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Technical Plan for the Fecal Waste and Fecal

Wastewater Treatment Project

Nanjing Wonders Environmental Protection Technology Co., Ltd.

July 2012

Technical Plan for the Fecal Waste and Fecal Wastewater Treatment Project

Part I

Fecal waste treatment system...........................................................................................1

Chapter 1

Project Overview........................................................................................................2

1. Design basis..........................................................................................................................2
2. Design scope.........................................................................................................................2
3. Design capacity....................................................................................................................2
Chapter 2

Fecal waste treatment process...................................................................................3

1. Fecal waste treatment process............................................................................................3


2. Descriptions for the main facilities of fecal waste treatment...........................................5
Chapter 3 Main equipment list for the fecal waste treatment system .....................................9
Part II

Fecal Wastewater Treatment System ...........................................................................13

Chapter 1

Project Overview...................................................................................................14

1. Design basis........................................................................................................................14
2. Design scope.......................................................................................................................14
3. Design capacity..................................................................................................................14
Chapter 2

Wastewater treatment process ................................................................................16

1. Wastewater treatment process .........................................................................................16


2. Process flow chart .............................................................................................................20
3. Descriptions for the main structures ...............................................................................22

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Part I

Fecal waste treatment system

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Chapter 1

Project Overview

1. Design basis
Relevant norms, regulations of PRC
Field survey data attained by our technical personnel
Relevant information provided by the owner.

2. Design scope
This design includes the preparation of fecal treatment system technology,
construction, installation and other associated works, as well as the completion of
engineering design, equipment and materials procurement, installation and
commissioning guide services, aiming at integrating the design, procurement, and
installation in a way of reasonable cross-phase and close integration.

3. Design capacity
According to the on-site presentations of the local government officials and field
survey of our technical staff, ACCRA city averagely dumped approximately 1200
2000m3/d feces from LAVENDAR every day to the Atlantic Ocean. Taking the
long-term reservation into account, we set the fecal waste treatment capacity as
2000m3/d in this design.

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Chapter 2

Fecal waste treatment process

1. Fecal waste treatment process


The fecal waste of schools, hotels, public toilets, etc. was collected by suction
truck point-by-point, then transported to the proposed fecal waste treatment system. In
the pretreatment unit, through the unloading septic tank, coarse grid and sand
removing integration device, larger objects like plastic bags and rubbles were
separated out of the fecal waste and transported to the landfill. The rest wastewater
then was flocculated and dewatered to separate the fecal slag and the liquid, the fecal
slag then was composted or landfilled, the liquid flowed into the wastewater treatment
system, after deep treatment then discharged into natural water body.

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Emissions to the atmosphere

deodorization system

odour gas

Coarse
grid

Unloading

septic tank

Fecal
waste

suction truck

Cleaning of stones
and other materials

off-site
transport

Fine grid / Desanding integration


device

press dewatering of large


fiber materials

press dewatering of sand


materials and slag

packing
Polymer flocculation
sludge

Landfill, agricultural
composting

fecal waste storage and


mixing device

Dewatering
unit

Filtered liquid discharged into the wastewater


treatment system

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2. Descriptions for the main facilities of fecal waste


treatment
2.1Unloading port docking device
Fuction: Install the docking device at
the unloading port to achieve closed docking
with the fecalwaste transport vehicles (feces
suction trucks) for the fecal waste treatment
plants to unloading of fecal waste, and to
reduce environmental pollution.

2.2Unloading septic tank and coarse grid


As many uncertain factors of the
manure collection and transportation will
affect the feed changes per unit of time, an
unloading septic tanks should be set to
ensure continuous operation of fecal waste
pre-treatment devices and avoid the feces
suction trucks waiting to unload. To assure
the smooth functioning of the follow-up
devices and improve the efficiency of the core devices, a coarse grid will be installed
after the unloading septic tanks to pre-separate the larger stones and bulky waste
materials like fiber and hygiene products, etc.

2.3Solid liquid separator

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Equipment description
Mainly used for filtration processing of fecal waste slurry. The entire device is
composed of a squeezing functional fine grid/filtering device, a sand catching box and
a sand-water separator screw, mounted together on the inside of a stainless steel box.
When the fecal waste slurry flows through the fin grid / grid net, most of the
solid impurities are separated out as slag into the slag press dewatering device to
reach a significant volume reduction, then unloaded into the slag box.
All above processing is carried out in a closed system, no odour leaks. After
washing treatment, rinse water containing organic matter flows back to the box, and
slag becomes clean and odorless.
Equipment operation
After coarse grid the fecal waste slurry flow in to the receiving box, , when the
water level reached the certain height, the fine grid would automatically be in
operation, grit boxes and sand screw operated as well.
After the grid the non biodegradable slag was separated out, pressed and
dewatered, then discharged. The fecal waste was returned to the water channel after
rinsed.
The whole control system is a fully automatic operating system.

