = Pump Efficiency %


Q = Flowrate in gallons per minute (GPM)

Power
The work performed by a pump is a function of the total head and the weight of the liquid pumped in
a given time period.
Pump output or hydraulic or water horsepower (WHP) is the liquid horsepower delivered by the pump and
is expressed

WHP=
where

SGQH
3960

WHP = Water horsepower or Hydraulic power in hp


SG = Specific gravity
Q =

Flowrate in GPM

H =

Total Differential head in ft

Pump input or brake horsepower (BHP) is the actual horsepower delivered to the pump shaft.

BHP=
where

SGQ H
3960Eff

BHP = Brake horsepower in hp


SG = Specific gravity
Q

= Flowrate in GPM

H = Total Differential head in ft.

For reciprocating pumps the BHP is calculated thus:

BHP=
where

Q P100
Eff 36

BHP = Brake horsepower in kW


Q

= Flowrate in m3/hr

P = Total Differential Pressure in bara.

REFERENCES
1.

Engineering Data Book (Gas Processors Suppliers Association) 11th Edition.

2.

Fluide Desiging Inc. Centrifugal Pumps System, Jacques Chaurette p.eng. 2005.

3.

API 674 - Positive Displacement Pumps - Reciprocating, 2nd edition,June 1995.

4.

Crane Co. Flow of Fluids Through Valves, Fittings, and Pipe, Metric Edition-SI Units

ATTACHMENTS
Appendix I - Pump Sizing Spreadsheet
Appendix II - Graph of K factor for valves and fittings
Appendix III - Assumption for K factor

ILLUSTRATIONS
Recovery Oil Pumps, 40 GX 403A/B
LP Separator Pressure = 9 barg (H

0.1
Recovery Oil Pressure=2 barg (HSP)

LP Separator

38.995

Recovery Oil NLL


Tank

Separator ID =3.4

LALL
0.1
X

=HSS

X =HDS
9.427

1.127

11.161

0.533

pump center line

40 GX 403A/B
Treated Water Booster Pump, 46 GX 412 A/B/C

To Sea Caisson, Pressure =3.5

Compact
Flotation
Unit

Heat Exchanger
LALL
43.127
X=HSS

7.578

X=HDS
8.48

23.409
0.533
46 GX 412 A/B/C

NOTES
1. All dimensions are in meters
2. Low liquid level is assumed as 100mm from base of tank for horizontal separators.

rg (HSP)

or ID =3.4

Revision:
Date:
International Energy Services Limited
Client: CHEVRON NIGERIA LIMITED
Project: TEST SEPARATOR OPTIMIZATION

20-08-15

Issued by:
Checked by:
Approved by:

GENERAL DATA
Valve Tag
Fluid Pumped
Equipment Type

FV-351011
Crude Oil

FV-352011
Crude Oil

Control Valve

Control Valve

INLET CONDITIONS
FLUID DATA
Flowrate, Q

barrel/day

50000.00

50000.00

m3/hr
m3/s

331.21
0.09

331.21
0.09

Inlet Pressure, P1

bar
psia

7.90
114.58

7.90
114.58

Sink Pressure, P2

bar
psia

7.38
107.10

7.38
107.10

Fluid Temperature, T

C
F

70
158.00

70
158.00

Viscosity

cP
Cst

0.618
0.775

0.618
0.775

0.797
8.090
117.31
9.80
32.15

0.797
8.090
117.31
9.80
32.15

6.52
1.99

6.52
1.99

Specific Gravity
Vapour Pressure
Acceleration due to gravity, g
Average Fluid Velocity
Renolds Number
Flow

