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QR-25 Series
Model 325
Quincy
Compressor
True Blue Reliability
TM
INTRODUCTION
TABLE OF CONTENTS
Control Version P
plain head assembly & no controls
Control Version L
head assembly with 1 unloader tower &
a hydraulic unloader
Control Version S
head assembly with 2 unloader towers &
a pilot valve
LS
Control Version LS
head assembly with 2 unloader towers,
a hydraulic unloader, & a pilot valve
with a check valve assembly
LVD
Kits ....................................................................... 33
Recommended Spare Parts ................................ 34
Decals ................................................................... 34
Typical Unit Repair Parts List ........................ 35-37
CHANGES
since previous printing dated January 1999:
-Valve adjustment bolt and nut were combined
to create an assembly.
Quincy Compressor
1
MODEL &
SERIAL NUMBER
IDENTIFICATION
QUIN-CIP OIL
Refer to the chart below to order Quin-Cip compressor oil from your local Authorized Quincy Distributor.
Record
of
Change No.
Package
Part No.
Description
Barrel
Pail
Gallon
Gallon Case
Quart
Quart Case
112541D032
112541P032
112541G032
112541X032
112541Q032
112541C032
Barrel
Pail
Gallon
Gallon Case
Quart
Quart Case
112542D068
112542P068
112542G068
112542X068
112542Q068
112542C068
55 gal., SAE 20
5 gal., SAE 20
1 gal., SAE 20
(4)-1 gal., SAE 20
1 qt., SAE 20
(12)-1 qt., SAE 20
Barrel
Pail
Gallon
Gallon Case
Quart
Quart Case
112543D100
112543P100
112543G100
112543X100
112543Q100
112543C100
55 gal., SAE 30
5 gal., SAE 30
1 gal., SAE 30
(4)-1 gal., SAE 30
1 qt., SAE 30
(12)-1 qt., SAE 30
CRANKCASE LUBRICANT
CAPACITY
ORDERING
REPLACEMENT PARTS
Model
Capacity
QR 325
CAUTION !
Refer to the Quincy QR-25 Series instruction manual for
vital lubrication information.
Prompt service can be rendered on repair parts orders if the following information is given:
CAUTION !
Item 1) the model number, record of change number, & serial number.
Item 2) the exact part number needed. (Do not
order by item numbers.)
Item 3) the exact quantity needed.
Item 4) the preferred type of transportation
WARNING !
Do not operate this compressor without a totally enclosed
belt guard or any other required safety equipment.
DANGER !
Air used for breathing or food processing must meet O.S.H.A.
1910.134 or F.D.A. 21 C.F.R. 178.3570 regualtions. Failure to
do so may cause severe injury or death.
QR 325
50215-105, July 2000
Quincy Compressor
2
1.3
1.4
1.1
1.6
3.1
1.3
2
1.2
1.5
3.2
3.3
QR 325
50215-105, July 2000
Quincy Compressor
3
Qty.
Part
Number
Description
1
110217
crankshaft assembly
1
110216
crankshaft (N.S.S.; order 110217)
1
110234
orifice, 1/8 npt
2
121160
pipe plug, 1/8 npt
1
2585
bearing cone
1
2788
bearing cone
1
110705-F15
pin
2
1
1466
key
3
1
110472X
sheave assembly
3.1
1
110472
sheave , 16", 2 groove, B sect., ccw (N.S.S.; order 110472X)
3.2
2
123478-N23
hex. screw, 1/2-13 unc x 3.25, grade 5 (@ 75 ft.-lbs.)
3.3
2
124372-N02
square nut, 1/2-13 unf
or
For basic compressors used on FE 325 units:
3
1
8223X
sheave assembly
3.1
1
8223
sheave, 14", 1 groove, B sect., ccw (N.S.S.;order 8223X)
3.2
1
123478-N18
hex. screw, 1/2-13 unc x 2.25, grade 5 (@ 75 ft.-lbs.)
3.3
1
124372-N02
square nut, 1/2-13 unc
or
For basic compressors used on HT 325 units:
3
1
6227X
sheave assembly
3.1
1
6227
sheave, compressor, 14", 2G, B sect., ccw (N.S.S.; order 6227X)
3.2
1
123478-N18
hex. screw, 1/2-13 unc x 2.25, grade 5 (@ 75 ft.-lbs.)
3.3
1
124372-N02
square nut, 1/2-13 unc
1.1
1.2
1.3
1.4
1.5
1.6
QR 325
50215-105, July 2000
Quincy Compressor
4
10.1
9.2
9.4
10.2
10.3
9.3
16
9.1
15
13
12
21
14
11
1.2
20
4
6
22
8.1
3
17
5
2
8.2
18
19
QR 325
50215-105, July 2000
Quincy Compressor
5
Qty.
1
1
1
*
*
*
*
*
4
1
1
1
1
1
1
1
1
1
1
1
3 ft.
