Академический Документы
Профессиональный Документы
Культура Документы
no.:
1 987
721
540
Order
no.:
1 987
721
076
Order
no.:
1 987
Sensors
721
029
Order
no.:
The
proper
Bosch
drive
industrial
electric
for
your
Bosch
applications
motors
projects
technically
provides
for
product
engineers
and a
wide
application solutions.
economically
and
range
experience
from
Take
of
in
The
interesting
many millions
advantage
gathered
on ideal
other of
the
automobiles
last contact
industrial
fromof our
page person
of
uses.
the
can
catalogue.
be
found
1 987
721
The
proper
products
021
drive
D.C.
motors
transmissions,
Accessories
for
with
no.:
Electric
motors
your
Order
no.
and
blowers without
Order
1 987
721
and
074
1 987
721
540
pumps
Sensors
Order
no.
1 987
721
021
Order
no.
1 987
721
23
03
98
of
this
rendered
721
Bosch
Have
range
We we
would piqued
for
offices
industrial
your
and be pleased
representatives
interest?
applications
to
hear
from
is given you.
at A list
the
backof our
of sales
the
catalog.
074
motors
notice!
and
issue
all
invalid.
vehicles
connections
agency.
are
70
plug-in
issues
04
1 987
Electric
www.bosch-elektromotoren.de
Copy
Subjectdeadline:
Please
informationto changes
31.06.2011
address
With
previous
the
to your without
publication
our
queries
and
Germany
Plugs
The
no.
5,00
Contact
for
reliability
and passenger
commercial
cars
076
Order
A
1
AA/MKI2987
721
540/201110
2011
Automotive 10.2011
Robert
P.O.
76225Box
Bosch En
41 Aftermarket
Karlsruhe,
09
GmbH
60
fee:
Token
2012
80
| 2013
2008
A
1 987
AA/MKM3 721
029/200703
03.2007
2007
Automotive
Postfach Robert
En
76225
Bosch
41 Aftermarket
Karlsruhe
09
GmbH
60
fee:
4.50
Token
no.:
1 987
721
Electric
motors
Order
no.:
1 987
Relays
Lifting
720
Magnets
540
| 2009
Order
Plugs
plug-in
www.bosch.de/aa
Editorial
Subject
closing:
notice.
to
and
change 31.
Please
comments
Authorized
01.
your
directwithout2007
supersedes
country.Representative
to
our questions
editions.
This
all
edition
previous
in
04
and
connections
Part
70
number:
23
03
88
540
1 987
721
45
540
2008
Part
number:
| 2009
1 987
721
076
Part
Order
number:
no.:
1 987
721
Order
076
Plugs
plug-in
and
connections
Order
no.:
1 987
Sensors
721
1 987
721
074
Part
number:
no.:
029
no.:
1 987
721
1 987
721
029
en
1 987
Relays
Sensors
rotation
air-mass for
rate, angles,
oxygen,
flow speed,
structure-borne
temperature,
rate,
Part
pressure,
sound
number:
1 987
721
021
Magnets
721
555
industrial
Program
Have
curiosity?
we
applications
succeeded
us
the using Simply
cover. the
Fax get in arousing
You
form into
will
contact your
hear on the
from inside with
us
of
promptly.
029
| Lifting
1 987
721
The
for Bosch
721
and
Applications
no.:
Part
number:
1 987
Automotive
Industrial
021
Accessories
Order
Sensors
Order
The
for Bosch
Industrial
Range
Have
If so, we
Applications
piqued
the
please
the fax
your
as cover.reply contact
soon
interest?
We form
us.
as
will on
Simply
possible.
get the
back inside use
to
of
you
074
BOAA_Sensorenkatalog_2009-2010_en-UK_Umschlag.indd
Token
2007
| 2008
all
edition
previous
| 2010
www.bosch.de/aa
Editorial
Subject
notice.
closing:
to
and
change 09.05.2007
Please
comments
Authorized
your
directwithout
Sensors
www.bosch.de/aa
Editoral
Subject
closing:
notice!
to
and
change 30.09.2008
Please
comments
Authorized
your
directwithout
supersedes
country.Representative
to
editions.
our questions
This
Relays
Lifting
all
Magnets
supersedes
country.Representative
to
editions.
our questions
This
2009
A
1 987
AA/MKV2 721
021/200812
12.2008
2008
Automotive
Postfach Robert
en
76225
Bosch
41 Aftermarket
Karlsruhe
09
GmbH
60
fee:
5,00
A
1 987
AA/MKM3 721
076/200705
05.2007
2006
Automotive
Postfach Robert
En
76225
Bosch
41 Aftermarket
Karlsruhe
09
GmbH
60
fee:
3.00
Token
04
70
23
03
88
edition
previous
in
38
2009
in
| 2010
4
04
70
23
03
89
The
proper
products
44
2007
Technical
Support
| 2008
State-of-the-art
using
ESI[tronic]
Order
Order
hotline
from
the
system
supplier
vehicle
softwarediagnostics
no.:
The
developer
in
quality. system
a full
everyday
Bosch
hardwareDiagnostics
knowledge
brands.
and
also
software,
database.
Expertise
and
quality
for
for
in
equipment
your
quality
workshop
business
spare
range
technology,
and
work. of
leading
parts.
products
spare manufacturer
to
offers
increase
parts
workshops
All technical
come
with
in
training,
a practical
familiar
perfectly
technical
focus
co-ordinated
the
and hotlines
future
covering
of
and
your
all
workshop
1 987
Including
for
retrofitting
switches
Park
cars
Pilot
and for
and
721
021
20.11.2008
D.C.
motors
transmissions,
with
10:34:25
newerveteran
Uhr
models
ZU
A
1 987
AA/MKI2
721
1074_U1-4_EN.indd
074/200911
11.2009
2009
Automotive
Postfach Robert
En
76225
Bosch
41 Aftermarket
Karlsruhe
09
GmbH
60
fee:
5.00
www.bosch.de/aa
Token
for
Accessories
Editorial
Subject
closing:
notice.
to
and
change 31.09.2009
Please
comments
Authorized
your
directwithout
supersedes
country.Representative
to
our questions
editions.
This
all
edition
previous
in
your
projects
for
04
70
23
03
89
drive
for
your
and
blowerswithout
and
pumps
43.212
drive
motors
applications
| 2011
proper
Bosch
electric
industrial
Bosch
provides
technically
2010
The
Spare
original parts
advantage
Everything Diagnostics
repairs.
Bosch
efficiencyoffers
from
From
a single and
of
the and the workshop
automotive
original
global quality
source
076
no.:
information
Reliable
Time-saving
diagnostics
Bosch
721
Accessories
1 987
20
Technical
Support hotline
from
the
system
supplier
2010
| 2011
Order
no.:
1 987
721
State-of-the-art
using
ESI[tronic]vehicle
diagnostics
software
074
29.Nov.2009
08:03
Including
for
Park
retrofitting
switches
Pilot
cars
and
and for veteran
newer
models
Spare
original parts
in
equipment
The
quality
information
advantage
Reliable
Time-saving
diagnostics
Bosch
repairs.
Diagnostics
for
your
Accessories
product
and a wide
engineerssolutions.
economically
range
application
of
experience
Take
interesting
and
advantage
in millions
from
gathered
many
of
The
other of automobiles
from our
ideal
industrial
on
contact
the
last
uses.
page person
of the
can
be
catalogue.
found
workshop
business
Everything
Bosch
and
offers from a
efficiency
spare
single
the
From
parts.
workshopsource
and
the
quality
of automotive
global
a full
in everyday
original
developer
range
quality. system
work. of products
and
technology,
leading
Bosch
to increase
Diagnostics
hardware
spare manufacturer
knowledge and
parts
also
software, offers
come
brands.
database.
in familiar
workshops
technical
All
with
training, perfectly
a practical
and
technical co-ordinated
quality
focus
for
and hotlines
the
covering and
future
all
of your
workshop
Expertise
Part
Electr
number:
1 987
721
540
Part
1 987
721
076
1 987
721
074
Part
Part
1 987
1 987
721
029
721
Sensors
Part
4 0
47
1 987
721
fee:
721
Technical
Support hotline
from
the
3 0
38
Sensor
s
2009
Order
system
supplier
no.: 1
diagnostics
software
987 721
advantage
your
Accessories
for
workshop
business
1 987
721
| 2011
ZU
1074_U1-4_EN.indd
fee:
5.00
10:34:25
Uhr
rs with
and witho
transmissi
ut
ons, blow
ers and
pumps
ories
www.bosch.de/aa
Editorial
Subject closing:
notice. to
change 31.09.2009
and
Please
comments directwithout
Authorized
your
to our questions
country.Representative
supersedes
This
editions.
edition in
all previous
02
3 0
38
2010
| 2011
920
Order
no.: 1
987 721
Reliable
diagnostic
Time-savin
s
g repai
Bosch
Diagnostic rs.
s
074
29.Nov.2009
08:03
ories
2010
www.b
osch-e
lektrom
otoren
Copy deadlin
.de
e: 31.06.