bara
psia
m/s2
ft/s2
ft/s
m/s
-

622014.08
Turbulent Flow

622014.08
Turbulent Flow

PIPE DATA
Pipe Material
Pipe Specification

Carbon Steel
10-SCH 80

Carbon Steel
10-SCH 80

Nominal Diameter
Internal Diameter

mm
mm

254
242.9

254
242.9

inch
ft

9.56
0.000147638

9.56
0.000147638

Upstream Pipe Length

mm
mm

0.05
59757.26

0.05
59757.26

Downstream Pipe Length


Equivalent length of upstream fittings
Equivalent length of downstream fittings

mm
mm
mm

18096
44268.521016088
71864.4821689741

18096
44268.521016088
71864.4821689741

0.014200
0.0135185

0.014200
0.0135185

Total Upstream Length (Pipe & Fittings)

mm
ft

104025.78
341.29

104025.78
341.29

Total Downstream Length (Pipe & Fittings)

mm
ft

89960.48
295.15

89960.48
295.15

Total K Factor for Upstream Valves & Fittings


Total K Factor for Downstream Valves & Fittings

2.464
4

2.464
4

Upstream pressure loss due to friction & fittings

psi
bar

1.389
0.096

1.389
0.096

Downstream pressure loss due to friction & fittings

psi
bar

1.201
0.083

1.201
0.083

Pressure at Control valve inlet

bar
psia

7.80
113.19

7.80
113.19

Pressure at Control valve outlet

bar
psia
bar

7.47
108.30
0.337

7.47
108.30
0.337

psi

4.893

4.893

Pipe Absolute Roughness

SUCTION PIPE LOSSES


Moody Friction Factor,
Darcy Friction Factor, T

RESULTS

Pressure drop across valve

NOTES
1. K values for valves and fittings is based on P&IDs and Piping Isometrics
2. Suction and discharge piping length is based on Piping Isometrics.

