Tank Hydrostatic Test Specification CQS001-2006 - A4A1F1

Construction Quality Specification
Tank Hydrostatic Test Specification

CQS001 - 2006
Enbridge Pipelines Inc.

Enbridge Energy Partners L.P.
Revision: 0
Prepared By: Vincent Chou
Approval Date: August 11, 2006
Copyright 2006 Enbridge Pipelines Inc., All Rights Reserved
TANK HYDROSTATIC TEST SPECIFICATION

CQS001 2006
Table of Contents
1
2
Scope ............................................................................................................................ 1
Regulations, Codes And Standards........................................................................... 1
2.1
2.2
Personnel...................................................................................................................... 2
3.1
3.2
3.3
4
5
6
7
8
9
Survey Prior To Filling The Tank .............................................................................6

Survey During Filling The Tank ...............................................................................7
After Completion Of The Test ..................................................................................7
Environmental - Water Draw And Disposal ............................................................... 8

10.1
10.2
10.3
10.4
10.5
11
12
Test Supervisor .........................................................................................................2

Alternate Test Supervisor ........................................................................................2
Testing Personnel .....................................................................................................2
Test Medium ................................................................................................................. 2

Test Duration, Tank Fill Rate And Liquid Level ........................................................ 3
Tank Preparation.......................................................................................................... 3
Test Materials ............................................................................................................... 4
Safety Precautions....................................................................................................... 5
Survey And Inspection Requirements ....................................................................... 5
9.1
9.2
9.3
10
NEB Regulated Facilities..........................................................................................1

Other Authorities Having Jurisdiction ....................................................................2
Pre-test Preparation ..................................................................................................8

Source/Withdrawal ....................................................................................................9
Location .....................................................................................................................9
Discharge ...................................................................................................................9
Water Additives/Saline Test Water ........................................................................10
Contingency Plans..................................................................................................... 10
Standards Of Acceptability ....................................................................................... 10
12.1
12.2
12.3
12.4
12.5
Tank Shell ................................................................................................................10

Tank Floor ................................................................................................................10
Rolling Ladder .........................................................................................................10
Floating Roof ...........................................................................................................11
Tank Foundation .....................................................................................................11
13 Tank Strapping ........................................................................................................... 11

14 Records....................................................................................................................... 11
Appendix I - Tank Hydrostatic Test Procedure Checklists............................................ 13
A1.1 Test Planning and Preparation Procedure............................................................14
A1.2 On-Site Test Preparation Procedure .....................................................................15
Copyright 2006 Enbridge Pipelines Inc. All rights reserved
Construction Quality Specification CQS001 (2006)
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CQS001 2006
A1.3 Tank Filling Procedure and Hydrostatic Test Procedure ....................................16
A1.4 Tank Emptying and Test Completion Procedure .................................................18
Appendix II - Hydrotest Permit Request Form................................................................. 19

Appendix III - Above Ground Tank Hydrostatic Test Report.......................................... 21

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CQS001 2006
Scope
Industry standards and government regulations require that new tanks undergo a hydrostatic
test before being placed into service to ensure the integrity of the tank, floating roof, foundation,
and appurtenances.
Oil tanks that undergo alterations, repair work or reconstructive work may require a hydrostatic
test prior to being placed back into service.
The purpose of this document is to provide procedures to safely conduct a tank hydrostatic test
on newly constructed tanks and tanks that have previously been in service.
Regulations, Codes And Standards
This hydrostatic test specification is in accordance with the latest edition of the following
regulatory and industry standards:
API Std 650 Section 5.3
Welded Steel Tanks for Oil Storage
API 653 Section 12 and Appendix B
Tank Inspection, Repair, Alteration and Reconstruction
CFR 49CFR Part 195, Section 195.307
Code of Federal Regulations (Pipeline Safety): Part 195 Transportation of Hazardous Liquids by
Pipeline
CSA Z662
Oil and Gas Pipeline Systems
NEB OPR Part 5
National Energy Board Onshore Pipeline Regulations
NFPA 30 Section 4.4
Flammable and Combustible Liquids Code
OH&S (CDN)
Canadian Centre for Occupational Health and Safety
Applicable Environmental Regulations
Enbridge Environmental Guidelines for Construction
2.1
NEB Regulated Facilities
An NEB notification of hydrotest may be required. Records previously associated with the NEB
notification are still required to be created for the Company files; see the section on Records.
The Board Order Certificate issued by the NEB for the project may contain additional testing or
notification requirements and shall be reviewed during test planning. The Test Supervisor shall
incorporate additional requirements into the test procedures.