2.4Shaftless screw conveyor


The structure of the screw conveyor is the shaftless spiral, the screw blade is
drawn from stainless steel, it is designed to ensure the material flow smoothly without

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jam. The screw conveyor is responsible for the filter slag conveying of the integrated
separation device. There is a matching receiving box to the device, and the Spiral
groove was sealed. The wear strips or lining was set inside the Spiral groove with life
expectancy of not less than 2 years. The driving device and the screw blade is
straightly connected without coupling. No oil seepage in all the sealed joint surface of
the driving device, with overload protection feature and protective cover.

2.5Regulating tank
In order to ensure continuous and stable operation of the follow-up fecal slurry
dewatering device, a regulating tank needs to be built. The tank volume is relevant to
the daily processing fecal waste water volume and dilution and flushing water volume.
In this design, we temporarily set the regulating tank volume as 1200m3, underground
reinforced concrete, and mounted with stirring device in the tank to avoid the fecal
slurry surface hardening.

2.6Dewatering machine

Horizontal screw pressing dewatering device we choose is a mechanical, low


speed, full closed, continuous operation new dewatering unit.
Fecal waste slurry from the regulating tank mixed with the flocculants, then
injected into the flocculation reactor of this dewatering system. This dewatering
system is equipped with an automatic preparation apparatus and dosing device for the
powder or liquid flocculants. After flocculation reaction the slurry forms into flocs

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and folws into sludge ascension and press chamber. With changes of the pressure, the
slurry will be gradually ascended and increasingly dry to achieve the effect of
dewatering.

To avoid the jam of the stainless steel filter inside the press chamber, jet

cleaning device will be programmed to execute automatic cleaning, without affecting


the mechanical dewatering effect.

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Chapter 3

Main equipment list for the fecal waste


treatment system

No.

Equipment Name

Solid-liquid
separation system

1.1

Unloading
waste
device

1.2

Sluice gate

LxH=500x500mm

1.3

Coarse grid

BxH=400x2000mm
4set
e=40mm

1.4

Screw press

LYZ

2set

1.5

Shaftless
conveyer

WLS260

2set

Q=100m3/h

4set

WLS260

4set

Supporting 1.6

1 spare

1.6

1.7

fecal
docking

Integrated
solid-liquid
ti
Shaftless
conveyer

screw

hi
screw

Specifications Model

DN150

Quantity

Remarks

10set

Including rubber
supporting

supporting hose, and


the interface

4set

1.8

sewage pump

Q=100m3/h

3 set

1.9

Submersible mixer

D260

4 set

1.10

Submersible sewage
pump

Q=100m3/h

4 set

1.11

System supporting
pipe, pipe fittings

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Supporting 1.4

3 use 1 spare

1set

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No.

Equipment Name

1.12

System supporting
wires, cables

1set

1.13

System
valves

1set

Specifications Model

supporting

Quantity

Remarks

Flocculating
and
dewatering system

2.1

Automatic
three-chamber
flocculation
fluid
preparing device

3000L/h

2set

2.2

Dosing pump

Q=0.11-2m3/h

12 set

2.3

Feeding
electromagnetic
flowmeter

DN80

10 set

2.4

Flocculation
flowmeter

DN25

10 set

2.5

Pipeline
device

2.6

Dewatering machine

Q=10-15m3/h

10 set

2.7

Sludge bucket

V=2m3

2 set

2.8

Rinse tank

V=8m3

1 set

2.9

Pressure pump

Q=25m3/hH=50m

3 set

2.10

Shaftless
conveyer

WLS260

2 set

2.11

System supporting
wires, cables

1set

2.12

System
pipe,

supporting

1set

2.13

System
valves

supporting

liquid

mixing

screw

2 spare

10 set

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2 using 1 prepared

set2.6

1set

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No.