Subjec
2011
t to change
Please
s withou
addres
t notice!
s your
inform
querie
ation to
s and
our
With the
publica agency.
previou
tion of
s issues
this
are render issue all
ed invalid
.
| 2011
920
Part numbe
29.Nov.2009
Part numbe
r: 1 987
2014
Access
ories
2013 |
721 074/20
0911
AA/MK
I2 11.201
2 En
2009
Robert
Bosch
Autom
otive Afterm
GmbH
Postfac
arket
h 41 09
76225
60
Karlsru
he
Token
fee:
5.00
A 1 987
721 021/20
1210
AA/MKI
2 10.201
2 en
2012
Robert
Automo
Bosch
tive Afterma GmbH
Postfac
rket
h 41 09
76225
60
Karlsru
he
Token
fee:
5,00
2014
23 03
98
80
721 021
www.b
osch.d
e/aa
Editori
al closing
Subjec
:
t to change31.09.2009
notice.
withou
Please
t
direct
and comme
questio
nts to
ns
Author
our
ized
your countr Representativ
e in
y. This
supers
edition
edes all
previou
edition
s.
s
4 047
0
Sensor
s
2013 |
2014
www.b
osch.de
/aa
Editora
l closing
Subject
: 30.08.2
to change
012
notice!
withou
Please
t
direct
and comme
questio
nts to
ns
Authori
our
zed
your countryRepresentative
. This edition in
superse
des all
edition
previou
s.
4 047
02
4 047
0
Sensors
for angle
rotation
s,
rate, speed
air-mass
flow rate, , pressure,
oxyge
n, temp
structure-b erature,
orne sound
721 074
2014
10.201
1 - En
011 Robert
Bosch
motive
GmbH
Afterm
arket
Box 41
09
5 Karlsru 60
he, Germa
ny
fee:
5,00
3 0
38
2013 |
2013 |
2014
1110
ic mot
ors
A 1 987
721 540/20
02
The Bosc
for indu h Program
strial appl
ications
Have we
succeede
curiosity?
d in arou
us using Simply get into sing your
the Fax
contact
the cove
form on
with
r. You will
the
hear from inside of
us prom
ptly.
2013 |
Electr
1 987
Access
www.bosch.de/aa
Editorial
Subject closing:
notice. to
change 31.09.2009
and
Please
comments directwithout
Authorized
your
to our questions
country.Representative
supersedes
This
editions.
edition in
all previous
4 0
47
08:03
and spare
Everyt
hing from
parts.
Bosch
a single
offers
the worksh source
efficien
cy and
op a full
quality
From the
range
in everyd
of produc
global
ay work.
of automo
develo
ts to increas
tive system per and leading
e
origina
techno
l quality
logy, sparemanufacturer
.
parts come
Bosch
in familia
Diagno
r
stics also
hardwa
re and
offers
worksh
softwa
knowle
ops perfec
re, technic
dge databa
al trainin
tly
brands
se. All
.
g, technic co-ordinated
with a
practic
al hotline
al focus
and coverin s and
Expert
ise and
g all
quality
for the
future
of your
worksh
op
des a
wide rang
nd econ
e of
omic
ions. Take ally interestin
g
perience advantage
of our
gathered
millions
from
of auto
y othe
mobiles
r industria
l uses.
ct pers
on can
be
of the
catalogue found
.
MKI2 -
074/200911
721 540
r: 1 987
Access
074/200911
4 0
47
721
ries
Token
1
projects
5.00
Accesso
2010
AA/MKI2
11.2009
2009
En
Automotive
Robert
Postfach
Bosch
AftermarketGmbH
76225
41
09
Karlsruhe
60
43.212
for your
tric moto
rs
pplication for
s
fee:
Including
for retro Park Pilot
fitting
and
switches
cars and for veteran
newer
models
your
Expertise
er drive
1074_U1-4_EN.indd
Sensors
quality
information
021
20.11.2008
Including
for
Park
retrofitting
switches
Pilot
cars
and
and for veteran
newer
models
Spare
original parts
in
equipment
The
The prop
products er drive for
D.C. moto
State-of-the-art
using
ESI[tronic]vehicle
Reliable
Time-saving
diagnostics
Bosch
repairs.
Diagnostics
| 2010
838
Everything
Bosch
and
offers from a
efficiency
spare
single
the
From
parts.
workshopsource
and
the
quality
of automotive
global
a full
in everyday
original
developer
range
quality. system
work. of products
and
technology,
leading
Bosch
to increase
Diagnostics
hardware
spare manufacturer
knowledge and
parts
also
software, offers
come
brands.
database.
in familiar
workshops
technical
All
with
training, perfectly
a practical
and
technical co-ordinated
quality
focus
for
and hotlines
the
covering and
future
all
of your
workshop
ZU
Part numbe
www.bosch.de/aa
02
1 987
11.2009
2009
En
Automotive
Robert
Postfach
Bosch
AftermarketGmbH
76225
41
09
Karlsruhe
60
43.212
Token
Editoral
Subject closing:
notice! to
change30.09.2008
and
Please
without
comments
Authorized
direct
your
to our questions
country.Representative
supersedes
This
editions.
edition in
all previous
4 0
47
880
r: 1 987
021/200812
5,00
3 0
39
021
| 2010
987
Token
-2010_en-UK_Umschlag.indd
| 2014
AA/MKI2
02
sound
number:
2009
A1
AA/MKV2
12.2008
2008
en
Automotive
Robert
Postfach
Bosch
Aftermarket
76225
GmbH
41
09
Karlsruhe
60
BOAA_Sensorenkatalog_2009
2013
rotation for
air-mass rate,angles,
oxygen, flow speed,
pressure,
rate,
structure-borne
temperature,
555
en
The
for Bosch
industrial
Program
applications
Have
we
curiosity?
succeeded
us using Simply
in arousing
the
cover. the Fax get into
form
You
contactyour
on
will
hear the inside with
from
of
us promptly.
ic motor
s
Sensors
number:
number:
| 2011
number:
2010
Part
A
1 987
AA/MKI2 721 540/201110
- 10.2011
2011
Automotive
Robert
- En
www.bosch-elektromoto
P.O.
Bosch
Copy
76225Box 41 AftermarketGmbH
09
Subjectdeadline:
Karlsruhe,
60
Token
Please to
31.06.2011ren.de
changes
fee:
Germany
address
information
5,00
without
With
your
to our
the
queries notice!
previous
publication
agency.
and
issues
are of this
rendered issue
all
invalid.
number:
3 038
8
38
23 03
8920
Part number: 1 987 721 540 Part number: 1 987 721 074
Sensors
www.bosch.de/aa
AA/MKI2 10.2012 en
4 047023 038838
2013 | 2014
Sensors
the vehicles Sensory System
Our philosophy
Our philosophy
With the quality, value for money and function of our products, we
wish to set standards and capture a peak position in the market. By
working towards economical solutions, we reinforce our innovative
strength and thus our future. For our customers, we are an active,
receptive partner who is aware of their goals and gives complete
satisfaction. We react rapidly and flexibly to the requirements
of our customers and colleagues. We accomplish our agreed tasks
creatively, with the emphasis on quality and on the protection
of the environment.
Our staff
We prefer targetoriented teamwork, and treat problems as an
opportunity for continual improvement. All management personnel
delegate responsibility and support their workers by stipulating
clear targets and by the appropriate control of resources. They set
an example in putting our philosophy into practice.
Our organization
Bosch is never far from its clients. We are close to vehicle manu
facturers, working in close cooperation with them in the devel
opment of new solutions. But we are also close to the users of
sensors, who can enjoy competent service all over the world from
nearly 10,000 Bosch Service Agents. Bosch has agents in 130 coun
tries. In our international alliance, we develop and produce sensors
in Europe, the USA and Asia.
Our technology
From drafting through design to production, we use the latest
techniques and facilities, such as
Finiteelement calculations,
Fully automated production lines,
Quality assurance by computeraided, statistical closedloop
process control and 100 % testing of all parameters which are
relevant for correct function.
Our contribution to environmental protection
Our sensors are made from materials which can be recycled, which,
thanks to thermal and magnetic separation processes, can be
reintroduced into the material cycle. We use recyclable cardboard
packaging containing a high proportion of recycled paper, or, on
request, reusable packaging.
