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doi:10.14355/jpsr.2014.0303.01
AnOverviewofSteamInjectionProjectsin
FracturedCarbonateReservoirsinthe
MiddleEast
ZuhairAlYousef1,HussainAlDaif2,andMohammedAlOtaibi3
13
HaroldVanceDepartmentofPetroleumEngineering,TexasA&MUniversity,Texas
zuhair.alyousef@pe.tamu.edu;2hussain.aldaif@pe.tamu.edu;3m.alotaibi@pe.tamu.edu
Received21November2013;Revised11February2014;Accepted14March2014;Published19June2014
2014ScienceandEngineeringPublishingCompany
Abstract
Steam injection is one of the most common and widely
spreadthermalrecoverymethods.Itismainlyusedinheavy
oil reservoirs. In this paper, the use of steam injection in
heavy and light oil fractured carbonate reservoirs in the
MiddleEastregionwillbediscussed.Heavyoilcontainedin
fracturedreservoirsrepresentsalargeportionofthetotaloil
inplaceintheMiddleEast.Besidethestatusandtheresults
of the commercial and pilot steam injection projects that
have been conducted in the Middle East, this paper will
review the results of some simulation studies that were
conducted on heavy and light oil fractured carbonate
reservoirs in that region. The paper will also include some
descriptions and discussions of the mechanism of steam
injection, steamflooding screening guide, steamflooding
design and steamflooding operational problems. Although
the paper will focus on the Middle East steam injection
projects, it still can serve as a guide for other regions that
havesimilarreservoirandoilproperties.
Keywords
SteamInjection;FracturedCarbonateReservoirs;MiddleEast
Introduction
The recent increase in oil prices as well as the
continuous growth in the global oil consumption has
made the investment in heavy oil resources more
attractive to oil companies. In fact, bitumen and tar
sand, extra heavy oil, and heavy oil account for 30%,
25%, and 15%, respectively of the world oil in place
while conventional oil accounts for 30% only
(Alikhlalov and Dindoruk 2011). In heavy oil
reservoirs, 60% or more of oil in place will not be
producibleduetothehighoilviscosity(Dietz1975).In
addition, according to Alshmakhy and Maini in 2012,
cold heavy oil production with sand (CHOPS), a
recoverymethodusedinheavyoilreservoirs,usually
yield in very low recovery factors (510%). Therefore,
thermal recovery methods can be applied in order to
enhance the heavy oil recovery. Steam flooding is
proven to be successful in light, heavy, and extra
heavyoilreservoirs.
Since 1930s, interest in the injection of hot fluid
including hot water and steam in order to recover
more oil has appeared. Laboratory and field trials of
steam injection were described by Stovall in 1934
(Henry and Ramey 1967). As a pilot, steam injection
was first implemented in California in 1952 in Yorba
Lindafield(Blevins1990).Overtime,differenttypesof
steaminjectionwereintroduced.
There are three main types of steam injection
techniques. The first one is Cyclic Steam Stimulation
(CSS) which was first implemented in eastern
Venezuelain1959(Trebolleetal.1993).Inthismethod
steamisinjectedforsomeperiodoftimefollowedbya
soaking period and finally a production period. The
second method is the circulation of steam above a
packer (KEPLINGER 1965). In this method, steam is
injectedabovethepackerandperforationsareopened
below the packer to produce the well. A modified
version of this method is Steam Assisted Gravity
Drainage (SAGD). In SAGD, a horizontal steam
injector is drilled above a horizontal oil producer to
takeadvantageofgravityinmovingtheoildownward
to the producer. The third method is the continuous
steaminjectionwhichisalsoknownassteamflooding.
In this type of steam injection, steam is injected in
somewellsandoilisproducedfromdifferentwells.So,
this method is similar to water flooding with steam
101
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replacingwater.
Thispaperwillfocusonthesteaminjectionprojectsin
the fractured carbonate reservoirs in the Middle East
(ME)regionwhichhasaround48%oftheworldtotal
proved reserves (BP Statistical Review of World
Energy,June2012),Fig.1.