Equipment Name

2.14

Liquid level meter

3 set

Deodorization
system

1set

3.1

Deodorization tower

1set

3.2

Air blower

Q=10000m3/h

3 set

3.3

Water
pump

Q=10m3/hH=10m

4 set

3.4

Sprinkler

Special nozzle

1set

3.5

Filling bracket

FRP

1set

3.6

Biological
material

Organic Filter

1set

3.7

Chimney

800mm, h=15m

1 set

3.8

System supporting
pipeline

3.9
3.10

circulating

system

filter

Specifications Model

Quantity

2 using 1 prepared

1set

System supporting
wires, cables
System supporting
valves

1set
1set

Monitoring system

1set

4.1

HD camera

8 set

4.2

Camera adapter

4.3

Camera bracket

4.4

Video monitor

4.5

Hard disk
recorder

4.6

Video cable, power


line,signal

video

Remarks

And 4.1 supporting

And 4.1 supporting

1 set

8 set

22 inches

1 set

16 channels

1 set

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1set

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No.

Equipment Name

Specifications Model

Quantity

4.7

Monitoring
equipment working
table

1set

Central
system

1set

5.1

Industrial Personal
Computer-IPC

5.2

IPC Interface

1set

5.3

IPC cable

1set

5.4

Control cabinet

1 set

5.5

Power Distribution
Cabinet

1 lot

5.6

PLC system

5.7

System Software

5.8

IPC monitor

Miscellaneous

6.1

control

CPU3.0GHZ

1 set

With DI, and DO,


AI, AO, and other
modules

1set

22 inches

1set

Electric Hoist

CD

2set

6.2

Systems supporting
valves

DN15~200

1 lot

6.3

Systems supporting
pipes, pipe fittings

DN15~200

1 lot

6.4

Systems
cables

Remarks

linking

System installation
costs

System
commissioning
costs

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Part II

Fecal Wastewater Treatment


System

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Chapter 1

Project Overview

1. Design basis
Relevant norms, regulations of PRC
Field survey data attained by our technical personnel.

2. Design scope
This design includes the preparation of fecal wastewater treatment system
technology, construction, installation and other associated works, as well as the
completion of engineering design, equipment and materials procurement, installation
and commissioning guide services, aiming at integrating the design, procurement, and
installation in a way of reasonable cross-phase and close integration.

3. Design capacity
3.1Design capacity
According to the relevant information provided by the owner and field survey of
our technical staff, ACCRA city averagely dumped approximately 1200-2000m3/d
feces from LAVENDER every day to the Atlantic Ocean. In order to improve the local
government image, and to improve the pollution status of the coastline of Ghana, the
local government has determined to launch a fecal waste and wastewater treatment
plant to reverse the pollution of the coastline.
Considering of the long-term reservation and less one-off project investment,
we propose that the total treatment capacity should be set as: 2400m/d

3.2Design of influent and effluent quality


According to the information provided by the buyers, combined with our
engineering experience in similar projects, fecal wastewater influent COD is about
12000 mg/L.
Reference to the second grade discharge standards for other sewerage industry in
the Table 2 of Integrated Wastewater Discharge Standard of People's Republic of

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Technical Plan for the Fecal Waste and Fecal Wastewater Treatment Project

China "(GB 8978-1996), combined with specific local conditions, this design
identified that after the treatment, the effluent COD is less than 250mg/L, BOD is less
than 30mg/L, SS is less than 300mg/L.

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Chapter 2

Wastewater treatment process

1. Wastewater treatment process


In view of the high concentrations of COD, high ammonia nitrogen
concentration and the high effluent quality requirements, this design proposes to use
biochemical treatment technology route mainly consist of UASB+ A/O processes.

1.1Up flow Anaerobic Sludge Blanket (UASB) Reactor

Newly built Outline

Internal facilities

Wastewater flowes through UASB from bottom to top, there is a sludge bed with
high concentration and high activities. Most of the organic pollutants in the
wastewater are degraded to methane and carbon dioxide through anaerobic
fermentation here. Due to the agitation of the water and bubbles, there is a sludge
suspension layer above the sludge bed.
A three-phase separator is set at the top of the reactor for the separation of the
digestion gas, digestion liquid, and sludge particles. the digestion gas is vented out
from the top, sludge particles automatically fall into sludge bed at the bottom of the
reactor and digestion liquid flow out from the purification zone.
UASB load capacity is very applicable to the processing of the high
concentration organic wastewater. A well operated UASB has high removal ratio of
organic pollutants, no need of stirring, and can adapt to the substantial impact of load,
temperature and pH changes. Through water sealed tank, and after the sulfur removal

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and moisture removal, the biogas generated from the UASB will be supplied to the
biogas generator sets, with daily gas output of 6900m, it is expected to generated
power of 10000kw.h.