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CQS001 2006
2.2
Other Authorities Having Jurisdiction
Local authorities should be consulted to determine if there are any additional testing
requirements.
Personnel
3.1
Test Supervisor
A Test Supervisor is required for all tank hydrostatic testing. The Test Supervisor is responsible
for planning and supervising the hydrostatic test.
The Test Supervisor shall be independent of the contractor undertaking the hydrostatic test and
shall be adequately qualified to fulfil the responsibilities.
3.2
Alternate Test Supervisor
An alternate Test Supervisor, as designated by the Test Supervisor, will be required for tank
hydrostatic tests.
3.3
Testing Personnel
Testing Personnel must have demonstrated qualifications. A qualified third party contractor,
company personnel or a combination of both may be retained to conduct the hydrostatic test of
the tank.
Testing Personnel shall perform all testing functions set forth by the Testing Supervisor that may
include, but are not limited to:
a)
isolation of piping;
b)
filling the tank;
c)
surveying;
d)
leak checks;
e)
pontoon checks;
f)
ladder checks;
g)
foundation checks;
h)
draining the tank;
i)
compliance with testing and discharge regulations;
j)
test documentation.
Test Medium
Domestic raw water (free of chlorine, etc.) is the preferred test medium although other sources
may be used (i.e. lake water, river water, well water). Alkaline water shall not be used as a test
medium. Laboratory tests of the water shall be performed prior to use with the results found to
be satisfactory to the Testing Supervisor and the Environment Department.

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CQS001 2006
Additives shall not be used unless approved by the Environment Department. If additives are
approved for use a list of the additives used and the reasons for using them shall be included in
the testing documentation.
The volume of water required for the test is substantial; a suitable source for the water and a
disposal site must be identified early on in the test planning to avoid delays.
Test Duration, Tank Fill Rate And Liquid Level
The Test Supervisor shall verify that the test height of water in the tank is the maximum design
liquid level from the tank datasheets. The tank is to be filled up to the maximum design liquid
level and held for a minimum of 24 hours. A longer duration may be required for additional
settling time and stabilization of the foundation, as well as additional time for the floating roof
deck to dry off from rainfall for inspection.
Any welded joints above the test-water level shall be examined by:
a)
painting the joints on the inside with a highly penetrating oil and carefully examining the
outside of the joints for leakage, or
b)
applying vacuum to either side of the joints and carefully examining the joints for leakage,
or
c)
using any combination of the above two methods.
Repairs of defects discovered after the tank has been filled with water for testing shall be made
with the water level at least 0.3 m (1 ft) below any point being repaired or, if repairs have to be
made on or near the tank bottom, with the tank empty. Welding shall not be done on any tank
unless all connecting lines have been completely blinded.
The maximum tank fill rate shall be the lesser of:
a)
the maximum tank fill rate specified by the tank manufacturer (typically shown on the tank
fabrication and erection drawings);
b)
the maximum water draw rate specified on the environmental permits; and
c)
a rate that allows for adequate inspection time and uniform loading during the filling process
as determined by the Test Supervisor.
The test height of the water and the maximum tank fill rate shall be documented on the
Hydrotest Permit Request and the Test Reports.
Tank Preparation
The hydrostatic test shall be conducted prior to the installation of an internal lining.
The tank shall be internally cleaned prior to the hydrostatic test to ensure that the test water
does not become contaminated. Diesel or penetrating oil, sometimes used during the tank
erection to test the shell or floating roof welds, can contaminate the test water. Steam cleaning
is sometimes required if excessive amounts of diesel have been used. Also, excessive mill
scale, rust, welding flux and other debris can contaminate the water and should be removed
from the tank prior to filling.
For new tanks, it is typically the tank erection contractor's responsibility to clean the tank at the
completion of tank erection. The Test Supervisor shall inspect the tank to ensure the tank is

