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TECHNICAL PARTICULAR FOR GENERATOR TRANSFORMER

DOCUMENT REVIEW STATUS


REJ
ROC
RWC
CFC
By
Date..
Comment Note No
D
C
B
-

2004-08-24

Rev. :

2004-04-20

THIRD ISSUE
SECOND ISSUE
FIRST ISSUE
PRELIMMINARY ISSUE

TANVI
TANVI
MKK
MKK

MVK
MVK
MVK
MVK

Date :

Description :

Prepared :

Reviewed:

2004-08-11
2004-06-11

Released :

Project Doc.No.

GVK INDUSTRIES LIMITED


JEGURUPADU PHASE II 228 MW CCPP (KA13E2 1)
Responsible Department :

abcd

Take over Department:


Project

ALSTOM Projects India Ltd

PS

Language:
KKS

en

No. of Sheets

GVJ

21
28BAT10

Document No.

GVJ 02 E ---- P13 DS 202

Sheet
1

abcd
ALL DIMENSIONS ARE IN
MILLIMETERS UNLESS
OTHERWISE SPECIFIED

NAME

SIGN.

TANVI
MVK
MVK
TRQF : 04505.C

ALSTOM Limited , NAINI ALLAHABAD


SCALE : NTS
INDENT No.

TITLE

Technical Particulars
STEAM TURBINE GENERATOR TRANSFORMER
CUSTOMER

ALSTOM Projects India Limited for GVK

T-6591
DRAWING No.

A421447
ISSUE-D

(1)

TECHNICAL PARTICULAR FOR GENERATOR TRANSFORMER

SL No.

Particulars

Units

A.

GENERATOR
TRANSFORMER

1.0

General

1.1

Make

ALSTOM

1.2

Type

OUTDOOR

1.3

Number of Windings per


phase

TWO

1.4

Number of Phases

1.5

Service

1.6

Reference Standard

2.0

Rating

2.1

Type of Cooling

2.2

Rated Power

Generator Transformer
:

IS 2026 and CBIP


Manual on Transformer

OFAF

MVA

120
:

2.2.1

Transformer
outputs
(continuous kVA ratings at
different
ambient
temperature to limit the hot
spot temperature to 98C
5 C
10 C
15 C
20 C
25 C
30 C
35 C
40 C
45 C
50 C

28BAT10

MVA
MVA
MVA
MVA
MVA
MVA
MVA
MVA
MVA
MVA

Page 2 of 21

141
137
132
128
123
119
113
108
103
97

A421447/D

(2)

TECHNICAL PARTICULAR FOR GENERATOR TRANSFORMER

SL No.

Particulars

2.3

Rated Voltage (No-Load)

2.4

Units
kV

H.V.

400

L.V.

11.5

H.V.

173.4

L.V.

6031.6

Rated Current

2.5

Rated Frequency

2.6

Connection

Hz :

50

H.V.

STAR

L.V.

DELTA

2.7

Vector Group designation

YNd1

2.8

Voltage withstand Time


a. 110% of rated voltage

Continuos

b. 125% of rated voltage

1 minutes

c. 140% of rated voltage

5 Seconds

d. 150% of rated voltage

1 Seconds

1.1 :

Continuos

b.

1.25 :

1 minutes

c.

1.4 :

5 Seconds

2.9

Overfluxing Capability
a. For Overfluxing Factor

2.10

28BAT10

HV Neutral Earthing

Solid

Page 3 of 21

A421447/D

(3)

TECHNICAL PARTICULAR FOR GENERATOR TRANSFORMER

SL No.

Particulars

3.0

Temperature

3.1

Reference ambient temperature

3.2

Temperature rise over reference


ambient Deg. C :

a. Of Top oil by thermometer

C :

50

b.
Of winding by resistance
measurement

C :

55

Maximum continuous over loading


capacity of the transformer without
exceeding the specified winding
temperature

3.3

3.4

Thermal time constant

4.0

Tappings

4.1

Units

49

As per IS 6600

h :

3 (Approx)

Type

Reversing

4.2

Capacity

FULL

4.3

Range Steps x % variation

+10% to 10% x 1.25%

4.4

Taps provided on HV/LV Winding

On HV

5.0

Insulation Level

5.1

Separate
source
power
frequency voltage withstand

28BAT10

kV
RMS

Winding

Bushing

Winding

Bushing

H.V

38*

38*

L.V.