KuwaitandSaudiArabia.Thereweretwopilotssteam
injection (CSS) in Ratqa Lower Fars Field in Kuwait,
onein1982andtheotherin1986,wheretheresultsof
the pilots showed that the field was suitable for
thermalrecoverymethods(MilhemandAhmed1987).
Theothersteaminjection(steamflooding)isonWafra
Fieldwhichstartedon2006(Bargeetal.2009).
There is only one steam injection project in Issaran
which had its first trial on one well in 2004 (Samir
2010).
As mentioned previously, more details about fields
withfracturedcarbonatereservoirswillbeprovidedin
alatersection.Thepaperwilldiscussboththecurrent
steam injection projects in the ME as well as selected
simulationstudiesofsteaminjectionthathavenotyet
beenimplementedonthefield.
FIG.1PROVENRESERVESBYREGION
(BPStatisticalReviewofWorldEnergy,June2012)
102
FIG.2EORPROJECTSINTHEMIDDLEEAST
(AlMutairiandKokal2011)
Steamflooding Mechanism
There are several mechanisms that govern the
recovery of oil via steamflooding. Some of the main
mechanisms are thermal expansion, viscosity
reduction,wettabilityalteration,steamdistillationand
gas generation (Reis 1990), Fig. 3. For naturally
fracturedreservoirs,itisimportanttounderstandhow
different mechanisms affect both the matrix and the
natural fracture network. Table 1 and Table 2
(Holladay 1966, Reis 1990, Cathles et al. 1987, Al
Hadhrami and Blunt 2000, AlYousef et al. 1995,
Baviere 1991, Willhite and Green 1998, Mollaei, and
Maini 2010, Shahin et al. 2006) provide a brief
summary on the steamflooding mechanisms in
naturallyfracturedreservoirs.
JournalofPetroleumScienceResearch(JPSR)Volume3Issue3,July2014www.jpsr.org
Studiesshowedthat(kro)
eitherincreasesordoesnot
Evolutionof
change(dependsonoil
Absoluteand
properties)astemperature
Relative
increases.(krw)hassmall
Permeability
changesastemperature
increases.
Astemperaturegetshigher
duetosteaminjection,light
Distillation
componentsofoilinthe
(Oil
fractureswillvaporize
Vaporization)
leavingtheheavyonesas
residualoilsaturation(Sor).
FIG.3STEAMFLOODINGRECOVERYMECHANISM
CONTRIBUTIONVS.OILDENSITY(Burgeretal.1985)
TABLE1STEAMFLOODEFFECTSONRESERVOIRMATRIX
Mechanism
Effect
Significant
Viscosity
Reduction
hightemperaturecan
increasethemobility
ratio
Veryimportantinhigh
viscosityreservoirs
Thermal
Expansion
Important.Increasingthe
Expandinmatrixwill
matrixtemperatureto400
resultinreductionin
Fcanleadtoabout20%
porosityandoilwill
volumeexpansionofthe
beexpelfrommatrix
heavyoilcorePV.
Gas
Generation
Chemicalreactions
Important.Itcouldbe
mayoccurathigher
similareffectasthe
temperatures.CO2 solutiongasdriveandcan
andlighterHCmay increasetherecoverybyup
beproduced.
to25%.
Steam
Distillation
Lightercomponents
willevaporateandbe
produced
Notsignificantinmatrix
becausesteamwillflow
mainlyinfractures
Wettability
Alteration
Itssignificantdependson
Increasein
thematrixproperties(oil
temperaturewill
wetorwaterwet).
maketherockmore
Carbonatereservoirsin
waterwetwhichwill SaudiArabiaareusually
increasetherecovery neutraltoslightlyoilwet.
ofoil
So,alteringthewettability
canimproverecovery.