Content
CAN-Bus
Angular-position sensors
8
Steering-angle sensor
12
14
Yaw sensors
Rotational-speed sensors
18
Acceleration sensors
30
36
38
44
Absolute-pressure sensor
64
High-pressure sensor
78
Pressure sensors
96
104
110
112
Type LSU 1
116
Air-mass meters
Lambda sensors
General Information
120
123
124
2 | Sensors
de
Elektronischer
Katalog fr Kraftfahrzeug-Ausrstung
en
Electronic Catalogue
for Automotive Parts
fr
it
es
Catlogo electrnico
de los componentes
del automvil
7
ive Parts
er 2008/
t
v
r
o
e
m
S
o
/
t
a
u
t
Vis
ll A
er 2003/
way to a
v
r
y
e
s
a
S
/
e
P
e
X
h
T
0/
dows 200
in
W
r
e
d
n
u
Windo
ws
P/Ser v
er 200
Vista/
3/
Ser ver
2008/7
2000/X
Ricerca semplice e
veloce dei dati Bosch di
equipaggiamento veicoli
in 18 lingue.
2013 | 2014
Sensors | 3
Sensors
Manufacturing engineering
Mechanical engineering
Automation
Materials handling and conveying
Heating and air-conditioning
Chemical and process engineering
Environmental and conservation
technology
Installation and plant engineering
Brief descriptions and examples of
application are to be found in the T
able
below.
Automotive application
Examples of non-automotive
applications
systems.
Spring-mass acceleration sensors measure chan-
stations.
or impact.
kerbstones.
Piezoelectric acceleration sensors measure
as occur in vehicles u
nder road traffic conditions.
on fairgrounds etc.
sensors.
Piezoelectric vibration sensors measure
engine-management systems.
atmospheric pressure.
in measurement systems.
storm-warning devices.
compensation purposes.
by the engine.
2013 | 2014
4 | Sensors
IP degres of protection
Valid for the electrical equipment
of road vehicles as per DIN 40050 (Part 9).
Protection of the electrical equipment inside the enclosure against the effects of solid foreign objects including dust.
Protection of the electrical equipment inside the enclosure against the ingress of water.
Protection of persons against contact with dangerous parts, and r otating parts, inside the enclosure.
IP
n1)
n2)
Code letters
If a characteristic numeral is not given, it must be superseded by the letter X (i.e. XX if both characteristic numerals are not given).
The supplementary and/or additional letters can be omitted at will, and need not be superseded by other letters.
1)
he supplementary letter K is located either directly after the first characteristic numerals 5 and 6,
T
or directly after the second characteristic numerals 4, 6 and 9.
2)
uring the water test. Example: IP16KB protection against the ingress of solid foreign bodies with diameter 50 mm,
D
protection against high-pressure hose water, protection against access with a finger.
2013 | 2014
Sensors | 5
Comments IP code
1st charac
Protection of
Additional
Protection of
Additional
teristic
electrical equip-
teristic
trical equipment
letter
persons against
letter
numeral
ment against
numeral
(optional)
contact with
(optional)
and sup-
and sup-
of water
plementary
eign objects
plementary
Persons
letter
letter
K
0
K
Non-protected
Non-protected
Non-protected
Protection against
Protection against
foreign bodies
vertically dripping
50 mm
of hand
water
Protection against
Protection against
foreign bodies
Protection against
Protection against
Protection against
Protection against
foreign bodies
Protection against
splash water
Movable parts of
the equipment are
of hand
in motion2)
Protection against
Movable parts of
the equipment are
stationary2)
Protection against
contact with tool
Protection against
dripping water
12.5 mm
3
hazardous parts
Protection against
contact with wire
2.5 mm
4
Protection against
Protection against
foreign bodies
Protection against
spray water
1.0 mm
5K
Dust-protected
Protection against
4K
Protection against
high- pressure spray
water
6K
Dust-proof
Protection against
Protection against
jets of water
Protection against
powerful jets of
water
6K
Protection against
high-pressure jets
of water
Protection against
temporary immersion
Protection against
continuous immersion
9K
Protection against
high-pressure/
steam-jet cleaners
2013 | 2014
6 | Sensors
CAN-Bus
Controller Area Network
Applications
There are four areas of application for CAN in
the motor vehicle, each with its own individual
requirements:
Bus configuration
CAN operates according to the multimaster principle, in which a linear bus structure connects
several ECUs of equal priority rating (Fig. 1).
The advantage of this type of structure lies in
the fact that a malfunction at one node does
not impair bus-system access for the remaining
devices. Thus the probability of a total system
failure is substantially lower than with other
logical architectures (such as ring or active star
structures). When a ring or active star structure
is employed, failure at a single node or at the
CPU is sufficient to cause a total failure.
Bus access
Each station can begin transmitting its most important data as soon as the bus is unoccupied.
When several stations start to transmit simultaneously, the system responds by employing
Wired-AND arbitration to sort out the resulting
contentions over bus access. The message with
the highest priority is assigned first access, with
out any bit loss or delay. Transmitters respond
to failure to gain bus access by automatically
switching to receive mode; they then repeat the
transmission attempt as soon as the bus is free
again.
Content-based addressing
Addressing is message-based when using CAN.
This involves assigning a fixed identifier to each
message. The identifier classifies the content of
the message (e.g., engine speed). Each station
processes only those messages whose identifiers are stored in its acceptance list (message
filtering, Fig. 2). Thus CAN requires no station
addresses for data transmission, and the nodes
are not involved in administering system configuration. This facilitates adaptation to variations
in equipment levels.
Message format
CAN supports two different data-frame formats,
with the sole distinction being in the length of
the identifier (ID). The standard-format ID is
11 bits, while the extended version consists of
29 bits. Thus the transmission data frame contains a maximum of 130 bits in standard format,
or 150 bits in the extended format. This ensures
miminal waiting time until the subsequent transmission (which could be urgent). The data frame
consists of seven consecutive bit fields (Fig. 3):
Real-time applications
Real-time applications, in which electrical
systems such as Motronic, transmission-shift
control, electronic stability-control systems are
networked with one another, are used to control
vehicle dynamics. Typical data transmission rates
range from 125 kbit/s to 1 Mbit/s (high-speed
CAN) in order to be able to guarantee the realtime characteristics demanded.
Multiplex applications
Multiplex applications are suitable for situations
requiring control and regulation of body-compo
nent and luxury/convenience systems such as
air conditioning, central locking and seat adjustment. Typical data transmission rates are be
tween 10 kbits and 125 kbit/s (low-speed CAN).
Mobile-communications applications
Mobile-communications applications connect
components such as the navigation system,
cellular phone or audio system with central
displays and controls. The basic aim is to
standardize control operations and to condense
status information so as to minimize driver distraction. Data transmission rates are generally
below 125 kbit/s; whereby direct transmission of
audio or video data is not possible.
Diagnostic applications
Diagnostic applications for CAN aim to make
use of existing networking for the diagnosis of
the ECUs incorporated in the network. The use
of the K line (ISO 9141), which is currently
the normal practice, is then no longer necessary.
The data rate envisaged is 500 kbit/s.
Start of frame
indicates the beginning of a message and
synchronizes all stations.
Arbitration field
consists of the messages identifier and an
additional control bit. While this field is being
transmitted, the transmitter accompanies the
transmission of each bit with a check to ensure
that no higher-priority message is being transmitted (which would cancel the access authorization). The control bit determines whether
the message is classified under data frame or
remote frame.
Control field
contains the code for number of data bytes in
Data Field.
Data fields
information content comprises between
0 and 8 bytes. A message of data length 0 can be
used to synchronize distributed processes.
CRC field
(Cyclic Redundancy Check) contains the check
word for detecting possible transmission interference.
Ack field
contains the acknowledgement signals with
which all receivers indicate receipt of non-
corrupted messages.
End of frame
marks the end of the message.
2013 | 2014
Sensors | 7
Engine
management
Station 2
CAN
2 Message fittering
3 Message format
CAN
Station 1
CAN
Station 2
Accept
Make
ready
Selection
Send
message
Reception
CAN
Station 3
CAN
Station 4
Accept
Selection
Selection
Reception
Reception
1
0
Start of Frame
Arbitration Field
Control Field
Data Field
CRC Field
ACK Field
End of
Frame
Inter
Frame
Space
IDLE 1* 12* 6* 0...64* 16*
2* 7* 3* IDLE
Data Frame
ABS/TCS/ESP
Station 3
Instrument cluster
Station 4
Transmitter initiative
The transmitter will usually initiate a data
transfer by sending a data frame. However, the
receiver can also request data from the trans
mitter. This involves the receiver sending out
a remote frame. The data frame and the
corresponding remote frame have the same
identifier. They are distinguished from one
another by means of the bit that follows the
identifier.