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CQS001 2006
clean prior to filling. For previously in-service tanks, the test supervisor is responsible to ensure
the tank is clean prior to filling.
All welding on the tank shell and floating roof as well as all tank shell and floating roof
inspections required by API Std 650 and/or API 653 shall be completed before the hydrostatic
test can begin. Prior to commencing with the test the Company's Tank Inspector shall provide
written confirmation that these inspections have been completed with satisfactory results and
that the tank is ready for hydrostatic testing.
For existing tanks, all existing permanent external piping shall be disconnected and blinded off
prior to the test.
For new tanks, hydrostatic testing shall be completed prior to connecting any permanent
external piping to the tank.
The floating roof man-way covers shall be bolted or soft-bolted in place. At the discretion of the
Test Supervisor, one pontoon man-way may be left accessible (with the cover on) to allow easy
access for dipping the tank to monitor water level or to use absorbent to mop up trace amounts
of oil or other contaminants from the top of the water. Gauge hatches and vacuum breaker
vents may also be used for these purposes.
The floating roof pontoon inspection hatches shall be placed over the openings, with the
lockdown mechanisms not secured, to allow for easy visual inspection of the pontoons interiors.
The floating roof seal should be completely installed prior to the tank hydrostatic test.
Note: There is a risk of seal damage when conducting a cold weather hydrostatic test as the
seal can freeze to the tank shell. In this case the Test Supervisor may elect to have the
contractor install the seal after the hydrostatic test.
Test Materials
The Test Supervisor shall decide which test materials will be supplied by the Company and
which test materials will be supplied by the Testing Contractor. Generally, the following
materials will be required:
a)
Pressure Gauges;
b)
Survey Instruments (Contractor);
c)
Blind flanges, bolts and gaskets;
d)
Water pump;
e)
Flow meter;
f)
Temporary piping;
g)
Pressure test reports;
h)
Lubrication for rolling ladder bearings;
i)
Measuring rod or steel tape of sufficient measuring length to reach bottom of tank from top
of deck while it is on high legs;
j)
Thermometer to measure air temperature;
k)
Thermometer to measure water temperature;
l)
Measuring tape;
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CQS001 2006
m) Plumb Line;
n)
Flashlight;
o)
Lighting facilities for tank lot area as well as the floating roof area;
p)
Water sampling containers;
q)
Squeegees or other such equipment to mop out water from tank upon completion of test;
r)
Erosion protection materials - depends upon the particular circumstances of the water
discharge; and
s)
Heater units and/or hoarding for exposed pipe during winter testing.
t)
Four foot level used to check pontoon to shell clearance.
Safety Precautions
For Company Personnel, safety procedures for entry into the tank and tank lot area shall be in
accordance with the Companys Operating, Maintenance and Procedures Manual.
For Contractors, safety procedures for entry into the tank and tank lot area shall be in
accordance with the Companys Contractor Safety Manual (Canada) or the Contractors
Construction Safety Program (U.S.).
Procedures shall be reviewed with local Operations Safety Representatives prior to the test.
Survey And Inspection Requirements
Due to the substantial load imparted on the tank foundation by the tank shell and contents tank
settlement will occur. It is critical to measure this tank settlement and evaluate whether it is
acceptable or whether remedial action is required to assure tank integrity.
During the design phase of new tank construction or remedial work on existing tanks, an initial
report documenting the calculated maximum allowable settlement values per API 653 Appendix
B shall be supplied to the Engineering Department Contact by an API 653 certified Tank
Inspection Consultant as per D08-100 and EES68. Prior to the start of the hydrostatic test, this
report shall be transmitted by the Engineering Department Contact to the Test Supervisor. The
Test Supervisor shall then review the settlement limits on the report with the Tank Inspection
Consultant. Before, during, and after the hydrostatic test, the Test Supervisor shall ensure that
the Tank Inspection Consultant monitors tank foundation settlement and collects all survey data,
conducting assessments per API 653 Appendix B as necessary. If, at any time, the measured
foundation settlement values are greater than the calculated maximum allowable settlement
values, the Test Supervisor shall immediately suspend the hydrostatic test and notify the
Engineering Department Contact. The Engineering Department Contact, Test Supervisor, Tank
Inspection Consultant, and a qualified Geotechnical Engineering Consultant shall then
collaborate to assess the situation. Only after the assessment and any required remedial
actions have been completed can the test be resumed.
After a tank is constructed, a base line of survey data shall be collected prior to, during and after
the tank hydrostatic test. Each time the tank is re-hydrotested the tank shall be re-surveyed prior
to, during and after the hydrostatic test to compare with the base line data. It is the responsibility
of the Test Supervisor to ensure that all of the necessary survey data is collected by the Tank
Inspection Consultant. Included below are the minimum survey requirements that shall be met.

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For previously in-service tanks, the scope of surveying required prior to, during and after the
tank hydrostatic test depends upon the remedial work performed on the tank and foundation. If
extensive foundation repair work was performed, it is recommended that the Test Supervisor
discuss the survey scope of work with the Tank Inspection Consultant, Engineering Department
Contact, and Geotechnical Engineering Consultant to determine if additional surveys should be
performed.
It is critical to ensure that an appropriate survey benchmark monument is used (to allow survey
repeatability over time) and that the same benchmark and tank survey points are used in the
subsequent survey inspections. Buildings and equipment shall not be used as survey
benchmarks. If the existing base line data does not meet the requirements of these procedures
(i.e., inappropriate locations or insufficient data points) the scope of the survey shall be
expanded to include survey points required by these procedures as well as the base line survey
points.
9.1
Survey Prior To Filling The Tank
Measurements shall be made by the Tank Inspection Consultant in the annular plate region
(immediately adjacent to the shell) at a maximum of 9.75 m (32 ft.) intervals around the tank
shell. The recommended number of survey stations, as a function of tank diameter, is shown in
the table below:
Tank Diameter, D
(ft)
D80
80<D120
120<D160
160<D200
200<D240
240<D280
280<D320
320<D360
360<D400
(m)
D24.4
24.4<D36.6
36.6<D48.8
48.8<D61
61<D73.2
73.2<D85.3
85.3<D97.5
97.5<D109.7
109.7<D121.9
No. of Stations, N
8
12
16
20
24
28
32
36
40
The arc length (L) between stations for specific diameters can then be calculated by the
formula:
L= D
N
The separation of the floating roof pontoons from the tank shell shall be measured and
documented. This may be accomplished by plumbing up from the outer rim of the pontoons to
above the foam dam where the distance to the shell can then be measured. The separation
shall be within the prescribed limits for the tank roof seal design. This data will serve as baseline
data for monitoring during filling the tank.
Check the tank for plumb. Four readings at 90 degrees separation around the tank are required.
If considerable discrepancies arise, a total of eight readings at 45 degrees separation may be
taken.

