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Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the products serialnumber in the
back of the manual neartheassemblydiagram (or month and year of purchaseifproducthasnonumber).
Keep this manual andthereceipt in a safe and dry place for future reference.
REV 15f
Table of Contents
Safetye3
Specifications.............................5
Overview.....................................5
Definitions...................................6
Control Modules.........................6
I/M Monitors................................7
Diagnostic Test Modes...............8
Diagnostic Trouble Code............9
Setup - Before Use:...................10
Operating Instructions..............12
Connect Scan Tool....................12
Setup.........................................13
I/M Readiness Quick-Check......17
Diagnostic Test Modes..............18
Read Trouble Codes...............19
DTC Lookup............................20
Erase Codes............................21
View Live PID Data..................22
Page 2
Item 62120
Electrical Safety
1. Do not use the Scan Tool
while standing in water.
2. Avoid body contact with grounded
surfaces such as pipes, radiators,
ranges and refrigerators.
Item 62120
Page 3
Personal Safety
1. Wear ANSI-approved safety
goggles during use.
2. Do not wear loose clothing or jewelry.
Keep your hair, clothing, and
gloves away from moving parts.
Looseclothes,jewelry,orlong hair
can be caught in moving parts.
3. Do not use the Scan Tool while tired or
under the influence of drugs, alcohol, or
medications. A moment of interruption
can result in serious personal injury.
4. People with pacemakers should
consult their physician(s) before
use. Electromagnetic fields in close
proximity to heart pacemaker could
cause pacemaker interference
or pacemaker failure.
Service
There are no user serviceable parts. Scan Tool service must
be performed only by qualified repair personnel.
Page 4
Item 62120
Specifications
Display Screen
Operating Temperature
Storage Temperature
Power
Overview
OBD II On-Board Diagnostics
It is required by the EPA that all 1996 and
newer vehicles sold in the United States be
equipped with an OBDII computer system.
OBD II is an early warning system
designed to monitor engine, transmission,
and emissions control components by
performing specific diagnostic tests.
When a fault condition is detected, the
system captures important data and
activates the Check Engine light.
Vehicle Coverage
This Scan Tool is designed to work with
all OBD II compliant vehicles, including
those equipped with a CAN bus.
OBD II was installed in some 1994 and
1995 model year gasoline vehicles.
Item 62120
Page 5
Definitions
EOBD: European On-Board
Diagnostics
Essentially the same as OBDII, with
the same Data Link Connector and
Communication Protocols.
Drive Cycle
A set of driving procedures that,
when met, provide the Enabling
Criteria for the I/M Monitors to run
and complete their diagnostic tests.
Enabling Criteria
Operating conditions that must
occur during a Drive Cycle to
cause the I/M Monitors to run and
complete their diagnostic tests.
MIL: Malfunction Indicator Lamp
The vehicles CheckEngine
warning light that activates
when a DTC is stored.
DTC: Diagnostic Trouble Code
A code stored in the computer
systems memory, which helps to
identify the fault condition that is
causing the MIL to activate.
Control Modules
Control Modules are individual computers that operate and monitor different
systems in the vehicle. Control Modules vary depending on manufacturer.
ID codes are assigned to each Control Module, which are
defined by the vehicles Communication Protocol.
For example, a vehicle may use ID code $7E8 for the PCM and $7E9 for the TCM.
Control Module
PCM/ECU
TCM
Page 6
Item 62120
I/M Monitors
Inspection and Maintenance diagnostic tests that the ControlModules
perform on specific sub-systems of the vehicle.
There are two types of Monitors:
Continuous: Monitors that
perform tests all the time while
the engine is running.
Non-Continuous
CAT - Catalyst
HCAT - Heated Catalyst
EVAP - Evaporative System
AIR - Secondary Air System
O2S - Oxygen Sensors
HTR - Oxygen Sensor Heater
EGR - EGR System
Item 62120
Non-Continuous
HCCAT - NMHC Catalyst
NCAT - NOx Aftertreatment
BP - Boost Pressure System
EGS - Exhaust Gas Sensor
PM - PM Filter
EGR - EGR System
Page 7
Page 8
Item 62120
P0303
B - Body
C - Chassis
P - Powertrain
U - Network
Code Types*
0 - Generic
1 - Manufacturer Specific
2 - Generic Powertrain/Manufacturer Specific
3 - Generic Powertrain/Manufacturer Specific
Sub-Systems
Manufacturer Specific:
B1, B2
C1, C2
P1, P30-P33
U1, U2
FigureB
Item 62120
Page 9
Functions
9
(located
on side)
3
4
5
10
11
6
7
8
12
13
14
FigureC
Page 10
Item 62120
8. Help Button
?