Error detection
CAN incorporates a number of monitoring
features for detecting errors. These include:
15 Bit CRC (Cyclic Redundancy Check): Each
receiver compares the CRC sequence which
it receives with the calculated sequence.
Monitoring: Each transmitter compares
transmitted and scanned bit.
Bit stuffing: Between start of frame and
the end of the CRC field, each data frame
or remote frame may contain a maximum
of 5 consecutive bits of the same polarity. The
transmitter follows up a sequence of 5 bits
of the same polarity by inserting a bit of the
opposite polarity in the bit stream; the re
ceivers eliminate these bits as the messages
arrive.
Frame check: The CAN protocol contains
several bit fields with a fixed format for verification by all stations.
Bus
Message Frame
Implementations
In order to provide the proper CPU support for
a wide range of different requirements, the semiconductor manufacturers have introduced implementations representing a broad range of per
formance levels. The various implementations
differ neither in the message they produce, nor
in their arrangements for responding to errors.
The difference lies solely in the type of CPU
support required for message administration.
As the demands placed on the ECUs processing
capacity are extensive, the interface controller
should be able to administer a large number of
messages and expedite data communications
Standardization
CANs for data exchange in automotive applications have been standardized both by the ISO
and the SAE in ISO 11519-2 for low-speed
applications 125 kbit/s and in ISO 11898 and
SAE J 22584 (cars) and SAE J 1939 (trucks and
busses) for high-speed applications >125 kbit/s.
There is also an ISO standard for diagnosis via
CAN (ISO 15765 Draft) in the course of pre
paration.
Error handling
When a CAN controller detects an error, it aborts
the current transmission by sending an error
flag. An error flag consists of 6 dominant bits; it
functions by deliberately violating the conventions governing stuffing and/or formats.
2013 | 2014
8 | Angular-position sensors
Steering-angle sensor
Measurement of angles from -780 to +780
Application
The steering column drives two measurement gears by way of a gear wheel. Magnets are incorporated into the measurement gears. AMR elements, the resistance
of which changes as a function of the
magnetic field direction, detect the angular position of the magnets. The analog
measured values are supplied to the microprocessor via an A/D converter. The measurement gears have different numbers of
teeth and their rotational position thus
changes at different rates. The total steering angle can be calculated by combining
the two current angles. After several turns
of the steering wheel, the two measurement gears have returned to their original
positions. This measurement principle
can therefore be used to cover a measuring range of several turns of the steering
wheel without the need for a revolution
counter. The steering angle is output as an
absolute value over the total angle range
(turning range) of the steering column. A
special feature of the sensor is the correct
angle output immediately after switching
on the ignition without moving the steering
wheel (True Power On). Steering angle and
velocity are output via CAN.
Pin assignment
1
4
Pin
Pin
Pin
Pin
Pin
Pin
Pin
2
5
3
6
1 Ground
2 12 V
3 CAN High
4 CAN Low
5 6 7 -
Technical data
Storage temperature
- 40 ...+ 50 C
2013|2014
Angular-position sensors | 9
Steering-angle sensor
Measurement of angles from -780 to +780
Block diagram
AMR
element
AMR
element
Characteristic curve
linksdrehend
Microprocessor
A/D
converter
Attachment options
CANDriver
CAN-Bus
rechtsdrehend
700
Ausgangssignal
-780
700
0
Lenkradwinkel
3
4
-780
A Steering-column switch
B Steering column
2013|2014
5
6
1 Steering column
2 AMR measurement cells
3 Gear wheel with m teeth
4 Evaluation electronics
5 Magnets
6 Gear wheel with n>m teeth
7 Gear wheel with m+1 teeth
10 | Angular-position sensors
Steering-angle sensor
Measurement of angles from -780 to +780
Part number
Technical data
Figure
Dimensional drawing
Dimensional drawing
Y
32,7
27
23
17,6
26
ax
30
22,7
,7
+
- 0,
0, 2
1
30
,5
8
2,8
32,7
A
0,5
6,7
0,8
14,3
60
8,3
84
79
49,1
1 2
4 5 6
34
Accessories
Connector housing
Contact pins
H Retaining plate
P Space for mating connector and wiring harness
X Pin assignment
1,8
35,1
79
Part number
7-pin
For ; 0.5 - 0.7 mm2; Contents: 100 x
2013|2014
Notes | 11
Notes
2013|2014
12 | Angular-position sensors
CC Potentiometric
angular-position
sensors with linear characteristic
curve.
CC Sturdy design for exacting
demands.
CC Compact size.
Application
2013|2014
Angular-position sensors | 13
Part number
Technical data
Figure
Dimensional drawings
Circuit diagram
28
51
M4
Pin 2
Pin 1
5,0 + 0,1
4,5 + 0,1
15,5
Pin 3
9,5
44
24,5 + 0,1
32
9,1
15,1 hll
,5
24,5
11,5
16,1
4,6
40 + 0,2
M4
Characteristic curve
2013|2014
14 | Yaw sensors
CC Flexible
and cost-effective
sensor cluster with highly
integrated electronics.
CC Modular concept for different
integration stages.
CC Multiple use of sensor signals
for future highly dynamic safety
and convenience systems.
CC Optimised monitoring and
safety concept.
Design
The sensor cluster uses a new generation
of micromechanical elements for the
measurement and digital processing of
angular velocity and acceleration. Based
on PCB technology, they form a modular
hardware and software concept with many
new safety features providing a versatile
and reliable solution for a wide variety of
motor-vehicle applications.
Principle of operation
The new micromechanical element for
yaw-rate measurement is a member of the
established group of vibrating gyrometers
operating on the Coriolis principle (CVG
= Coriolis Vibrating Gyros). It consists of
an inverse tuning fork with two mutually
perpendicular linear vibration modes, drive
circuit and evaluation circuit. A comb-like
structure provides electrostatic drive and
evaluation. The Coriolis acceleration is
measured electrostatically by way of engaging electrodes. The measurement element is made up of two masses connected
by way of a spring with the same resonance frequency for both vibration modes.
This is typically 15 kHz and thus outside
the normal vehicle interference spectrum,
making it resistant to disturbance accelera-
Operating principle 2
O Yaw rate
g Acceleration due to gravity 9.8065 m/s2
Application
The introduction of the ESP system, the
link with other chassis convenience systems and the development of advanced vehicle stabilization systems gave rise to the
need for inertial signals to meet with exacting demands, particularly in terms of signal
quality and stability, as well as additional
measurement axes with a high degree of
reliability. Bosch therefore developed a
third generation, the versatile and inexpensive sensor cluster DRS MM3.x to meet the
2013|2014
Yaw sensors | 15
Technical data
Yaw sensor/type
Maximum yaw rate M about axis of rotation (Z-axis)
Minimum resolution DM
Sensitivity
Sensitivity tolerance over service life 1)
Offset error over service life 1)
Non-linearity, max. deviation from optimum linear approximation
Start-up time
Electrical noise (measured with 100 Hz bandwidth)
Linear acceleration sensor
Maximum acceleration a
Sensitivity tolerance over service life 1)
Offset
Offset error over service life 1)
Electrical noise
(measured with 100 Hz bandwidth)
General information
Operating-temperature range
Supply-voltage range
Current consumption at 12V
DRS-MM 3.7K
+ 100 /s
+ 0,1 /s
200 LSB//s
e5%
e 2 /s
e 1 /s
e1s
e 0,2 /&
+ 1,8 g
e5%
e 0,03 g
e 0,1 g
e 0,01
-40 ... 85 C
7 ... 18 V
< 130 mA
Principle of operation
Block diagram
+Z Sensor
+
+a
+X
x
Se
nso
r
y
+a
5V Sensor
element
Yaw rate z
or
ns
Se
+Y
CAN Driver
SPI
Sensor
SPI
5V element
Acceleration
Oscillator
ax
Z-Axis
+
2
VDD
SPI
Sensor
5V element
Acceleration
a y1
optional
CAN -circuitry
EEPROM
Microcontroller
RT1 RS1
Voltageregulator
CAN-L
C2
C1 RT2 RS2
CAN -L
CAN -H
optional EMI-Filter
5V
GND
CAN-H
C3
4
UBAT
Code in LSB
46896
+Drive
Detection
32768
Drive
Drive frame
Coriolis frame
Detection frame
upper
limitation
lower
limitation
+1,8
18640
0
1,8
Acceleration ay in g
16 | Yaw sensors
Part number
Technical data
Figure
Yaw-rate offset
e 1,5 /s
800 LSB/m/s2
7845 LSB/g
e 4 % FSO
e 0,25 s
15 Hz
General information
Storage-temperature range
Supply voltage
-40 ... 50 C
12 V nominal
Dimensional drawing
80
62
32,1
upper
limitation
32,7
61,7
4
6,2
79,3
32768
Ra
lower
limitation
35
12
100
12768
0
Yaw Rate in /s
+100
42,8
Rf
F Direction of travel
S 4-pin connector
Ra Reference axis
Rf Reference surface
Pin 1 GND
Pin 2 CANL
Pin 3 CANH
Pin 4 12 V
Accessories
Connector
Pin
Catch
Part number
TYCO 114-18063-014, MQS code A
114-18063-001
TYCO C-208-15641
2013|2014
Yaw sensors | 17
Part number
Technical data
Figure
Yaw-rate offset
e 3,5 /s
7849 LSB/g
e5s
15
Hz
General information
Storage-temperature range
Supply voltage
-40 ... 85 C
14 V nominal
Dimensional drawing
80
62
32,1
upper
limitation
32,7
61,7
4
6,2
79,3
32768
Ra
lower
limitation
35
12
100
12768
0
Yaw Rate in /s
+100
42,8
Rf
F Direction of travel
S 4-pin connector
Ra Reference axis
Rf Reference surface
Pin 1 GND
Pin 2 CANL
Pin 3 CANH
Pin 4 12 V
2013|2014
18 | Rotational-speed sensors
CC Precise,
Design
Installation instructions
Principle of operation
N=0
N>0
u
I
K
.