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9.2
Survey During Filling The Tank
The separation between the tank shell and the floating roof shall be monitored throughout the
filling of the tank to assure that the separation is within the correct dimensional tolerances
throughout the range of floating roof travel.
The Test Supervisor shall monitor the tank filling rate to ensure it is not exceeding the limit
stated on the permits.
Filling of the tank shall be interrupted and the annular plate shall be re-surveyed by the Tank
Inspection Consultant as follows:
a)
At approximately the one quarter full level;
b)
At approximately the half full level or the three-quarters full level; and
c)
Once the tank level has reached the maximum design liquid level.
After each survey the settlement values must be calculated and evaluated before the
hydrostatic test proceeds. If any prior geotechnical surveys or reports indicate potential
settlement problems, the Test Supervisor may elect to have annular plate re-surveys conducted
at additional fill levels.
9.3
After Completion Of The Test
The annular plate shall be re-surveyed by the Tank Inspection Consultant as follows:
a)
At the completion of the 24 hour test, prior to removing the water from the tank; and
b)
Once the water has been completely removed.
After each survey the settlement values must be calculated and evaluated.
The Test Supervisor shall monitor the tank de-watering rate to ensure it is not exceeding the
limit stated on the permits.
Once the tank has been de-watered the tank bottom internal elevation measurements shall be
taken as described below:
The measurements shall commence at the tank shell and proceed inward along equally spaced
tank diameter axes. The number of tank axes shall be half the number of stations as described
in the Survey Prior To Filling The Tank section of this specification. Elevations shall be taken
every 300 mm (1 ft.) within 3 m (10 ft.) of the tank shell and then every 3 m (10 ft.) across the
diameter of the tank thereafter.
The tank plumb shall be re-checked at the same locations as previously surveyed.
After all data has been collected and evaluated, the Tank Inspection Consultant shall submit to
the Test Supervisor five copies of a detailed report containing survey data and associated
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drawings, an analysis of the data, an assessment and associated drawings of tank foundation
settlement per API 653 Appendix B, and a description of any corrective actions taken. Five
copies of a summary report stating the acceptability of the settlement values shall also be
submitted. The Test Supervisor shall forward the reports as per the requirements of the Records
section of this specification.
10
Environmental - Water Draw And Disposal
10.1 Pre-test Preparation

The Test Supervisor shall complete the Hydrotest Permit Request and submit it to the Safety
and Environment Department (Canada) at least 10 weeks before the scheduled date of the test
and the Environment Department (U.S.) at least 26 weeks before the scheduled date of the test.
The Environment Department is responsible for obtaining the necessary water appropriation
and discharge permits and/or approvals for the test.
The Environment Department is responsible for notifying the applicable authorities about the
hydrostatic test. The Environment Department may wish to delegate this task to the Test
Supervisor; in this case the Environment Department shall provide the Test Supervisor with a
list that details:
a)
all required notifications;
b)
necessary lead time for each notification;
c)
information that is required to be submitted with the notifications; and
d)
contact names and addresses.
It shall be the responsibility of the Test Supervisor with input and assistance of the Environment
Department to determine:
a)
primary and secondary sources of test water;
b)
volume of water needed;
c)
proposed withdrawal rate;
d)
proposed screen size on the water intake;
e)
method of transporting the water to site;
f)
primary and secondary discharge locations;
g)
rate of discharging the water;
h)
method of water treatment if required; and
i)
discharge/erosion control measures.
This information shall be included on the Hydrotest Permit Request form, the Test Procedures
and the Test Reports.
The Environment Department shall be notified immediately of any changes or additions to the
information on the permit request form, or to accommodate an expedited schedule for permit
requests.
The Environment Department shall provide a Confirmation Memo to the Test Supervisor stating
that all permits and approvals have been received and that the test can proceed. Copies of the
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permits and approvals complete with supplementary conditions for testing shall be attached to
the Confirmation Memo.
After approvals are obtained, the test practices with regards to environmental permit conditions
shall not be changed without written permission from the Environment Department.
Amendments to the proposed testing plan may be required based upon conditional permits and
approvals. The water draw and water disposal procedures can only be finalized once the
permits and approvals are received from the Environment Department and the conditions
incorporated into the test procedures.
10.2 Source/Withdrawal
Follow all conditions outlined in the withdrawal permit.
When planning the test, consider utilizing, where possible, alternatives to natural bodies of
water as a source of hydrostatic test water such as municipal water supplies or industrial water
supplies at plants or refineries.
Avoid using water bodies with known environmental sensitivities.
Ensure withdrawal sources have sufficient quantity and quality of water required for testing
purposes. Avoid use of highly saline sources of water if practical.
Do no exceed permitted withdrawal rates, nor 10% of the flow or volume of the water source
unless otherwise approved by authorities having jurisdiction.
Screen intakes in order to minimize intake of debris and organisms (this may be regulated within
the withdrawal permit).
Test source water quality in accordance with permits as required and provide the Environmental
Department with lab results well in advance of water withdrawal.
The test water is typically tested prior to filling, during filling and as soon as the tank is full or
prior to disposal to demonstrate that the water has not been contaminated. The Environment
Department shall give direction as to the frequency of sampling, testing protocol, third party
sampling companies, and laboratories for analysis.
10.3 Location
Only withdraw from approved locations.
Avoid locating water withdrawal/discharge sites on steep slopes, muskegs or other sensitive
areas.
10.4 Discharge
Follow all conditions outlined in the discharge permit.
During pressure testing, discharge water only at approved locations.
Locate dewatering sites:
a)
downstream of municipal water intakes, or
b)
upstream of municipal water intakes at a distance approved by regulatory authorities.
If possible, discharge the source water within the same watershed from where it was withdrawn.
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Discharge water must not be more than 2C (4F) warmer or cooler than a receiving body of
water if the receiving body of water supports sport fish. If the potential exists for a temperature
change that exceeds these limits, contact the Environment Department.
Dewater the tank in such a manner that prevents soil erosion and damage to the beds and
banks of water bodies. Use low velocities, dissipate water energy and utilize protective riprap,
sheeting, tarpaulins or equivalent to prevent washouts, flooding or erosion.
Undertake representative sampling and obtain a laboratory analysis of discharge test water and
obtain soil chemistry analysis, if required, prior to discharging on land.
Note: Other requirements for water discharge are handled on a project specific basis. For more
information, contact the Environment Department.
10.5 Water Additives/Saline Test Water

