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Side Stream Filters (SMS Division)

SKB/SSF/14-15/08/REV-00

Multigrade Filter or Dual Media Filter for Side Stream Filters For SMS Division.
30 M3/Hr Multi Grade Filter or Dual Media Filter for Side Stream Filter shall be designed for an operating pressure of 3.5 kg/cm (g). MGF/DMF will be used
to reduce the turbidity and total suspended solids of the cooling water to the required level. Free board of at least 50% shall be left over the filtering
media to facilitate backwash. The filter shall be provided with the necessary nozzles including water inlet, water outlet, back wash, air scour and air
release nozzles. The filter shall be complete with necessary filtering medium. Scope of supply shall include backwash system. Raw water shall be used
for back washing of MGF/DMF.
Vessel design standard
Type

Capacity of each filter


Design Pressure

IS 2825 or ASME Sec. VIII Div.1


:
Multigrade filter
/ Dual Media Filter
To be sized for output required for both
3.5 kg/cm (g)

Design Temperature
Normal flow velocity
Filtering medium
Minimum bed depth
Minimum shell thickness
Dish end thickness

:
:
:
:

50C
18 m/hr
Vendor to specify
Vendor to specify
:
5 mm Minimum
:
6 mm Minimum

Free board
Material of construction

50%
As per IS 2062

Corrosion Allowance
:
1.5 mm
Effluent Quality
:
Turbidity not to exceed 5.00 NTU
Internal coating
:
Two coats of epoxy
External coating
:
As per painting spec
Dished end
:
Semi ellipsoidal
Inlet and out Parameters as mentioned in Annexure.
MATERIAL OF CONSTRUCTION

For all Vessels and Tanks

All vessels and tanks shall be vertical shell type with dished ends the material of construction shall be carbon steel conforming to IS : 2062 unless
specified otherwise.
For Pipes and Fittings
All internal pipes and header shall conform to IS : 1239 Part 1 up to 150 mm NB and IS: 3589 Class 3 above 150 mm NB.
Piping up to MGF : IS 1239 (Medium)
For Flanges
Flanges up to 20 mm thick shall conform to IS : 6392 and above 20 mm thick shall conform to IS: 2062.
For Gaskets
Gaskets shall be compressed asbestos fibre with nitrlle rubber binder conforming to IS: 2712.
Fasteners
Fasteners shall be of ASTM A 307 Gr. B carbon steel.
Valves for Corrosive Water/Acid/Alkali
Valves for corrosive water/acid/alkali shall be diaphragm type with cast iron rubber lined body and neoprene diaphragm.
Internal and external painting
Two coats of internal painting and two coats of external painting wherever required shall be done. For unlined vessels, the internal painting shall be with
two coats of primer and two coats of epoxy. For lined vessel, internal painting shall be with two coats of primer. External painting shall be with two coats
of primer and two coats of enamel as mentioned in Annexure.

GENERAL

The design of vessels and tanks shall be as per IS 2825.

All tanks shall be provided with vent & drain facility.

All flanges at the terminal point and within the battery limit shall be only as per ASME B 16.5.

All pipes within the battery limit including that required for backwash and regeneration shall be included in the scope.

All pipe supports and auxiliary steel structure required for supporting pipe shall be included in the scope as per the battery limits

Operational convenience design shall be done.

If after performance test, the treated water quality does not meet the stipulated quality requirement, BIDDER shall take necessary action to rectify or
replace the system without any extra cost.

All pressure tapings shall be provided with one root valve.

All pumps shall be provided with suction strainers with perforated plates and strainer element made of stainless steel.

All valve material shall be compatible to the pipe material, wherever they are used.

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Side Stream Filters (SMS Division)

SKB/SSF/14-15/08/REV-00

SCOPE OF SUPPLY
Design, engineering, manufacture, supply, supervision erection & commissioning and performance testing of One (1) nos. of multi grade Filters/DMF
complete with filter media & its accessories.
THE DETAILED SCOPE OF SIDE STAND FILTER IS AS FOLLOWS:

Interconnecting pipe work complete with valves fittings, supports and accessories including
Piping required for the back wash and regeneration of the vessels
Instrumentation as per requirement
OTHER ITEMS INCLUDE

Common base frame with foundation bolts and nuts required for grouting all equipment (piping and supports) within terminal points shall be included in
the scope of supply.
Special tools and tackles and Commissioning spares.
Final painting.

