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NTPC/TSTPS

OPERATION DEPARTMENT
Operating Instruction For
Management of Turbine Drains

AREA TG
UNIT - 3/4/5/6

TS-II/OPN/OI /TG/ / 041


REV 0.00

Date : 25/ 02/2009

PURPOSE:This document is prepared to guide the operating personnel for managing the turbine side drains during a unit startup ,
shutdown & normal operating condition in stage- II of NTPC /TSTPS .

SCOPE: :This shall be applicable to all the 4 units of stage - II , TSTPS ( 4 X 500 MW Units ) .

INTRODUCTION : Drains play an important role in any system charged with steam . This is basically provided to drain out
the condensate before charging steam in a pipeline & subsequently allows sufficient flow in the line for initial warm
up . Also this allows to drain the condensate during cooling of any pipeline .Normally the big headers like MS
/CRH / HRH are provided with drain pots where the condensate is expected to collect & subsequently they are
drained by operation of these drain valves . To avoid human interventions some of the drains depending on their
location & importance severity they are interlocked with certain logics or instruments like level switches & so on .
If the condensate is not properly drained & steam is charged into a line , then it will lead to severe
hammering in the line causing major damages & sometime forced outage of the units due to failure of the
support system . Hence due care is to be taken while operating these drains .
Each Motor Operated drain is provided with a manual isolating valve for isolation of the drain valve
depending on requirement . But in case of MAW 11 drain valve no isolation valve is provided . However a bypass
line with 6-10 mm orifice is provided for continuous bleeding .Some systems are provided with orifice operated
continuous drains for continuous bleeding of steam /condensate .At some places drains are provided with steam drain
traps which should always be kept in service .

TECHNICAL DATA OF THE SYSTEM


The Following drains are provided in the turbine system of stage - II Units .

Sl No

Valve Tag

Description of Valve

ATMOSPHERIC DRAINS
MS LINE Drain at TG 0 Mtr
CRH LINE Drain at TG 0 Mtr
HRH LINE Drain at TG 0 Mtr

01.
02.
03.
04.
05.
06.

Manual Isolation
Valve Open
provided

Down Stream Temp


Point Provided

Yes
Yes
Yes

No
No
No

Yes
Yes
Yes

No
No
No

Yes
Yes

No
No

Yes

No

CRH Drain Before NRV at TG 0 Mtr


LPBP line 1& 2 Drain at TG 0 Mtr
UFT vent line drain at TG 0 Mtr

07.
08.

MS 401
MS402

IBD TANK ( 02 nos )


MS line L Drain before MSSV ( Left )
MS line R Drain before MSSV ( Right )

09.

BP 101

UNIT FLASH TANK ( 08 nos )


HPBP Drain ( Left )

Sheet 1 Of 7
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NTPC/TSTPS

OPERATION DEPARTMENT
Operating Instruction For
Management of Turbine Drains

AREA TG
UNIT - 3/4/5/6

10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.

TS-II/OPN/OI /TG/ / 041


REV 0.00

Date : 25/ 02/2009

BP 102
MS 419

HPBP Drain ( Right )


MS Line Drain Before Strainer

Yes
Yes

No
No

MS 101
MS 102
HRH 101
HRH 102
HRH 604

MS Strainer Drain ( Left )


MS Strainer Drain ( Right )
HRH Strainer Drain ( Left )
HRH Strainer Drain ( Right )
HRH Line Hdr Drain

Yes
Yes
Yes
Yes
Yes

Yes
Yes
Yes
Yes
No

MS 105
MS 106
MS 417
CRH 101
CRH 501
HRH 105
HRH 106

STARTUP DRAIN FLASH TANK ( 12 nos )


MS Strainer Drain ( Left )
MS Strainer Drain ( Right )
MS Line Drain Before Strainer
CRH NRV Drain
CRH Line Drain
HRH Strainer Drain ( Left )
HRH Strainer Drain ( Right )

Yes
Yes
Yes
Yes
Yes
Yes
Yes

Yes
Yes
Yes
NO
NO
Yes
Yes

HRH 606
LP 625
LP 624
HRH 109
HRH 110

HRH Line Drain Before Strainer


LPBP Line Drain ( Left )
LPBP Line Drain ( Right )
LPBP Warm up Line Drain ( Left )
LPBP Warm up Line Drain ( Right )

Yes
Yes
Yes
Yes
Yes

NO
NO
NO
Yes
Yes

HP DRAIN FLASH TANK ( 13 nos )