The Environment Department must approve any additives to test water before use. Avoid or
minimize the use of additives, although non-toxic, biodegradable, or photodegradable additives
at minimum dosages may be permitted with regulatory approval.
Recover all methanol, ethylene glycol and water contaminated by freezing depressants in tanks.
Do not allow contaminants to enter natural bodies of water or soils.
Dispose of contaminated test water at approved sites/facilities.
11
Contingency Plans
To minimize the effects of a leak during testing the Test Supervisor shall prepare contingency
plans to:
a)
deal with component failure;
b)
contain and recover the test medium or any other leaks or spills;
c)
dispose of any contaminated material; and
d)
notify appropriate environmental agencies.
12
Standards Of Acceptability
12.1 Tank Shell

The tank shell shall exhibit no leaks. The tank shell shall remain within the dimensional
tolerances of API Std 650 or as set forth by the Test Supervisor, which ever is more stringent.
12.2 Tank Floor

The tank floor shall exhibit no leaks. The leak detection sump, if installed, shows no sign of
leaks.
12.3 Rolling Ladder

The rolling ladder shall be true and freely roll on the guide rails for the complete length of travel.

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12.4 Floating Roof
The floating roof shall be dry at the time of inspection during the hydrotest and exhibit no leaks.
The appearance of a damp spot on the upper side of the lower deck shall be considered
evidence of leakage. If it is raining during the filling or the 24 hour hydrotest hold time, the hold
time may be extended until the deck dries off for inspection.
The interior of the pontoons shall be inspected with no evidence of leaks.
The floating roof maintains the tolerances as specified in API Std 650 and does not bind on the
guide poles throughout the full operating range, while filling and emptying the tank.
The floating roof drainpipe and hose systems of primary drains shall be pressure tested with
water at a pressure of 350 kPa (50 lbf/in.2) gauge prior to the tank hydrostatic test. For new
tanks, the tank fabrication and erection contractor or the floating roof fabrication contractor
typically completes this test. The Test Supervisor shall confirm that this test has been completed
prior to starting the tank hydrostatic test. For previously in-service tanks the Test Supervisor
shall determine whether a re-test of this piping is necessary.
The Test Supervisor shall verify the requirements of the floating roof drain manufacturer and
ensure that they are satisfied. Unless specified otherwise by these requirements, the floating
roof drain line valve shall be left in the open position during the tank hydrostatic test and no
water shall be evident coming out of the drain line.
12.5 Tank Foundation

Settlement of foundation shall remain within the specified tolerances.
13
Tank Strapping
Typically, a tank is strapped after the test and internal lining installation. Refer to the company
Tank Strapping Specification available through the Engineering Standards department.
14
Records
The following documents shall be compiled/created throughout the tank hydrostatic test
procedures.
a)
Tank drawings that must, as a minimum, identify:

i)
where the tank was isolated or blind flanged;
ii)
location of fill and drain nozzles;
iii)
types, grades, sizes and rating of fittings and valves attached to tank;
iv)
elevation profile of tank;
v)
thickness and grades of tank shell;
vi)
maximum design liquid level; and
vii)
nominal volume.
b)
Signed copy of the Procedures certifying that the steps have been completed;
c)
Signed copy of the Above Ground Tank Hydrostatic Test Report;