1
1
1
1
1
1
1
1
6
1
1
1
Part
Number
5503X003
5503-003
2720
6294D
6294
6294A
6294B
6294C
123478-L10
5506X1
5506
6316
6324X
6321
6322
110705-C11
6324
6336X
123157-111
6325
110515-031
1301
6272
6313
123157-116
6275
6273
1840
2322-1
123478-K12
110070-3
8270
123157-112
Description
crankcase assembly
crankcase
bearing cup
bearing adj. shim, .002 steel
bearing adj. shim, .005 steel
bearing adj. shim, .007 steel
bearing adj. shim, .020 steel
bearing adj. shim, .005 paper
hex. screw, 3/8-16 unc x .75, grade 5 (@ 30 ft.-lbs.)
bearing adjustment plate assembly
adjustment plate
oil seal
breather assembly
breather tube
breather ball
roll pin, 3/32 x .81
breather body
breather assembly
"o"ring, 3/32 wide x .62 o.d.
breather cap
copper tube, 5/16 o.d.
pipe plug, 3/8 npt
screen
gasket, inlet screw
"o"ring, 3/32 wide x .94 o.d.
gasket, inlet screw
inlet screw
gasket, inspection plate
inspection plate, oil filler type
hex. screw, 5/16-18 unc x 1.00, grade 5 (@ 12 ft.-lbs.)
oil gauge
inlet tube
"o"ring, 3/32 wide x .69 o.d.
Maintenance Parts
8.2
10.1
1
1
1
6316
oil seal
Parts for use with diester or phosphate ester synthetic based lubricants
14
22
22749-111
22749-116
22749-112
* Quantity as required
@ Indicates torque value (dry threads).
QR 325
50215-105, July 2000
Quincy Compressor
6
BEARING C
ARRIER GROUP 110816-001
CARRIER
(with oil filter)
1.12
1.11
1.14
1.1
1.13
1.15
1.2
2
1.4
1.6
1.7
1.3
1.16
1.5
1.8
1.10
1.17
1.9
QR 325
50215-105, July 2000
Quincy Compressor
7
BEARING C
ARRIER GROUP 110816-001
CARRIER
(with oil filter)
Item
Number
* 1
Qty.
Part
Number
Description
2
3
4
5
1
1
1
2
1
1
1
1
1
1
1
6
2
1
1
1
1
1
2
1
1
6
1
1
110810-003
110810
2523
160005
123157-152
123157-112
160002-002
160075-001
160003
6285
110813-001
123777-J12
2719
5489
123157-011
124369-P02
1160
112857
6565
121160
6312
123478-L12
110822
110825
* 6
110814-001
160078
1.1
*
*
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17
Maintenance Parts
110810X003
QR 325
50215-105, July 2000
Quincy Compressor
8
BEARING C
ARRIER GROUP 110816
CARRIER
(less oil filter)
1.12
1.11
1.14
1.1
1.13
1.15
1.2
2
1.4
1.6
1.7
1.3
1.16
1.5
3
1.8
1.10
1.9
QR 325
50215-105, July 2000
Quincy Compressor
9
BEARING C
ARRIER GROUP 110816
CARRIER
(less oil filter)
Item
Number
1
1.1
*
*
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14
1.15
1.16
2
3
4
Qty.
1
1
1
2
1
1
1
1
1
1
1
6
2
1
1
1
1
1
2
1
6
1
Part
Number
Description
110810-002
110810
2523
160005
123157-152
123157-112
160002-002
160075-001
160003
6285
110813
123777-J12
2719
5489
123157-011
124369-P02
1160
112857
6565
6312
123478-L12
110822
160078
Maintenance Parts
110810X002
Parts for use with diester or phosphate ester synthetic based lubricants
1.2
1.3
1.12
1
1
1
22749-152
22749-112
22749-011
160078-001
QR 325
50215-105, July 2000
Quincy Compressor
10
TOP
GROOVE
6
6
SECOND
GROOVE
THIRD
GROOVE
Pip mark
or "T"
on top of ring
6
7
BOTTOM
GROOVE
5
7
4
2
1.2
1.3
9
1.1
9
1.4
8
QR 325
50215-105, July 2000
Quincy Compressor
11
Qty.
Part
Number
Description
1
1
1
2
2
2
1
1
1
3
2
2
2
40201
6442C- HP
6443
3493
1836
8648
110190-021
1530-001
111280
1652
111281
124471-L08
6444
1
1
1
1
1
1
6444PR
6444-010PR
6443SR
1530-011
1530-021
8161A
4422-010
4422-020
1530X001
Maintenance Parts
* 9
* 9
1.2
4
4
1530X011
1530X021
6442HPX
QR 325
50215-105, July 2000
Quincy Compressor
12
7
Pip mark
or "T"
on top of ring
TOP
GROOVE
THIRD
GROOVE
SECOND
GROOVE
10
BOTTOM
GROOVE
3
2
1.2
1.3
1.1
1.4
8
QR 325
50215-105, July 2000
Quincy Compressor
13
Qty.