50

70

H.V. Neutral

38

Page 4 of 21

105

A421447/D

(4)

TECHNICAL PARTICULAR FOR GENERATOR TRANSFORMER

SL No. Particulars
5.2

5.3

5.4

Unit
s
kVrms

Induced overvoltage withstand

Winding

H.V

L.V.

570*
630
(Test as per method II)
50
70

H.V. Neutral

38

Full wave lightning


withstand voltage

impulse

Winding

kVpeak

38
Bushing

H.V

1300

1425

L.V.

125

170

H.V. Neutral

Switching surge withstand voltage


Phase to earth
H.V

kV

250

Winding

Peak

1050

L.V.
6.0

Bushing

N.A.

Bushing

1050
N.A.

6.1

Impedance at Rated Frequency


and 75 C winding temperature
with 100% rating :
Impedance at principal tap

% :

12.5 (+ IS Tol)

6.2

Impedance at maximum voltage tap

% :

13.0 (Approx.)

6.3

Impedance at minimum voltage tap

13.0 (Approx.)

6.4

Reactance at
principal tap

% :

12.49 (Approx.)

6.5

Resistance at 75 C.

0.28 (Approx.)

6.6

Zero Sequence Impedance at 75 C


at principal tap

% :

10.3 (Calculated)

6.7

Capacitance of Windings
a. H.V. Earth

pF/ph. :

4000 (Calculated)

rated

current

for

b. L.V. - Earth

7800 (Calculated)

c. H.V - L.V

1700 (Calculated)

28BAT10

Page 5 of 21

A421447/D

(5)

TECHNICAL PARTICULAR FOR GENERATOR TRANSFORMER

SL
No.
7.0

Particulars

Units

7.1

No load losses at rated voltage and


at rated frequency and without any
+ve tolerances

kW :

80 Max

7.2

Load Losses at rated current without


any +ve tolerances

kW :

335 Max @75C and


Principal Tap

7.3

Cooler losses
tolerances

+ve

kW :

25 Max

8.0

8.1

Efficiency at 75 C and 0.8


Power Factor Lag and at unity
power factor
At full load

% :

8.2

At 3/4 full load

% :

8.3

At 1/2 full load

% :

8.4

Maximum efficiency

% :

8.4.1
9.0

Load and Power Factor at which it


occurs
Regulation at Full Load at 75 C

9.1

At unity power factor

% :

1.06

9.2

At 0.85 power factor lagging

% :

7.37

9.3

At 0.8 power factor lagging

% :

8.2

10.0

No Load Current referred to HV at


rated frequency

10.1

At 90% rated voltage

A :

0.5 Approx.

10.2

At 100% rated voltage

A :

1.0 Approx.

10.3

At 110% rated voltage

A :

2.0 Approx.

Guaranteed Losses at Principal


Tap, Full Load and 75 C.

28BAT10

without

any

Page 6 of 21

0.8 p.f.

0.85 p.f. 1.0 p.f.

99.570

99.595

99.655

99.629

99.650

99.703

99.660

99.680

99.728

99.728
48.868 , Unity p.f.

A421447/D

(6)

TECHNICAL PARTICULAR FOR GENERATOR TRANSFORMER

SL
No.
11.0

Particulars

Units

11.1

Approximate Maximum Flux


Density at rated frequency in the
core
At 90% rated voltage

11.2

At 100% rated voltage

11.3

At 110% rated voltage

12.0

Maximum Current Density at


rated load

12.1

H.V. Winding

12.2

L.V. Winding

12.3

Maximum Current Density under


short circuit

12.3.1

H.V. Winding
L.V. Winding

13.0

Withstand Time without injury


for
Three phase dead short circuit at
terminal
with
rated
voltage
maintained on the other side.
Single phase short-circuit at
terminal
with
rated
voltage
maintained on other side
Cooling System