O & M manuals for the complete system with necessary drawings, catalogues and other information pamphlets for all the equipment covered in the
scope.
Furnishing load data for all equipment foundations with civil drawings for all RCC structures.
First fill of required for equipment, interval of topping up, quantity required per annum with the name of the Indian suppliers.
All consumable items, chemicals, spares, etc. sufficient for 3 months operation.
OTHER ACCESSORIES

All frontal piping / all interconnecting piping / recirculation piping / valves/ fittings / fasteners / pipe supports and accessories integral to the MGF/DMF. All
piping shall be pre-fabricated as per the layout so that they shall be erected directly.
The filter shall be with the filtering material and all internals.
All terminal points shall be provided with suitable dummy flanges.
Foundation bolts with base plates.
2 year operational spares list

SCOPE OF SERVICES
Process engineering, basic engineering and design engineering of the MGF/DMF.
Survision Erection of the MGF/DMF
Supervision of Testing and Commissioning of the MGF/DMF.
Pre commissioning, testing, start up and run tests, load test, performance tests

QA/AC plan, inspection and testing of equipment at works, submission of test certificates. Trial operation for a minimum period of one week from the
date of successful commissioning and achieving the rated output and parameters
Analyzing the Input water and treated water during the PG test.
EXCLUSIONS

All civil works.


Electrical works
Piping work as per the Battery limits
BATTERY LIMITS

Raw water
Effluent water
Drains & Wash lines

:
:
:

At the inlet of MGF/DMF


At the outlet of MGF/DMF
At the discharge trench

SUB - VENDOR LIST


Diaphragm valve : Procon Valves Ltd, Alfa Laval, Avcon
Butterfly valve
: Intervalve Ltd, Hawa Valves Ltd, Crane Process, Alfa Laval
Ball valve
: Hawa, Karan, Norflow Controls Ltd, Audco Valves Airmax
Needle valve
: Hawa, Norflow Controls Ltd
Solenoid valves : Rotex, Airmax, Jenatics
Note:-

Bidder will quote In Bifurcate manner (Technical cum Commercial)


For any Deviation in Vendor/Sub-vender list, approval from Real Ispat & Power Ltd. must before quote.

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Side Stream Filters (SMS Division)

S.No

SKB/SSF/14-15/08/REV-00

TECHNICAL DETAILS FOR SIDE STREAM FILTERS FOR SMS DIVISION


Description
Units
GENERAL
IS2825 / ASME SEC VIII Div.I

Design code

2
3

Design Pressure of all vessels


Test pressure

Corrossion allowance for unLined vessels, pipes, etc

5
6
7
8
9
10
11

All Flange dimensions (without hub) as per


Bolts & nuts with 2 washers
All pipes
Valves 80NB & above for DMF
Valves lesser than 80NB for DMF
V-Notch shall be provided for all vessels
Internal Painting (wherever applicable)

12

External Painting

13

Finishing Painting

14

All terminal points with mating flanges, gaskets & fasteners

Required

15

The mentioned flow rate is Net output. Vendor shall design


the system considering the back wash & regeneration

Required

S.No
A
1
2
B
1
2
S.No
C
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Parameters

3.5 kg/cm2g
1.5times of design pressure
1.5mm
ANSI B16.5, SORF
IS1363
MS ERW - medium duty
Butterfly
Diaphragm
Provided
2 coats
2 coats of Red oxide primer - Total 110
DFT
2 coats of Enamel / Epoxy - Total 110
DFT

Description
Multigrade Filter
Total suspended solids
Turbidity
Multigrade Filter
Total suspended solids
Turbidity
Description
MGF/DMF
Diameter
HOS
Free board
Service Flow Rate
Service Hours
Material of Construction
Shell Thickness
Dish end thickness
Velocity
Media Used
Media depth
Inlet Distribution system / MOC
Under bed Collection system / MOC
Flow direction during operation
Flow direction during backwash
Back wash duration

Annexure ((to be filled by vendor))

Units
Inlet
PPM
NTU

Parameters
Inlet Parameters

PPM
NTU
Units
1
mm
mm

<5
<5

50
50

TREATED WATER
QUALITY

Parameters

m / hr
22 hrs
mm
mm
m3/hr/m2
m

min

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