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d)
Copy of the Hydrotest Permit Request form;
e)
Copy of the environmental permits and approvals;
f)
Copy of water test sampling results;
g)
Confirmation Memo from Environment Department;
h)
Copy of the initial design-phase report from the Tank Inspection Consultant documenting
calculated maximum allowable settlement values per API 653 Appendix B;
i)
Copy of a detailed report from the Tank Inspection Consultant containing survey data and
associated drawings, an analysis of the data, an assessment and associated drawings of
tank foundation settlement per API 653 Appendix B, and a description of any corrective
actions taken;
j)
Copy of a summary report from the Tank Inspection Consultant stating the acceptability of
the settlement values;
k)
Written description and drawing of the tank roof measurements during fill and de-watering
and any corrective actions taken; and
l)
Written description of any other issues associated with the tank hydrostatic test and any
corrective actions taken.
The Test Supervisor shall ensure that a copy of this information is filed with the Regional
Operations Office. Three additional copies shall be forwarded to the Engineering Department
Contact who shall review the information and forward one copy to the Engineering Library, one
copy to the Environment Department, and one copy to the Facilities Integrity Engineering
Department.

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Appendix I - Tank Hydrostatic

Test Procedure Checklists

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A1.1 Test Planning and Preparation Procedure
This procedure generally covers the minimum requirements for the planning and preparation for
an oil tank hydrostatic test.
ACTION:
ACTION BY:
CHECK
1. Fill out the Hydrotest Permit Request Form and submit to the Environment
Department.
2. Compile the Tank Drawings.
3. Review the project's Board Order Certificate and modify these procedures
as required to meet any additional or more specific requirements.
4. Contact the Engineering Department Contact to review the scope of work,
procedures, the requirements of API 650, API 653, and the calculated
maximum allowable tank foundation settlement values.
5. If the Tank Inspection Consultant from the tank design phase has not been
retained, hire a new one.
6. Review the calculated maximum allowable tank foundation settlement
values with the Tank Inspection Consultant.
7. Hire a strapping contractor (if applicable).
8. Hire a testing contractor.
9. Coordinate with the Environment Department to hire water testing and
water treatment services if needed.
10. Make arrangements or verify that arrangements have been made for the
tank and floating roof to be cleaned in preparation for the hydrostatic test.
11. Designate an Alternate Test Supervisor.
12. Obtain the necessary test materials.
13. Ensure receipt of the Confirmation Memo from the Environment
Department.
14. Review conditions of the permits and approvals, modify these procedures
as required to meet any additional or more specific requirements.
15. Develop the required contingency plans with input from the Environment
department, Regional Office and local Operations personnel.
Test Supervisor Leader Sign-Off

Date
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A1.2 On-Site Test Preparation Procedure
This procedure generally covers the pre-test steps and requirements in preparation for the
hydrostatic test.
ACTION:
ACTION BY:
CHECK
1. The Test Planning and Preparation Procedure has been completed.

2. Meet with site operations personnel to review procedures.
- Safety procedures.
- Environmental protection measures.
- Testing procedures.
3. Kick off meeting with testing contractor
- Review permit requirements and other environmental requirements.
- Review contingency plans.
- Review safety requirements and procedures.
- Review tank filling procedure and contractors specific plans to transport
water to site.
4. Ensure that the tank is clean of debris and other material and chemicals
that could contaminate the water.
5. Blind off and bolt up the tank nozzles and all inspection/access doors with
the exception of the nozzle to be used during filling.
6. If so required, confirm that the floating roof drainpipe and hose systems of
primary drains have been pressure tested with water at a pressure of 350
kPa (50 lbf/in.2) gauge.
7. Ensure roof drain valve is installed. Verify the requirements of the drain
manufacturer and ensure that they are satisfied. Unless specified otherwise
by these requirements, ensure the roof drain valve is left in the open
position to allow for monitoring of the roof drain line during hydrostatic test.
8. Ensure that the floating roof man-way covers are bolted or soft-bolted in
place. At the discretion of the Test Supervisor, one pontoon man-way may
be left accessible (with the cover on) to allow easy access to the test water.
9. Ensure that the floating roof pontoon inspection hatches are installed with
lockdown mechanisms not secured.
10. Confirm that all survey work required prior to filling the tank is complete.
11. Obtain approval from the Company's Tank Inspector stating that all work
and inspection required prior to testing has been successfully completed.
12. Lubricate rolling ladder bearings.
13. Mark the inside of the tank at 1-foot intervals above floating roof pontoons
near guide pole to allow for easy tracking of the fill rate. (Suggested, Not
Required)
14. Ensure roof vents are open and operable. Ensure that the 1 or 2 valves
on the top of the suction/fill nozzles are open. They will stay open until the
water level in the tank reaches their level. The suction/fill piping will want to
float otherwise if the air is not bled off.