View detailed information, if available.
1. OBD II Cable
Connects the Scan Tool to
the vehicles DLC.
2. LCD Screen
!
3. Red LED
Indicates there is a fault condition
in one of the vehicles systems
and stored DTCs are present.
!
4. Yellow LED
Indicates there are pending DTCs
and/or there are Monitors that
have not finishing running.
5. Green LED
Indicates that engine systems
are running normally and no
pending DTCs are present.
6. Cancel/Go Back
ESC
Cancels a selection from a menu or
returns to the previous screen.
7. Left Button
Moves to previous screen if information
covers more than one screen.
Item 62120
9. USB Connector
Connects the Scan Tool to a PC for
updating software and printing.
10. I/M Button
I/M
Quick-checks emissions test readiness
and Drive Cycle verification.
11. Up Button
Moves up through menu and submenus.
Moves to previous screen if information
covers more than one screen.
OK
Page 11
Operating Instructions
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the
beginning of this document including all text under subheadings therein
before set up or use of this product.
TO PREVENT SERIOUS INJURY AND DEATH:
Exhaust gases are poisonous. Operate the vehicle in a well ventilated work area.
Wear ANSI-approved safety goggles during use.
FigureD: DLC
Page 12
Item 62120
Setup
From the Main Menu, select Setup, then press OK.
Note: Setup is not required to operate the Scan Tool.
System Setup
Language
Configure Monitors
Unit of Measure
Key Beep Set
Status Beep Set
Tool Self-test
Update Mode
Main Menu
1/7
?
FigureE
Set Language
1. From System Setup, select
Language, then press OK.
2. Select desired language, then press OK.
Language
o English
o Espaol
o Franais
1/3
FigureF
Item 62120
Page 13
Configure Monitors
Note: Configuring the Monitors is
not required to operate the Scan Tool.
BEFORE CONFIGURING MONITORS:
Run I/M Readiness Quick-Check on
page 17 to determine which Monitors
are not supported on the vehicle.
Refer to EPA guidelines for acceptable
incomplete monitor limits.
1. From System Setup, select
ConfigureMonitors, then press OK.
Configure Monitors
Spark IGN Required Mon.
?
FigureG
2. Select a configuration, then press OK.
a. SparkIGNRequiredMon.
For gasoline engines.
b. CompressionIGNRequiredMon.
For diesel engines.
c. Allowed INC Monitors to
Set how many incomplete
Monitors are acceptable.
d. Reset Factory Default
[ ] Select/Deselect
[ ] Select/Deselect all
[OK] Confirm
[ESC] Cancel
Press any key to con.
1/4
FigureH
4. For SparkIGNRequiredMon. and
CompressionIGNRequiredMon.,
deselect Monitors that are not supported
on the vehicle, see I/M Readiness
Quick-Check on page 17.
MIS
FUEL
CCM
1/10
CAT
HCAT
EVAP
FigureI
5. For Allowed INC (incomplete)
Monitors, select the number of
incomplete Monitors allowed. Refer
to EPA guidelines for acceptable
incomplete monitor limits.
1/4
2
3
FigureJ
Page 14
Item 62120
Unit of Measure
1. From System Setup, select
UnitofMeasure, then press OK
2. Select English or Metric,
then press OK.
Unit of Measure
1/2
o English
o Metric
FigureK
1/2
o Beep ON
o Beep OFF
FigureL
1/2
o Beep ON
o Beep OFF
FigureM
Item 62120
Page 15
Tool Self-test
From System Setup, select ToolSelf-test, then press OK.
Display Test
1. From Tool Self-test, select
Display
Test, then
to start
test. (Figure
3.9 )press OK.
Tool Self-test
1/3
Display Test
Keyboard Test
LED Test
FigureN
Keyboard Test
1. From Tool Self-test, select
Keyboard Test, then press OK.
Keyboard Test
FigureO
LED Test
1. From Tool Self-test, select
LEDTest, then press OK.
LED Test
RED LED ON
YELLOW LED ON
GREEN LED ON
1/3
FigureP
Page 16
Item 62120
5.
2.
3.
4.
Figure Q
Note: You may need to complete
a Drive Cycle before performing an
I/M Readiness Test if the battery
has been disconnected or DTCs
have been erased recently.
