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MAKING MODERN LIVING POSSIBLE

Service Manual

Steering unit
OSPQ and OSPD

powersolutions.danfoss.com

Service Manual

Steering unit OSPQ and OSPD

Table of contents

Exploded view OSPQ................................................................................................................................................................ 3


Tools................................................................................................................................................................................................ 4
Dismantling OSPQ..................................................................................................................................................................... 5
Assembling OSPQ...................................................................................................................................................................... 7
Exploded view OSPD.............................................................................................................................................................. 10
Dismantling OSPD................................................................................................................................................................... 11
Assembling OSPD.................................................................................................................................................................... 16

Vederlagsfri reparation

Vi gr opmrksom p at den vederlagsfrie reparation som er omtalt i Danfoss Almindelige


Leveringsbetingelser kun udfres hos Danfoss Nordborg eller hos Danfoss autoriserede service shops.

Cost-free repairs

We would point out that cost-free repairs as mentioned in Danfoss General Conditions of Sale, are
carried out only at Danfoss Nordborg or at service shops authorised by Danfoss.

Kostenlose Reparatur

Wir machen darauf aufmerksam, da die in den Allgemeinen Lieferbedingungen von Danfoss
erwhnte kostenlose Reparatur nur bei Danfoss Nordborg oder bei den autorisierten Danfoss
Kundendienstwerksttten ausgefhrt wird.

Rparation gratuite

Nous faisons observer que la rparation gratuite mentionne dans les Conditions gnrales de Vente
de Danfoss ne devra tre effectue que dans les ateliers Danfoss Nordborg ou dans les ateliers de
dpannage agrs par Danfoss.

Bemrk:
I det flgende er der kun medtaget de punkter, hvor der er afvigelser fra HN.21.AD.
Note:
The following includes only such items that deviate from HN.21.AD.
Beachte:
Das folgende befat sich nur mit solchen Punkten die sich von HN.21.AD unterschieden.
Important:
Seuls les points divergeant du HN.21.AD sont traits dans ce qui suit.

HN.21.ZA.52 Rev BA Jun 2014

Service Manual

Steering unit OSPQ and OSPD

Exploded view OSPQ


32
31

32

30

36
35
1

62

33

38
34

61
60
5

63

7
3

10

11

13
2

14

15
16
12

1. Dust seal ring


2. Housing, spool and sleeve
3. Ball 8.5 mm
4. Thread bushing
5 Shaft seal
7. Bearing
10. Ring
11. Cross pin
12. Set of springs
13. Cardan shaft
14. Spacer
15. O-ring
16. Distributor plate
17. Gear wheel set
18. O-ring
19. End cover
20. Washer
22. Special screw
23. Special screw
24. Name plate
30. Relief valve
31. Spring for relief valve
32. Complete shock valve
33. Ball
34. Pin for suction valve
35. LS check valve, screw
36. LS check valve, ball
38. Spring for suction valve
60. Amplification spool
61. Spring
62. Plug
63. Amplification orifice

17

23
24

18
19
20
22

HN.21.ZA.52 Rev BA Jun 2014

150-501.12

Service Manual

Steering unit OSPQ and OSPD

Tools

HN.21.ZA.52 Rev BA Jun 2014

Service Manual

Steering unit OSPQ and OSPD

Dismantling OSPQ

HN.21.ZA.52 Rev BA Jun 2014

Service Manual

Steering unit OSPQ and OSPD

HN.21.ZA.52 Rev BA Jun 2014

Service Manual

Steering unit OSPQ and OSPD

Assembling OSPQ

HN.21.ZA.52 Rev BA Jun 2014

Service Manual

Steering unit OSPQ and OSPD

HN.21.ZA.52 Rev BA Jun 2014

Service Manual

Steering unit OSPQ and OSPD

HN.21.ZA.52 Rev BA Jun 2014

Service Manual

Steering unit OSPQ and OSPD

Exploded view OSPD


32
32

33
34

50
31
30
5
37
7
3

10
36

11
35

2
13
15
12

16
51

1. Dust seal ring


2. Housing, spool and sleeve
3. Ball 8.5 mm
4. Thread bushing
5 Shaft seal
7. Bearing
10. Ring
11. Cross pin
12. Set of springs
13. Cardan shaft
18
15. O-ring
16. Distributor plate
17. Gear wheel set
18. O-ring
19. End cover
20. Washer
23. Special screw
24. Name plate
30. Relief valve
31. Spring for relief valve
32. Complete shock valve
33. Ball
34. Pin for suction valve
35. LS check valve, screw
36. LS check valve, ball
37. Check valve
50. Mounting pin
51. Cardan shaft
52. Distributor plate
53. Distributor plate
54. Valve and valve housing
55. Spring
56. Guide pin
10