E.S.O
R.A.O
M.F.O

APPENDIX I
PUMP SIZING SPREADSHEET

APPENDIX II
GRAPH OF K FACTOR FOR VALVES AND FITTINGS

APPENDIX III
ASSUMPTION FOR K FACTOR

ANSI PIPING CLASS TABLE


ND ''
3/4
3/4
3/4
3/4
3/4
3/4
3/4

Class
3/4-SCH 10
3/4-SCH 40
3/4- STD
3/4- XS
3/4-SCH 80
3/4-SCH 160
3/4- XXS

OD ''
1.050
1.050
1.050
1.050
1.050
1.050
1.050

THK ''
0.083
0.113
0.113
0.154
0.154
0.219
0.308

ID ''
0.884
0.824
0.824
0.742
0.742
0.612
0.434

ID mm
22.5
20.9
20.9
18.8
18.8
15.5
11.0

ND mm
19.05
19.05
19.05
19.05
19.05
19.05
19.05

SCHEDULE
10
40
STD
XS
80
160
XXS

SCHEDULE

1-SCH 10
1-SCH 40
1-SCH 80
1- XS
1-SCH 160
1- XXS

1.315
1.315
1.315
1.315
1.315
1.315

0.109
0.133
0.179
0.179
0.250
0.358

1.097
1.049
0.957
0.957
0.815
0.599

27.9
26.6
24.3
24.3
20.7
15.2

25.40
25.40
25.40
25.40
25.40
25.40

10
40
80
XS
160
XXS

###
###
###
###
###
###

1 1/4

1 1/4-SCH 10
1 1/4-SCH 40
1 1/4- STD
1 1/4- XS
1 1/4-SCH 80
1 1/4-SCH 160
1 1/4- XXS

1.660
1.660
1.660
1.660
1.660
1.660
1.660

0.109
0.140
0.140
0.191
0.191
0.250
0.382

1.442
1.380
1.380
1.278
1.278
1.160
0.896

36.6
35.1
35.1
32.5
32.5
29.5
22.8

31.75
31.75
31.75
31.75
31.75
31.75
31.75

10
40
STD
XS
80
160
XXS

###
###
###
###
###
###
###

1 1/2

1 1/2-SCH 10
1 1/2-SCH 40
1 1/2-SCH 80
1 1/2- XS
1 1/2-SCH 160
1 1/2- XXS

1.900
1.900
1.900
1.900
1.900
1.900

0.109
0.145
0.200
0.200
0.281
0.400

1.682
1.610
1.500
1.500
1.338
1.100

42.7
40.9
38.1
38.1
34.0
27.9

38.10
38.10
38.10
38.10
38.10
38.10

10
40
80
XS
160
XXS

###
###
###
###
###
###

2
2
2
2

2-SCH 80
2-SCH XS
2-SCH 160
2-SCH XXS

2.375
2.375
2.375
2.375

0.218
0.218
0.344
0.436

1.939
1.939
1.687
1.503

49.3
49.3
42.8
38.2

50.80
50.80
50.80
50.80

80
XS
160
XXS

###
###
###
###

2 1/2
2 1/2

2 1/2-SCH 80
2 1/2- XS
2 1/2-SCH 160
2 1/2- XXS
2 1/2

2.875
2.875
2.875
2.875
2.875

0.276
0.276
0.375
0.552
0.750

2.323
2.323
2.125
1.771
1.375

59.0
59.0
54.0
45.0
34.9

57.15
57.15
57.15
57.15
57.15

80
XS
160
XXS
---

###
###
###
###
###

3
3

3-SCH 80
3 - XS
3-SCH 160
3- XXS

3.500
3.500
3.500
3.500

0.300
0.300
0.438
0.600

2.900
2.900
2.624
2.300

73.7
73.7
66.6
58.4

76.20
76.20
76.20
76.20

80
XS
160
XXS

###
###
###
###

4
4

4-SCH 40
4- STD
4-SCH 80
4- XS
4-SCH 120
4-SCH 160
4- XXS

4.500
4.500
4.500
4.500
4.500
4.500
4.500

0.237
0.237
0.337
0.337
0.438
0.531
0.674

4.026
4.026
3.826
3.826
3.624
3.438
3.152

102.3
102.3
97.2
97.2
92.0
87.3
80.1

101.60
101.60
101.60
101.60
101.60
101.60
101.60

40
STD
80
XS
120
160
XXS

###
###
###
###
###
###
###

6
6

6-SCH 40
6- STD
6-SCH 80
6- XS
6-SCH 120
6-SCH 160
6- XXS

6.625
6.625
6.625
6.625
6.625
6.625
6.625

0.280
0.280
0.432
0.432
0.562
0.719
0.864

6.065
6.065
5.761
5.761
5.501
5.187
4.897

154.1
154.1
146.3
146.3
139.7
131.7
124.4

152.40
152.40
152.40
152.40
152.40
152.40
152.40

40
STD
80
XS
120
160
XXS

###
###
###
###
###
###
###

8-SCH 30
8-SCH 40
8- STD
8-SCH 60
8-SCH 80
8- XS
8-SCH 100
8-SCH 120
8-SCH 140
8- XXS
8-SCH 160

8.625
8.625
8.625
8.625
8.625
8.625
8.625
8.625
8.625
8.625
8.625

0.277
0.320
0.320
0.406
0.500
0.500
0.594
0.719
0.812
0.875
0.906

8.071
7.985
7.985
7.813
7.625
7.625
7.437
7.187
7.001
6.875
6.813

205.0
202.8
202.8
198.5
193.7
193.7
188.9
182.5
177.8
174.6
173.1

203.20
203.20
203.20
203.20
203.20
203.20
203.20
203.20
203.20
203.20
203.20

30
40
STD
60
80
XS
100
120
140
XXS
160

###
###
###
###
###
###
###
###
###
###
###

###
###
###
###
###
###

10

10-SCH 20
10
10-SCH 30
10-SCH 40
10- STD
10-SCH 60
10- XS
10-SCH 80
10-SCH 100
10-SCH 120
10-SCH 140
10- XXS
10-SCH 160

10.750
10.750
10.750
10.750
10.750
10.750
10.750
10.750
10.750
10.750
10.750
10.750
10.750

0.250
0.279
0.307
0.365
0.365
0.500
0.500
0.594
0.719
0.844
1.000
1.000
1.125

10.250
10.192
10.136
10.020
10.020
9.750
9.750
9.562
9.312
9.062
8.750
8.750
8.500