Icon Interpretations
MIL - Check Engine light status
Symbol Interpretations
Each Monitors readiness is indicated
by one of the following symbols:
2.
Item 62120
3.
Page 17
Main Menu
2. System Status will display momentarily.
$7E8
$7E9
1/2
?
System Status
OFF
0
Spark
3
3
4
MIL Status
Codes Found
Ignition Type
Monitors N/A
Monitors OK
Monitors INC
FigureR
FigureS
4. Press OK to go to Diagnostic Menu.
Diagnostic Menu
Read Codes
Erase Codes
Live Data
View Freeze Frame
I/M Readiness
02 Monitor Test*
On-Board Mon. Test
1/11
FigureT
Note: If vehicle is 2008 or newer, the
02 Monitor Test* will not be present.
Page 18
Item 62120
Diagnostic Menu
Read Codes
Erase Codes
Live Data
View Freeze Frame
I/M Readiness
02 Monitor Test
On-Board Mon. Test
1/11
FigureU
Read Codes
1. From Read Codes, select from:
a. StoredCodes - Mode $03
Control Module
1/1
P0113
$10 Generic
DTC Description
FigureV
4. See DTC Lookup on page 20
to view likely causes for DTCs.
Note: To view operational data stored when
the DTC was stored, see
View Freeze Frame Data on page 28.
Item 62120
Page 19
DTC Lookup
Search the DTC library for code definitions.
From the Main Menu, select
DTCLookup, then press OK.
P0303
1/1
FigureX
Figure
5.6
P0303
OK
ESC
3. If a DTC is manufacturer
specific, a screen will prompt
the choice of vehicle make.
4. If a DTC is not found, the
Scan Tool will refer you to the
vehicles owners manual.
Note: DTC definitions can
also be found online.
Left
Right
Change digit
Confirm
Exit
FigureW
Page 20
Item 62120
Erase Codes
Mode $04 Clear/ResetEmissionRelatedDiagnosticInformation
WARNING! Do not clear any DTCs before 3. Choose whether or not to erase codes.
the vehicle has been repaired and the
system has been checked completely by
Erase Codes
a qualified technician.
Erase trouble codes!
As long as there is a fault
Are you sure?
condition, the DTCs will continue
to set and turn on the MIL.
Note: If the vehicle stores permanent
DTCs, they cannot be erased by the
Scan Tool. They can only be erased
by the OBD II system, after repairs are
made, and a set number of Driving
Cycles have been completed.
1. Turn the vehicles ignition ON
with the engine OFF.
Read Codes
Erase Codes
Live Data
View Freeze Frame
I/M Readiness
02 Monitor Test
On-Board Mon. Test
FigureY
NO
FigureZ
4. When DTCs have been erased, the
following message will appear.
Erase Codes
YES
Erase Done!
2/11
FigureAA
Figure 5.9
Item 62120
Page 21
1/3.
3/11
FigureAC
?
FigureAB
View Data
Complete Data Set
Custom Data Set
Unit of Measure
FigureAD
2. View all PIDs and their parameters
using the Up and Down Buttons.
Live Data
DTC_CNT
FUELSYS1
FUELSYS2
LOAD_PCT (%)
ECT(F)
SHRTFT1 (%)
LONGFT1 (%)
FigureAE
Page 22
1/3.
RPM (/MIN)
975
1725
6
0
0L
-- ?
0.0
-40.0
-0.0
-0.8
925
FigureAF
Note: If necessary, have a qualified
technician interpret the data.
Item 62120
View Data
2/3.
FigureAG
2. Custom Data Set screen shows
which buttons can be used to
select/deselect PIDs. Press any
button to move to the next screen.
DTC_CNT
FUELSYS1
FUELSYS2
LOAD_PCT
ECT
SHRTFT1
LONGFTI
4/20
?
#001
FigureAI
4. Press OK to view selected PIDs.
.Live Data
DTC_CNT
1.
0
[ ] Select/Deselect
[ ] Select/Deselect all
[OK] Confirm
[ESC] Cancel
Press any key to con.
FigureAJ
Note: If necessary, have a qualified
technician Interpret the data.
FigureAH
Item 62120
Page 23
.Live Data
2/3.
View Data
Record Data
Playback Data
3/11
FigureAL
FigureAK
..Record Data
Complete Data Set
Custom Data Set
Unit of Measure
FigureAM
Page 24
1/3..
