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Introduction
The most widely used construction material.
Second only to water as the most consumed
substance on earth.
Constituents of Concrete
Coarse Aggregates:
30 to 50%
Fine Aggregates:
25 - 30%
Matrix (paste):
Water: 15 20%
Cementitious materials
(cement, pozzolans & slag):
7 15%
Air: 1 8%
Chemical Admixtures: < 2%
Production of Concrete:
Material
selection
and
Proportions
Process
Mixing
Transportation
Placement
Compaction
Curing
MATERIAL
Cement
Chemical Composition of
cement
Lime
Silica
Alumina
Iron oxide
Gypsum
63%
22%
06%
03%
02 to 05%
Function of composition of
cement
(i) Lime(CaO):
Lime forms nearly two-third (2/3) of the cement.
Therefore sufficient quantity of the lime must be
in the raw materials for the manufacturing of
cement. Its proportion has an important effect on
the cement. Sufficient quantity of lime forms dicalcium silicate and tri-calcium silicate in the
manufacturing of cement.
Lime in excess, causes the cement to expand
and disintegrate.
MANUFACTURING OF CEMENT
(1) Mixing and crushing of raw
materials
a.Dry process
b.Wet process
(2) Burning
(3) Grinding
(2) Burning:
(3) Grinding:
Clinker cement is cooled, ground to fine
powder and mixed with 2 to 5 percent of
gypsum (Calcium sulphate Ca SO4) .
(added for controlling the setting time of
cement)
Finally, fine ground cement is stored in
storage tanks from where it is drawn for
packing.
Hydration of cement
The
Types of cement
opaline is a man-made
'crystal'
WHITE CEMENT:
This cement is called snowcrete. As iron
oxide gives the grey colour to cement, it is
therefore necessary for white cement to
keep the content of iron oxide as low as
possible. Lime stone and china clay free from
iron oxide are suitable for its manufacturing.
This cement is costlier than O.P.C. It is mainly
used for architectural finishing in the
buildings.
Tests on Cement
Field Test
Laboratory test
Field Test
(a) Date of Manufacture
Laboratory test
(Self Study)
(1)
(2)
(3)
(4)
(4)
Aggregate
Q? How would you differentiate
between Coarse Aggregate and fine
aggregate.
Aggregate
What size of aggregate should be used?
Aggregates
Generally represent 60 to 75% of the total
volume of concrete strong influence on the
properties, proportioning, cost and the
performance of the concrete mixtures.
Generally divided in two groups:
Fine
Coarse
Properties of aggregate
Inherited
Acquired
Properties
properties
Shape
Size
Surface texture
Water absorption
Grading of aggregate
Type of Sand
Fineness Modulus
Range
Fine Sand
2.2 2.6
Medium Sand
2.6 2.9
Coarse Sand
2.9 3.2
Bulking of sand
The
Hardness,
toughness and
wear
resistance
Soundness
Particle
strength and
elasticity
Volume
stability
Water used for mixing and curing shall be clean and free
from injurious amounts of Oils, Acids, Alkalis, Salts, Sugar,
Organic materials
In
Hydration
Concrete achieves its strength through a
chemical process called Hydration.
Hydration is a complex process but in
simple terms, is the reaction between water
and the cement in the mix.
Lower the w/c ratio, the higher the final concrete strength
Concept was developed by Duff Abrams
Factors
Strength
Permeability
Shrinkage
0.40
100
0.50
87
0.60
70
0.70
55
0.80
44
The micro channels and passages that were created inside the
concrete to allow that water to flow become weak zones
Advantages of low
water/cement ratio
* Increased strength.
* Lower permeability.
* Increased resistance to weathering.
* Better bond between concrete and
reinforcement.
* Reduced drying shrinkage and cracking.
* Less volume change from wetting and drying.
Workability
The
Influencing
factors
ADMIXTURE
It
Admixture types
Admixtures to enhance workability
Water-reducing admixtures
Air-entraining admixtures
Which
MB-AE
Super-plasticizing admixtures
Which
Production of Concrete:
Material
Activity
Process
Mixing
Transportation
Placement
Compaction
Curing
Proportioning of concrete
Nominal
Mix
Design
Mix
Curing
Curing methods
1. Water curing 2. Steam curing 3. Curing
compounds
Water curing
Sea water shall not be used for curing
Seawater shall not come into contact with
concrete members unless it has attained
adequate strength
Exposed surface of concrete shall be kept
continuously in a damp or wet condition by
ponding or by covering with a layer of sacks,
canvas, Hessian or similar materials and shall be
kept constantly wet for a period of not less than
14 days from the date of placing of concrete.