:
Application
Hall speed sensors are suitable for noncontacting and thus wear-free rotationalspeed measurement. Thanks to its compact design and low weight, the active
rotational-speed sensor can be installed at
or in a wheel bearing.
2013|2014
Rotational-speed sensors | 19
Part number
Technical data
Figure
0 min.!
4500 min.!
1,8 mm
0,2 mm
5V
4,5 ...16V
Typically 5.6
0 ... 20 mA
e 0,5 V
e 1 zs
e 15 zs
-40C...+150C
-40C...+130C
1) Time from HIGH to LOW, measured between connections (0) and () from 90% to 10%.
2) Time from LOW to HIGH, measured between connections (0) and () from 10% to 90%.
3) -40...+150 C permissible for brief period.
4) -40...+130 C permissible for brief period.
Dimensional drawings
5
90
90
28
19,8
31,5
17,98
27
20,3
R1
19
R13
1,
,1
R8
+ 0
A
2013|2014
20 | Rotational-speed sensors
Part number
Technical data
Figure
0 min.!
4000 min.!
1,8 mm
0,2 mm
5V
4,75V ... 18V
Typically 5V
0 ... 18 mA
0 ...u
e 0,52 V
e 1 zs
e 17 zs
-40C ... 150C
-40C ... 150C
S) At ambient temperature 23 + 5 C.
1) Time from HIGH to LOW, measured between connections (0) and () from 90% to 10%.
2) Time from LOW to HIGH, measured between connections (0) and () from 10% to 90%.
3) -40...+150 C permissible for brief period.
4) -40...+130 C permissible for brief period.
Dimensional drawings
7,1
6,7
+0,2
0
44,6
5,05
2,7
14
9,7
14,7
5
7,
2
3,7
R9
14,8
32,3
1,8
4,8
4,8
23,35
11,5 + 0,1
,2
0,35
2013|2014
Rotational-speed sensors | 21
Part number
Technical data
Figure
0 min.!
8000 min.!
1,5 mm
0,3 mm
5V
4,5...18V
Typically 6.7
0 ... 20 mA
e 0,5 V
e 1,3 zs
e 20 zs
-40C...+150C
-40C...+130C
S) At ambient temperature 23 + 5 C.
1) Time from HIGH to LOW, measured between connections (0) and () from 90% to 10%.
2) Time from LOW to HIGH, measured between connections (0) and () from 10% to 90%.
3) -40...+150 C permissible for brief period.
4) -40...+130 C permissible for brief period.
,2
5 0,1
Dimensional drawings
1 2 3
60,05 0,3
25
0,35
R 10
R 12
,5
,2
21
1 2 3
2013|2014
11+0,5
20,6 0,1
22 | Rotational-speed sensors
Part number
Technical data
Figure
0 min.!
8000 1/min
4000 1/min
1,5 mm
0,5 mm
5V
4,5...5,5 V
Typically 5.0 mA
0 ... 20 mA
e 0,5 V
e 1,3 zs
e 17 zs
-40C...+150C
-40C...+130C
1) Time from HIGH to LOW, measured between connections (0) and () from 90% to 10%.
2) Time from LOW to HIGH, measured between connections (0) and () from 10% to 90%.
3) -40...+150 C permissible for brief period.
4) -40...+130 C permissible for brief period.
Dimensional drawings
23,8
,2
+0 0
R7
58,3
19
34,5
0,85
,7
20
13,9+ 0,2
+0,2
,
12
0,35
0,
1
2
3
13,9 0,3
0
17,95 0,35
2013|2014
Rotational-speed sensors | 23
Part number
Technical data
Figure
0 min.!
5000 min.!
1,8 mm
0,2 mm
5V
4,5...18 V
Typically 10 mA
0 ... 20 mA
e 0,5 V
e 1,3 zs
e 17 zs
-40C...+150C
-40C...+130C
1) Time from HIGH to LOW, measured between connections (0) and () from 90% to 10%.
2) Time from LOW to HIGH, measured between connections (0) and () from 10% to 90%.
3) -40...+150 C permissible for brief period.
4) -40...+130 C permissible for brief period.
20
5,2
+0,1
0
2,7
33,3
180
19 0,15
58,3
9,5
6,7
9,7
3
2
1
,5
O-Ring 17
R7
0,85
10,5
5,05
Dimensional drawings
1
5
2,
R1
+0
13,9 0,3
0,35
2
3
20,7 0,2
2013|2014
24 | Rotational-speed sensors
Part number
Technical data
Figure
0 min.!
4500 min.!
1,8 mm
0,2 mm
5V
4,7...18 V
Typically 5.6 mA
0 ... 20 mA
e 0,5 V
e 1 zs
e 15 zs
-40C...+150C
-40C...+130C
1) Time from HIGH to LOW, measured between connections (0) and () from 90% to 10%.
2) Time from LOW to HIGH, measured between connections (0) and () from 10% to 90%.
3) -40...+150 C permissible for brief period.
4) -40...+130 C permissible for brief period.
Dimensional drawings
6,7
31,5
R11,5
90
24
1,5
19
R1
19,8
R8
90
3
A
+ 0
17,98
20,3
2013|2014
Rotational-speed sensors | 25
Part number
Technical data
Figure
0 min.!
8000 1/min
4000 1/min
1,8 mm
0,2 mm
5V
4,5...18 V
Typically 10 mA
0 ... 20 mA
e 0,5 V
e 1,3 zs
e 17 zs
-40C...+150C
-40C...+130C
1) Time from HIGH to LOW, measured between connections (0) and () from 90% to 10%.
2) Time from LOW to HIGH, measured between connections (0) and () from 10% to 90%.
3) -40...+150 C permissible for brief period.
4) -40...+130 C permissible for brief period.
Dimensional drawings
5 0
1,1
2
60,25
5
19
36,5
9,5
10,9
2,3
0,2
23,75
131
,7
0,
13,9+ 0,2
,2
+0 0
19
5,05
R7
9
,7
16,6
18,75
O-Ring 17x1,78
2,
R1
1
0,3
+0,2
13,9 0,3
2
3
+0,64
21,15 0
2013|2014
26 | Rotational-speed sensors
CC Precise
Design
Installation instructions
N=0
N>0
u
I
K
.
:
Application
Hall speed sensors are suitable for noncontacting and thus wear-free speed
measurement.?Thanks to its compact size
and low weight, the active speed sensor
can be installed at or in a vehicle wheel
bearing.
Principle of operation
The principal sensor components are
either Hall elements or magnetoresistive
elements. Both elements generate a voltage which is governed by the magnetic
flux through the measuring element. The
voltage is conditioned in the active speed
range. In contrast to an inductive sensor,
the voltage to be evaluated is not a function of wheel speed. The wheel speed can
thus be measured almost down to zero.?A
typical feature of the active speed sensor
is the local amplifier. This is integrated into
the sensor housing together with the measurement cell. A two-core cable forms the
connection to the control unit. The speed
information is transmitted in the form of
a load-independent current. As with an inductive speed sensor, the frequency of the
current is proportional to the wheel speed.
