Portable Manual

Finisher, Sorter, DeliveryTray

Puncher-Q1

Oct 25 2004

Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and
repair of products. This manual covers all localities where the products are sold. For this reason, there may be
information in this manual that does not apply to your locality.

Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.
When changes occur in applicable products or in the contents of this manual, Canon will release technical information
as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will
issue a new edition of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.

Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.

Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied,
reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.

COPYRIGHT 2001 CANON INC.

Printed in Japan

Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.

Introduction

Symbols Used
This documentation uses the following symbols to indicate special information:

Symbol

Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Indicates an item requiring disconnection of the power plug from the electric outlet.

Indicates an item intended to provide notes assisting the understanding of the topic in question.
Memo

Indicates an item of reference assisting the understanding of the topic in question.

REF.

Provides a description of a service mode.

Provides a description of the nature of an error indication.

Introduction

The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical
and mechanical systems with reference to the timing of operation.
In the diagrams,
the arrow

represents the path of mechanical drive; where a signal name accompanies the symbol ,
indicates the direction of the electric signal.

The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the
delivery unit door, which results in supplying the machine with power.
2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to
indicate "Low".(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in
"DRMD*" indicates that the DRMD signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the
operations of the microprocessors used in the machines are not discussed: they are explained in terms of from
sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product improvement or other
purposes, and major changes will be communicated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant
Service Information bulletins and be able to identify and isolate faults in the machine."

Contents

Contents
Chapter 1Maintenance and Inspection
1.1 Periodically Replaced Parts............................................................................................................................... 1- 1
1.1.1Periodically Replaced Parts......................................................................................................................... 1- 1
1.2 Durables............................................................................................................................................................. 1- 2
1.2.1Durables....................................................................................................................................................... 1- 2
1.3 Periodical Servicing .......................................................................................................................................... 1- 3
1.3.1Periodical Servicing .................................................................................................................................... 1- 3
1.3.2Periodical Servicing .................................................................................................................................... 1- 3

Chapter 2Standards and Adjustments

2.1 Adjustment at Time of Parts Replacement........................................................................................................ 2- 1
2.1.1Registering the Number of Punch Holes ..................................................................................................... 2- 1

Chapter 3Error Code

3.1 Service Error Code ............................................................................................................................................ 3- 1
3.1.1E590............................................................................................................................................................. 3- 1

Chapter 4Outline of Components

4.1 Outline of Electrical Components ..................................................................................................................... 4- 1
4.1.1Sensors......................................................................................................................................................... 4- 1
4.1.2Motors and Solenoids .................................................................................................................................. 4- 1
4.1.3PCBs ............................................................................................................................................................ 4- 2
4.2 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB .......................................... 4- 3
4.2.1Outline ......................................................................................................................................................... 4- 3
4.2.2Punch Controller PCB ................................................................................................................................. 4- 3
4.2.3Functions of the DIP Switch ....................................................................................................................... 4- 3

Chapter 5System Construction

5.1 Basic Construction ............................................................................................................................................ 5- 1
5.1.1Functional Construction .............................................................................................................................. 5- 1
5.2 Product Specifications....................................................................................................................................... 5- 2
5.2.1Specifications .............................................................................................................................................. 5- 2

Chapter 1Maintenance
and Inspection

Contents

Contents
1.1 Periodically Replaced Parts................................................................................................................................ 1-1
1.1.1 Periodically Replaced Parts......................................................................................................................... 1-1
1.2 Durables.............................................................................................................................................................. 1-2
1.2.1 Durables....................................................................................................................................................... 1-2
1.3 Periodical Servicing ........................................................................................................................................... 1-3
1.3.1 Periodical Servicing .................................................................................................................................... 1-3
1.3.2 Periodical Servicing .................................................................................................................................... 1-3

Chapter 1

1.1 Periodically Replaced Parts

1.1.1 Periodically Replaced Parts

0008-1799

There are no parts that need to be replaced on a periodical basis.

1-1

Chapter 1

1.2 Durables
1.2.1 Durables
There are no items that are designated as durables.

1-2

0008-1800

Chapter 1

1.3 Periodical Servicing

1.3.1 Periodical Servicing

0008-1997

T-1-1
Item

Intervals

Description

Remarks

Photo Sensor PCB

240,000 sheets

cleaning

dry-wiping

LED PCB

240,000 sheets

cleaning

dry-wiping

1.3.2 Periodical Servicing

0008-4136

T-1-2
Item

Intervals

Description

Remarks

Photo Sensor PCB

240,000 sheets

cleaning

dry-wiping

LED PCB

240,000 sheets

cleaning

dry-wiping

1-3

Chapter 2Standards and

Adjustments

Contents

Contents
2.1 Adjustment at Time of Parts Replacement......................................................................................................... 2-1
2.1.1 Registering the Number of Punch Holes ..................................................................................................... 2-1

Chapter 2

2.1 Adjustment at Time of

Parts Replacement
2.1.1

Registering

the

Number of Punch Holes

ON

F-2-1
0008-1801

2Then, select the type of punch unit by the push

Setting the Type of Punch Unit Hole (when punch unit

switch (SW2). Each press on the push switch will

connected)

cause the indication to change repeatedly from 1 to 4

1Set the DIP switch (SW1) as follows:

shown in the table.

