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INTRODUCTION
Rice is grow on every continent except Antarctica and covers 1% of the earths surface. It is a
primary source of food for billions of people, and ranks second to wheat in terms of area and
production. Production of rice paddy is associated with the production of essentially two
byproducts, rice husk and rice bran. Husk, also called hulls, consists of the outer shell covering
the rice kernel. As generally used, the term rice husk refers to the byproduct produced in the
milling of paddy and forms 16-25% by weight of the paddy processed.
Around 20% of the paddy weight is husk. In 2008 the world paddy production was 661 million
tons and consequently 132 million tons of rice husk were also produced. While there are some
uses for rice husk it is still often considered a waste product in the rice mill and therefore often
either burned in the open or dumped on wasteland. Husk has a high calorific value and therefore
can be used as a renewable fuel.
In modern rice mills, many adjustments (e.g. rubber roll clearance, separator bed inclination,
feed rates) are automated for maximum efficiency and ease of operation. The whitener-polishers
are provided with gauges that sense the current load on the motor drives which gives an
indication of the operating pressure on the grain. This provides a more objective means of setting
milling pressures on the grain.
Modern rice milling processes consist of:
Table 1 : The modern rice milling process
Stage
Function
Pre-cleaning
Husking
Husk aspiration separating the husk from the brown rice/unhusked paddy
Paddy separation separating the unhusked paddy from the brown rice
De-stoning
Whitening
removing all or part of the bran layer and germ from the brown rice
Polishing
Sifting
Length grading
Blending
Weighing and
bagging
The flow diagram below represents the configuration and flow in a typical modern rice mill.
Rice husk is difficult to ignite and it does not burn easily with open flame unless air is
blown through the husk. It is highly resistant to moisture penetration and fungal
decomposition. Husk therefore makes a good insulation material.
Rice husk has a high silica (SiO2) contents which means that it decomposes slowly when
brought back to the field. It also makes it a poor fodder.
Handling of rice husk is difficult because it is bulky and dusty. It has angle of repose is
about 40-45 which means that it's flow ability, e.g. in feed hoppers is very poor.
Rice husk has low bulk density of only 70-110 kg/m, 145 kg/m when vibrated or
180kg/m in form of brickets or pellets. It thus requires large volumes for storage and
transport, which makes transport over long distances un-economical.
When the ash content burned is 17-26%, a lot higher than fuels (wood 0.2-2%, coal
12.2%). This means when used for energy generation large amounts of ash need to be
handled.
Rice husk has a high average calorific value of 3410 kcal/kg and therefore is a good,
renewable energy source.
Because of the high silica contents rice husk is very abrasive and wears conveying
elements very quickly.
Rice husk is not an easy fuel. One concern in rice husk firing is the behaviour of the ash,
i.e., its slagging and fouling tendency caused by a low melting point of the rice husk ash.
applications
Incorporation
in soil
Bio-fertilizer
additive
Animal
husbandry
Combustion
Gasification
Pyrolysis
Heat generation
In research
stoves
phase few
- cook stoves
- furnaces for heating the
air in rice dryers
- brick kilns
- low quality
feed
- litter material
Sorbent
material in
environmental
remediation
Building
- parboiling
- electricity generation
from steam turbines
material with
good thermal
steam engines
insulation
Pest control
agent
Syngas for
electricity
generation
commercial
applications
hot core of the combustion region. Nevertheless, that problem is mitigated through the
application of slow-rotating paddles to provide uniform distribution of particles in the bed.
Although there has been some limitations of downdraft gasification, but in the proposed system
the effect is not severe. There are high amounts of ash and dust particles in the gas due to the fact
that the gas has to pass the oxidation zone where it collects small ash particles. The high ash
content generated by the combustion is not considered a drawback as the generated ash would be
reused to produce silica by precipitation process.
The moisture content of the biomass has to be carefully monitored as on wet basis moisture
content must be less than 25 % by mass . The relative high temperature of the leaving flue gases
result in lower gasification efficiency because these gases do not exchange heat with the wet
biomass to be gasified .
Approximately 0.5 to 0.7 kg of RHA is used per tonne of steel produced. Traditionally
crystalline ash is preferred to use it as a tundish powder.
6.3 Admixture in Low Cost Concrete Block Manufacturing
Ordinary Portland cement (OPC) is expensive and unaffordable to produce low strength concrete
block. Sometimes, it becomes economically feasible to produce low strength concrete block for
masonry work by using pozzolanic materials along with lime and gypsum. RHA is mixed with
lime and aggregates and cast of the required shape and sizes. Generally, around 7 MPa strength
is achieved at 14 days with mix proportion of 20:80 ratio of lime:RHA as binder material along
with some admixtures. Amorphous RHA is preferred for its use in the concrete manufacture. It is
due to high pozzolanic property of amorphous R1-1A.
from RHA were reponed to be good heat insulators up to extreme temperatures, such as 1450 C,
and have a low thermal conductivity of about 0.03 kcal/m hroC and good resistance to
compression. These are suitable for furnace bricks. Such bricks normally contain 80-98% ash
and 2-20% CaO+MgO.
6.5 Control of Insect Pests in Stored Food Stuffs
RHA has been found to be an excellent material to protect soybean seeds from bruchid beetles.
The lethal effect of RHA on bruchid beetles has not yet fully analyzed. However, there are some
indications. Diatomaceous earth has been used as an effective controller of pests. The high silica
content of both diatomaceous earth and RHA must have a lethal effect on insects. RI-IA also
includes a large amount of needle-like particles that are probably derived from the setae covering
the outer surface of the rice husk. These needle-like particles may trigger a physical reaction on
the skin of insects, and the resulting physical disturbance may help cause their death. It is also
believed that RHA is useful for moisture adsorption also. The use of RHA enables fanners to
store soybean and mung bean on a small scale and for a low cost.