TABLE2MECHANISMSOFOILDISPLACEMENTFROMFRACTURESTOTHE
PRODUCTIONWELL
Mechanism
Effects
Asreservoirtemperature
increase,oilviscosity
decreasesfasterthanwater
Reductionof
viscosity,increasingtheoil
Viscosity
mobility.
Ratio(o/w)
Fracturedreservoirshave
highertransmissibility,this
meansoiltransportsfaster.
Significant
Considersbeingthe
strongestrecovery
mechanismin
fracturedsystem.
Oilrelative
permeabilitychanges
foundtobestronger
ifthefracture
networksexist.
BothReductionof
(o/w)and
evolutionof(kro)can
improvetheoil
mobility
Theadvantageisthat
(Sor)willdecrease,
howevertheresidual
heavycomponents
mayresultin
asphaltenes
precipitationwhich
maychangethe
reservoirandfluid
properties.
TABLE3STEAMFLOODGENERALSCREENINGGUIDE(CHU1985)
Ref.
No.
1
2
3
4
5
Ref.
No.
1
2
3
4
5
So
So
API
0.150.22
>0.10
>0.065
>0.065
>0.08
0.3
>0.3
>0.2
>0.5
>0.5
>0.4
k,
md
~1000
>1000
1215
>10
>10
1020
<36
,
cp
<1000
2001000
D,ft
<3000
<4000
<5000
25005000
>400
h,
ft
30
>20
>20
30400
>10
kh/,
mdft/cp
>20
>100
>50
TABLE4SCREENINGGUIDEFORSTEAMINJECTION
(BOURDAROTANDGHEDAN,2011)
Property
OilGravity
Viscosity
OilSaturation
Units
API
cp
%PV
Formation
Fracture
GasCap
NetThickness
Permeability
Transmitivity
Depth
Pressure
Temperature
ft
md
mdft/cp
ft
psi
oF
Recommended
8to25
<100,000
>40
Sandorsandstonebutcanbe
usedincarbonates
Notfracturedreservoirs
Noextensivegascap
>20
>200
>50
<4,500
<3,200
Notcritical
103
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104
FIG.4ISSRANFIELDFORMATION(Samir2010)
JournalofPetroleumScienceResearch(JPSR)Volume3Issue3,July2014www.jpsr.org
Asthesteamisinjectedintotheformation,the
oil at the top of the matrix block is heated up
by conduction of heat from the fractures into
thematrix.
Asaresultofheattransferintothematrix,two
oil zones exist: hot (less viscous) oil zone and
cold (high viscous) oil zone. The hot oil starts
drainingdownthematrixatanacceleratedrate
untilitfacesthecoldoilzone.
QarnAlamField,Oman(Macaulayetal.1995)
(Penneyetal.2007)(Penneyetal.2005)
Qarn Alam Field was discovered in 1972. It was
located in central Oman south of the western Hajar
Mountains.Thislargeaccumulationof16APIoilwith
a viscosity of 220 cp was trapped in shallow
Cretaceous limestone units at a depth of around 656
1312ftsswithaninitialpressureofaround6527psiat
around 1,100 ftss. The field was put on primary
production in 1975. The reservoir rock properties of
this field were showing a limestone formation with
29% porosity and low permeability in range of 514
md. The historical primary production of this field,
which was from1975 to 1995, showed a large peak in
oil during the first year. Then, the field showed a
reductionintheoilratetoaverylowsustainablerate.
Thelargeamountofoilproducedinthefirstyearwas
causedbythefracturenetworkasamajorcontributor
and the fluid expansion caused by the pressure
reduction as a minor contributor. Some of the field
characteristics such as low matrix permeability and
high oil viscosity made the primary recovery of Qarn
AlamFieldtobeverysmall.Itwasexpectedtobeonly
35%oftheoriginaloilinplace.Duetotheintensely
fracturesobservedinthefield,recoveriesusingmatrix
floodsofwater,polymersorsteamwerediscountedas
development options. To overcome the low
productivityofthefield,numberofattemptshasbeen
tried. A trial of hot water injection to reduce the oil
FIG5TAGOGDPROCESSSCHEMATIC(Penneyetal.2005)
105
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oil/toneofsteam.Oneofthemostadvantagesofthis
projectwasminimizingthenumberofwellsneededto
produce the field and hence minimize the
developmentcosts.Basedonthegreatresultsthathad
been achieved during the pilot test, the project has
proved to be viable. Beside the subsurface
uncertainties lesson learned during the pilot test, the
pilot trial provided significant insight into the
engineeringdesignandoperationalissues.