13.2

14.0

14.1 (a) Number of unit coolers and rating as


% of transformer cooling equipment
14.1 (b) Temperature range over which
cooler control is adjustable
14.2
Mounting

28BAT10

1.53 Approx.

A/ :
cm2
A/ :
cm2
:

3.15

A/ :
cm2
A/ :
cm2

12.3.2

13.1

Wb/ :
m2
Wb/ :
m2
Wb/ :
m2
:

Page 7 of 21

1.70 Approx.
1.87 Approx.
At rated Tap

3.48

8 times of above
Approx

s :

3 Sec

s :

3 Sec

5 x 25 %
:

50C to 110 C

Vertical

A421447/D

(7)

TECHNICAL PARTICULAR FOR GENERATOR TRANSFORMER

SL No.

Particulars

14.3

Fan motor data

Units

I) Number per cooler and rating


as % of cooler requirement
ii) Type
iii) Rating

Axial flow type


kW : 1.6 kW (Approx)

iv) Locked rotor current


14.4

: 2 x 50 %

Oil pump motor data


I) Number per cooler and rating
as % of cooler requirement

: 1 x 100 %

ii) Type

Centrifugal radial flow

iii) Rating

kW : 3.2 kW (Approx)

iv) Locked rotor current

vi) Insulation class

14.6

28BAT10

25 Amps
F

vii) Motor speed at rated voltage


14.5

15 A approx.

rpm

1400

Duration
for
generator
transformer withstand capability
after failure of forced cooling
under the following conditions:
I)

Full load

min

10

ii)

Partial load(50%)

min

20

iii)

No load

min

60

Whether generator transformer is


capable of withstanding for 1
hour without load current after
failure of forced cooling?

Page 8 of 21

Yes

A421447/D

(8)

TECHNICAL PARTICULAR FOR GENERATOR TRANSFORMER

SL No.

Particulars

15.0

Details of Tank

15.1

Material

15.2

Thickness of sides

mm : 10 approx.

15.3

Thickness of bottom

mm : 20 approx.

15.4

Thickness of cover

mm : 20 approx.

15.5

Tank Designed for :

15.5.1

Vacuum withstand capability for


main tank and accessories

15.5.2

Vacuum leak rate of transformer

15.5.3

Pressure

15.6

Tank cover - Conventional or bell


type?

16.0

Core

16.1

Type of construction- Core or shell

: Core

16.2

Core material used

: CRGO

16.3

Thickness of lamination

16.4

Insulation of lamination

16.5

Equivalent cross-sectional area of


core

16.6

Type of joint between core and yoke

Fully Mitred

16.7

Percentage silicon content

0.2 % Approx.

28BAT10

Units

Steel

mm : Full Vacuum
of Hg
N/A
kN/ m2 : 96
Bell

mm : 0.27 Approx.
: Inorganic Coating

Page 9 of 21

cm : 5378 (Approx)

A421447/D

(9)

TECHNICAL PARTICULAR FOR GENERATOR TRANSFORMER

SL No. Particulars
17.0
17.1

Units

Coils
Type of Coil :
a. H.V

: Interleaved Disc

b. L.V.

: Helical

17.2

Conductor Material

: Electrolytic copper

17.3

Insulating Material :
a. H.V Turn

: Paper + Oil Duct

b. L.V - Earth
c. L.V. Earth
d. H.V. - L.V.
17.4

Magnetising inrush current

17.5

Magnetising
current
at
frequency and at rated voltage

17.6

Conductor area approx

rated

Pressboard Wrap +Oil


Duct
: Pressboard Wrap +Oil
Duct
: Pressboard Wrap +Oil
Duct
A
Approx. 10 times of Rated
Current
A
Pl refer Cl. No. 10

HV

mm2

55

LV

mm2

1000

18.0

On-load Tap Changer details

18.1

Make

18.2

Type

18.3

Rated Voltage class of tap changer

18.4

Rated Current

: High Transition
Resistance Type
kV : Suitable for 420 kV
Neutral Winding
A : 350

18.5

Auxiliary Power

kW : 1.0 kW approx.

18.6

Step voltage

28BAT10

: BHEL

Page 10 of 21

2886

A421447/D

(10)

TECHNICAL PARTICULAR FOR GENERATOR TRANSFORMER

SL No.