Part
Number
Description
1
1
1
2
2
2
1
1
2
1
1
2
2
2
40139
6442C
6443
3493
1836
8648
8646
8643
112781
112780
7351
124471-L08
6444
2584
1
1
1
1
1
6444PR
6444-010PR
6443SR
8643-010
8643-020
8166A
Maintenance Parts
* 9
* 9
1.2
4
4
4434-010
4434-020
8643X
8643X010
8643X020
6442X
QR 325
50215-105, July 2000
Quincy Compressor
14
13
12
9
10
4
15
11
16
9
10
3
7
14
5
2
QR 325
50215-105, July 2000
Quincy Compressor
15
Qty.
Part
Number
Description
1
2
3
* 4
5
6
7
8
9
10
11
12
13
14
15
or
15
or
15
1
1
1
1
1
1
1
7
2
2
2
2
2
6
1
6610-5
1833
7000
111496P
112073
123478-L10
6293-002
123115-06C
124393-025
3092
90386-N14
90386-N17
90386-N19
123478-L14
110377F100
cylinder
gasket, cylinder to crankcase
gasket
head assembly (see page 21 for parts breakdown)
intercooler (N.S.S.; order Intercooler Replacement Kit)
hex. screw, 3/8-16 unc x .75, grade 5 (@ 30 ft.-lbs.)
clamp
lockwasher, 3/8
fitting
pipe elbow, 3/4 npt x 3/4 npt, 90
counterbore screw, 1/2-13 unc x 1.25, grade 8 (@ 50 ft.-lbs.)
counterbore screw, 1/2-13 unc x 2.00, grade 8 (@ 50 ft.-lbs.)
counterbore screw, 1/2-13 unc x 2.50, grade 8 (@ 50 ft.-lbs.)
hex. screw, 3/8-16 unc x 1.25, grade 5 (@ 50 ft.-lbs.)
air filter
110377H100
filter
110377S100
16
1
1
110377E100
111496X11P
111496-050
112088
Maintenance Parts
QR 325
50215-105, July 2000
Quincy Compressor
16
12
13
9
10
4
15
11
16
10
9
6
3
7
14
5
2
QR 325
50215-105, July 2000
Quincy Compressor
17
Qty.
Part
Number
1
2
3
* 4
5
6
7
8
9
10
11
12
13
14
15
15
15
16
1
1
1
1
1
1
1
7
2
2
2
2
2
6
1
1
1
1
6610-5
1833
7000
111496U
112073
123478-L10
6293-002
123115-06C
124393-025
3092
90386-N14
90386-N17
90386-N19
123478-L14
110377F100
110377H100
110377S100
110377E100
cylinder
gasket, cylinder to crankcase
gasket
head assembly (see page 23 for parts breakdown)
intercooler (N.S.S.; order Intercooler Replacement Kit)
hex. screw, 3/8-16 unc x .75, grade 5 (@ 30 ft.-lbs.)
clamp
lockwasher, 3/8
fitting
pipe elbow, 3/4 npt x 3/4 npt, 90
counterbore screw, 1/2-13 unc x 1.25, grade 8 (@ 50 ft.-lbs.)
counterbore screw, 1/2-13 unc x 2.00, grade 8 (@ 50 ft.-lbs.)
counterbore screw, 1/2-13 unc x 2.50, grade 8 (@ 50 ft.-lbs.)
hex. screw, 3/8-16 unc x 1.25, grade 5 (@ 50 ft.-lbs.)
air filter
filter
air filter/silencer, hooded (optional)
air filter element, (fits110377F100 & 110377S100 filter)
111496X11L
111496-051
112088
Description
Maintenance Parts
QR 325
50215-105, July 2000
Quincy Compressor
18
QR 325
50215-105, July 2000
Quincy Compressor
19
Qty.
Part
Number
Description
1
2
3
* 4
5
6
7
8
9
10
11
12
13
14
15
or
15
or
15
16
17
18
1
1
1
1
1
1
1
7
2
2
2
2
2
6
1
6610-5
1833
7000
111496UU
112073
123478-L10
6293-002
123115-06C
124393-025
3092
90386-N14
90386-N17
90386-N19
123478-L14
110377F100
cylinder
gasket, cylinder to crankcase
gasket
head assembly (see page 25 for parts breakdown)
intercooler (N.S.S.; order Intercooler Replacement Kit)
hex. screw, 3/8-16 unc x .75, grade 5 (@ 30 ft.-lbs.)
clamp
lockwasher, 3/8
fitting
pipe elbow, 3/4 npt x 3/4 npt, 90
counterbore screw, 1/2-13 unc x 1.25, grade 8 (@ 50 ft.-lbs.)
counterbore screw, 1/2-13 unc x 2.00, grade 8 (@ 50 ft.-lbs.)
counterbore screw, 1/2-13 unc x 2.50, grade 8 (@ 50 ft.-lbs.)
hex. screw, 3/8-16 unc x 1.25, grade 5 (@ 50 ft.-lbs.)
air filter
110377H100
filter
1
1
1
1
110377S100
3003
2706
2708
19
1
1
110377E100
111496X11S
111496-052
112088
Maintenance Parts
QR 325
50215-105, July 2000
Quincy Compressor
20
HEAD ASSEMBL
Y 111496P
ASSEMBLY
(control version P)
8
8
7
7
6
5
4
2.2
7
2.5
3.1
2.3
2.4
2.1
3.2
11
3.4
3.3
11
2
3
11
10
11
QR 325
50215-105, July 2000
Quincy Compressor
21
HEAD ASSEMBL
Y 111496P
ASSEMBLY
(control version P)
Item
Number
* 1
2
2.1
2.2
2.3
2.4
2.5
3
3.1
3.2
3.3
3.4
4
5
6
7
8
9
10
11
Qty.
