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PUBLICATION | JULY 2010

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Best Practices
Lubricant analysis using
instruments on site
Volunteerism
A view from
STLEs new president
2010 Annual Meeting
12-page photo spread!
Check out our digital TLT sponsored by Analysts Inc. at www.stle.org

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Third of a ve-part series on oil analysis (January, April, July, August, December)

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Consider performing a detailed cost benets analysis before
determining what level of testing is right for your machinery.

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requires careful planning and
thorough consideration of the
economic value.
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range from simple semimechanical
devices to sophisticated softwaredriven electronic sensors.
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late, wear debris and lubricant
degradation all can be accurately
measured with simple, effective,
shop oor instruments.

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On-site oil sample testing ranges from simple, stand-alone

manual viscosity tests to highly sophisticated, commercial-grade
laboratory instrumentation at plant facilities.
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Figure 1 | Typical expected annual return-on-investment (ROI) for

on-site or off-site lubricant analysis.

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Figure 2 | Typical cost per sample for on-site or off-site industrial
oil analysis.
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Louis C. Eitzen Co. Inc. %ttt+sfpd^db+`lj&
Hy-Pro Filtration %ttt+evmoliqo^qflk+`lj&
CCECO Lab and Filtration %ttt+``b`l+kbq&
Fluitec %ttt+rfqb`+`lj&
Spectro Inc. %ttt+pmb`qolfk`+`lj&
On-Site Analysis Inc. %ttt+lk*pfqb^k^ivpfp+`lj&
Emerson Process Management [Formerly Computational
Systems, Inc.] %ttt+bjboplkmol`bpp+`lj&
Koehler Instruments %ttt+hlbeibofkpqorjbkq+`lj&
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It is important to identify even small amounts of water

during ongoing production activities.
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Figure 4 | Typical patch result viewed through a microscope.

Figure 3 | Prepackaged patch kit for ferrous and contaminant

monitoring.
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for antioxidant measurement
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Multiple instruments can monitor

oil health. Some provide only pass/
fail level identication while others
provide detailed input.
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Figure 7 | The CSI Lubricant Analysis Minilab (Courtesy of Emerson

Process Management)
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Figure 8 | On-site Oil Analyzer (Courtesy of On-Site Analysis, Inc.)

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Mike Johnson, CLS, CMRP, MLT, is the

principal consultant for Advanced Machine
Reliability Resources, in Franklin, Tenn.
You can reach him at jfhb+glekplk=
mob`fpflkir_of`^qflk+`lj+
Matt Spurlock, CMRP, MLA II, MLT I, LLA I,
is the machine lubricant subject matter expert
at Allied Reliability, Inc., in Indianapolis, Ind.
You reach him at pmroil`hj=^iifbaobif^_fi*
fqv+`lj+

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3 2 @ K BO ( & ' &

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