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HMD-3000 is the best designed and the most precise detection system for all hot metal
applications including:
Tracking.
Caster Torches.
Width Control.
Positioning.
Cut-to-Length.
Mill Water Control
Cooling Beds.
Annealing.
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DESCRIPTION:
The Hot Metal Detector (HMD) uses infrared sensitive PbS photocell to detect radiation from hot
objects starting as low as 200C. The incoming radiation is chopped with blades of miniature fan and
converted to electrical signal. The electrical signal is amplified in the two-stage programmable gain
amplifier as shown in Figure 1. The HMD-3000-S is the Standard version and the HMD-3000-D is
the Digital version
.
The first amplifier (Receiver) has built in temperature compensation to correct temperature
related variations of the photocell responsiveness. The Receiver has two gain controls: x2 and
x5, which provide four gain selections: 1, 2, 5, 10. Gain adjustment range is sufficient for most
applications. The adjustable aperture at the front of the hood can reduce any additional radiation
level. (Double Diaphragm option).
The amplified signal is fed to the Discriminator Circuit, which compares it with the preset
threshold voltage and activates the relay and opto-coupled MOSFET when signal exceeds the
threshold.
The amplifier output is also fed to the Amplitude Detector, which produces DC voltage
proportional to the amplitude of the chopped signal. This voltage drives the 4-20mA converter,
which produces the HMD current loop signal. The 4-20mA signal is proportional to radiation
from the hot object and can be used to monitor process temperature.
The Digital version, HMD-3000-D has digital output of threshold, gain and the temperature
inside the sensor in C
Automatic Gain Control (AGC) allows the sensor to choose the best gain setting so that the
energy of the signal is always between 30000mV and 8000mV. This means that it is never
saturated (over 9969mV) and never less than 3-times the threshold. This feature is particularly
good for intermittent steam conditions, different size targets, or different temperatures, or a
combination of conditions.
CHOICE OF PHOTOCELL:
The HMD 3000 is designed to use a lead sulfide (PbS) photocell. Lead sulfide has superior
hot metal detection capabilities. The output level is sufficient to provide reliable detection
even with product temperatures as low as 200C and is continuous when the hot product is
within the viewing field.
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Amplitude
Detector
Amplifier
Gain x2 ON
Laser Control
Laser
Pointer
Gain x5 ON
Chopper
Discriminator
Threshold
Control Panel
Gain/Threshold/Test Switches
Status LEDs
Threshold adjust
Optocoupler
Relay
4/20mA
Converter
TERMINAL BLOCKS
Air (out)
D
Water
Air (in)
Water (out)
74 cm (5 Ft)
Water in
21.6 cm
(8.5)
5m ( 16.5 Ft)
Fiber optic
length
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SPECIFICATIONS:
HMD3000
HMD3000-D
SENSITIVITY RANGE
DETECTION THRESHOLD
NA
Scanning
ENERGY
AUTOMATIC GAIN CONTROL
PHOTOCELL OPTIONS
PbS or Si
Horizontal 0.57
Vertical 2.85
SWITCHING POWER
DETECT RELAY
SOLID STATE OUTPUT
DIGITAL OUTPUT RATE
FAULT RELAY
40 ms to 1 sec
Triggers on power fault, 4-20mA fault, scanner fault, and over temperature limit
Electrical
80 to 240 VAC / 15 W (50-60 Hz)
or 24 VDC (23 V to 26 V) / 8 W
POWER SUPPLY
POWER CONSUMPTION
20 VA or 10 VA for 24V
SHIELDED CABLE
CONNECTOR
SERIAL LINK DIGITAL
COMMUNICATION
Mechanical
LASER POSITIONING
HOUSING
WATER / AIR COOLING
PROTECTIVE HOOD
MOUNTING
TOTAL WEIGHT
OPERATING TEMPERATURE
STORAGE TEMPERATURE
INSIDE TEMPERATURE
WARRANTY
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MECHANICAL DRAWINGS:
HMD-3000 with Standard Tubus
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PRODUCT ORDERING:
Analog /
Digital
Tubus type
Photocell
Input Voltage
Analog
Outputs
Detection Wiring
HMD
3000
Analog
3000-D
Digital
DC: 24 V
D Direct or Delta
AC: 80 to 240 V I MOSFET Isolated
NA North American
(Fault Relay 115 V)
4-20 mA
0-20 mA
0-10 V
Custom
(Specify)
ACCESSORIES:
HS 500: Adjustable stand, support and swivel heat shield
CB 500: Connection box with LED display
RB 500: Portable radiant bar to simulate hot target
RB-3000: Mill duty radiant bar to simulate hot target
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