Extraction to HPH 5 A / 5 B Line Drain

Yes

AS 122
AS 104
AS 109
CRH 129
CRH 141
CRH 135

Turbine Gland Steam Seal Drain


Aux. Steam to BFPT A Line Drain
Aux. Steam to BFPT B Line Drain
CRH to BFPT A DS Line Drain
CRH to BFPT B DS Line Drain
Steam to BFPT A Line Drain

Yes
Yes
Yes
Yes
Yes
Yes

Yes
NO

CRH 147
CRH 109
CRH 116
CRH 123
EX 101
EX 102

Steam to BFPT B Line Drain


CRH to DEA Pegging Line Drain
CRH to BFPT A Line Drain
CRH to BFPT B Line Drain
Extraction to HPH 6 A Line Drain
Extraction to HPH 6 B Line Drain

Yes
Yes
Yes
Yes
Yes
Yes

NO
NO
NO
Yes
Yes

CRH 153
EX 109
EX 115
EX 110
EX 112

LP DRAIN FLASH TANK ( 07 nos)


CRH to DEA Pegging DS of CV Line Drain
Extraction to BFPT A & B Line Drain
Extraction to DEA Line Drain
Extraction to LPH 3 Line Drain
Extraction to LPH 2 Line Drain

Yes
Yes
Yes
Yes
Yes

NO
NO
NO
NO
NO

EX 105

NO
NO
NO
NO
NO
NO

Sheet 2 Of 7
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NTPC/TSTPS

OPERATION DEPARTMENT
Operating Instruction For
Management of Turbine Drains

AREA TG
UNIT - 3/4/5/6

TS-II/OPN/OI /TG/ / 041


REV 0.00

Date : 25/ 02/2009

AS 113
AS 114

S SCAPH Line Drain


P SCAPH Line Drain

Yes
Yes

NO
NO

49.
50.
51.
52.
53.
54.

MAL 11
MAL 26
MAL 65
MAL 31
MAL 32

TURBINE DRAIN ( FLASH BOX 1 Towards SWYD ) 06 nos


Drain Before HPCV - 1
Yes
Drain Before IV - 1
Yes
Drain Before CRH NRV
Yes
Drain After IV - 1
Yes
Drain After IV - 2
Yes

Yes
Yes
Yes
Yes
Yes

55.
56.
57.
58.
59.
60.
61.
62.

47.
48.

MAL 22

Yes

MAL 12
MAL 27
MAL 47
MAL 51
MAL 52

HP Casing Drain
Yes
TURBINE DRAIN ( FLASH BOX 2 Towards Boiler ) 08 nos
Drain Before HPCV - 2
Yes
Drain Before IV - 2
Yes
Drain of Extraction Valve A 5
Yes
Drain of Extraction Valve A 4.1
Yes
Drain of Extraction Valve A 4.2
Yes

MAL 54
MAL 81
MAL 55

Drain of Extraction Valve A 3


Gland Steam Header Drain
Drain of Extraction Valve A 2

Yes
Yes
Yes

Yes
Yes
Yes

Yes
Yes
Yes
Yes
Yes

OPERATING INSTRUCTIONS :
The following instructions are to be followed during the Unit normal operation , Unit Hot & Cold start-up &
Unit shutdown conditions .

D-1

Normal Operation :

D-2

Always ensure the SLC drain is kept ON .


Check all the Drain MOV ( Motor Operated Valve) are manually tightened and no passing is observed
indicated by high temp at the down stream of the MOV checked either through online measurement or
through Temp Gun at local .
If the temp is maintaining very HI (Suspected Passing) then the manual valve for the MOV can be kept
closed with proper record in the Log Book as well as the information to be made available in soft form .
Necessary WOC to be raised for such drains .

Unit start-up Operation :-

D-2.1 Hot Start-up

D-2.1.1.
D-2.1.2.

The Alternate drains connected to UFT are not to be opened at all such as .
( BP 101 ,BP 102,MS 419,MS 101,MS 102,HRH 101,HRH 102,HRH 604 )
Check the following turbine drains are opened as per SLC logic after the Unit Has tripped out .
MAL 11
MAL 26
MAL 65
MAL 31

Drain Before HPCV - 1


Drain Before IV - 1
Drain Before CRH NRV
Drain After IV - 1

MAL 12
MAL 27
MAL 47
MAL 51

Drain Before HPCV - 2


Drain Before IV - 2
Drain of Extraction Valve A 5
Drain of Extraction Valve A 4.1

Sheet 3 Of 7
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NTPC/TSTPS
AREA TG
UNIT - 3/4/5/6
MAL 32

D-2.1.3.
D-2.1.4.
D-2.1.5.
D-2.1.6.
D-2.1.7.
D-2.1.8.

D-2.1.9.