This form of transmission employing conditioned digital signals is not susceptible
to inductive disturbance voltages as is the
case with the type of transmission with
inductive speed sensors.
2013|2014
Rotational-speed sensors | 27
Technical data
The signal strength is governed by the working air gap and the properties of the steel and multiple rotor.
Rated supply voltage
Supply-voltage range u
Output current I
Sustained temperature in sensor and transition zone 1)
Sustained temperature in connector zone
Signal frequency
Exploded view
1
2
3
4
Wheel hub
Ball bearing
Multiple rotor
Wheel-speed sensor
2013|2014
1 Sensor element
2 Multiple rotor with alternating North
and South magnetisation
12 V
4,5 ... 12 V
5,9 ... 16,8 mA
-40 ...+ 150 C
-40 ...+ 115 C
1 ... 2500 Hz
28 | Rotational-speed sensors
Part number
Technical data
Figure
12 V
4,5 ... 12 V
5,9 ... 16,8 mA
-40 ...+ 150 C
-40 ...+ 115 C
1 ... 2500 Hz
Dimensional drawing
10,8
46,1
20
18
19
36
6,7
10
R7
R
10
14
18
2 1
28,1
18
A
A
143
215
120
Accessories
Connector housing
2-pin
Contact pins
For ; 0,52,5 mm2; Content: 100 x
O-ring
Part number
2 264 420 424
2 263 124 303
2 260 210 308
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
Customer must provide mating connector/contacts.
If a different connector is used, the cable must be sealed against the incidence of moisture.
2013|2014
Rotational-speed sensors | 29
Part number
Technical data
Figure
12 V
4,5 ... 12 V
5,9 ... 16,8 mA
-40 ...+ 150 C
-40 ...+ 115 C
1 ... 2500 Hz
Dimensional drawing
25,3
13,6
10,2
15,2
4,5
4,2
R8
14
7,1
3,2
6,2
9,7 10
2
R7
6,1
27,9
A
165
105
85
95
12
330
760
1200
Accessories
Connector housing
Contact pins
Single-wire seal
Single-wire seal
Part number
2-pin
For ; 0.5...2.5 mm2
For ; 0.5...1.0 mm2
For ; 1.5...2.5 mm2
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
Customer must provide mating connector/contacts.
If a different connector is used, the cable must be sealed against the incidence of moisture.
1) Available from Tyco Electronics.
2013|2014
30 | Acceleration sensors
CC Reliable
Application
Sensitivity
f Frequency
g Acceleration due to gravity
Areas of application
-K
nock control for internal-combustion
engines
- Machine-tool protection
- Cavitation detection
- Monitoring of pivot bearings
- Anti-theft systems
Note
1 connector housing, contact pins and individual seals are required for a connector.
Use must be made of genuine Tyco crimping tools for motor vehicle applications.
Measurement sensitivity
Each vibration sensor has individual transmission characteristics closely related to
the measuring sensitivity. The sensitivity is
defined as the output voltage per unit of
acceleration due to gravity (refer to characteristic curve). The production-related
sensitivity scatter is acceptable for applications in which the main emphasis is on recording the occurrence of vibrations rather
than on their amplitude.
The low voltages supplied by the sensor
can be evaluated using a high-impedance
AC voltage amplifier.
Evaluation
The signals from these sensors can be
evaluated with an electronic module.
Pin assignment
Pin 1, 2
Pin 3
Measurement signal
Screen, dummy; if provided
Installation instructions
The sensors must rest directly on their
metal surfaces. Use must not be made
of packing plates, spring or toothed lock
washers for support. The contact surface
of the mounting hole must be of high quality to ensure low-resonance coupling of
the sensors to the measurement location.
The sensor cable is to be laid such that no
resonance vibration can occur. The sensor
must not be allowed to have contact with
liquids for lengthy periods.
2013|2014
Acceleration sensors | 31
Technical data
Sensitivity at 5 kHz
Linearity between 5...20 kHz at resonance
Main resonance frequency
Capacitance range
Temperature dependence of sensitivity
Permissible short-term vibration
Installation
Grey cast iron bolt
Aluminium bolt
Tightening torque (possible with lubrication)
Installation position
30 + 6 mV/g
10 %
> 30 kHz
950 ... 1350 pF
e 0,04 mV/g K
e 400 g
M 8 x 25 ; Quality 8.8
M 8 x 30 ; Quality 8.8
20 + 5 Nm
Any
V
F
Mounting hole
0,05
0,05 A
22
RZ16
M8
2013|2014
32 | Acceleration sensors
Part number
Technical data
Figure
Vibration sensors
Frequency range
Self-impedance
Operating temperature range
Permissible sustained vibration
Dimensional drawing
18
0,4
20
24
13
26
51,8
8,3
22
Accessories
Connector housing
Contact pins
Contact pins
Individual seal
Individual seal
Dummy plug
Part number
2-pin
For ; 0.5...1.0 mm2; Contents: 100 x
For ; 1.5...2.5 mm2; Contents: 100 x
for ; 0.51.0 mm2; content: 10 x
for ; 1.52.5 mm2; content: 10 x
For ; 1.5...2.5 mm2; Contents: 10 x
1
1
1
1
1
1
928
928
928
928
928
928
403
498
498
300
300
300
874
056
057
599
600
601
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
Acceleration sensors | 33
Part number
Technical data
Figure
Vibration sensors
Frequency range
Self-impedance
Operating temperature range
Permissible sustained vibration
Dimensional drawing
18
0,4
20
24
13
22
26
8,3
51,8
Accessories
Connector housing
Contact pins
Contact pins
Individual seal
Individual seal
Dummy plug
Part number
2-pin
For ; 0.5...1.0
For ; 1.5...2.5
For ; 0.5...1.0
For ; 1.5...2.5
For ; 1.5...2.5
mm2;
mm2;
mm2;
mm2;
mm2;
Contents:
Contents:
Contents:
Contents:
Contents:
100 x
100 x
10 x
10 x
10 x
1
1
1
1
1
1
928
928
928
987
987
928
403
498
498
300
300
300
874
056
057
599
600
601
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
34 | Acceleration sensors
Part number
Technical data
Figure
Vibration sensors
Frequency range
Self-impedance
Operating temperature range
Permissible sustained vibration
Dimensional drawing
0,4
18
13
26
33,2
22
40,5
PIN 1
PIN 2
8,3
270
Accessories
Connector housing
Contact pins
Contact pins
Individual seal
Individual seal
Dummy plug
Part number
2-pin
For ; 0.5...1.0
For ; 1.5...2.5
For ; 0.5...1.0
For ; 1.5...2.5
For ; 1.5...2.5
mm2;
mm2;
mm2;
mm2;
mm2;
Contents:
Contents:
Contents:
Contents:
Contents:
100 x
100 x
10 x
10 x
10 x
1
1
1
1
1
1
928
928
928
987
987
928
403
498
498
300
300
300
874
054
055
599
600
601
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
Notes | 35
Notes
2013|2014
36 | Acceleration sensors
CC Programmable amplification.
CC Programmable band pass filter.
CC No external calibration required.
CC Choice of 4 selectable sensor
Note
Technical data
Parameter
Conditions min
Supply voltage
u
h
-
4,75
Supply current
K
mA
u/2
Input voltage, analog
V
-
0
Input current, analog
zA
= 2 V
Signal amplification
V
-
2
Signal amplification, tolerance
d
%
-
-3
Clock frequency
(
MHz
-
0,5
Input signal frequency
)
kHz
-
Band-pass filter center frequency
[
kHz
-
5
Filter quality
Q
-
3
Filter quality, tolerance
-
-0,5
Integrator deviation, useful
V
-
3,8
Integrator offset
mV
> 0 C
-300
Integrator offset
mV
< 0 C
-400
Integration time constant
$
zs
-
148
Integrator output impedance
kO
-
Operating temperature
D
C
-
-40
max
5,25
30
2
10
128
+3
27
30
16
+0,3
4,5
+300
+400
152
2
+125
Limit values
Parameter
min type
Max. supply voltage
-
V
-0,5
Rate of rise of max. supply voltage -
zV
1
Max. current in all
inputs and outputs
-
mA
-2,5
Protection of inputs and outputs
against destruction by electrostatic
discharge
-
kV
-2
Storage temperature
-
C
-55
Ambient temperature
during operation
-
C
-40
max
6,7
+2,5
+2
+135
+125
Application
Evaluation of analog signals with piezoelectric acoustic pick-ups (vibration sensors)
Bosch Automotive Aftermarket
2013|2014
Acceleration sensors | 37
Part number
Pin assignment
TP0
TP2
MF
KTI/ADT TP1
KI
UREF
1 28 27 26
25
T1
24
T0
T2
BF1
BF0
BF3
23
BF2
22
UV
G0
21
X1
G2
10
20
n.c.