Part
Number
Description
1
2
2
1
1
1
1
2
1
1
1
1
4
4
4
16
4
1
1
4
111496
7277X1
7277
1815
1846
7270
1849
7271X002
7271-002
1819-002
1846
7270
110639
1852
5906
7480
114545-R15
2961-100
2710
1848
head
suction valve assembly
valve bumper
valve seat
valve disc
valve spring
stud
discharge valve assembly
discharge valve bumper
discharge valve seat
valve disc
valve spring
spacer
gasket
valve cover plate
hex. screw, 7/16-14 unc x 1.38, grade 5 (@ 50 ft.-lbs.)
screw & nut assembly (screw @ 60 ft.-lbs. - nut @ 50 ft.-lbs.)
pressure relief valve
fitting
gasket
1
2
111496HPS
7277X
7271X02
Maintenance Parts
.
@ Indicates torque value (dry threads). Tighten multiple bolts, capscrews & hex nuts in a criss-cross or alternating pattern. Bring
each fastener to the recommended torque specification in even increments.
* High pressure compressors and DNV certified applications require 111496HPS head in lieu of 111496 head.
QR 325
50215-105, July 2000
Quincy Compressor
22
HEAD ASSEMBL
Y 111496U
ASSEMBLY
(control version L)
16.5
16.3
16.2
16.4
16.1
15
13
14
7
19
8
5
7
6
11
12
21
10
5
4
20
2.2
8
3.1
2.5
6
7
2.3
2.4
3.4
18
3.3
2.1
3.2
5
9
2.2
3
2.5
2.1
9
2.3
2.4
17
QR 325
50215-105, July 2000
Quincy Compressor
23
HEAD ASSEMBL
Y 111496U
ASSEMBLY
(control version L)
Item
Number
* 1
2
2.1
2.2
2.3
2.4
2.5
3
3.1
3.2
3.3
3.4
4
5
6
7
8
9
10
11
12
13
14
15
16
16.1
16.2
16.3
16.4
16.5
17
18
19
20
21
Qty.
Part
Number
Description
1
2
1
1
1
1
1
2
1
1
1
1
3
4
3
16
3
4
1
1
1
1
1
1
1
1
1
1
1
6
1
1
1
3
3
111496
7277X1
7277
1815
1846
7270
1849
7271X002
7271-002
1819-002
1846
7270
110639
1852
5906
7480
114545-R15
1848
6925
6964
6965-001
3008
1556
7532X
40055
7483
1855
1818B
5910
7499
2710
2961-100
6928
6910
1857
head
valve assembly
valve bumper
seat
valve disc
valve spring
stud
discharge valve assembly
discharge valve bumper
discharge valve seat
valve disc
valve spring
spacer
gasket
valve cover plate
hex. screw, 7/16-14 unc x 1.38, grade 5(@ 50 ft.-lbs.)
screw & nut assembly (screw @ 60 ft.-lbs. - nut @ 50 ft.-lbs.)
gasket
platform
spacer
pin
holddown screw (@ 70 ft.-lbs.)
gasket
unloader piston assembly
unloader assembly (@ 75 ft.-lbs.) (N.S.S.; order 7483X)
unloader body
diaphragm
diaphragm cover plate
diaphragm disc
hex. screw, 1/4-20 unc x .75, grade 2 (@ 72 in.-lbs.)
fitting
pressure relief valve
plate
valve spring
valve pin
1
1
111496HPS
7277X
7277XU
7271X02
7483X
Maintenance Parts
Parts for use with diester or phosphate ester synthetic based lubricants
16.2
1855S
diaphragm
QR 325
50215-105, July 2000
Quincy Compressor
24
HEAD ASSEMBL
Y 111496UU
ASSEMBLY
(control versions S, LS, LVD)
18.5
18.3
18.2
18.1
21.2
21.3
17
21.5
13
15
21.4
16
7
14
21.1
6
24
12
23
15
22
17
16
18.4
11
10
14
2.2
3.1
2.5
2.3
9
12
23
2.1
3.4
19
3.3
2.4
3.2
11
6
20
20
10
4
3
2
20
20
QR 325
50215-105, July 2000
Quincy Compressor
25
HEAD ASSEMBL
Y 111496UU
ASSEMBLY
(control versions S, LS, LVD)
Item
Number
* 1
2
2.1
2.2
2.3
2.4
2.5
3
3.1
3.2
3.3
3.4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18.1
18.2
18.3
18.4
18.5
19
20
21
21.1
21.2
21.3
21.4
21.5
22
23
Qty.