Drain After IV - 2

MAL 52
MAL 54
MAL 55

TS-II/OPN/OI /TG/ / 041


REV 0.00

Date : 25/ 02/2009


Drain of Extraction Valve A 4.2
Drain of Extraction Valve A 3
Drain of Extraction Valve A 2

Open MS/HRH Strainers drains to SDFT MS 105/106 & HRH 105/106 ( Operated from BHEL CRT ) immediately
after turbine tip out . On auto these drains open at SGC Shutdown programme at step 53 .
Open CRH Hdr Drain CRH 501 to SDFT . This drain actually operates on auto based on the Drain Pot Level
Switch actuation .
Ensure all the manual valves ( if anyone was closed ) of drains connected to the SDFT /FB-1& FB -2 / LP & HP FT
are opened as per the list attached as soon the unit has tripped .
Now ensure the temperatures are picking up down stream of the drain as soon as soon as steam flow established
( where ever on line measurement provided)
Now as the turbine rolling started the MS/HRH Strainers drains MS 105/106 & HRH 105/106 gets closed at step
13 .
After Unit is synchronisation & Load pick up is > 100 MW ensure all the following drains are closed on auto
MAL 11
Drain Before HPCV - 1
MAL 12
Drain Before HPCV - 2
MAL 26
Drain Before IV - 1
MAL 27
Drain Before IV - 2
MAL 65
Drain Before CRH NRV
MAL 31
Drain After IV - 1
MAL 32
Drain After IV - 2
Ensure the Extraction line drains are closed after the respective Extractions are charged .
MAL 47
MAL 51

D-2.1.10.

OPERATION DEPARTMENT
Operating Instruction For
Management of Turbine Drains

Drain of Extraction Valve A 5


Drain of Extraction Valve A 4.1

MAL 52
MAL 54
MAL 55

Drain of Extraction Valve A 4.2


Drain of Extraction Valve A 3
Drain of Extraction Valve A 2

Check all the TDBFP drains are closed after TDBFPs are loaded .

D-2.2 Absolute Cold / Warm Start-up .


D-2.2.1.
D-2.2.2.
D-2.2.3.
D-2.2.4.
D-2.2.5.
D-2.2.6.
D-2.2.7.
D-2.2.8.

While pulling Vacuum keep the drains connected to vacuum system closed for faster pulling of vacuum . Then
slowly open one by one as per requirement .
Never operate both the main & alternate drain valve simultaneously , this will lead to vacuum drop in the system .
Ensure the manual valves of following drains connected to the UFT / SDFT /FB-1& FB -2 / LP & HP FT are opened
as per the list attached before charging MS Line .
The atmospheric drain s provided in MS /CRH / HRH line are to be kept open ( Crack ) for initial charging MS line
/ HP & LP Bypass system for release of condensate . They are to be closed after ensuring sufficient steam flow .
The Alternate drains to UFT are to be kept open initially for better Silica control in the Unit .
The Header Drains of MS/CRH/HRH Such as MS 417/419 , HRH 606/604 , CRH 501 are to be kept open till 20 %
steam Flow .
The MS/HRH Strainers drains MS 105/106 & HRH 105/106 are to be kept opened till rolling of TG set .
Check the following turbine drains are opened as per SLC logic before TG Set Rolling
MAL 11
MAL 26
MAL 65
MAL 31
MAL 32
MAL-22
MAW-11

Drain Before HPCV - 1


Drain Before IV - 1
Drain Before CRH NRV
Drain After IV - 1
Drain After IV - 2
HPC drain .
Seal steam supply drain

MAL 12
MAL 27
MAL 47
MAL 51
MAL 52
MAL 54
MAL 55

Drain Before HPCV - 2


Drain Before IV - 2
Drain of Extraction Valve
Drain of Extraction Valve
Drain of Extraction Valve
Drain of Extraction Valve
Drain of Extraction Valve

A5
A 4.1
A 4.2
A3
A2

Sheet 4 Of 7
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Approved By

NTPC/TSTPS
AREA TG
UNIT - 3/4/5/6
D-2.2.9.
D-2.2.10.
D-2.2.11.

D-2.2.12.

D-2.2.14.

D-2.2.15.

TS-II/OPN/OI /TG/ / 041


REV 0.00

Date : 25/ 02/2009

The temp points provided for the major drains are functioning indicated by the rise in temp when ever steam
flows in those drain .
For Charging HP/LP Bypass the HPBP Warm up Line Drains
Normally the drains are kept closed as soon as sufficient steam flow is established in the system . Such as
Close MS Line drains to IBD ( MS401/402) once the Main MS SV are full open .
Close the CRH hdr atmospheric drain after HP/LP bypass is charged & sufficient steam coming .
Close the MS /HRH Hdr Drains MS 417/419 , HRH 606/604 once HP /LP bypass is charged
Check the following turbine drains are opened as per SLC logic after the Unit Has tripped out .
MAL 11
MAL 26
MAL 65
MAL 31
MAL 32

D-2.2.13.