Reservoirresponsetosteamflooding
TheWafraField,(Kuwait&SaudiArabia)
(Meddaughetal.2012)(Meddaughetal.2007)
(Hale,2002)(Brownetal.2011)
Steamfloodrecovery
Duetothelowproductivityandrecoveryperformance
of the First Eocene reservoir, a great IOR/EOR
opportunity has been suggested to resolve the
problem and produce the reservoir. A study
conducted to evaluate the possibility of applying
continuessteamfloodingtoproducethereservoir.The
study was conducted based on a dynamic modeling
andeconomicanalysis.Theresultsofthestudyhelped
to make the decision to conduct a pilot test to assess
the ability and performance of the steamflood to
producethereservoireconomically.Thepilottestwas
conductedintwolocationsinthefield:theinitialpilot
SmallScaleSteamfloodTest(SST)andtheLargeScale
Steamflood pilot (LSP). The SST started in 2005 and
consisted of a single 1.25acre 5 spot with a central
injectorandonetemperatureobservationwell.Aspart
of the preparation for the larger pilot test, injectivity
tests and water treatmenttechnology were conducted
inSSPtoassesstheperformance.Thelargerpilottest
(LSP),whichwasplannedintheveryhighoriginaloil
inplace(OOIP),wasconductedin16,2.5acreinverted
106
BasedontheLSPresult,averygoodresponsetosteam
injectionhasbeenobtainedfrombothzones,middleB
andlowerC.
As part of this study to make a proper plan and
improve the injection performance for the next steam
injection for the entire field, a twodimensional
reactive transport model (2DRTM) was built to
evaluatetheinteractionbetweenfluidandrockduring
theinjectionofhightemperatureandhighpHsteams.
The results of this modelshowed thatthe injectionof
high quality steam (steam quality >95% and neutral
pH) would not negatively impact the injectivity near
the wellbore. However, the injection of low quality
steam and high pH may result in mineral
precipitations, but their capacity to affect injectivity
wasuncertain.
ReservoirA,Iran(HaghighiandShabaninejad,2010)
This part is highlighting the results of a simulation
study to assess the performance of steamflooding
process in an Iranian highly fractured light oil
carbonate reservoir. The reservoir under analysis was
named (Reservoir A) with some reservoir properties
described in Table 5. This reservoir was put on
production for about 40 years ago. The reservoir was
considered as a good candidate for EOR due to the
decline in the oil production rate. To evaluate the
performance of different EOR methods as it is shown
in Table 6, sensitivity analyses were conducted to
measurethefeasibilityofeachmethodtoproducethe
field and enhance the oil recovery. The study was
conducted and several parameters were tested and
evaluated.Theseparametersincluded:
JournalofPetroleumScienceResearch(JPSR)Volume3Issue3,July2014www.jpsr.org
Locationofnewinjectionwells.
Appropriateinjectiontime.
Steaminjectionrate
Steamquality
Injectionwellperforation.
TABLE6COMPARISONOFWATERINJECTIONWITHSTEAMFLOODING
(HAGHIGHIANDSHABANINEJAD,2010)
Process
Thereisarelationbetweentheoilrateandthe
injection rate, the cumulative oil production
rateincreasesassteaminjectionrateincreases.
Oneofthemainoperationalparametersiswell
completion. Three strategies were tested to
evaluate this parameter: completing the well
with perforating four bottom layers,
perforating four top layers and perforating all
layers.Thebestcompletionstrategywasfound
tobecompletingthewellwithperforatingfour
toplayers.