Part
Number
Description
1
2
1
1
1
1
1
2
1
1
1
1
2
4
2
16
2
6
2
2
2
1
2
2
2
2
1
1
1
1
1
6
1
4
1
1
1
1
1
6
1 ft.
6
111496
7277X1
7277
1815
1846
7270
1849
7271X002
7271-002
1819-002
1846
7270
110639
1852
5906
7480
114545-R15
1857
6925
6964
6965-001
1642
6928
3008
1556
7532X
40055
7483
1855
1818B
5910
7499
2961-100
1848
40192
8272
1855
1818B
5910
7499
110515-025
6910
head
valve assembly
valve bumper
seat
valve disc
valve spring
stud
discharge valve assembly
discharge valve bumper
discharge valve seat
valve disc
valve spring
spacer
gasket
valve cover plate
hex. screw, 7/16-14 unc x 1.38, grade 5 (@ 50 ft.-lbs.)
screw & nut assembly (screw @ 60 ft.-lbs. - nut @ 50 ft.-lbs.)
valve pin
platform
spacer
pin
tube fitting, 90 male elbow, 1/4 tube x 1/8 npt
plate
holddown screw (@ 70 ft.-lbs.)
gasket
unloader piston assembly
unloader assembly (@ 75 ft.-lbs.) (N.S.S.; order 7483X)
unloader body
diaphragm
diaphragm cover plate
diaphragm disc
hex. screw, 1/4-20 unc x .75, grade 2 (@ 72 in.-lbs.)
pressure relief valve
gasket
unloader assembly (@ 75 ft.-lbs.), (N.S.S.; order 8272X)
unloader body
diaphragm
diaphragm cover plate
diaphragm disc
hex. screw, 1/4-20 unc x .75, grade 2 (@ 72 in.-lbs.)
copper tube, 1/4 o.d.
valve spring
1
1
111496HPS
7277X
7277XU
7271X02
7483X
8272X
Maintenance Parts
18.2
21.2
1
1
Parts for use with diester or phosphate ester synthetic based lubricants
1855S
1855S
diaphragm
diaphragm
26
Qty.
Part
Number
Part
Number
1
2
3
1
3
3 ft.
0-200 p.s.i.
110827-001
1642
110515-025
201-500 p.s.i.
110827-002
1642
110515-025
113225
113225
Description
hydraulic unloader assembly
tube fitting, 90 male elbow, 1/4 tube x 1/8 npt
copper tube, 1/4 o.d.
Maintenance Parts
Hydraulic Unloader Repair Kit
includes diaphragm, stem assembly, inlet filter & fitting assembly,
spring (0-200 p.s.i.) and spring (201-500 p.s.i., red color code)
Parts for use with diester or phosphate ester synthetic based lubricants
1
1
1
1
110827-003
110827-004
QR 325
50215-105, July 2000
Quincy Compressor
27
Qty.
Part
Number
1
1
1
1
4
1
4 ft.
1
1
1
0-200 p.s.i.
110844
110832-140
2616
6317
160047-J05
2719
110515-025
1665
1642
2708
Part
Number
201-500 p.s.i.
110844-999
110832-999
2616
6317
160047-J05
2719
110515-025
1665
1642
2708
Description
pilot valve assembly
pilot valve
tube fitting, straight male connector, 3/8 tube x 1/4 npt
mounting stud
set screw, 1/4-28 unf x .38, grade 5
pipe plug, 1/4 npt, hex socket
copper tube, 1/4 o.d.
tube fitting, male branch tee, 1/4 tube x 1/4 tube x 1/8 npt
tube fitting, 90 male elbow, 1/4 tube x 1/8 npt
tube fitting, 90 male elbow, 1/4 tube x 1/4 npt
* See page 31 for optional pilot valves that must be used with respective pressure ranges.
2
3
2
1.5
1.1
1.3
1.4
1.2
3/8 o.d. tube
from receiver
QR 325
50215-105, July 2000
Quincy Compressor
28
Qty.
Part
Number
Part
Number
1
1
1
1
1
1
2
1 ft.
1
1
1
4 ft.
1
1
1
0-200 p.s.i.
110845
111422-175
110827-001
6317
160047-J05
7361
1642
110515-025
124393-004
2708
2616
110515-025
1665
1642
2708
201-500 p.s.i.