G1
19
11
12 13 14 15 16 17 18
VSS
CC195
Dimensional drawing
M
1,27
KSA1 KE2
KE4
KSA3
KSA2 KE1
KE3
Pin assignment.
Y
Reference voltage
u/2
(output +0.5mA load capacity)
u
Supply voltage 5 V
~
Earth
BF0/BF1/BF2/BF3*) Bandpass centre frequency setting
G0/G1/G2*)
Gain setting
KE1/2/3/4
Sensor inputs
KI
Signal integral output
KSA1/2/3*)
Sensor selection
KTI/ADT
Controlled input/test output
FM*)
Measurement window
N.C.
not connected
T0/T1/T2
Clock frequency selection
TP0/TP1/TP2
For clock purposes
X1
Clock supply
*) T TL-compatible static inputs of microcomputer port driver
11,4
12,56
1,14
3,81
0,5 min.
10,7
0,5
1,86
1,14
M Marking Pin 1
N
1
T
M
1
1
.
.
4
2013|2014
OUT
F Frequency divider
G Rectifier
L Filter
I Integrator
O Oscillator
P Multiplexer
R Reference signals
S Sensor inputs
T Test pulse divider
V Amplifier
OUT Output.
38 | Pressure sensors
CC With
Application
Installation instructions
This sensor is used to measure the difference between the intake-manifold pressure
of the intake air flow of internal-combustion engines and a reference pressure applied by way of a hose.
2013|2014
Pressure sensors | 39
Technical data
Parameter
min
type
Supply voltage
u
V
4,75 5
Current input at u = 5 V
K
mA
6,0
9,0
Load current at output
mA
-1,0
Load resistance to u or ground
kO
10
Response time
ms
Voltage limitation at u = 5 V - lower limit
A V
0,25 0,3
Voltage limitation at u = 5 V - upper limit
B V
4,75 4,8
Limit data
Supply voltage
max
5,25
12,5
0,5
1
0,35
4,85
16
1 Sensor cell
2 Measurement pressure
3 Reference pressure
2013|2014
40 | Pressure sensors
Part number
Technical data
Figure
Parameter
Pressure measuring range (?...-)
p
kPa
Operating temperature
C
Load resistance to u or ground
N
kO
min
0
-40
4,7
Limit data
Pressure
Storage temperature
+3000
+130
kPa
C
p
C
Dimensional drawing
max
500
+125
Characteristic curve
5
4,644
25,1
UA / V
12
25,5
90
29
28
41
18
39
23
59
1
0,5
28
15,5
Pin 1 Ground
Pin 2 NTC
30
0
1 2 3 4
p1
p2
pe / kPa
Pin 3 +5 V
Pin 4 Output signal
Characteristic-curve tolerance
30
k
2,3
19
Recommendation
for signal evaluation
UH = 5,5 ... 16 V
% FS
P
1
8,2
VCC
U
NTC
0,5
19
172
417 500
ADC
1,5
30
22 k
OUT
8,2
US = 5 V
680 k
NTC
GND
40 20
pe /kPa
100 125
/ C
10 nF
10 nF
100 nF
20 k
39 k
10 nF
Dr
100 nF
D Pressure signal
R Reference
Dr Pressure sensor
E Electronic control unit
Accessories
Connector housing
4-pin
Contact pins
For ;
Contact pins
For ;
Single-wire seal
For ;
Single-wire seal
For ;
Dummy plug
Part number
0.35...0.5
0.75...1.0
0.35...0.5
0.75...1.0
mm2
mm2
mm2
mm2
Yazaki
Yazaki
Yazaki
Yazaki
Yazaki
Yazaki
number
number
number
number
number
number
7283-5886-301)
7116-4102-081)
7116-4103-081)
7158-3030-501)
7158-3031-901)
7158-3032-601)
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required. 1) Available from Yazaki Europe LTD.
2013|2014
Pressure sensors | 41
Part number
Technical data
Illustration
Parameter
Pressure measuring range (?...-)
p
kPa
Operating temperature
C
Load resistance to u or ground
N
kO
min
max
0
100
-40
+130
5
Limit data
Pressure
Storage temperature
-350
-40
kPa
C
p
C
+350
+130
Dimensional drawing
Characteristic curve
5
34,5
10,5
19,1
12,6
4
8,85
14,7
4,5
80
26
26
21
UA /V
20
7,8
9
5,8
7
0,5
0
p2
p1
pe /kPa
1 2 3
Pin 1 +5 V
Pin 2 Ground
Characteristic-curve tolerance
Recommendation
for signal evaluation
2,5
UH = 5,5 ... 16 V
1,6
1,2
% FS
OUT
0,8
0,8
1,2
1,6
2,5
VCC
US = 5 V
680 k
RTP=10 k
1,5 nF
ADC
D
CTP =4,7F
1,5 nF
GND
25
75
100
Dr
pe / kPa
D Pressure signal
R Reference
Dr Pressure sensor
E Electronic control unit
Accessories
Connector housing
Contact pins
Contact pins
Single-wire seal
Single-wire seal
Dummy plug
Part number
3-pin
For ; 0.5...1.0
For ; 1.5...2.5
For ; 0.5...1.0
For ; 0.5...2.5
mm2;
mm2;
mm2;
mm2;
Contents:
Contents:
Contents:
Contents:
100 x
100 x
10 x
10 x
1
1
1
1
1
1
928
928
928
928
928
928
403
498
498
300
300
300
966
056
057
599
600
601
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
42 | Pressure sensors
CC Resistant
to measurement
medium.
CC Piezoresistive sensor element.
CC Integral moisture protection.
Application
p
U
u
k
D
N
Differential pressure
Output voltage (signal voltage)
Supply voltage
Tolerance multiplier
After endurance test
As-new condition
Characteristic-curve tolerance
3,2
1,6
% FS
The main component of the differentialpressure sensor is a micromechanical sensor element with diaphragm and pressure
connection. The diaphragm is resistant to
the measurement medium. For measurement purposes, the measurement medium
is routed through the pressure connection
onto the diaphragm, which transmits the
pressure applied to the piezoresistive sensor element. This is integrated together
with appropriate signal amplification and
temperature-compensation electronics on
a silicon chip. The silicon chip is provided
with a TO-type enclosure which forms the
inner sensor cell. The active surface is
exposed to the ambient pressure by way
of an opening in the cap and a reference
connection and is protected against moisture by a silicone gel. The pressure sensor
supplies an analog output signal which has
a ratiometric relationship with the supply
voltage.
Installation instructions
1,6
3,2
p2
p1
pe /kPa
US = 5 V
680 k
OUT
VCC
68 k
1,5 nF
ADC
D
33 nF
1,5 nF
GND
1 Sensor cell
2 Measurement pressure
3 Reference pressure
Dr
D Pressure signal
R Reference
Dr Pressure sensor
E Electronic control unit
2013|2014
Pressure sensors | 43
Part number
Technical data
Figure
Parameter
min
type
Pressure measuring range (?...-)
p
kPa
-100
Operating temperature
C
-40
Supply voltage
u
V
4,75 5
Current input at u = 5 V
K
mA
6,0
9,0
Load current at output
mA
-1,0
Load resistance to u or ground
N kO
5
Load resistance to u or ground
kO
10
Response time
ms
Voltage limitation at u = 5 V - lower limit
A V
0,25 0,3
Voltage limitation at u = 5 V - upper limit
B V
4,75 4,8
Limit data
Supply voltage
Pressure
Storage temperature
V
kPa
-500
C
-40
u
p
C
max
0
+130
5,25
12,5
0,5
1
0,35
4,85
16
+500
+130
Dimensional drawing
Characteristic curve
34,5
14,4 14,7
23
UA in V
3,5
16,5
25,2
3,95
24,7
5
4,5
12
13,5
34,5
0,5
0
55,9
p1
p2 kPa
1 2 3
Accessories
Connector housing
Contact pins
Contact pins
Single-wire seal
Single-wire seal
Dummy plug
Part number
3-pin
For ;
For ;
For ;
For ;
0.35...0.5
0.75...1.0
0.35...0.5
0.75...1.0
mm2
mm2
mm2
mm2
Yazaki
Yazaki
Yazaki
Yazaki
Yazaki
Yazaki
number
number
number
number
number
number
7283-5880-101)
7116-4102-021)
7116-4103-021)
7158-3030-501)
7158-3031-901)
7158-3032-601)
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required. 1) Available from Yazaki Europe LTD.