Particulars

Units

18.7

Number of steps

16

18.8

Control

Auto/Manual

18.9

Voltage Control :
Automatic/Non-automatic

: Automatic

Auxiliary supply details

: 415 V, 3F

18.10

18.11

Maximum Short Circuit


Current withstand capability :
a. Current

A : 6 kA

b. Time

s : 3 sec

Local indicator furnished for :


a. Tap position

b. Operation counter

: Yes

18.12

Number of revolutions to complete


one step

: 33 approx

18.13

Time to complete one step on Auto /


Manual operation

s : 6 Sec (Approx)

18.14

Rated voltage of drive motor

V : 415, 3 F

18.15

Power required

18.16

Approximate overall weight

18.17

Approximate overall dimensions

kW : 1.0 approx.
kg
Length
(MM)
Dia
(MM)
Ltr.

18.18

Approximate overall quantity of oil

18.19

Is vacuum filling required? If so, mm of


state absolute pressure.
Hg.

28BAT10

Yes

Page 11 of 21

310 Approx.

2700 (Approx.)
740 (Approx.)
170 Approx.
Yes, 1 Torr

A421447/D

(11)

TECHNICAL PARTICULAR FOR GENERATOR TRANSFORMER

SL No. Particulars

Units

19.0

Insulating Oil

19.1

Approximate volume required for first


filling

19.2

10% excess oil furnished ?

: Yes

19.3.1

Oil conforms to :

: IS:335

Ltr. : 56 Kl

IS:1866
Before commission

19.3.2

19.4

Details of oil furnished

I)

Moisture content

ppm

ii)

Max tan delta value at 90C

iii)

Resistivity at 90C

iv)

Interfacial tension at 27C

50

O-cm

v)
Breakdown strength
a. Oil preservation system provided ?

N/m
kVrms

b. Type of oil preservation system

10

0.002

0.01

35 x 1012

6 x 1012

0.04

0.035

30
: Yes

60

20.0

Bushings (for HV / LV / HVN)

: Flexible Seperator +
Silicagel
: HV
HVN
LV

20.1

Make

: BHEL

20.2

Type

20.3

Reference Standard

20.4

Voltage Class

20.5

Creepage Distance

20.6

Free space required for bushing mm


removal
Whether test tap for tan delta
measurements for H.V bushing are
provided ?
One minute power frequency
kVrms
withstand voltage
Impulse withstand voltage
kVPeak

20.7

20.8
20.9
28BAT10

---------- OIP------
-----------IS:2099--------

kV : 420
mm : 10500

Page 12 of 21

ALSTOM TELK

: 10250
: Yes

52

36

1300

900

7100

6600

Yes

No

: 630

105

70

: 1425

250

170

A421447/D

(12)

TECHNICAL PARTICULAR FOR GENERATOR TRANSFORMER

SL
No.

Particulars

Units

20.10 Rated current

20.11 Rated short circuit current and duration


20.12 Cantilever strength of the bushing
20.13 Weight of the assembled bushings

kA/
s
kg
kg

21.2

1250

1250

1250

LV
12500

49

155

-----------Outdoor-------

20.15 Whether CTs are included as per


specific requirements?
21.0 Minimum Clearances
Between Phases :
a. In air
I.
HV
II.
LV
b. In oil
I. HV
ii. LV
Between Phase & Earth :

HVN

31.25kA 31.25kA 100 kA


--------------2 sec----------
2.5 kN
1.25kN 3.15kN

20.14 Mounting arrangement of the bushing

21.1

HV

Yes

mm :
mm :

4000
330

mm : As per Alstom Practices


mm :

a. In air
I. HV
ii. LV

mm : 3500
mm : 230

b. In oil

21.3

I. HV
ii. LV
Clearance between core and coil

mm : As per Alstom Practices


mm :
mm
As per Alstom Practices

21.4

Clearance between coils

mm

21.5

Clearance between neutral to ground


in air

mm

230 (As per CBIP)

22.0

Terminal Connections

22.1

H.V.