6.6 Water Purification
Some of reports have shown that RHA can be used as an absorbent after certain treatment. After
acid wash and calcinations at 600C for 4 hours of RHA was used to make pallets with
reasonable strength to be utilized in a packed column. RHA was found to be good adsorbent for
adsorption of Congo Red, vacuum pump oil, myristic acids, palmitic acids, stearic acids and
mercury in the wastewater generated from industry.
6.7 Vulcanizing Rubber
White RHA can be used as filler for natural rubber compounds. White RHA increases
mechanical properties, such as, tensile strength, tear strength, resilience and hardness, if used as
a partial replacement of silica as a bonding agent. The RHA be again cheaper option to silica.
6.8 Flue Gas Desulphurization Absorbent
Generally in coal fired boilers of power plants fly ash is used as a source of siliceous material for
the preparation of absorbents for flue gas desulfurization. Mohamed studied the RHA as a
siliceous material source for gas desulfurization. Lower hydration period and temperature favor
the formation of absorbent with higher surface area. Absorbent prepared from RHA does have a
high capacity in S02 absorption.
CRH may also be beneficial in growing ornamental plants. It can keep infections caused by
parasitic organisms at a minimum. When mixed with compost, CRH is an ideal substance for the
germination of high-priced ornamental plant seeds.
Each power plant operates on a 35 to 100 kilowatt generator. Woody biomass, rice husk, food
scraps and coal are put inside the metal plant. There is a heater at the bottom of the gasifier
where partial burning of the raw material takes place and results in gas production. Efficiency of
conversion varies between 60 to 85 percent depending upon the type of gasifier design and fuel
used. The heating temperature of the gasifier is maintained at 400 to 500 degrees Celsius in an
atmosphere of less than 1 percent oxygen. Gases are then produced with rice char, a by-product
of the process. The chamber mouth is attached with a venture, a kind of water fountain that
works as a gas cleaning cum cooling system, which creates pressure to separate char, gas and
dust particles from the gas. Four filters are attached to the end to assist in the process: a water
seal, a three-stage gas filter including one for charcoal, another for husk, and the last for fabric.
A spark ignition engine and two lead acid batteries are used to crank the engine and power the
panels.
The plant also accommodates a husk and tar/char storage area, a water tank with hand operated
water pump, char and tar water settling tanks and water recycling pumps.
With 50 kilograms of rice husk loaded per hour, enough power can be produced to sustain a load
for 700 rural households. Husk Power now provides six to seven hours of electricity every day.
The distribution system of HPS delivers electricity as a pay for use service using a point to
point system connecting each household or business unit to HPS. There are plans to expand the
distribution system significantly in near future. Electricity is generated in three phases - each
phase produces 230 volts (one volt constitutes one distribution circuit).
The distribution grid has single phase lines and does not use transformers. The extension of the
grid is up to 1.5 kilometers ensuring 190 volts at the furthest point of the grid. HPS wires villages
in a cost-effective manner through the use of bamboo poles and low voltages wires and
recommends using energy saving CFL bulbs.
Every operational unit includes an operator, a bill collector cum electrician, and a husk loader.
The operator lives on the plant premises and the electrician cum bill collector is from the local
village. The husk loader is a daily wage worker. HPS complies with labour laws to ensure
favourable working conditions for all of its employees. HPS monitors electricity consumption by
ensuring frequent visits by bill collectors to operating sites. If misuse or overconsumption is
evident, the connection is suspended and a fine of Rs 10 is imposed for restoration.
8.2 Research by OneWorld on HPS
The OneWorld research team identified Husk Power Systems as a best practice as it was found to
be socially and economically sustainable and capable of creating a change in the rural power
sector of the country.
The OneWorld team conducted both primary and secondary research. Desk based research
focused on gathering information available online on the background, operations and
achievements of Husk Power Systems. To fill in all remaining gaps, the CEO was approached
with an interview questionnaire.
Many parts of rural India are still struggling with electrification. This research attempts to
elucidate the important aspects of operation of a successful energy model to encourage its
replication.
HPS is a revolution in progress that attempts to channelize the largely dissociated efforts of
various stakeholders - communities, investors, entrepreneurs, businesses, government and the
society at large - to bring the worldwide impoverished and under-served rural population from
the bottom to the top of the list of priorities.
9. CONCLUSION
Rice husk has so many well established uses. It is a waste where large quantity is generated,
especially in Asian countries. RHA as mentioned has good market value. Developing countries
should not only install power plant to generate electricity but a very high quality RHA as well
that will further increase the financial benefits and help to improve farm economy indirectly
making rice husk a usefully disposal waste.
10. REFERENCES
(1). M.R. Giddel and A.P. Jivani, Waste to Wealth - Potential of Rice Husk in India a Literature
Review, Proceedings of the International Conference on Cleaner Technologies and
Environmental Management PEC, Pondicherry, India( January 4-6,2007) pp.586-590
(2). M. O. Oliveira, J. M. Neto1, M. C. Inocencio1, O. H. Ando Junior1, A. S. Bretas and O. E.
Perrone, Viability Study for Use of Rice Husk in Electricity Generation by Biomass,
International Conference on Renewable Energies and Power Quality(2012)
(3). Omatola K.M and Onojah A.D, Rice Husk as A Potential Source of High Technological
Raw Materials: A Review, Journal of Physical Sciences and Innovation Volume 4(2012)
(4). Thipwimon
Chungsangunsit1,
Shabbir
H.
Gheewala1
and
Suthum
Patumsawad,