T-2-1
LED

Unit type

flashes once and goes off*1

4-hole unit (French)

flashes 2 times and goes off*1

2/3-hole unit

flashes 3 times and goes off*1

2-hole unit

flashes 4 times and goes off*1

4-hole unit (Sweden)

*1: 1 cycle of flashing consists of ON for 300 msec

and then OFF for 200 msec.
3) When the desired type is selected, hold down the
push switch so that the LED will remain on, indicating
that the selected type has been registered in EEPROM.
4) Put the push switch (SW2) back to its original
setting, and turn off and then on the power.

2-1

Chapter 3Error Code

Contents

Contents
3.1 Service Error Code ............................................................................................................................................. 3-1
3.1.1 E590............................................................................................................................................................. 3-1

Chapter 3

3.1 Service Error Code

3.1.1 E590

0008-2073

T-3-1
Code

Detail

Fault

Description

-The punch unit has a

fault.
-The home position
sensor has a fault.
-The encoder clock
sensor has a fault.
-The harness has a fault.
-The punch control PCB
has a fault.

When the punch unit is operated, the

code

E590

1161

1162

machine does not detect encoder

input within 100 msec. (punch unit
clock error)
In the course of punching, a move
from home position to non-home
position does not occur within 200
msec, or an over-run condition has
occurred and the machine is in a
non-home position state. (punch unit
home position detection error)

1163

In the course of learning processing,

the session fails to end normally, and
a move to home position fails.
(punch unit learning processing
error)

3-1

Chapter 4Outline of
Components

Contents

Contents
4.1 Outline of Electrical Components ...................................................................................................................... 4-1
4.1.1 Sensors......................................................................................................................................................... 4-1
4.1.2 Motors and Solenoids .................................................................................................................................. 4-1
4.1.3 PCBs ............................................................................................................................................................ 4-2
4.2 Variable Resistors (VR), Light-Emitting Diodes (LED), and ........................................................................... 4-3
4.2.1 Outline ......................................................................................................................................................... 4-3
4.2.2 Punch Controller PCB ................................................................................................................................. 4-3
4.2.3 Functions of the DIP Switch ....................................................................................................................... 4-3

Chapter 4

4.1 Outline of Electrical Components

4.1.1 Sensors

0008-2000

SR1 SR2

F-4-1
T-4-1
Notation

Name

Parts No.

Punch control PCB

SR1

Punch clock sensor

WG8-5571

J4

SR2

Punch home position sensor

WG8-5571

J4

Error
E590

4.1.2 Motors and Solenoids

0008-2001

F-4-2

4-1

Chapter 4

T-4-2
Notation

Name

Parts No.

Punch control PCB

SL1

Punch slide solenoid*1

4K1-4051

J3

M1

Punch motor

FH5-1074

J2

*1:Applicable to the Punch Unit-R1 only.

4.1.3 PCBs

0008-2002

F-4-3
T-4-3

Ref.

4-2

Name

Parts No.

Punch controller
PCB

[1]

Punch controller PCB

4G1-1477

[2]

Photo sensor PCB

4G1-1491

J7

[3]

LED PCB

4G1-1490

J8

[4]

Scrap full detector PCB

4G1-1492

J6

Error
E590

Chapter 4

4.2 Variable Resistors (VR), Light-Emitting Diodes (LED), and

Check Pins by PCB
4.2.1 Outline

0008-2003

Of the light emitting diodes and check pins, those that are used in the field for servicing the machine are discussed
herein.

Do not use the check pins that are not shown in the list. They are for use at the factory, and require special tools/
instruments and a high level of accuracy.

4.2.2 Punch Controller PCB

0008-2004

F-4-4

4.2.3 Functions of the DIP Switch

0008-2899

Use the following service mode to check the punching operation and the operation of the punch slide after connecting
the punch unit.
1.Checking the Punch Unit Operation
ON

F-4-5
Operation

4-3

Chapter 4

1.If no punching position has been set, the machine will initialize the punching motor (*1). If a punching position
has been set, the machine will execute a half-rotation punching session.
2.The punch slide solenoid is turned on.
3.The punch slide solenoid is turned off.
*1: No punching position has been set if the punching motor has not been initialized.
The foregoing series of operations is used to check the type of punch unit that have been written to the EEPROM on
the main PCB upon connection of a punch unit; i.e., 2-hole, 2/3-hole, 4-hole French, 4-hole Swedish.
The foregoing series of operations is used to check the type of punch unit that have been written to the EEPROM on
the main PCB upon connection of a punch unit; i.e., 2-hole, 2/3-hole, 4-hole French, 4-hole Swedish.
2.Registering the Punch Unit Type (hole type)
1) Set the DIP switch (SW1) as follows:
ON