260.4
258.9
257.5
254.5
254.5
247.7
247.7
242.9
236.5
230.2
222.3
222.3
215.9

254.00
254.00
254.00
254.00
254.00
254.00
254.00
254.00
254.00
254.00
254.00
254.00
254.00

20
--30
40
STD
60
XS
80
100
120
140
XXS
160

###
###
###
###
###
###
###
###
###
###
###
###
###

12

12-SCH 20
12-SCH 30
12- STD
12-SCH 40
12- XS
12-SCH 60
12-SCH 80
12-SCH 100
12-SCH 120
12- XXS
12-SCH 140
12-SCH 160

12.750
12.750
12.750
12.750
12.750
12.750
12.750
12.750
12.750
12.750
12.750
12.750

0.250
0.330
0.375
0.406
0.500
0.562
0.688
0.844
1.000
1.000
1.125
1.312

12.250
12.090
12.000
11.938
11.750
11.626
11.374
11.062
10.750
10.750
10.500
10.126

311.2
307.1
304.8
303.2
298.5
295.3
288.9
281.0
273.1
273.1
266.7
257.2

304.80
304.80
304.80
304.80
304.80
304.80
304.80
304.80
304.80
304.80
304.80
304.80

20
30
STD
40
XS
60
80
100
120
XXS
140
160

###
###
###
###
###
###
###
###
###
###
###
###

14

14-SCH 10
14-SCH 20
14-SCH 30
14- STD
14-SCH 40
14 - XS
14-SCH 60
14-SCH 80
14-SCH 100
14-SCH 120
14-SCH 140
14-SCH 160

14.000
14.000
14.000
14.000
14.000
14.000
14.000
14.000
14.000
14.000
14.000
14.000

0.250
0.312
0.375
0.375
0.438
0.500
0.594
0.750
0.938
1.094
1.250
1.406

13.500
13.376
13.250
13.250
13.124
13.000
12.812
12.500
12.124
11.812
11.500
11.188

342.9
339.8
336.6
336.6
333.3
330.2
325.4
317.5
307.9
300.0
292.1
284.2

355.60
355.60
355.60
355.60
355.60
355.60
355.60
355.60
355.60
355.60
355.60
355.60

10
20
30
STD
40
XS
60
80
100
120
140
160

###
###
###
###
###
###
###
###
###
###
###
###

16

16-SCH 10
16-SCH 20
16-SCH 30
16- STD
16-SCH 40
16- XS
16-SCH 60
16-SCH 80
16-SCH 100
16-SCH 120
16-SCH 140

16.000
16.000
16.000
16.000
16.000
16.000
16.000
16.000
16.000
16.000
16.000

0.250
0.312
0.375
0.375
0.500
0.500
0.656
0.843
1.031
1.218
1.437

15.500
15.376
15.250
15.250
15.000
15.000
14.688
14.314
13.938
13.564
13.126

393.7
390.6
387.4
387.4
381.0
381.0
373.1
363.6
354.0
344.5
333.4

406.40
406.40
406.40
406.40
406.40
406.40
406.40
406.40
406.40
406.40
406.40

10
20
30
STD
40
XS
60
80
100
120
140

###
###
###
###
###
###
###
###
###
###
###

18

18-SCH 10
18-SCH 20
18- STD
18-SCH 30
18- XS
18-SCH 40
18-SCH 60
18-SCH 80
18-SCH 100
18-SCH 120

18.000
18.000
18.000
18.000
18.000
18.000
18.000
18.000
18.000
18.000

0.250
0.312
0.375
0.438
0.500
0.562
0.718
0.937
1.156
1.343

17.500
17.376
17.250
17.124
17.000
16.876
16.564
16.126
15.688
15.314

444.5
441.4
438.2
434.9
431.8
428.7
420.7
409.6
398.5
389.0

457.20
457.20
457.20
457.20
457.20
457.20
457.20
457.20
457.20
457.20

10
20
STD
30
XS
40
60
80
100
120

###
###
###
###
###
###
###
###
###
###

20

20-SCH 10
20-SCH 20
20- STD
20-SCH 30
20- XS
20-SCH 40
20-SCH 60
20-SCH 80
20-SCH 100
20-SCH 120
20-SCH 140
20-SCH 160

20.000
20.000
20.000
20.000
20.000
20.000
20.000
20.000
20.000
20.000
20.000
20.000