TABLE5SOMEPROPERTIESOFRESERVOIRA
(HAGHIGHIANDSHABANINEJAD,2010)
Property(unit)
Value
Areaofthereservoir(acre)
3036
Originaloilinplace(barrel)
1x109
Solutiongasdensity(lbm/m3)
16.49
Deadoildensity(lbm/m3)
2.21x106
Initialpressureat7546ft(psi)
4350
Initialtemperature(oF)
172.2
Natural
Depletion
Water
Injection
Steam
Flooding
CumulativeOil
Production
(bbl)
IncrementalOil
Production
(bbl)
Recovery
factor(%)
5.4395x108
1.1845x108
9.13
5.5384x108
1.2834x108
10.24
5.8661x108
1.7004x108
14.17
ReservoirKIran(Bahonaretal.2007)
This part is summarizing the results of a simulation
study to evaluate the performance of steam injection
process in an Iranian highly fractured heavy oil
carbonate reservoir. The field is located in southwest
of Iran at the coast of Persian Gulf. The field which
was discovered in 1959 is producing from two main
formations: Jahrum and Sarvak. The formation under
investigation was Sarvak with initial oil in place
estimated to be 2.7 billion barrels. The oil, which is
consideredasextraheavyoil,hasagravityof7.24API
with a viscosity of about 2700 cp. The top depth of
Sarvak formation is around 3,652 ft with an average
thickness of 985 ft, initial pressure of 927 psi and
reservoir temperature of 139.3 oF. Based on a
correlation from a core sample of the wells, the
porosity ranges between1127%and the permeability
ranges between 0.2850 md. The reservoir is
consideredasagoodcandidateforEORduetothelow
oil API and high viscosity. Sensitivity analysis was
conductedtomeasurethefeasibilityofeachmethodto
produce the field and enhance the oil recovery. The
study was conducted and several parameters were
testedandevaluated.Theseparametersincluded:
Wellspacing,welltypepatterntypeandsize
Capillarypressure.
Steaminjectionandoilproductionrate
Steamquality
Injectionwellperforation.
107
www.jpsr.orgJournalofPetroleumScienceResearch(JPSR)Volume3Issue3,July2014
Reservoir
A
Iran
Oilwet
carbonate
reservoir
Oneofthemainoperationalparametersiswell
completion. Four strategies were tested to
evaluate this parameter. The best completion
strategy was found to be producing from the
top3layersandinjectingintothetop3layers.
Theresultsshowedthat
thewaterfloodingcan
Continues
leadtoarecoveryfactor
steamflooding
of10.24%andthe
(Simulation)
steamfloodinggives
higherrecoveryfactor,
14.17%.
Reservoir
K
Iran
Sarvak
Formation
carbonate
reservoir
Continues
steamflooding
(Simulation)
Conclusion
Theresultsshowedthat
steaminjectioncould
improveoilrecovery
fromzeroupto
nearly12%
ACKNOWLEDGMENT
Field
Name
Issaran
Field
Egypt
Qarn
Alam
Field
Oman
Formation
Method
Applied
Upper
dolomite
formation,
Cyclicsteam
injection
Lower
dolomite
formation
Cyclicsteam
injection
Carbonate
formation
TAGOGD
Result
MiddleEastOilShow,Bahrain,March1114,1995.
Thefirstsuccessful
cyclicsteamprojectin
theMiddleEast.The
cumulativeproduction
increasedfrom
1.5MMSTBto
10MMSTB.
Therecoveryfactor
understeaminjectionof
18,000tonnesperday
willbeintherangeof
2035%oftheoriginal
oilinplace
BasedontheLSPresult,
TheWafra
FirstEocene
averygoodresponseto
Field
reservoir
Continues
steaminjectionhasbeen
(Kuwait&
(Dolomite steamflooding
obtainedfromboth
Saudi
formation)
zones,middleBand
Arabia)
lowerC
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