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This paper proposes a specially designed splitting device to study the phase separation of
gasliquid two-phase ow through a small break. The inner pipe diameter of the main test
section is 40 mm. A small hole with 2.5 mm diameter was drilled at the main pipe wall to
simulate the break. Three break orientation angles were tested, including 0 (side), 45
Keywords:
and slug ows were observed. Experimental results show that phase separation is affected
Two-phase ow
by the break location, ow pattern and gas and liquid supercial velocities. The fraction of
Phase separation
liquid taken off of slug ow is observed much larger than that of stratied wavy or annular
Break
ows due to its particular ow behavior. A simplied correlation of break pressure difference
Flow pattern
1.
Introduction
162
Simulant
Flow pattern
D (mm)a
d (mm)b
Break structure
Orientation angle
Airwater
Stratied ow
206
6, 12, 30
Branch
90
Airwater
Stratied ow
206
6, 8, 12, 20
Branch
90 , 0
Air water
Stratied ow
190(square duct)
10, 20
Branch
90 , 0
Airwater
Airwater
Airwater
Airwater
Stratied ow
Stratied ow
Stratied ow
Stratied ow
255
184
104
50.8
6.35
16, 24.8
6.35
6.35
Branch
Branch
Branch
Branch
0 , 10 , 30 , 60 , 90
0 , 30 , 45 , 60 , 90
0, 30 , 60 , 90
0 , 45 , 90
a
b
2.
Experimental setup
2.1.
2.2.
The fractions of gas and liquid taken off are often used to
describe the phase splitting behaviour of gasliquid two-phase
ow. The fractions of gas taken off, KG , and liquid taken off,
KL , are dened by the following equations:
KG =
M3G
M1G
(1)
KL =
M3L
M1L
(2)
163
164
Fig. 2 Airwater two-phase ow loop. (1) Compressor; (2) DY040-type vortex gas meter gas owmeter; (3) mixer; (4) liquid
owmeter; (5) ow pattern observation section; (6) small break splitting device; (7) branch control valve; (8) metering
separator; (9) liquid level control valve; (10) inverted U-tube; (11) electronic balance; (12) DY025-type vortex gas meter; (13)
main pipe control vale; (14) cyclone separator; (15) water tank; (16) pump.
other small portion of the uid was discharged through the
small break. The main stream then entered a cyclone separator located at the end of the loop, where the gas and liquid
were separated. The gas was vented into the atmosphere and
the water owed back into the water tank for circulation after
being measured.
The two-phase uid owing through the small hole was
collected in the uid receiving room and then went into the
metering separator. The metering separator was a vertical perspex cylinder, whose inner diameter and height were 70 mm
and 350 mm, respectively. A Yokogawa DY025-type vortex ow
meter at the top of the separator was used for gas ow rate
metering, with an accuracy of 0.75% in the full range of
0803 L/min. The liquid mass ow rate through the break M3L ,
was determined based on weightingtime method. The time
for collecting water was within 120600 s, depending upon the
velocity of the water.
All ow meters, temperature transducers, pressure and
pressure difference transducers were calibrated beforehand.
Experimental data are recorded by National Instruments data
acquisition system.
2.3.
3.
3.1.
165
These phenomena can be explained by the region of inuence theory, which has been proposed for T-junction split
(Azzopardi and Whalley, 1982; Castiglia and Giardina, 2010).
As shown in Fig. 5, the uid extracted into the small break
comes from the zone in the vicinity of the break, which is
called as region of inuence. The inuenced region can be
divided into two sub zones: one is gas inuence region and
166
K(A3 )0.4
g0.2
P
13
L G
(3)
3.3.
where is the ow coefcient and is gas expansion
coefcient. A3 is the break sectional area. g is the gravity acceleration. L , G is the density of liquid and gas, respectively.
P13 is the pressure difference across the break. K is constant
and can be determined from the experiments.
Eq. (3) indicates that the area of the inuence region is
dependent on the pressure difference. hb will increase with
the increase of P13 , which leads to an increase of ow inuence area thus more uid will be discharged through the break.
Quality in the ow through the side break is determined by
the void fraction distribution in the inuence zone. When h is
larger than hb , there is no entrainment and only single continuous phase is discharged through the break. When h equals to
hb , onset of entrainment begins. As h becomes smaller than hb ,
two phase ow with gas or liquid entrainment is discharged
through the break.
When = 0 , the inuence region of gas is much larger than
that of liquid. As a result, more gas ows through the break
and phase splitting data are below the equal splitting line. On
the contrary, for = 90 and = 45 , the gas inuence region
is smaller compared with that of the liquid, which results in
more liquid entering into the break and the splitting curve will
be above the equal splitting line.
3.2.
167
3.5.
The relationship among pressure difference, mass
ow rate and gas quality
The break can be regarded as an orice. Accordingly, the pressure difference across the break can be calculated based on
gasliquid two-phase ow orice equation. Here, the orice
168
P 1/2
13
P0
= + X3
L 1/2
G
(P0 )
1/2
M3 1 4
1/2
Cd A3 (2L )1/2
(5)
(4)
169
160000
140000
=0
=45
=90
(p13)^(1/2)/M3
120000
100000
80000
60000
40000
20000
0
0.0
0.2
0.4
0.6
0.8
1.0
X3
140000
120000
=90
Ann
wavy
slug
Sqrt(p13)/M3
100000
80000
60000
40000
20000
(P13 )
1/2
M3 1
4 1/2
+ X3
1/2
( Cd A3 ) (2L )
L
G
1/2
0
0.0
0.2
0.4
0.6
0.8
1.0
X3
(6)
1/2
1 4
1/2
1/2
( Cd A3 ) (2L )
(L /G )
1/2
1 4
1/2
( Cd A3 ) (2L )
1/2
(7)
X3
1/2
= (A + BX3 )
(8)
4.
where
A=
1 4
1/2
1/2
( Cd A3 ) (2L )
B=
(L /G )
1/2
1 4
1/2
( Cd A3 ) (2L )
1/2
Conclusion
170
Acknowledgements
The authors express their great thanks to National Natural
Science Foundation of China (grant no. 51006123), Shandong
Province Natural Science Foundation (grant no. ZR2010EQ016)
and Fundamental Research Funds for the Central Universities
(grant no. 14CX05028A) for nancial support. The authors also
express their great thanks to Dr.Jianjun Zhu for his careful
language revision.
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