1.2Anoxic /Oxidation process


Activated sludge method is a widely used aerobic biological wastewater
treatment technology; the processing system has been fully mature after decades of
development and innovation. Activated sludge process uses the microbial community
of a variety of bacterial and protozoan to adsorb and metabolism the organic
contaminantsand completely decompose the contaminants into CO2 and H2O. The
activated sludge process makes the adsorption and metabolism of pollutants progress
going smoothly by using the free-state microorganisms adequately mixing with the
wastewater
The activated sludge process is a biological wastewater treatment method using
activated sludge as the main body.The activated sludge

is a sludge-like flocs,

which is formed due to aerobic microbial proliferation when blowing the air into the
wastewater continuously, for a certain period of time. The floc-based
microorganisms living in the activated sludge have a strong adsorption and oxidation
of organic matter. Under artificial aeration conditions, continuous mixed culture a
variety of microbial communities can form the activated sludge. Using the biological
cohesion, adsorption and oxidation of the activated sludge to decompose the organic
contaminants in the wastewater, then separate the sludge and the water, most of the
activated sludge returned back to the aeration tank, and excess sludge was
discharged.
Considering the ammonia and total nitrogen removal, we propose the anoxic and
aerobic combination process. The ctivated sludge contains a lot of nitrifying bacteria
in the aerobic segment, and also the suspended sludge contains a lot of nitrifying
bacteria, which can carry on the nitrification

NH41.382O21.982HCO3

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0.982NO20.018C5H7O2N1.036H2O1.891H2CO3

NO20.003NH40.01H2CO30.003HCO30.488O2

0.003C5H7O2NNO3
In the anoxic zone due to the presence of large amounts of facultative
denitrifying bacteria, denitrifying reaction are as follows:

NO3[H]

NO2H2O

NO2 [H]

N2H2O

This makes the whole system has higher nitrogen removal effect.

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1.3Sludge treatment system


Sludge tank is used to collect sedimentation tank sludge, the sludge collected
water was 99.3 percent. Followed by the sludge pumped to the belt filter press for
sludge thickening process, prolapse of the mud filter cake Sinotrans landfill, the
supernatant discharge to the sewage regulation pool, for recycling.

1.4Control system
Equipped with on-line instrument as flow and liquid level, the control system is
controlled by central control system, which sends operation command to pump,
guides the equipment running speed or other status, to achieve automatic operating,
according to the signal feedbacked from flowmeter and level gauge.

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2. Process flow chart


Based on the analysis of the water quality and quantity, this project is suitable for
biochemical treatment methods. We propose the main process flow as UASB+A/O
oxidation tank + sedimentation. The biogas generated in UASB was utilized for power
generation.

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Desulfurization
device
Biogas

Moisture
removal device

Biogas

Electrical

generator

equipment

Internal circulation

Return sludge

UASBAnaerobic

A section

O section the

Secondary

Disinfection

Reaction Tower

anoxic tank

oxidation tank

sedimentation

tank

tank
meet up the
standards and
discharge

Regulating tank

Sludge storage

Sludge dewatering
machine

tank

Feacal
waste
water

280

Sludge outlet

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3. Descriptions for the main structures


3.1Regulating tank
1 structure
Function: The regulating tank is to balance water quality, regulate water
flow, keep the

follow-up treatment structure from the impact of peak water

quantity and quality changes.


Dimensions: LBH=30156m
Type: underground reinforced concrete
Quantity: 1
HRT: 20h

3.2UASB Anaerobic Reaction Tower


1structure
Function: Main pollutants degradation unit, most of the organic pollutants
in water degraded to methane and carbon dioxide through anaerobic fermentation
here.
Dimensions: H= 1012m
Type: anticorrosion steel
Quantity: 4
HRT: 48h

3.3A section Anoxic tank


1structure
Function: to remove Ammonia by denitrification, consume part of carbon
organic matter(BOD5), reduce the organic load of the aerobic tank,and improve
the settling properties of activated sludge, and facilitate control of sludge

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Technical Plan for the Fecal Waste and Fecal Wastewater Treatment Project

bulking

Dimensions: LBH=2086m
Type: semi-underground reinforced concrete
Quantity: 2sets
HRT: 17.5h

3.4O section the oxidation tank


1structure
Function:

in

this

unit,

aerobic

microorganisms

decomposite

the

carbon-containing organic matter (BOD5), and organic nitrogen is turned into


nitrification nitrogen by ammonification and nitrification.

