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CHEMICAL
Acoustic fatigue
Some while ago the author asked a valve
vendors representative whether his company
had any cases of acoustic fatigue? No, he
said but weve seen a few pipes break due
to high noise.
Fractures sometimes occur on gas bearing
pipes when there are high noise levels inside
them. They appear when the vibration of the
pipe shell surface, or branch body, cannot
be supported by the materials of construction. The important forms of vibration appear to be:
Whole body modes of vibration
Pipe shell vibrational modes
Where shell vibration modes occur on a
pipe, but the end or edge conditions do
not match the modes, thus increasing the
modal density and probably the vibrational
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Figures 2a, b, c and d. Hearing Level after working for years in noise.
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sioned. People have been killed in noise disputes so one treats angry residents with
care. See Ref. 13.
In the second half of the 20th century methods were developed by which to predict the
annoyance to be expected, or more exactly, the likelihood of complaints due to
noise in the vicinity of industrial plant. Two
systems of rating the reaction of a local
community are based on:
differences in dB(A) between pre-existing
levels and the level of noise complained of,
or noise to be introduced. See for example
Ref. 14/14a.
maximum noise levels set by local or government authorities in relation to a description of the surrounding environment.
See for example Ref 15, Table on p10 and
Ref 15a, Annex 5. These dB(A) levels may
be measured in L10, L90 , or Leq terms.
The levels can vary from about 20 to
about 70 dB(A).
Note the use, once again, of the dB(A) unit.
The most significant advantage of the dB(A)
unit is that it is about the best unit found to
date, by which to measure community reaction to many different noises, and as we saw
in the earlier paragraphs it is used for hearing
damage risk assessment too. Rating methods
can be improved by adjusting the dB(A)
value to take account of other factors associated with the noise. See Ref. 16. For example tonal components, which might be annoying, and rapid onset of noise that might
cause a startle reaction in some persons.
Long term measurement surveys of background sound confirm the self-evident fact
that people are awake and cause noise during the day and are generally asleep, and
thus quiet and more susceptible to noise,
during the night. Fundamental to the various
noise rating systems is the recognition that
days are noisier than nights, and industrial
areas are noisier than country villages. This
simple separation of activities is the stuff of
planning authorities, but there have been
cases where planners have allowed a mixture
of residential and factory development in
close proximity, and with the expected unfortunate consequences.
When a new plant or factory is being
planned the existing background sound or
existing type of area in which the factory is
to be built is considered. This is so that a
limit to industrial noise can be set, and thus
community reaction may be avoided. So as
to make best possible use of the capital invested, the modern factory will probably be
in continuous ( i.e. 24 hour) operation.
Night-time background levels are less than
day and evening levels. This implies that
the night-time limit is the factor that will
determine the degree of noise reduction
and control to be used during design of the
plant.
In addition to a limit on continuous noise
from factories there may be additional requirements which limit transient noises. For
example, no noise shall be in excess of 10
dB greater than the limit for continuous
noise or, during the day and night-time as
Hearing protection
An acceptable level of noise, for 8 hours a day over a working lifetime, or for a once-off exposure to high
level noise, is best set by competent authorities. Where noise from some source exists and cannot by
practicable means be reduced to acceptable levels, hearing protection should be worn where and when
the noise occurs. For some sources, like the PSV, noise is expected but the event of operation can only be
estimated as a probability not as a specific time, or perhaps not even as a specific level and duration. For
such events hearing protection should be worn in the expectation that the noise will occur while
operators / maintenance personnel are close to the noise source.
The type of hearing protection is likely to be chosen from the range of devices (ear plugs and muffs)
that are on the market. Selection of an appropriate type will take note of the assumed protection of the
device and the frequency content of the noise. This presents something of a challenge to the Health and
Safety Engineer because although the assumed protection data is available by frequency for all the better
protection devices, there is little or no frequency data available for PSVs. Not all PSV vendors provide even
dB(A) figures for their equipment and thus it should not be expected that all will be able to compute and
provide the frequency content and level of noise. These will vary with pressure and mass flow passing
during a relief event. Pressure and mass flow rate will themselves vary with time during an event.
The future still holds its secrets, but there might come a time when in addition to todays requirement of
frequency domain analysis, the noise from the pop action PSVs will have to be analyzed in the time
domain for both initial pop noise and then flow noise.
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BY and FROM
Only when attempting to hunt for noise sources and describe them, prior to instituting noise reduction or
noise control, will the engineer distinguish between noise caused BY sources and noise radiated FROM an
item or area. The obvious PSV example is where the noise from the PSV is known to be caused BY and
AT the valve. Although vent noise comes FROM the open vent it is not, for the most part, created there.
But see p515 and 528 of Ref. 23. Thus we do not say caused BY the open vent. When we have
understood what the noise is caused BY and where the noise is radiated FROM we can introduce noise
reduction and control by the most effective means. Noise reduction can be produced on noise sources
and along the route source to radiation point. Noise control can be installed along the route,
radiation point to receiver Although this BY and FROM convention can be used all the time, the word
source is often used to cover both BY and FROM situations.
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= 0.004
= 1.3
This is illustrated by Table 1 (to determine
speed of sound, from knowledge of temperature and molecular weight) together with
Table 2 (to determine PWL, from knowlwww.valve-world.net
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Table 4. Hemispherical distance from PWL source to an SPL point (with 1000 Hz air attenuation)
In conclusion
Whereas in an earlier article this author considered PSV noise at close range to the valve,
pipe and vent; this review has outlined the
engineering practice associated with the three
criteria: acoustic fatigue, hearing damage risk
and annoyance of a community; and developed some thoughts so as to provide an appreciation of the numbers that may be encountered when working with PSV noise.
References
1. On the mechanism of choked jet noise. A
Powell. Proceedings of the Physical Society.
Vol. 66 1954 pp1039 1056.
2. Acoustically Induced Piping Vibration in High
Capacity Pressure Reducing Systems. V A
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A little arithmetic
Room work
the pipe can be treated as a point source. At any distance closer than this to the pipe it appears to be a
References 22 (Section 3.2.2.3), 25 and 26 (Sections 3.4 and 4.2) are provided for a more classical
radiation.
= Logarithmic addition
SPLTot
PWL
DI
= Directivity index
40 Valve World
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March 1997
21 Safety valve noise; limits, reduction and control. M D G Randall, Valve World Vol. 3 Iss 6
Dec 1998
22 Noise Procedure Specification EEMUA Pub.
No. 140 E-mail INFO@EEMUA.CO.UK
23 H H Heller and P A Franken, Chap. 16 in Noise
and Vibration Control, L L Beranek (Ed), McGraw- Hill, 1971.
24 Noise Reduction, L L Beranek.
McGraw-Hill, 1960.
25 Note on two common problems of sound
propagation. E J Rathe. J. Sound Vib. (1969)
Vol. 10(3) pp 472 - 479
26 Determination of sound power levels of industrial equipment, particularly oil industry
plant. P Sutton, D Audoynaud, L A Bijl, K J
Marsh, W C vant Sant. Concawe Report
No. 2/76. Info@concawe.be
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