OPERATION DEPARTMENT
Operating Instruction For
Management of Turbine Drains

Drain Before HPCV - 1


Drain Before IV - 1
Drain Before CRH NRV
Drain After IV - 1
Drain After IV - 2

MAL 12
MAL 27
MAL 47
MAL 51
MAL 52
MAL 54
MAL 55

Drain Before HPCV - 2


Drain Before IV - 2
Drain of Extraction Valve
Drain of Extraction Valve
Drain of Extraction Valve
Drain of Extraction Valve
Drain of Extraction Valve

The MS /HRH strainer drains MS 105/106 & HRH 105/106 are automatically closed once TG set Rolling started at
step 13 .
After Unit is synchronisation & Load pick up is > 100 MW ensure all the following drains are closed on auto
MAL 11
Drain Before HPCV - 1
MAL 12
Drain Before HPCV - 2
MAL 26
Drain Before IV - 1
MAL 27
Drain Before IV - 2
MAL 65
Drain Before CRH NRV
MAL 31
Drain After IV - 1
MAL 32
Drain After IV - 2
Ensure the Extraction line drains are closed after the respective extractions are charged .
MAL 47
MAL 51

Drain of Extraction Valve A 5


Drain of Extraction Valve A 4.1

MAL 52
MAL 54

Drain of Extraction Valve A 4.2


Drain of Extraction Valve A 3

D-2.2.16.

Check all the TDBFP drains are closed after TDBFPs are loaded .

D-2.2.17.

Ensure the turbine casing drain MAL22 is closed after HPT casing temp attained > 320 0 C on auto .

D-3

A5
A 4.1
A 4.2
A3
A2

Unit Shutdown Operation :When ever the unit goes under shut down , very care full drain operation management is to be followed . Some
times keeping additional drains open may lead to cooling of the turbine components . The situations will be
different with vacuum being maintained or killed .

D-3.1 If Vacuum is maintained .


D-3.1.1.
D-3.1.2.

The SLC drain should be kept ON .


As soon as the turbine is hand tripped or tipped ensure the following drains are opened on auto .
MAL 11
Drain Before HPCV - 1
MAL 12
Drain Before HPCV - 2
MAL 26
Drain Before IV - 1
MAL 27
Drain Before IV - 2
MAL 65
Drain Before CRH NRV
MAL 47
Drain of Extraction Valve A 5
MAL 31
Drain After IV - 1
MAL 51
Drain of Extraction Valve A 4.1
MAL 32
Drain After IV - 2
MAL 52
Drain of Extraction Valve A 4.2
Sheet 5 Of 7

Prepared By

Reviewed By

Approved By

NTPC/TSTPS
AREA TG
UNIT - 3/4/5/6

OPERATION DEPARTMENT
Operating Instruction For
Management of Turbine Drains
MAL 54
MAL 55

D-3.1.3.
D-3.1.4.
D-3.1.5.
D-3.1.6.
D-3.1.7.

REV 0.00

Date : 25/ 02/2009


Drain of Extraction Valve A 3
Drain of Extraction Valve A 2

Open MS/HRH Strainers drains to SDFT MS 105/106 & HRH 105/106 ( Operated from BHEL CRT ) immediately
after turbine tip out . On auto these drains open at SGC Shutdown programme at step 53 .
Open CRH Hdr Drain CRH 501 to SDFT . This drain actually operates on auto based on the Drain Pot Level
Switch actuation .
Ensure all the manual valves ( if anyone was closed ) of drains connected to the SDFT /FB-1& FB -2 / LP & HP FT
are opened as per the list attached as soon the unit has tripped .
Now ensure the temperatures are picking up down stream of the drain as soon as soon as steam flow established (
Where ever on line measurement provided)
As Boiler is Boxed up by closing the MS stop Valves Ensure the opening of following drains
MS 105
MS 106
MS 417
CRH 101
CRH 501
HRH 105
HRH 106

D-3.1.8.
D-3.1.9.

TS-II/OPN/OI /TG/ / 041

MS Strainer Drain ( Left )


MS Strainer Drain ( Right )
MS Line Drain Before Strainer
CRH NRV Drain
CRH Line Drain
HRH Strainer Drain ( Left )
HRH Strainer Drain ( Right )

HRH 606
LP 625
LP 624
HRH 109
HRH 110

HRH Line Drain Before Strainer


LPBP Line Drain ( Left )
LPBP Line Drain ( Right )
LPBP Warm up Line Drain ( Left )
LPBP Warm up Line Drain ( Right )

Ensure that the HPC drain MAL 22 has opened after HPC temp drops below 300 0 C .
Ensure TDBFP drains are opened after TDBFP Tripping .