18
17

18
52

18
17
53
18

55
54
56
18
19
20

23
24
150-493.12

HN.21.ZA.52 Rev BA Jun 2014

Service Manual

Steering unit OSPQ and OSPD

Dismantling OSPD

HN.21.ZA.52 Rev BA Jun 2014

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Service Manual

Steering unit OSPQ and OSPD

12

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Service Manual

Steering unit OSPQ and OSPD

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Service Manual

Steering unit OSPQ and OSPD

14

HN.21.ZA.52 Rev BA Jun 2014

Service Manual

Steering unit OSPQ and OSPD

Yderligere adskillelse af hus/gliderst, se Service Manual HN.21.AD for standard OSP.


For further information on the disassembly of housing and spool/level, see Service Instruction
HN.21.AD.02 for standard OSP.
Fr weitere Angaben ber die Demontage von Gehuse und Schiebersatz, siehe Service
Instruktion HN.21.AD.02 fr Standard OSP.
En ce qui concerne le dmontage des autres pices du corps de botier et le couple tiroir de
distribution/manchon nous vous invitons consulter le manuel dinstructions de lOSP
standard: HN.21.AD.02.

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Service Manual

Steering unit OSPQ and OSPD

Assembling OSPD

16

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Service Manual

Steering unit OSPQ and OSPD

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Service Manual

Steering unit OSPQ and OSPD

18

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Steering unit OSPQ and OSPD

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Service Manual

Steering unit OSPQ and OSPD

20

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Service Manual

Steering unit OSPQ and OSPD

Notes

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Service Manual

Steering unit OSPQ and OSPD

Notes

22

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Service Manual

Steering unit OSPQ and OSPD

Notes

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Products we offer:
Bent Axis Motors
Closed Circuit Axial Piston
Pumps and Motors
Displays

Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and
electronic components. We specialize in providing state-of-the-art technology and solutions that
excel in the harsh operating conditions of the mobile off-highway market. Building on our extensive
applications expertise, we work closely with our customers to ensure exceptional performance for a
broad range of off-highway vehicles.

Electrohydraulic Power
Steering

We help OEMs around the world speed up system development, reduce costs and bring vehicles to
market faster.
Danfoss Your Strongest Partner in Mobile Hydraulics.

Electrohydraulics

Go to www.powersolutions.danfoss.com for further product information.

Hydraulic Power Steering


Integrated Systems
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Handles
Microcontrollers and
Software
Open Circuit Axial Piston
Pumps

Wherever off-highway vehicles are at work, so is Danfoss.


We offer expert worldwide support for our customers, ensuring the best possible solutions for
outstanding performance. And with an extensive network of Global Service Partners, we also provide
comprehensive global service for all of our components.
Please contact the Danfoss Power Solution representative nearest you.

Orbital Motors
PLUS+1 GUIDE
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Steering
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www.comatrol.com
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www.schwarzmuellerinverter.com

Local address:

Turolla
www.turollaocg.com
Valmova
www.valmova.com
Hydro-Gear
www.hydro-gear.com
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www.daikin-sauer-danfoss.com

Danfoss
Power Solutions (US) Company
2800 East 13th Street
Ames, IA 50010, USA
Phone: +1 515 239 6000

Danfoss
Power Solutions GmbH & Co. OHG
Krokamp 35
D-24539 Neumnster, Germany
Phone: +49 4321 871 0

Danfoss
Power Solutions ApS
Nordborgvej 81
DK-6430 Nordborg, Denmark
Phone: +45 7488 2222

Danfoss
Power Solutions Trading
(Shanghai) Co., Ltd.
Building #22, No. 1000 Jin Hai Rd
Jin Qiao, Pudong New District
Shanghai, China 201206
Phone: +86 21 3418 5200

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products
already on order provided that such alterations can be made without changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.

HN.21.ZA.52 Rev BA Jun 2014

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Danfoss A/S, 2014-06