: Outdoor Bushings

22.2

L.V

: Suitable for Bus Duct

22.3

H.V. Neutral

: Outdoor Bushing

28BAT10

Page 13 of 21

A421447/D

(13)

TECHNICAL PARTICULAR FOR GENERATOR TRANSFORMER

SL No. Particulars

Units

23.0

Marshaling Box

23.1
23.2

Weatherproof, suitable for outdoor


duty
Degree of protection

23.3

Painting shade

24.0

Terminal Blocks

24.1

Make

: Phoenix

24.2

Type

24.3

20% spare terminals furnished?

: Clip-on (disconnecting type


for CT only)
: Yes

25.0

Wiring

25.1

Cable type

25.2

Voltage grade

25.3

Conductor Size

Instrumentation

Stranded
Trip and Alarm Contacts Ratings

26.1

Voltage

26.2

Rated

Power

: PVC shielded

PVC

V : Nominal Uo/U
300/500
2
mm : 2.5 / 4.0
:
: Copper

1100

Yes /
No.

26.0

Yes

2.5
Copper
Yes

V : 220 V DC
:

Making current

A :

Breaking Current

A :

As per
GVJ 02 E ----- P13 TC 216

Accessories
Each transformer furnished with
fittings and accessories as per
specification ?

28BAT10

: IP:55
631 AS PER IS 5

Material

27.0

: Yes

Page 14 of 21

Yes/ : Yes
No.

A421447/D

(14)

TECHNICAL PARTICULAR FOR GENERATOR TRANSFORMER

SL No. Particulars

Units

28.0

Detail of Conservator

28.1

Volume of Conservator

Ltr. : 7.5 % of Total Oil (Approx.)

28.2

Volume of oil between the highest and


lowest levels
Pressure Release devices

Ltr. :

2500 Ltr. approx.

a. Minimum pressure the device is set


to operate / rupture

kg /
m2

0.49 kg/cm2

29.0

b.Alarm and trip contacts provided?

Yes

30.0

Approximate Overall Dimension

30.1

Length

mm :

10500

30.2

Breadth

mm :

9450

30.3

Height

mm :

8700

30.4

Crane lift (a) for untanking core and coil


assembly (including sling)

mm

31.0

Approximate Weights

31.1

Core with clamps

kg :

63000 kg Approx.

Windings with insulation

kg

20000 kg Approx.

31.2

Tanks, fittings and accessories

kg :

37000 kg Approx.

31.3

Oil

kg :

50000 kg Approx.

31.4

Total Weight

kg :

170000 kg Approx.

32.0

Shipping Data

32.1

Weight of the heaviest package


Core / coil
Bell tank
Dimension of the largest
package (LxBxH)

32.2

28BAT10

Page 15 of 21

kg :
kg
kg
mm :

Not applicable
for Bell Tank

110000 kg Approx.
83000 kg Approx.
22000 kg Approx.
8500 x 3450 x 4240

A421447/D

(15)

TECHNICAL PARTICULAR FOR GENERATOR TRANSFORMER

SL No. Particulars

Units

32.3

Height for untanking the bell tank

32.4

List parts detached for transport

33

Proposed method of transportation


for the transformer

33.1

Impact recorder / shock recorder


during transportation provided?

28BAT10

Page 16 of 21

mm

9700
Refer document no.
GVJ 02 E-----P13 LE 203
Nitrogen Filled

Yes

A421447/D

(16)

TECHNICAL PARTICULAR FOR GENERATOR TRANSFORMER

SL No. Particulars

Units

34.0

Tests to be
Transformer

conducted

on

34.1

Routine tests as per specification /


relevant standards will be provided?

34.2

Tank pressure test

As per CBIP Manual

a. Test Pressure at Tank Base


b. Duration
c.
34.3

34.4

Permanent deflection

kN/m2 : 96
(35 +Normal pressure)
h : 1
mm : 19

Tank vacuum test


a.

Vacuum

b.

Duration

c.

Permanent deflection

: Vacuum at Test Place


25 mm of Hg.
h : 1
mm : 19

Oil leakage test on each transformer


a.

Test pressure at Tank Base

b.