0.250
0.375
0.375
0.500
0.500
0.594
0.812
1.031
1.281
1.500
1.750
1.969

19.500
19.250
19.250
19.000
19.000
18.812
18.376
17.938
17.438
17.000
16.500
16.062

495.3
489.0
489.0
482.6
482.6
477.8
466.8
455.6
442.9
431.8
419.1
408.0

508.00
508.00
508.00
508.00
508.00
508.00
508.00
508.00
508.00
508.00
508.00
508.00

10
20
STD
30
XS
40
60
80
100
120
140
160

###
###
###
###
###
###
###
###
###
###
###
###

24
24

24 - S
24-SCH 10
24-SCH 20

24.000
24.000
24.000

0.250
0.250
0.375

23.500
23.500
23.250

596.9
596.9
590.6

609.60
609.60
609.60

S
10
20

###
###
###

24- STD
24- XS

24.000
24.000

0.375
0.500

23.250
23.000

590.6
584.2

609.60
609.60

STD
XS

###
###

30

24-SCH 30
24-SCH 40
24-SCH 60
24-SCH 80
24-SCH 100
24-SCH 120
24-SCH 140
24-SCH 160

24.000
24.000
24.000
24.000
24.000
24.000
24.000
24.000

0.562
0.688
0.969
1.219
1.531
1.812
2.062
2.344

22.876
22.624
22.062
21.562
20.938
20.376
19.876
19.312

581.1
574.6
560.4
547.7
531.8
517.6
504.9
490.5

609.60
609.60
609.60
609.60
609.60
609.60
609.60
609.60

30
40
60
80
100
120
140
160

###
###
###
###
###
###
###
###

30-SCH 5
30-SCH 10
30- S
30- STD
30-SCH 20
30- XS
30-SCH 30

30.000
30.000
30.000
30.000
30.000
30.000
30.000

0.250
0.312
0.312
0.375
0.500
0.500
0.625

29.500
29.376
29.376
29.250
29.000
29.000
28.750

749.3
746.2
746.2
743.0
736.6
736.6
730.3

762.00
762.00
762.00
762.00
762.00
762.00
762.00

5
10
S
STD
20
XS
30

###
###
###
###
###
###
###

ASSUMPTIONS FOR K VALUE


Description

P-30704

P-30703

P-30704

P-30902

Suction
Size & Schedule
Valves & Fittings
Ball Valve- full port
Gate Valve-flanged
Check Valve-flanged
Globe Valve-flanged
Elbow-regular flanged 90o
Angle valve-flanged
Expander
Reducer
Basket Strainer

K-Factor
0.050
0.110
2.000
6.000
0.290
2.100
0.926
0.509
0.900

6" Sch 40
Quantity
1
2
1
1

Sum Total

Total
0.050
0.220
2.000
6.000
0.000
0.000
0.000
0.000
0.000
0.000
8.270

K-Factor
0.056
0.160
2.000
6.500
0.320
2.100
0.214
0.157
1.100

6" Sch 40
Quantity

Total
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

K-Factor
0.050
0.110
2.000
6.000
0.290
2.100
0.926
0.509
0.900

Total
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

K-Factor
0.050
0.110
2.000
6.000
0.290
2.100
0.509
0.926
0.900

6" Sch 40
Quantity

Total
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

K-Factor
0.056
0.160
2.000
6.500
0.320
2.100
0.214
0.157
1.100

Total
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

K-Factor
0.056
0.160
2.000
6.500
0.320
2.100
0.157
0.214
1.100

4" Sch 40
Quantity

Total
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

Discharge
Size & Schedule
Valves & Fittings
Ball Valve- full port
Gate Valve-flanged
Check Valve-flanged
Globe Valve-flanged
Elbow-regular flanged 90o
Angle valve-flanged
Expander
Reducer
Basket Strainer
Sum Total
Notes