110845-001
111422-999
110827-002
6317
160047-J05
7361
1642
110515-025
124393-004
2708
2616
110515-025
1665
1642
2708
113225
113225
Description
pilot valve assembly
pilot valve
hydraulic unloader assembly
mounting stud
set screw, 1/4-28 unf x .38, grade 5
brass pipe tee, 1/4 npt x 1/4 npt x 1/4 npt
tube fitting, 90 male elbow, 1/4 tube x 1/8 npt
copper tube, 1/4 o.d.
tube fitting, straight male connector, 1/4 tube x 1/8 npt
tube fitting, 90 male elbow, 1/4 tube x 1/4 npt
tube fitting, straight male connector, 3/8 tube x 1/4 npt
copper tube, 1/4 o.d.
tube fitting, male branch tee, 1/4 tube x 1/4 tube x 1/8 npt
tube fitting, 90 male elbow, 1/4 tube x 1/8 npt
tube fitting, 90 male elbow, 1/4 tube x 1/4 npt
Maintenance Parts
Hydraulic Unloader Repair Kit
includes diaphragm, stem assembly, inlet filter & fitting assembly,
spring (0-200 p.s.i.) and spring (201-500 p.s.i. red color code)
Parts for use with diester or phosphate ester synthetic based lubricants
1
1
1
1
110827-003
110827-004
* See page 31 for optional pilot valves that must be used with respective pressure ranges.
1.6
2
1.6
1.1
1.8
1.7
5
1.2
1.5 1.9
1.10
3/8 o.d. tube
from receiver
1.3
1.4
QR 325
50215-105, July 2000
Quincy Compressor
29
Qty.
Part
Number
Part
Number
1
1
1
1
1
1
2
1 ft.
1
1
1
4 ft.
1
1
1
0-200 p.s.i.
110846
111423-140
110827-001
6317
160047-J05
7361
1642
110515-025
124393-004
2708
2616
110515-025
1665
1642
2708
201-500 p.s.i.
110846-001
111423-999
110827-002
6317
160047-J05
7361
1642
110515-025
124393-004
2708
2616
110515-025
1665
1642
2708
113225
113225
Description
pilot valve assembly
pilot valve
hydraulic unloader assembly
mounting stud
set screw, 1/4-28 unf x .38, grade 5
brass pipe tee, 1/4 npt x 1/4 npt x 1/4 npt
tube fitting, 90 male elbow, 1/4 tube x 1/8 npt
copper tube, 1/4 o.d.
tube fitting, straight male connector, 1/4 tube x 1/8 npt
tube fitting, 90 male elbow, 1/4 tube x 1/4 npt
tube fitting, straight male connector, 3/8 tube x 1/4 npt
copper tube, 1/4 o.d.
tube fitting, male branch tee, 1/4 tube x 1/4 tube x 1/8 npt
tube fitting, 90 male elbow, 1/4 tube x 1/8 npt
tube fitting, 90 male elbow, 1/4 tube x 1/4 npt
Maintenance Parts
Hydraulic Unloader Repair Kit
includes diaphragm, stem assembly, inlet filter & fitting assembly,
spring (0-200 p.s.i.) and spring (201-500 p.s.i. red color code)
Parts for use with diester or phosphate ester synthetic based lubricants
1
1
1
1
110827-003
110827-004
* See page 31 for optional pilot valves that must be used with respective pressure ranges.
2
4
1.6
1.6
1.1
1.7
1.7
1.8
1.2
1.5 1.9
1.10
1.4
3/8 o.d. tube
from receiver
1.3
QR 325
50215-105, July 2000
Quincy Compressor
30
PILO
VES
PILOTT VAL
ALVES
check
ball
differential adjustment
Pressure Setting
(p.s.i.)
Dash #
air from
receiver
-997
air out to 2
head unloaders
unload adjustment
toggle lever
check
ball
Notes
differential adjustment
air
from
receiver
30-70
Item
#
Qty.
toggle lever
unload adjustment
1
2
3
4
Part
Number
2
1
1
1
110832-052
110832-053
110832-054
110832-055
6196-003
check
ball
differential adjustment
Description
screen
filter
"o"ring
replacement spring, pilot
valve, 30-70 p.s.i. (red)
replacement spring, pilot
valve, 71-150 p.s.i. (yellow)
replacement spring, pilot
valve, 151-400 p.s.i. (green)
replacement spring, pilot
valve, 401-500 p.s.i. (black)
disc
air
inlet
knurled
knob
unload adjustment
5
WARNING !
Not all pilots are for use with all compressor systems. Make
sure that the pilot you order is set within the safe operating
limits of your compressor. Failure to heed this warning
could result in an explosion.
QR 325
50215-105, July 2000
Spring Part #
(item 4)
Unload
(p.s.i.)
Min. Dif.
(p.s.i.)
Max. Dif.
(p.s.i.)
110832-052
"
"
"
"
110832-053
"
"
"
"
"
"
"
110832-054
"
"
"
"
"
"
110832-055
30
40
50
60
70
80
90
100
110
120
130
140
150
160
170
175
200
250
300
400
500
2
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
10
10
30
40
4
8
8
8
10
10
12
13
15
15
18
18
20
15
20
23
25
30
40
50
75
Quincy Compressor
31
SUCTION VALVE
UNLOADER ASSEMBLIES
Description
Service
The Quincy suction valve unloader assembly consists of unloading arrangements on the suction valves,
having a plunger to contact the suction valve disc
and an unloader pilot valve (part no.s 110832-***,
and 111422-*** & 111423-***) to automatically regulate the passing of receiver pressure to the unloading arrangement.