Date
Page 15

CQS001 2006
A1.3 Tank Filling Procedure and Hydrostatic Test Procedure
This procedure generally covers the steps required for filling the tank and inspection activities
during filling.
ACTION:
ACTION BY:
CHECK
1. The On-Site Test Preparation Procedure has been completed.

2. Review permits and ensure that all requirements have been included in the
final procedures.
3. Prepare the Above Ground Tank Hydrostatic Test Report.
4. Take water samples for testing in accordance with permits as required.
Results from water analysis shall be reviewed and found to be acceptable
prior to proceeding.
5. The Test Supervisor (or alternate) is to be on site monitoring the filling of
the tank at all times.
6. Commence filling:
The Test Supervisor shall stop the filling of the tank immediately if a leak is
detected or tank foundation settlement exceeds the acceptable limits.
Repairs shall be completed in accordance with API 650 and API 653 with
the water level at least 0.3 m (1 ft) below any point being repaired or, if
repairs have to be made on or near the tank bottom, with the tank empty.
Welding shall not be done on any tank unless all connecting lines have
been completely blinded.
The Test Supervisor shall as a minimum stop the filling at the following
Hold Points to allow for additional inspections, elevation surveys and
integrity evaluations.
- Immediately following floating of the internal roof.
- At the one-quarter full level.
- At the half or three-quarters full level.
- Once the tank level has reached the maximum design liquid level.
7. The test supervisor shall confirm that the fill rate is as per the permit
requirements.
Note: This can be accomplished by checking the level of water in the tank
by gauging through the floating roof or by flow gauges on the fill lines.
8. Record times that all tank level readings are taken as well as weather
conditions, water temperature and ambient temperature on the test report.
Readings are to be taken and documented every hour.

Page 16

CQS001 2006
ACTION:
ACTION BY:
CHECK
9. At regular intervals the Test Supervisor shall:

- Check that roof is rising freely and not binding on guide/gauge poles etc.
- Check that rolling ladder is moving smoothly.
- Check that seal is moving smoothly and distance between roof and tank
shell is consistent and within tolerances. This may be accomplished by
plumbing up from the outer rim of the pontoons to above the foam dam
where the distance to the shell can then be measured.
- Check floating roof deck for signs of leaks.
- Check all pontoons for leaks by lifting inspection cover and checking
inside with a flashlight.
- Visually inspect exterior of tank and appurtenances for signs of leaks.
- Confirm that the fill rate does not exceed the rate specified on the permit.
- Take water samples for analysis as required by the environmental
permits.
10. Fill the tank to the maximum design liquid level. If the maximum design
liquid level is the overflow slots record if leakage overflow is uniform or on
one side of the tank only.
11. Remove water supply piping and blind fill valve.
12. Record time tank was full on the test report and begin the 24-hour test.
Water test samples may be taken at this point and sent to the laboratory in
order to reduce waiting time.
13. Check tank for visible leaks around shell, floating roof, nozzles, blinds and
foundation.
14. Conduct the following checks every 4 hours and record the results on the
test report.
- Inspect floating roof deck and pontoons for leaks.
- Check the tank shell, nozzles, blinds for leaks.
- Visually check the tank foundation for signs of unusual settlement.
15. Each Acceptance Criteria shall be reported on the Test Reports as either
Acceptable or Not Acceptable. All Acceptance Criteria must be acceptable
for a successful test.

Date
Page 17

CQS001 2006
A1.4 Tank Emptying and Test Completion Procedure
This procedure generally covers the steps required for emptying the tank and completing the
hydrostatic tank test.
ACTION:
ACTION BY:
CHECK
1. The Tank Filling and Hydrostatic Testing Procedure has been successfully
completed.
2. Confirm that all survey work required prior to releasing the test water is
complete.
3. Take water sample(s) and obtain water analysis. Ensure that the water is not
contaminated and that it can be released in accordance with the permits.
Ensure that the Environment Department is notified prior to releasing the
water.
4. Check permit for instructions on discharge rates, environmental protection
requirements, etc. Ensure that the required protective measures are in place.
5. If required, set up a filtration system to remove impurities such as rust and
small traces of hydrocarbons from the water to be drained.
6. Drain the tank at proper rate and record levels, temperatures and time on the
Test Reports.
7. At regular intervals the Test Supervisor shall:
- Check that roof is dropping freely and not binding on guide/gauge poles
etc.
- Check that rolling ladder is moving smoothly.
- Check that seal is moving smoothly and distance between roof and tank
shell is consistent and within tolerances.
- Confirm that the discharge rate does not exceed the rate specified on the
permit.
- Take water samples for analysis as required by the environmental
permits.
8. Maintain high legs on deck.
9. Drain as much water as possible from the tank.
10. Unbutton all flanges and clean out tank with squeegees etc.
11. Check that deck legs remain on reinforcing pads on tank floor. Record
results of inspection on the Test Report.
12. Check roof drain piping for leaks. Record results of inspection on the Test
Report.
13. Ensure final survey is conducted.
14. Compile and forward final documentation in accordance with the
requirements of the Records section of this specification and of any permits.