K-Factor
0.050
0.110
2.000
6.000
0.290
2.100
0.926
0.509
0.900

6" Sch 40
Quantity
1
2

Total
0.050
0.220
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.270

K-Factor
0.056
0.160
2.000
6.500
0.320
2.100
0.157
0.214
1.100

4" Sch 40
Quantity

6" Sch 40
Quantity

4" Sch 40
Quantity

Total
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

K-Values
Norminal Pipe Ball ValveSize (inch)
full port
0.5"
0.080
0.75"
0.080
1"
0.070
1.5"
0.060
2"
0.060
3"
0.050
4"
0.050
6"
0.050
8"
0.040
10"
0.040
12"
0.040
14"
0.040
16"
0.040
18"
0.040
20"
0.040
22"
0.040
24"
0.040

Gate Valveflanged
0.220
0.200
0.180
0.170
0.150
0.140
0.140
0.120
0.110
0.110
0.100
0.100
0.100
0.100
0.100
0.100
0.100

Swing Check Globe Valve- Elbow-Long Radius Angle valveValve-flanged


flanged
flanged 90o
flanged
0.380
0.350
2.000
14.000
0.320
5.000
2.000
11.000
0.290
3.100
2.000
8.000
0.270
2.500
2.000
7.000
0.250
2.200
2.000
6.500
0.240
2.100
2.000
6.000
0.210
2.100
2.000
5.800
0.200
2.100
2.000
5.500
0.200
2.100
2.000
5.400
0.180
2.100
2.000
5.400
0.180
2.100
2.000
5.400
0.180
2.100
2.000
5.400
0.170
2.100
2.000
5.400
0.170
2.100
0.170
0.170

K-Values
Nominal Size
(inche)
0.75"
1"
1.5"
2"
3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"

Size
1 X 3/4
1.5 X 1
2 X 1.5
3X2
4X3
6X4
8X6
10 X 8
12 X 10
14 X 12
16 X 14
18 X 16
20 X 18
24 X 20

Reducers
0.09
0.47
0.097
0.416
0.157
0.509
0.191
0.145
0.075
0.011
0.025
0.019
0.013
0.054

Expander
0.112
0.878
0.124
0.739
0.214
0.926
0.262
0.172
0.072
0.006
0.019
0.013
0.008
0.055

Basket
Strainer

1.750
1.500
1.250
1.100
0.900
0.780
0.650
0.600
0.580
0.560
0.500
0.450

ASSUMPTIONS FOR K VALUE


Description

40 - GX 403A/B

Suction
Size
Schedule
Valves & Fittings
Ball Valve- full port
Gate Valve-flanged
Check Valve-flanged
Globe Valve-flanged
Elbow-Long Radius flanged 90o
Swing Angle valve-flanged
Expander
Reducer
Basket Strainer
Other Fittings

K-Factor
0.040
0.110
2.000
5.500
0.200
2.100
0.172
0.145
0.650

10"
Sch 80
Quantity
3
1

Sum Total

Total
0.120
0.000
2.000
0.000
0.000
0.000
0.344
0.000
0.000
0.000

K-Factor
0.050
0.120
2.000
6.000
0.210
2.100
0.926
0.509
0.900

6"
Sch 40
Quantity

2.464

Total
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

K-Factor
0.040
0.110
2.000
5.500
0.200
2.100
0.172
0.145
0.650

10"
Sch 40
Quantity

0.000

Total
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

K-Factor
0.040
0.110
2.000
5.500
0.200
2.100
0.172
0.145
0.650

10"
Sch 40
Quantity

0.000

Total
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

Discharge
Size
Schedule
Valves & Fittings
Ball Valve- full port
Gate Valve-flanged
Swing Check Valve-flanged
Globe Valve-flanged
Elbow-Long Radius flanged 90o
Angle valve-flanged
Expander
Reducer
Basket Strainer
Other Fittings
Sum Total
Notes