Duration

:
kN/ : 96
m2
(35 +Normal pressure)
hours : 8 (As per CBIP)

34.5

Core bolt withstand voltage for 1


minute on each transformer

35

GENERAL
Minimum draw bar pull required to
move the transformer on level track?

28BAT10

: Yes

Page 17 of 21

kV : Bolt less Design as Per


Alstom Technology

4 T/Winch,4 Winches
(1000 mm between
winches minimum)

A421447/D

(17)

TECHNICAL PARTICULAR FOR GENERATOR TRANSFORMER

SL No. Particulars

Units

36

ACCESSORIES

A.

CURRENT TRANSFORMER

1.0

General

1.1

Make

: Mahindra

1.2

Type

Ring Type, Bar Primary

1.3

Reference Standard

IS 2705

1.4

Use

: Inside Oil

2.0

Rating

2.1

C.T.Ratio

2.2

Class

2.3

Insulation level

2.4

Burden

3.0

Insulation Class

3.1

Temperature rise at rated burden


over top oil temperature

4.0

Characteristics

4.1

Secondary resistance RCT at 75 C

O :

4.2

Knee point voltage Vk

V : -

4.3

Excitation current at V k/2

5.0

Rating

5.1

C.T.Ratio

5.2

Class

28BAT10

Line CT (CT 9 & CT 11)


A :

250/1

5 P20

V :
VA :

600
30

:
C :

55

mA : Line CT (CT 8)
A :
:

Page 18 of 21

250/1
PS

A421447/D

(18)

TECHNICAL PARTICULAR FOR GENERATOR TRANSFORMER

5.3

Insulation level

5.4

Burden

6.0

Insulation Class

6.1

Temperature rise at rated burden


over top oil temperature

7.0

Characteristics

7.1

Secondary resistance RCT at 75 C

O : <3V

7.2

Knee point voltage Vk

V : > 500

7.3

Excitation current at V k/2

8.0

Rating

8.1

C.T.Ratio

8.2

Class

8.3

Insulation level

8.4

Burden

9.0

Insulation Class

9.1

Temperature rise at rated burden


over top oil temperature

10.0

Characteristics

10.1

Secondary resistance RCT at 75 C

O :

10.2

Knee point voltage Vk

V : > 150

10.3

Excitation current at V k/2

11.0

Rating

11.1

C.T.Ratio

11.2

Class

28BAT10

V : 600
VA : :
C :

55

mA : 125
Line CT ( CT 31)
A :
:

250/1
PS

V : 600
VA :

:
C :

55

<3V

mA : 125
Neutral CT ( NCT 32)
A :
:
Page 19 of 21

250/1
PS
A421447/D

(19)

TECHNICAL PARTICULAR FOR GENERATOR TRANSFORMER

11.3

Insulation level

11.4

Burden

12.0

Insulation Class

12.1

Temperature rise at rated burden


over top oil temperature

13.0

Characteristics

13.1

Secondary resistance RCT at 75 C

O :

13.2

Knee point voltage Vk

V : > 150

13.3

Excitation current at V k/2

14.0

Rating

14.1

C.T.Ratio

14.2

Class

14.3

Insulation level

14.4

Burden

15.0

Insulation Class

15.1

Temperature rise at rated burden


over top oil temperature

16.0

Characteristics

16.1

Secondary resistance RCT at 75 C

O :

16.2

Knee point voltage Vk

V : -

16.3

Excitation current at V k/2

17.0

Tests

28BAT10

V :
VA :

600
-

:
C :

55

<3V

mA : 125
NEUTRAL CT ( NCT 12)
A :

250/1

5 P20

V :
VA :

600
30

:
C :

55

mA : : As per IS 2705

Page 20 of 21

A421447/D

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TECHNICAL PARTICULAR FOR GENERATOR TRANSFORMER

SL No. Particulars

Units

TEMPERATURE INDICATORS
(OTI / WTI / RWTI )

Manufacturer

Perfect Control

Range

0-150C

Accuracy

Remote Indicator with 4-20 mA Yes/No


Provided

28BAT10

Page 21 of 21

+/- 1.5% of FSD


Yes (Perfect Control Make)
220 V DC Aux. Supply.

A421447/D

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