D-3.2 If Vacuum is Killed .


D-3.2.1.
D-3.2.2.
D-3.2.3.
D-3.2.4.

D-3.2.5.

Ensure complete isolation of seal steam supply to turbine gland steam system by closing both HT/LT manual isolation
valves from APRDS at APRDS level . Also the manual isolation valve at 8.5 mtr before seal steam control station
manual valve is closed & the drain to UFT before it is opened .
SLC Drain is ON
Since MS / HRH Lines are depressurised , keep all the atmospheric drains open .
The Following drains to UFT are open
BP 101
HPBP Drain ( Left )
MS 102
MS Strainer Drain ( Right )
BP 102
HPBP Drain ( Right )
HRH 101
HRH Strainer Drain ( Left )
MS Line Drain Before
MS 419
HRH 102
HRH Strainer Drain ( Right )
Strainer
MS 101
MS Strainer Drain ( Left )
HRH 604
HRH Line Hdr Drain
Ensure the following turbine drains are open on auto .
MAL 11
MAL 26
MAL 65
MAL 31
MAL 32
MAL 81
MAW 11

D-3.2.6.
D-3.2.7.

Drain Before HPCV - 1


Drain Before IV - 1
Drain Before CRH NRV
Drain After IV - 1
Drain After IV - 2
Seal steam Hdr Drain
Seal steam supply drain

MAL 12
MAL 27
MAL 47
MAL 51
MAL 52
MAL 54
MAL 55

Drain Before HPCV - 2


Drain Before IV - 2
Drain of Extraction Valve
Drain of Extraction Valve
Drain of Extraction Valve
Drain of Extraction Valve
Drain of Extraction Valve

A5
A 4.1
A 4.2
A3
A2

Check HPT casing drain MAL 22 is opened after temp drops < 300 0 C .
Ensure all the SDFT / LPFT/ HPFT drains are open

Sheet 6 Of 7
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Approved By

NTPC/TSTPP

OPERATION DEPARTMENT

AREA TG
UNIT - 3/4/5/6

Operating Instruction For Management of Turbine Drains

SL
NO.

DRAIN VALVE
DESCRIPTION

KKS
CODE

LOCATI
ON

DRAIN HP
CASING

MAL22AA011

0 M TG

MAN
CLOSE
Y

MAN
OPEN

AUTO
CLOSE

HP OUTER CASING TOP >320 DEG .C


AND
HP OUTER CASING BOT >320 DEG .C
OR
HP OUTER CASING TOP >320 DEG .C
OR
HP OUTER CASING BOT >320 DEG .C
AND
GEN LOAD > 10 %

DRAIN BEFORE
HPCV-1

MAL11AA011

0 M TG

SGC TURBINE STEP-16


OR
SGC TURBINE STEP -19
DRAIN BEFORE
HPCV-2

MAL12AA011

0 M TG

SGC TURBINE STEP-16


OR
SGC TURBINE STEP -19

5
6

HRH STRAINER
DRAIN -1(L)
HRH STRAINER
DRAIN -2( R)
MS STRAINER

LCM20AA202

0 M TG

LCM20AA203

0 M TG

LCM20AA206

0 M TG

Date : 25/ 02/2009


AUTO
OPEN

PROT
CLOSE

HP OUTER CASING TOP


<300 DEG .C
AND
HP OUTER CASING
BOT<300DEG .C
OR
HP OUTER CASING TOP
<300DEG .C
OR
HP OUTER CASING BOT
<300 DEG .C
AND
GEN LOAD <2 %

SGC TURBINE STEP -14

SGC TURBINE SHUTDOWN


STEP- 55

SGC TURBINE SHUTDOWN


STEP- 55

SGC TURBINE STEP- 2

CONDENSER

OR

VACCUM >0.3
KSC

SGC TURBINE SHUTDOWN

PROT
OPEN

HP
EVACUATION
ON

SGC TURBINE STEP-3


OR

REV 0.00

SGC TURBINE STEP-3


OR

TS-II/OPN/OI /TG/ / 041

SL
NO.
7
8
9
10
11

12

NTPC/TSTPP

OPERATION DEPARTMENT

AREA TG
UNIT - 3/4/5/6

Operating Instruction For Management of Turbine Drains

DRAIN VALVE
DESCRIPTION
DRAIN -1(L)
MS STRAINER
DRAIN -2( R)
DRAIN BEFORE
IV-1
DRAIN BEFORE
IV-2
DRAIN AFTER IV1
DRAIN AFTER IV2