Manual Trigger
DTC Trigger
1/2
FigureAN
Figure
5.21
Item 62120
1/3..
Location #1
Location #2
Location #3
Record Data
Recording Done!
Playback data?
YES
FigureAO
NO
FigureAP
Playback Data
Note: If necessary, have a qualified
technician interpret the data.
1. Scroll Left/Right/Up/Down
to view Playback Data:
Frame 6 of 46
in Row 36
.
Playback
Row
36
6/46 Frame
DTC_CNT
FUELSYS1
FUELSYS2
LOAD_PCT(%)
ECT( F)
SHRTFT1(%)
36 ..
0
0L
-- ?
0.0
-40
99.2
FigureAQ
3/46 4/46 5/46
Frame 6/46
34
34
34 Row 34 - LOAD PCT(%)
3/46 4/46 5/46
Frame 6/46
35
35
35 Row 35 - ECT( F)
3/46 4/46 5/46
Frame 6/46
36
36
36 Row 36 - SHRTFT1(%)
0.0
Item 62120
Page 25
..Record Data
2/3..
Manual Trigger
DTC Trigger
1/2
FigureAV
Figure
5.21
FigureAS
3. Custom Data Set screen shows
which buttons can be used to
select/deselect PIDs. Have the
passenger press any button to
move to the next screen.
Custom Data Set ..
1/3..
*
?
[ ] Select/Deselect
[ ] Select/Deselect all
[OK] Confirm
[ESC] Cancel
FigureAW
Note: An asterisk (*) next to a
location indicates a recording already
exists there. Selecting this location
will overwrite it with new data.
FigureAT
4. Have the passenger
select/deselect PIDs.
..Custom Data Set
DTC_CNT
FUELSYS1
FUELSYS2
LOAD_PCT
ECT
SHRTFT1
LONGFTI
4/20
?
#001
FigureAU
Page 26
Item 62120
Record Data
Recording Done!
Playback data?
YES
NO
FigureAX
.Live Data
3/3.
View Data
Record Data
Playback Data
3/11
FigureAZ
?
FigureAY
2. From Live Data, select
PlaybackData, then press OK.
1/3..
Location #1
Location #2
Location #3
*
?
FigureBA
4. Interpret data according to
Playback Data on page 25.
Note: If necessary, have a qualified
technician Interpret the data.
Item 62120
Page 27
2.
DTCFRZF
FUELSYS1
FUELSYS2
LOAD_PCT (%)
ECT( F)
SHRTFT1 (%)
4/11
View data.
2.
P1633
OL
-0.0 ?
-40
99.2
Figure BC
3.
Figure BB
Figure BD
Note: If necessary, have a qualified
technician Interpret the data.
I/M Readiness
Check emissions readiness prior to having a
vehicle inspected for a state Emissions Test.
1.
2.
Figure BE
Page 28
5/11
Figure BF
Note: See I/M Readiness QuickCheck on page 17 to interpret data.
Item 62120
02 Monitor Test
Mode $05 Request Oxygen Sensor MonitoringTestResults
(2007 and older vehicles only)
2. Select a sensor, then press OK.
O2 Bank1 Sensor1
O2 Bank1 Sensor2
Read Codes
Erase Codes
Live Data
View Freeze Frame
I/M Readiness
02 Monitor Test
On-Board Mon. Test
FigureBG
Item 62120
FigureBH
2/2
6/11
3. View data.
O2 Bank1 Sensor2
Rich- Lean Threshd V
Lean-Rich Threshd V
Min for text Cyc (V)
Max for text Cyc (V)
1/4.
FigureBI
Note: If necessary, have a qualified
technician Interpret the data.
Page 29
FigureBJ
7/11
FigureBK
3. Select and view Monitors, their
tests and results as needed.
On-Board Mon. Test 1/10
A/F Sensor Bank Sensor 1
H02S Bank Sensor 2
Catalyst Mon. Bank 1
EVAP
EGR Heater Mon.B1S2
Misfire
Misfire
FigureBL
Note: If necessary, have a qualified
technician Interpret the data.
Page 30
Item 62120
Component Test
Mode $08 - Request Control of OnBoard
System, Test or Component
Command the PCM to run an
Evaporative Leak Test.
8/11
Component Test
Vehicle Info.
Modules Present
Unit of Measure
Component Test
Command Sent!
FigureBO
2. View test module.
EVAP Monitor(0.090)
1/1
$81 Test
FigureBM
If the vehicle does not allow the test, an
advisory message will be displayed.