Adjustment
Application
The unloading pressure is adjustable and is regulated by turning the hex nut (marked "unload adj."
in cross sectional illustrations of pilot valves). Turn
the hex nut clockwise to increase and counterclockwise to decrease the unloading pressure.
Operation
Unloading occurs when receiver pressure is sufficient to overcome pilot valve spring pressure. The
check ball is then unseated, allowing receiver pressure to pass to the unloading arrangements. The
compressor will run unloaded until the receiver
pressure drops to a predetermined level. At this
time, the action of the ball is reversed, shutting off
receiver pressure to the unloader arrangement and
venting the unloader to atmosphere. This allows the
compressor to load. The drive, either electric motor
or combustion engine, runs continuously and must
be started and stopped manually.
CHECK VAL
VE ASSEMBLIES
ALVE
1
WARNING !
Item
Qty.
#
Part
Number
Description
6194X2
123157-010
6196-002
6194X3
1
2
Installation
1
2
1
1
1
1
22749-010
6196-003
"o"ring
disc
Quincy Compressor
32
Part
Number
110377E100
1556
1855
1848
1852
1556
1846
7000
7270
5700
Description
air filter element
gasket
diaphragm
gasket, valve
gasket, valve cover
gasket, valve cover
valve disc
gasket, cylinder to head
valve spring
gasket, intercooler
1
1
1
1
1
1
1
1
2
2
4
1
4
1
1
1
Part
Number
110822
1855
1857
1846
6283
6910
7270
7126
Part
Number
110190-021
110377E100
110610-002
110814
2720
2585
2523
2788
6443SR
6444PR
7270
8161
1846
7126
8646
8166
Description
piston pin
air filter element
"o"ring kit
oil filter
bearing cup
bearing cone
bearing cup
bearing cone
connecting rod bushing
connecting rod inserts (1 pair)
valve spring
ring set
valve disc
gasket set
piston pin
ring set
Description
oil pressure gauge
diaphragm
valve pin
valve disc
hydraulic unloader filter
valve spring
valve spring
gasket set
2
1
1
1
1
1
4
4
Part
Number
6444PR
110377E100
110610-001
8161
8166
7126
1846
7270
Description
con-rod bearing
air filter element
"o"ring kit
ring set
ring set
gasket set
valve disc
spring
Part
Number
110377E100
1855
1846
6444PR
7270
7126
8161A
8166A
6316
Description
air filter element
diaphragm
valve disc
connecting rod inserts (1 pair)
valve spring
gasket set
ring set
ring set
oil seal
QR 325
50215-105, July 2000
Part
Number
1556
1833
1840
1848
1852
5700
6294
6294A
6294B
6294C
6294D
6312
7000
Description
gasket
gasket, cylinder to crankcase
gasket, inspection plate
gasket
gasket
gasket
bearing adj. shim, .005 steel
bearing adj. shim, .007 steel
bearing adj. shim, .020 steel
bearing adj. shim, .005 paper
bearing adj. shim, .002 steel
gasket, bearing carrier
gasket
Quincy Compressor
33
Part
Number
2
2
1
1
1
1
2
2
1
1
7277X
7271X002
110822
160078
7126
113225
6444PR
1855
110832-051
110377E100
Description
replacement suction valve assy.
replacement discharge valve assy.
pressure gauge
oil pump repair kit
gasket set
hydraulic unloader repair kit
connecting rod inserts (1 pair)
unloader diaphragm
pilot repair kit
air filter element
DEC
ALS
DECALS
2
3
1
Part
Number
1
2
1
1
110831
127889-A
127889-B
Description
serial number & nameplate
decal, CAUTION!/manual/
"Failure to follow..."
decal, DANGER! /
"Air used for breathing..."
QR 325
50215-105, July 2000
Quincy Compressor
34
Part
Number
Part
Number
120 gal.
113271-200
* 113281
111136-050
111136-100
110514-300
110512-003
110513-200
110515-075
23271
1
1
1
1
1
1
1
3 ft.
2
60 gal.
113891-200
n/a
2713
111136-075
110514-300
110512-003
110513-200
110515-075
23271
80 gal.
113268-200
n/a
2713
111136-075
110514-300
110512-003
110513-200
110515-075
23271
1
1
1
1
3 H.P
110357B065
110580-118
n/a
113242K001
5 H.P.
110357B068
115240
8928
113242K001
115/230v, 1
1
4003
1 **127466I005
200v, 3
8098
8099
Description
tank (200 p.s.i. max. working pressure)
top plate
tank drain valve
ball valve
pressure gauge
pressure switch (135-175 p.s.i.)
pressure relief valve (200 p.s.i.)
! discharge tube (3/4" copper tube to be formed by customer)
compression fittings
drive belt
motor pulley
motor pulley bushing
belt guard assembly
230/460v, 3
124517-006
124517-005
* 113281 top plate is also used for all QR 325 base mounted electric motor driven units.
! Pre-formed discharge tubes are available. Contact factory with model & tank size information.
** 230 volt only.
2298-175 pressure switch on base mounted unit.