Dimensions: LBH=24206m
Type: semi-underground reinforced concrete
Quantity: 2sets
HRT: 48h

3.5Secondary sedimentation tank


1structure
Function: to separate the sludge, purify the water and thicken the sludge
Dimensions: H =96m
Type: semi-underground reinforced concrete
Quantity: 2
Key parametersurface load: 0.78m/h

3.6Disinfection tank
1structure

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Function: to kill the pathogenic micro-organisms in the treated wastewater


Dimensions: LBH=842m
Type: semi-underground reinforced concrete
Quantity: 1
HRT: 0.5h

3.7Sludge thickening tank


1structure
Function: sludge storage
Dimensions: H =116m
Type: semi-underground reinforced concrete
Quantity: 1

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4. Main structures list


No.

Name

Main structures list


Quan
Dimentions
tity

Regulating tank
1

30156

1114

Anaerobic Tower for Upflow

Anaerobic Sludge

structure

remarks

Underground
reinforced
concrete
anticorrosion
steel

Blanket(UASB)

A section anoxic tank

3
O section the oxidation tank

2086

24206

96

secondary sedimentation
tank
Disinfection tank

842

Sludge storage tank

116

Comprehensive workshop

604m2

Semi-underg
round
reinforced
concrete

brick

5. Main equipments list


Main equipments list

No.

one
1

Name

specificati
ons

unit quantity

remarks

Process equipment

Regulating tank
Integrated wastewater lift pump

1.1

280

Q=60m /h,H=2
0m

25

set
3

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No.

Name

specificati
ons

1.2

Flowmeter

0100 m3/h

set

014

set

0100

set

010m

set

1.3
1.4
1.5
1.6
1.7

On line pH meter
Thermometer
Liquid level meter
Mixing system

2
2.1

UASB anaerobic reaction


tower

2.2

Water seal vessle

1
1
1
1

set

1114m

set

10001500mm

set

2.3

Water distributor

DN50100

set

2.4

Water collector

DN50100

set

2.5

Three-phase separator

set

2.6

Circulation pump

2.7
2.8
3
3.1
4

Flowmeter

Q=75m3/h,H=2
5m
0200 m3/h

Effluent weir

set
set

remarks

set

sealing systems
UASB anaerobic reaction
tower

unit quantity

Steel
anti-corrosi
on
Steel
anti-corrosi
on
Stainless
steel
Stainless
steel

4 using
4spare

set

set

A section anoxic tank


Submersible mixer

1.5KW

O section the oxidation tank

Mixed liquid recirculation


4.1

pump

Q=75m3/h

4.2

Microporous aerator

260

280

26

set

set

2 using 2
spare

2000
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No.

Name

specificati
ons

4.3

Roots blower

Q= 45m3/min

5.1

unit quantity
set

set

set

9000mm

set

Q=50m3/h

set

lot

Q=15m3/h

set

10000mm

set

remarks
2 using 1
spare

secondary sedimentation
tank
Water distribution device
Water collection device

5.2
5.3

Sludge scraper
wastewater recirculation

5.4
6

pump

2 suing 2
spare

Disinfection tank
UV disinfection lamp

6.1
7

Sludge storage tank

7.1

wastewater pump

7.2

Sludge thickener

Comprehensive workshop

8.1

sludge dewatering machine

8.2
8.3

H=1.50m

Air compressor
Cleaning pump

set

set

set

8.4

Flocculant dosing device

200L/h

set

8.5

Flocculant aid dosing device

150L/h

set

two

Pipeline valves

System piping

280

1 using 1
spare

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No.

Name

specificati
ons

1.1

Steel pipe

DN32300

1.2

Stainless steel pipe

DN50300

1.3

PVC pipe

DN20300

lot

1.4

Steel wire hose

DN50100

lot

System pipe fittings

2.1

Flange

DN32300

lot

2.2

Elbow

DN32300

lot

2.3

Three direct links

DN32300

2.4

Diameter pipe

DN32300

lot

2.5

Head

DN32300

lot

System valve

3.1

Butterfly valve

DN32300

lot

3.2

Ball valve

DN32300

lot

3.3

Gate valve

DN32300

lot

3.4

Check Valve

DN32300

lot

thre
e

Electrical system

Power distribution components

Lighting, power distribution


components

Cable

lot

Bridge

lot

four

Control instruments

Control system

set

1.1

Control cabinet

set

280

unit quantity
lot
lot

lot

remarks

1
1

1
lot
lot

1
1

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specificati
ons

No.

Name

1.2

Lighting distribution panel

five

Installation engineering

Pipe welding, bonding

set

Positioning of equipment, pipe


rack production

set

Cable laying

set

six

Commissioning

set

seve
n

Anticorrosion Engineering

280

unit quantity

set

29

lot
lot

remarks

1
1

lot

lot

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025-84913508