GLAND STEAM
DRAIN

14

REV 0.00

Date : 25/ 02/2009

KKS
CODE

LOCATI
ON

MAN
CLOSE

MAN
OPEN

LCM20AA207

0 M TG

MAL26AA011

0 M TG

MAL27AA011

0 M TG

MAL31AA011

0 M TG

T BEHIND ICV-2 >300 DEG.C

T BEHIND ICV-2 <270 DEG.C

MAL32AA011

0 M TG

OR

OR

DT(IV1 -CRH) >50 DEG .K


OR
T BEHIND ICV-2 >300 DEG.C
AND
IPCV-2 NOT CLOSED
&
IPCV-1 NOT CLOSED

DT(IV1 -CRH) <20 DEG .K


OR
T BEHIND ICV-2 <270 DEG.C
AND
IPCV-2 CLOSED
&
IPCV -1 CLOSED
GLAND STEAM TEM -1<120
DEG.C
OR
GLAND STEAM TEM -2<120
DEG.C

MAL81AA011

0 M TG

AUTO
CLOSE

AUTO
OPEN
STEP -53

DT(IV1 -CRH) >50 DEG .K

DT(IV1 -CRH) <20 DEG .K

AND

GLAND STEAM TEM -1 >150 DEG.C


AND
GLAND STEAM TEM -2 >150 DEG.C

13

TS-II/OPN/OI /TG/ / 041

DRAIN
EXTRACTION V/V
A-5

MAL47AA011

DRAIN
EXTRACTION V/V
A-4.1

MAL51AA011

0 M TG

0 M TG

PROT
CLOSE

PROT
OPEN

AND

EXTRACTION V/V A-5 > 15%

EXTRACTION V/V A-5 < 5%

AND
GEN LOAD >10%

OR
GEN LOAD <2%

EXTRACTION V/V A-4.1 > 15%

EXTRACTION V/V A-4.1 <5%

AND
DP EXTRACTIONV/V A-4.1 >300mmwc

OR
DP EXTRACTIONV/V A-4.1

"
!

NTPC/TSTPP

OPERATION DEPARTMENT

AREA TG
UNIT - 3/4/5/6

Operating Instruction For Management of Turbine Drains

TS-II/OPN/OI /TG/ / 041


REV 0.00

Date : 25/ 02/2009

SL
NO.

DRAIN VALVE
DESCRIPTION

KKS
CODE

LOCATI
ON

MAN
CLOSE

MAN
OPEN

AUTO
CLOSE

AUTO
OPEN
<100mmwc

15

DRAIN
EXTRACTION V/V
A-4.2

MAL52AA011

0 M TG

EXTRACTION V/V A-4.2 > 15%

EXTRACTION V/V A-4.2 <5%

AND

OR
DP EXTRACTIONV/V A-4.2
<100mmwc

DP EXTRACTIONV/V A-4.2 >300mmwc


16

17

18
19

DRAIN
EXTRACTION V/V
A-3

MAL54AA011

DRAIN
EXTRACTION V/V
A-2

MAL55AA011

WARMING UP
DRAIN
DRAIN BEF CRH
NRV

0 M TG

0 M TG

MAW11AA011

0 M TG

MAL65AA011

0 M TG

EXTRACTION V/V A-3 > 15%

EXTRACTION V/V A-3 < 5%

AND
GEN LOAD >10%

OR
GEN LOAD <2%

EXTRACTION V/V A-2 > 15%

EXTRACTION V/V A-2 < 5%

AND
GEN LOAD >10%
GLAND STEAM TEM BEFV/V
>270(DEG.C)

OR
GEN LOAD <2%
GLAND STEAM TEM
BEFV/V<250(DEG.C)

CRH NRV >100%

CRH NRV 0%

AND
GEN LOAD >10%

OR
CRH NRV <100%
OR
GEN LOAD <2%

PROT
CLOSE

PROT
OPEN

#
!

NTPC/TSTPP

OPERATION DEPARTMENT
Operating Instruction For
Management of Turbine Drains

AREA TG
UNIT - 3/4/5/6

TS-II/OPN/OI /TG/ / 041


REV 0.00

Date : 25/ 02/2009

Interlocks for valves connected to Flash tanks


Sl
No

Valve Tag

Description of Valve

01.

MS 401

02.

MS402

IBD TANK ( 02 nos )


MS line L Drain before MSSV (
Left )
MS line R Drain before MSSV (
Right )

03.
04.
05.

BP 101
BP 102
MS 419

UNIT FLASH TANK ( 08 nos


)
HPBP Drain ( Left )
HPBP Drain ( Right )
MS Line Drain Before Strainer

06.