Part
Number
Part
Number
200 gal.
113469-200
113281
111136-050
111136-100
110514-300
110512-003
110513-200
110515-075
23271
1
2
1
1
1
2
1
6 ft.
4
80 gal.
113471-200
N/A
2713
111136-075
110514-300
110512-003
110513-200
110515-075
23271
120 gal.
113467-200
113281
111136-050
111136-100
110514-300
110512-003
110513-200
110515-075
23271
2
2
2
2
3 H.P
110357B065
110580-118
n/a
113242K001
5 H.P.
110357B068
115240
8928
113242K001
2
2
115/230v, 1
4003
* 127466I005
200v, 3
8098
8099
Description
tank (200 p.s.i. max. working pressure)
top plate
tank drain valve
ball valve
pressure gauge
pressure switch (135-175 p.s.i.)
pressure relief valve (200 p.s.i.)
discharge tube (3/4" copper tube to be formed by customer)
compression fittings
drive belt
motor pulley
motor pulley bushing
belt guard assembly
230/460v, 3
124517-006
124517-005
! Pre-formed discharge tubes are available. Contact factory with model & tank size information.
* 230 volt only.
QR 325
50215-105, July 2000
Quincy Compressor
35
Part
Number
1
1
1
1
1
1
3 ft.
2
60 gal.
113267-200
110425-025
111136-075
110514-300
110512-003
110513-200
110515-075
23271
80 gal.
113270-200
110425-050
111136-075
110514-300
110512-003
110513-200
110515-075
23271
1
1
1
1
3 H.P
110357B065
110580-118
n/a
113242K001
5 H.P.
110357B068
115240
8928
113242K001
1
1
115/230v, 1
4003
* 127466I005
200v, 3
8098
8099
Part
Number
Description
tank (200 p.s.i. max. working pressure)
tank drain valve
ball valve
pressure gauge
pressure switch (135-175 p.s.i.)
pressure relief valve (200 p.s.i.)
! discharge tube (3/4" copper tube to be formed by customer)
compression fittings
drive belt
motor pulley
motor pulley bushing
belt guard assembly
230/460v, 3
124517-006
124517-005
! Pre-formed discharge tubes are available. Contact factory with model & tank size information.
* 230 volt only.
Part
Number
tank unit
113727-200
113764
110258B074
5629
8927
113702K005
113143-002
113698
111136-025
111136-050
110514-300
110513-200
110258B074
5629
8927
113702K005
113143-002
113698
110515-075
23271
Part
Number
Description
tank (200 p.s.i.)
top plate
tank drain valve
ball valve
pressure gauge
pressure relief valve (200 p.s.i.)
drive belt
engine pulley
engine pulley bushing
belt guard assembly
throttle control, bullwhip cable
Kohler engine group, 11 h.p. (includes exhaust system & throttle control)
! discharge tube (3/4" copper tube to be formed by customer)
compression fittings
! Pre-formed discharge tubes are available. Contact factory with model & tank size information.
QR 325
50215-105, July 2000
Quincy Compressor
36
TYPIC
AL UNIT REP
AIR P
AR
TS LIST
TYPICAL
REPAIR
PAR
ARTS
The parts listed here are for standard QR 325 (up to 175 p.s.i.) units and may or may not be applicable to custom built units. Check with
your local authorized Quincy Compressor Distributor for parts that can be used for custom built units. Make sure the components you order
are rated within the safe operating limits of your system. If you are doubtful about which components to order, contact your local Quincy
distributor.
Part
Number
base unit
tank unit
113727-200
1
1
1
1
1
1
2
1
1
1
1
1
1
Part
Number
113764
110258B074
5629
8927
113702-012
113143-002
113700-1
Description
111136-025
111136-050
110514-300
110513-200
110258B074
5629
8927
113702-012
113143-002
113700-1
112266-323
! Pre-formed discharge tubes are available. Contact factory with model & tank size information.
Part
Number
base unit
tank unit
113727-200
1
1
1
1
1
1
2
1
1
1
1
1
2.5 ft.
2
113764
110258B074
5629
8927
113702K008
113143-001
114080-002
111136-025
111136-050
110514-300
110513-200
110258B074
5629
8927
113702K008
113143-001
114080
110515-075
23271
Part
Number
Description
tank (200 p.s.i.)
base
tank drain valve
ball valve
pressure gauge
pressure relief valve (200 p.s.i., in tank)
drive belt
engine pulley
engine pulley bushing
belt guard assembly
throttle control
Yanmar diesel engine group, 10 h.p. (includes throttle control)
! discharge tube (3/4" copper tube to be formed by customer)
compression fittings
! Pre-formed discharge tubes are available. Contact factory with model & tank size information.
QR 325
50215-105, July 2000
Quincy Compressor
37
Quincy
Compressor
True Blue Reliability
TM
Reciprocating / Systems:
217.222.7700
334.937.5900
Nearest Distributor:
888.424.7729
E-mail:
Discover:
trueblue@quincycompressor.com
www.quincycompressor.com