Date
Page 18

CQS001 2006
Appendix II - Hydrotest Permit Request Form

Page 19

CQS001 2006
Hydrotest Permit Request Form
Project/AFE:
Test Report No:
Pipeline Contractor:
Testing Contractor:
Page
Request Date:
Proposed Test Date:
of
Description of Facility
Mainline Line - No.
From MP
Station Piping - Station
Tank Hydrotest - Tank No.
Volume
Emergency Stock Pipe - Pipe ID
Drawing Attached - No.
Pipe Data: OD
To MP
Length
Test Medium
Fill Volume
Squeeze Volume
Water Source/Withdrawal
Water Withdrawal Date: Start
Analine Dye:
No
Yes
Water Additives/ Others
No
Finish
Duration
Yes (Describe)
Primary Water Source/Location:

Secondary Water Source/Location:
Rate of Water Draw:
Screen Size on Intake:
Method of Transporting Water to Site, if applicable
Temporary Piping
(If temporary pipe is required, attach maps/drawings and description.)
Tank Truck
Water Discharge
Water Discharge Date: Start
Primary Discharge Location:
Secondary Discharge Location:
Finish
Duration
Rate of Discharging Water:

Method of Water Treatment:
Discharge Control Measures (e.g., baffles, straw filters, rip rap, tarpaulins):
Requested By:
Phone:
Signature :
Source: Enbridge Environmental Guidelines for Construction, December 1, 2003
Fax this form to Safety and Environment (780) 420-8253 (CAN) (715) 394-1570 (US)

Page 20

CQS001 2006
Appendix III - Above Ground Tank Hydrostatic Test Report

Page 21

CQS001 2006
Page
of
Above Ground Tank Hydrostatic Test Report

Tank # :
AFE # :
Start Date :
Test Pressure :
Date/Time
Height of Height of Test Med. Ambient

Water
Contractor Rep. :
Water
Temp.
Temp.
Change
C / F
C / F
Remarks
Company Rep. :

Page 22

Tank Hydrostatic Test Specification CQS001-2006 - A4A1F1

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Construction Quality Specification

Tank Hydrostatic Test Specification

Enbridge Pipelines Inc.

TANK HYDROSTATIC TEST SPECIFICATION

Survey Prior To Filling The Tank .............................................................................6

Environmental - Water Draw And Disposal ............................................................... 8

Test Supervisor .........................................................................................................2

Test Medium ................................................................................................................. 2

NEB Regulated Facilities..........................................................................................1

Pre-test Preparation ..................................................................................................8

Tank Shell ................................................................................................................10

13 Tank Strapping ........................................................................................................... 11

TANK HYDROSTATIC TEST SPECIFICATION

Appendix II - Hydrotest Permit Request Form................................................................. 19

Copyright 2006 Enbridge Pipelines Inc. All rights reserved

TANK HYDROSTATIC TEST SPECIFICATION

Regulations, Codes And Standards

NEB Regulated Facilities

Copyright 2006 Enbridge Pipelines Inc. All rights reserved

TANK HYDROSTATIC TEST SPECIFICATION

Other Authorities Having Jurisdiction

Alternate Test Supervisor

filling the tank;

draining the tank;

compliance with testing and discharge regulations;

Copyright 2006 Enbridge Pipelines Inc. All rights reserved

TANK HYDROSTATIC TEST SPECIFICATION

Test Duration, Tank Fill Rate And Liquid Level

using any combination of the above two methods.

Copyright 2006 Enbridge Pipelines Inc. All rights reserved

TANK HYDROSTATIC TEST SPECIFICATION

Survey Instruments (Contractor);

Blind flanges, bolts and gaskets;

Pressure test reports;

Lubrication for rolling ladder bearings;

Thermometer to measure air temperature;

Thermometer to measure water temperature;

TANK HYDROSTATIC TEST SPECIFICATION

Water sampling containers;

Four foot level used to check pontoon to shell clearance.

Survey And Inspection Requirements

Copyright 2006 Enbridge Pipelines Inc. All rights reserved

TANK HYDROSTATIC TEST SPECIFICATION

Survey Prior To Filling The Tank

Copyright 2006 Enbridge Pipelines Inc. All rights reserved

TANK HYDROSTATIC TEST SPECIFICATION

Survey During Filling The Tank

At approximately the one quarter full level;

After Completion Of The Test

Once the water has been completely removed.

TANK HYDROSTATIC TEST SPECIFICATION

Environmental - Water Draw And Disposal

10.1 Pre-test Preparation

all required notifications;

necessary lead time for each notification;

information that is required to be submitted with the notifications; and

contact names and addresses.

primary and secondary sources of test water;

volume of water needed;

proposed withdrawal rate;

proposed screen size on the water intake;

method of transporting the water to site;

primary and secondary discharge locations;

rate of discharging the water;