MS 101

MS Strainer Drain ( Left )

07.

MS 102

MS Strainer Drain ( Right )

08.

HRH 101

HRH Strainer Drain ( Left )

09.

HRH 102

HRH Strainer Drain ( Right )

10.

HRH 604

HRH Line Hdr Drain


STARTUP DRAIN FLASH TANK
( 12 nos )

12.

MS 105

MS Strainer Drain ( Left )

13.

MS 106

MS Strainer Drain ( Right )

14.
15.

MS 417

MS Line Drain Before Strainer

CRH 101

CRH NRV Drain

16.

CRH 501

CRH Line Drain

17.

HRH 105

HRH Strainer Drain ( Left )

18.

HRH 106

HRH Strainer Drain ( Right )

19.

HRH 606

HRH Line Drain Before Strainer

20.

LP 625

21.
22.

11.

Auto open
OPEN Command from
GC
OPEN Command from
GC

NIL
NIL
NIL
DRAIN TO SDFT
CLOSE
DRAIN TO SDFT
CLOSE
DRAIN TO SDFT
CLOSE
DRAIN TO SDFT
CLOSE
NIL
SGC TG STEP-2 OR
SGC TG S/D STEP-53
SGC TG STEP-2 OR
SGC TG S/D STEP-53
NIL
NIL
COMMAND FROM GC
OR
CRH DRAIN POT LEVEL
HIGH
SGC TG STEP-2 OR
SGC TG S/D STEP-53
SGC TG STEP-2 OR
SGC TG S/D STEP-53
OPEN COMMAND
FROM GC

LPBP Line Drain ( Left )

LP 624
HRH 109

Auto close

Protection
open

CLOSE Command from GC

NIL

CLOSE Command from GC

NIL

BLI>10%
BLI>10%
NIL

NIL
NIL
NIL

DRAIN TO SDFT OPEN

NIL

DRAIN TO SDFT OPEN

NIL

DRAIN TO SDFT OPEN

NIL

DRAIN TO SDFT OPEN

NIL

NIL

NIL

SGC TG STEP-14

NIL

SGC TG STEP-14

NIL

NIL

NIL

NIL
COMMAND FROM GC
OR
CRH DRAIN POT LEVEL
NOT HIGH

NIL
CRH DRAIN
POT LEVEL
VERY HIGH

SGC TG STEP-14

NIL

SGC TG STEP-14

NIL

CLOSE COMMAND FROM


GC

NIL

NIL

NIL

NIL

LPBP Line Drain ( Right )

NIL

NIL

NIL

LPBP Warm up Line Drain ( Left )

NIL

BLI>10%

NIL

$
!

NTPC/TSTPP
AREA TG
UNIT - 3/4/5/6
Sl
No

23.

OPERATION DEPARTMENT
Operating Instruction For
Management of Turbine Drains
Auto open

Auto close

Protection
open

HRH 110

LPBP Warm up Line Drain ( Right )

NIL

BLI>10%

NIL

HP DRAIN FLASH TANK ( 13


nos )

24.

EX 105

25.

AS 122

Turbine Gland Steam Seal Drain

26.

AS 104

Aux. Steam to BFPT A Line


Drain

27.

AS 109

Aux. Steam to BFPT B Line


Drain

30.

Date : 25/ 02/2009

Description of Valve

Extraction to HPH 5 A / 5 B Line


Drain

29.

REV 0.00

Valve Tag

28.

TS-II/OPN/OI /TG/ / 041

CRH 129

CRH 141

CRH 135

CRH to BFPT A DS Line Drain

CRH to BFPT B DS Line Drain

Steam to BFPT A Line Drain

OPEN COMMAND
FROM SCM-A OR
HPH-5A/5B EXT. VALVE
CLOSED
OR
OPEN COMMMMAND
FROM SCM-B
SEAL STEAM INLET
TEMP<250 DEG.C
OPEN COMMAND
FROM SCM
OR
BFP-A TRIPPED
OR
BFP-A WORKING &AUX
STM TEMP<250DEG.C
OPEN COMMAND
FROM SCM
OR
BFP-B TRIPPED
OR
BFP-B WORKING &
AUX STM
TEMP<250DEG.C
OPEN COMMAND
FROM SCM
OR
BFP-A TRIPPED
OR
(ACV<2% AND AUX
W/U VALVE OPEN)
OPEN COMMAND
FROM SCM
OR
BFP-B TRIPPED
OR
(ACV<2% AND AUX
W/U VALVE OPEN)
OPEN COMMAND
FROM SCM
OR
BFP-A TRIPPED