F-4-6
2) Then, select the type of punch unit by the push switch (SW2). Each press on the push switch will cause the
indication to change repeatedly from 1 to 4 shown in the table.
T-4-4
LED

Unit type

flashes once and goes off*1

4-hole unit (French)

flashes 2 times and goes off*1

2/3-hole unit

flashes 3 times and goes off*1

2-hole unit

flashes 4 times and goes off*1

4-hole unit (Sweden)

*1: 1 cycle of flashing consists of ON for 300 msec and then OFF for 200 msec.
3) When the desired type is selected, hold down the push switch so that the LED will remain on, indicating that the
selected type has been registered in EEPROM.
4) Put the push switch (SW2) back to its original setting, and turn off and then on the power.
3.Checking the Punch Unit Type (hole type)
ON

F-4-7
1.Set the DIP switch, and find out the type of punch unit you will be selecting using the push switch.

4-4

Chapter 4

T-4-5
LED

Unit

flashes once and goes off*1

4-hole unit (French)

flashes twice and goes off*1

2/3-home unit

flashes 3 times and goes off*1

2-hole unit

flashes 4 times and goes off*1

4-hole unit (Swedish)

*1:1 cycle of flashing consists of the following: ON for 300 msec and then OFF 200mesc

4-5

Chapter 5System
Construction

Contents

Contents
5.1 Basic Construction ............................................................................................................................................. 5-1
5.1.1 Functional Construction .............................................................................................................................. 5-1
5.2 Product Specifications........................................................................................................................................ 5-2
5.2.1 Specifications .............................................................................................................................................. 5-2

Chapter 5

5.1 Basic Construction

5.1.1 Functional Construction

0006-6511

The puncher unit is optionally installed in the feed path between the host machine and finisher. The puncher unit does
not have a paper feed mechanism; paper is fed with the rollers of the host machine (main body/finisher). Upon
detection of the trailing edge of the fed paper, the puncher unit stops the paper temporarily and rotates the punch shaft
to punch holes along the trailing edge of the paper. The above operations are controlled by the finisher controller
PCB and every part of the puncher unit are driven under the control of the punch controller PCB.

Punch drive
system

Finisher unit
control system

Punch controller
PCB

F-5-1

5-1

Chapter 5

5.2 Product Specifications

5.2.1 Specifications

0006-6504

T-5-1
Item

Specifications

Punching

Reciprocating
punching

method

Remarks

(Sequential punching)
Paper size

Unit name
2 holes

Hole

Hole

Perforalbe sheet

type 1

type 2

(sheet width)

2 holes

A3, A4, A4R, B5,

B5R, LDR, LGL,
LTR, LTR-R
[182 to 297 mm]

2 or 3 holes

3 holes

2 holes

2 holes: LGL,
LTR-R, A4R
3 holes: LDR,
LTR, A3, A4 [279
to 297 mm]

4 holes (FRA)

4 holes

LDR, LTR, A3,

A4 [279 to 297
mm]

4 holes (SWD)

4 holes

A3, A4, A4R, B4,

B5, B5R, LDR,
LGL, LTR, LTRR [182 to 297
mm]

Paper weight

64 g/m2 to 128 g/m2

Transparency is
not allowd

Punched hole

2 holes: 6.5 mm

diameter

2 or 3 holes: 8.0 mm
4 hoels: 6.5 mm
Punched scrap
capacity

5-2

2 holes: 2,500 sheets or more

64 g/m2 or
equivalent

Chapter 5

Item

Specifications

Remarks

2 or 3 holes: 1,500 sheets or

more

75 g/m2 or

4 holes: 2,500 sheets or more

80 g/m2 or

equivalent

equivalent
Dimensions

505 mm x 130 mm x 175 mm

Weight

Approx. 3.9 kg

Maximum

stanby: 0.5 W or less

operation: 10.4 W

power
consumption
Power supply

From finisher unit (24 VDC / 13

VDC / 5 VDC)

Hole position
a. Puncher Unit-Q1
40 3
/
1.57 0.12 in
80

/ 3.15

0.04 in
12 3
/
0.47 0.12 in

F-5-2
b. Puncher Unit-R1

353 mm
701 mm / 2.760.04 in
123 mm /
0.470.12 in

1083 mm
1081 mm / 1081 mm /
4.250.04 in 4.250.04 in
123 mm /
0.470.12 in

F-5-3
c. Puncher Unit-S1

403 mm

801 mm / 801 mm / 801 mm /

3.150.04 in 3.150.04 in 3.150.04 in

123 mm /
0.470.12 in

F-5-4

5-3

Chapter 5

d. Puncher Unit-T1

353 mm
211 mm / 701 mm / 211 mm /
0.830.04 in 2.760.04 in 0.830.04 in

123 mm /
0.470.12 in

F-5-5

5-4

Oct 25 2004