K-Factor
0.040
0.110
2.000
5.500
0.200
2.100
0.172
0.145
0.650

10"
Sch 80
Quantity
1
1
1

2
2

Total
0.040
0.110
2.000
0.000
0.000
0.000
0.344
0.290
0.000
1.216
4.000

K-Factor
0.050
0.140
2.000
6.500
0.240
2.100
0.214
0.157
1.100

4"
Sch 40
Quantity

Total
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

K-Factor
0.040
0.110
2.000
5.800
0.200
2.100
0.262
0.191
0.780

8"
Sch 40
Quantity

Total
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

K-Factor
0.040
0.110
2.000
5.800
0.200
2.100
0.262
0.191
0.780

8"
Sch 40
Quantity

Total
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

ASSUMPTIONS FOR K VALUE


Description

40 - GX 403A/B

40 GX 340A/B

46 GX 412A/B/C

46 GX 412A/B/C

12"
Sch 40
Quantity
1

12"
Sch 40
Quantity
1

Suction
Size & Schedule
Schedule
Valves & Fittings
Ball Valve- full port
Gate Valve-flanged
Check Valve-flanged
Globe Valve-flanged
Elbow-regular flanged 90o
Angle valve-flanged
Expander
Ist Reducer
2nd Reducer
Basket Strainer

K-Factor
0.040
0.100
2.000
5.400
0.180
2.100
0.019
0.025
0.075
0.560

16"
Sch 40
Quantity

Sum Total

Total
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

K-Factor
0.050
0.140
2.000
6.500
0.240
2.100
0.214
0.157

4"
Sch 40
Quantity
1

1.100

Total
0.050
0.000
0.000
0.000
0.480
0.000
0.000
0.000

K-Factor
0.040
0.100
2.000
5.400
0.180
2.100
0.072
0.075

0.000
0.000
0.530

0.600

1
4

Total
0.040
0.000
2.000
0.000
0.720
0.000
0.000
0.075

K-Factor
0.040
0.100
2.000
5.400
0.180
2.100
0.072
0.075

0.000
0.000
2.835

0.600

1
4

Total
0.040
0.000
2.000
0.000
0.720
0.000
0.000
0.075
0.000
0.000
2.835

Discharge
Size & Schedule
Valves & Fittings
Ball Valve- full port
Gate Valve-flanged
Check Valve-flanged
Globe Valve-flanged
Elbow-regular flanged 90o
Angle valve-flanged
Expander
Ist Reducer
2nd Reducer
Basket Strainer
Sum Total
Notes

K-Factor
0.040
0.100
2.000
5.400
0.180
2.100
0.019
0.025
0.011
0.560

16"
Sch 40
Quantity
1

1
1

Total
0.000
0.100
0.000
0.000
1.080
0.000
0.000
0.025
0.011
0.000
0.000
1.216

K-Factor
0.060
0.150
2.000
8.000
0.270
2.500
0.124
0.097
Reducing Tee
Equal Tee
1.500

2"
Sch 40
Quantity

4x2
2x2

Total
0.000
0.000
0.000
8.000
0.000
0.000
0.000
0.000
0.560
4.560
0.000
0.000
13.120

K-Factor
0.040
0.100
2.000
5.400
0.180
2.100
0.072
0.075

0.600

12"
Sch 40
Quantity

Total
0.000
0.000
0.000
0.000
0.900
0.000
0.000
0.000

K-Factor
0.040
0.100
2.000
5.400
0.180
2.100
0.006
0.011

0.000
0.000
0.900

0.580

14"
Sch 40
Quantity

Total
0.000
0.000
0.000
0.000
0.900
0.000
0.000
0.000

0.000
0.000
0.900