CLOSE COMMAND FROM


SCM-A
OR
HPH-5A/5B EXT. VALVE
OPEN
OR
CLOSE COMMMMAND
FROM SCMSEAL STEAM INLET
TEMP>270 DEG.C

HPH5A/5B/6A
LVL VERY
HIGH

NIL

SUCTION FLOW>30%
AND
AUX STM TEMP>280DEG.C

NIL

SUCTION FLOW>30%
AND
AUX STM TEMP>280DEG.C

NIL

SUCT FLOW>30%
AND (ACV>2%OR WARMUP
VALVE OPEN)

SUCT FLOW>30%
AND (ACV>2%OR WARMUP
VALVE OPEN)

CLOSE COMMAND FROM


SCM
AND
SUCT. FLOW>30%

NIL

NIL

NIL

NTPC/TSTPP
AREA TG
UNIT - 3/4/5/6
Sl
No

Valve Tag

OPERATION DEPARTMENT
Operating Instruction For
Management of Turbine Drains
Description of Valve

31.

CRH 147

Steam to BFPT B Line Drain

32.

CRH 109

CRH to DEA Pegging Line Drain

33.

34.

35.

36.

CRH 116

CRH 123

EX 101

EX 102

CRH to BFPT A Line Drain

CRH to BFPT B Line Drain

TS-II/OPN/OI /TG/ / 041


REV 0.00

Date : 25/ 02/2009

Auto open

Auto close

Protection
open

OPEN COMMAND
FROM SCM
OR
BFP-B TRIPPED

CLOSE COMMAND FROM


SCM
AND
SUCT. FLOW>30%

NIL

NIL
OPEN COMMAND
FROM SCM
OR
BFPT-A TIPPED
OR
BFP-A WORKING &CRH
TEM<250 DEG.C
OR
CRH BLOK VALVE
CLOSE
OPEN COMMAND
FROM SCM
OR
BFPT-B TIPPED
OR
BFP-B WORKING &CRH
TEM<250 DEG.C
OR
CRH BLOK VALVE
CLOSE

NIL

NIL

CRH TEMP>290 DEG.C


AND
AUX STM BLOCK VALVE
OPEN

NIL

CRH TEMP>290 DEG.C


AND
AUX STM BLOCK VALVE
OPEN

NIL

Extraction to HPH 6 A Line Drain

OPEN COMMAND
FROM SCM
OR
HPH-6A EXT. VALVE
CLOSED

CLOSE COMMAND FROM


SCM
AND
HPH-6A EXT VALVE OPEN

Extraction to HPH 6 B Line Drain

OPEN COMMAND
FROM SCM
OR
HPH-6B EXT. VALVE
CLOSED

CLOSE COMMAND FROM


SCM
AND
HPH-6B EXT VALVE OPEN

NIL

NIL

37.

CRH 153

LP DRAIN FLASH TANK ( 07


nos)
CRH to DEA Pegging DS of CV
Line Drain

HPH
5A/5B/6A
LVL VERY
HIGH
OR
TURBINE
TRIPPED
HPH
5A/5B/6B
LVL VERY
HIGH
OR
TURBINE
TRIPPED

NIL

%
!

NTPC/TSTPP
AREA TG
UNIT - 3/4/5/6
Sl
No

Valve Tag

OPERATION DEPARTMENT
Operating Instruction For
Management of Turbine Drains
Description of Valve

Date : 25/ 02/2009


Auto close

OPEN COMMAND
FROM BFP-A SCM
OR
OPEN COMMAND
FROM BFP-B SCM
OR
BFP-A/B NOT
WORKING

BFP-A SUCT FLOW >30%


&STM PRESS>3.5KSC
AND
BFP-B SUCT FLOW >30%
&STM PRESS>3.5KSC

NIL

NIL

Extraction to LPH 3 Line Drain

OPEN COMMAND
FROM SCM
OR
EX-3 CLOSED

CLOSE COMMAND FROM


SCM
OR
EX-3 OPENED

OPEN COMMAND
FROM SCM
OR
EX-2 CLOSED

CLOSE COMMAND FROM


SCM
OR
EX-2 OPENED

NIL
NIL

NIL
NIL

EX 109

Extraction to BFPT A & B Line


Drain

39.

EX 115

Extraction to DEA Line Drain

EX 110

REV 0.00

Auto open

38.

40.

TS-II/OPN/OI /TG/ / 041

41.

EX 112

Extraction to LPH 2 Line Drain

42.
43.

AS 113
AS 114

S SCAPH Line Drain


P SCAPH Line Drain

Protection
open

NIL

NIL
LPH-3 LVL
VERY HIGH
OR
TURBINE
TRIPPED
LPH-2 LVL
VERY HIGH
OR
TURBINE
TRIPPED
NIL
NIL