FigureBP
3. Press OK for test results.
.............Component Test
$81 Test
The selected mode is
not supported
Press any key to con.
TEST
MIN
MAX
STS
00:00:18
00:00:00
00:01:05
OK
FigureBN
FigureBQ
Note: If necessary, have a qualified
technician Interpret the data.
Item 62120
Page 31
Vehicle Info.
Vehicle ID Number
Calibration ID
Cal. Verf. Number
2/3
9/11
Component Test
Vehicle Info.
Modules Present
Unit of Measure
FigureBU
5. View CalibrationID information.
Calibration ID
Cal ID1:
Cal ID2:
Cal ID3:
899834721101
899814707001
899814707002
FigureBR
2. From Vehicle Info., select,
VehicleIDNumber then press OK.
Vehicle Info.
1/3
Vehicle ID Number
Calibration ID
Cal. Verf. Number
FigureBV
6. From Vehicle Info., select,
Cal.Verf.Number then press OK.
Vehicle Info.
3/3
Vehicle ID Number
Calibration ID
Cal. Verf. Number
FigureBS
3. View Vehicle ID Number.
FigureBW
Vehicle ID Number
VIN:
LSVGU49JX92545482
2B 9B F5 E4
FigureBT
4. From Vehicle Info., select,
CalibrationID then press OK.
Page 32
FigureBX
Item 62120
Modules Present
View Control Module IDs and their
Communication Protocols.
Note: Not all Modules are
supported by all vehicles.
Note: Not all vehicles return the
same data, results may vary from
the examples given herein.
1. From Diagnostic Menu, select
Modules Present, then press OK.
Diagnostic Menu
Component Test
Vehicle Info.
Modules Present
Unit of Measure
FigureBY
Item 62120
10/11
Modules Present
ID
$7E8
$7E9
1/3
Protocol
CAN STD FAST
CAN STD FAST
FigureBZ
Page 33
1.
1/3
Live Data
I/M Readiness
Modules Present
Figure CA
Note: If necessary, have a qualified
technician Interpret the data.
Main Menu
Ready Test
CAUTION: Do not connect or disconnect
the Scan Tool while the ignition
is on or the engine is running.
1.
2.
3.
4.
Figure CB
Note: See I/M Readiness QuickCheck on page 17 to interpret data.
Main Menu
Page 34
Item 62120
Print Data
1. Connect the Scan Tool to the computer
with the supplied USB Cable.
2. From the Main Menu, select
Print Data, then press OK.
Print Data
Stored Codes
Pending Codes
Live Data
Freeze Frame
I/M Readiness
O2 Sensor Test
Print All Data
1/9
FigureCC
3. Follow instructions on the
Scan Tool and the computer.
Main Menu
Install/Update Software
This function allows you to update
the Scan Tool software and DTC
library through a computer.
Note: The Scan Tool comes with the most
recent software and DTC library versions.
1. On the computer, install
setup.exe driver from the included CD
or download the driver from the internet:
a. Go to www.HarborFreight.com
b. Search for 62120
c. Click Software Update tab
d. Download software
(if there is an update available)
e. Open Update Instructions PDF
7/7
?
FigureCD
4. Follow instructions on the
Scan Tool and the computer.
f. Follow instructions
Item 62120
Page 35
About
View software, hardware, and DTClibrary
versions and Serial Number.
From the Main Menu, select
About, then press OK.
FigureCE
Main Menu
NOTE: This equipment has been tested and found to comply with the limits for a Class
B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference in a residential installation.
This equipment generates, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the instructions, may cause harmful interference
to radio communications. However, there is no guarantee that interference will not occur
in a particular installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and on, the user
is encouraged to try to correct the interference by one or more of the following measures:
-Reorient or relocate the receiving antenna.
-Increase the separation between the equipment and receiver.
-Connect the equipment into an outlet on a circuit different
from that to which the receiver is connected.
-Consult the dealer or an experienced radio/TV technician for help.
Page 36
Item 62120
Inspection
1. BEFORE EACH USE, inspect
the general condition of the
Scan Tool. Check for:
Item 62120
Page 37
Troubleshooting
Problem
Possible Causes
2. Ignition is off.
3. Bad connection.
Defective LEDs
Likely Solutions
Page 38
Item 62120
Parts List
Part
1
2
3
4
Description
Scan Tool
OBD II Cable
USB Cable
Storage Bag
Qty
1
1
1
1
Page 39