2013|2014
44 | Pressure sensors
Absolute-pressure sensors
Micromechanics, hybrid design
Tolerances
Application
This sensor is used to measure the absolute intake-manifold pressure. The version
with integrated temperature sensor additionally measures the temperature of the
intake-air flow.
U
u
k
D
N
Output voltage
Supply voltage
Tolerance multiplier
After endurance testing
As new
Installation instructions
The sensor is designed for attachment to
a flat surface at the intake manifold of motor vehicles. The pressure connection and
the temperature sensor jointly project into
the intake manifold and are sealed off from
the atmosphere by an O-ring. The sensor
should be installed in the vehicle such that
condensate cannot accumulate in the pressure cell (pressure sampling point at top
of intake manifold, pressure connection
angled downwards etc.).
2013|2014
Pressure sensors | 45
Absolute-pressure sensors
Micromechanics, hybrid design
Technical data
Parameter
Current input at u = 5 V
K
mA
Load current at output
mA
Voltage limitation at u = 5 V - lower limit
A V
Voltage limitation at u = 5 V - upper limit
B V
Limit data
Supply voltage
min
type
6
9
-1
0,25 0,3
4,75 4,8
max
12,5
0,5
0,35
4,85
16
105
104
R
R=f( )
6
103
3
6
4
7
102
40
40
80
120 C
2013|2014
1 Bond
2 Cover
3 Sensor chip
4 Ceramic substrate
5 Housing with pressure-sensor
connection
6 Seal
7 NTC element.
1 Protective gel
2 Pressure
3 Sensor chip
4 Bond
5 Ceramic substrate
6 Glass base.
46 | Pressure sensors
Absolute-pressure sensors
Micromechanics, hybrid design
Part number
Technical data
Figure
Parameter
min.
type
Pressure range kPa (...-)
10
Operating temperature
C
-40
Supply voltage (1 min)
u
V
4,75 5
Load resistance to u or ground
N kO
5
680
Load resistance to u or ground
kO
10
100
Response time
ms
Limit data
Storage temperature
-40
max.
115
+130
5,25
+130
Characteristic curve
V
5
4,65
4
Dimensional drawing
34,5
UA
2
2,5
16,5
1,6
1,4
1,2
1,0
% FS
14,4 14,7
24,7
3,95
Characteristic-curve tolerance
0,40
0
0
1,0
1,2
1,4
1,6
13,5
2,5
10
35
95
115
P2
kPa
23
25,2
pabs/kPa
P1
31,5
UH
5,5 bis 16 V
US
OUT
5V
ADC
680 k
R
68 k
D
T
13
34,5
55,9
VCC
NTC
NTC
GND
1,5 nF
1,5 nF
DR
1
0,5
0
40
10
85
/ C
130
2,61 k
10 k
38,3 k
33 nF
R Reference
D Pressure signal
T Temperature signal
Dr Pressure sensor
E Electronic control unit
Accessories
Connector housing
Contact pins
Individual seals
33 nF
2
1,5
1 2 3
1,5 nF
Part number
Quantity required: 1 x
Quantity required: 3 x; Contents: 100 x
Quantity required: 3 x; Contents: 10 x
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
Pressure sensors | 47
Absolute-pressure sensors
Micromechanics, hybrid design
Part number
Technical data
Figure
Parameter
min.
type
Feature
Integrated temperature sensor
Pressure range kPa (...-)
20
Operating temperature
C
-40
Supply voltage (1 min)
u
V
4,75 5
Load resistance to u or ground
N kO
5
Load resistance to u or ground
kO
10
Response time
ms
Limit data
Storage temperature
Temperature sensors
Measuring range
Measurement current
E
Rated resistance at +20 C
Temperature/time constant
max.
300
+130
5,25
-40
+130
C
-40
+130
mA
11)
kO
2,5 + 5 %
s
102)
Characteristic curve
V
5
4,65
Dimensional drawing
UA
2
4,4
3,4
0,40
0
% FS
36,4
25,85
36,5
54,3
11,85
Characteristic-curve tolerance
P1
P2
kPa
3,4
p1
p2
pabs / kPa
34,3
5,5 bis 16 V
US
OUT
5V
ADC
680 k
R
68 k
D
T
VCC
1,5 nF
33 nF
NTC
NTC
GND
1,5
1,5 nF
1,5 nF
DR
4 3 2 1
Pin
Pin
Pin
Pin
1 Ground
2 NTC thermistor
3 +5 V
4 Output signal
1
0,5
0
40
10
85
/ C
130
38,3 k
33 nF
R Reference
D Pressure signal
T Temperature signal
Dr Pressure sensor
E Electronic control unit
Accessories
Connector housing
Contact pins
Individual seals
2,61 k
10 k
Part number
Quantity required: 1 x
Quantity required: 4 x; Contents: 100 x
Quantity required: 4 x; Contents: 10 x
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
48 | Pressure sensors
Absolute-pressure sensors
Micromechanics, hybrid design
Part number
Technical data
Figure
Parameter
min.
type
Pressure range kPa (...-)
20
Operating temperature
C
-40
Supply voltage (1 min)
u
V
4,5
5
Load resistance to u or ground
N kO
5
680
Load resistance to u or ground
kO
10
100
Response time
ms
1
Limit data
Storage temperature
-40
max.
250
+130
5,5
+130
Characteristic curve
V
5
4,65
4
Dimensional drawing
3
UA
Characteristic-curve tolerance
15
1,5
13
19
1
0,40
0
p1
12
P1
p2
P2
kPa
-1,5
56
pabs
UH
38
5,5 bis 16 V
US
OUT
5V
ADC
680 k
R
68 k
D
T
VCC
1,5 nF
33 nF
U
NTC
1,5
NTC
GND
Pin 1 +5 V
Pin 2 Ground
Pin 3 Output signal
-40
10
110 130C
2,61 k
10 k
38,3 k
33 nF
R Reference
D Pressure signal
T Temperature signal
Dr Pressure sensor
E Electronic control unit
Accessories
Connector housing
Contact pins
Individual seals
1,5 nF
DR
0,5
1,5 nF
Part number
Quantity required: 1 x
Quantity required: 3 x; Contents: 100 x
Quantity required: 3 x; Contents: 10 x
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
Pressure sensors | 49
Absolute-pressure sensors
Micromechanics, hybrid design
Part number
Technical data
Figure
Parameter
min.
type
Pressure range kPa (...-)
20
Operating temperature
C
-40
Supply voltage (1 min)
u
V
4,75 5
Load resistance to u or ground
N kO
5
Load resistance to u or ground
kO
10
Response time
ms
Limit data
Storage temperature
-40
max.
300
+130
5,25
+130
Characteristic curve
V
5
4,65
4
Dimensional drawing
3
2
% FS
8,85
27,4
4,4
UA
Characteristic-curve tolerance
0,40
0
P1
P2
kPa
75
p1
p2
pabs / kPa
5,5 bis 16 V
US
OUT
5V
ADC
680 k
R
68 k
D
T
VCC
1,5 nF
33 nF
NTC
NTC
GND
1,5
1,5 nF
1,5 nF
DR
1 2 3
Pin 1 +5 V
Pin 2 Ground
Pin3 Output signal
1
0,5
0
40
10
85
/C
130
38,3 k
33 nF
R Reference
D Pressure signal
T Temperature signal
Dr Pressure sensor
E Electronic control unit
Accessories
Connector housing
Contact pins
Individual seals
2,61 k
10 k
Part number
Quantity required: 1 x
Quantity required: 3 x; Contents: 100 x
Quantity required: 3 x; Contents: 10 x
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
50 | Pressure sensors
Absolute-pressure sensors
Micromechanics, hybrid design
Part number
Technical data
Figure
Parameter
min.
type
Feature
Integrated temperature sensor
Pressure range kPa (...-)
20
Operating temperature
C
-40
Supply voltage (1 min)
u
V
4,75 5
Load resistance to u or ground
N kO
5
680
Load resistance to u or ground
kO
10
100
Response time
ms
Limit data
Storage temperature
max.
250
+130
5,25
-40
Temperature sensors
Measuring range
C
-40
Measurement current
E
mA
Rated resistance at +20 C kO
2,5 + 5 %
Temperature/time constant
s
+130
11)
Characteristic curve
V
102)
5
4,65
Dimensional drawing
4
3
UA
Characteristic-curve tolerance
28,93
% FS
4,4
27,4
1
2,5
0,40
0
P1
11,85
54,75
p1
p2
pabs / kPa
P2
2,5
kPa
5,5 bis 16 V
US
OUT
5V
ADC
680 k
R
68 k
D
T
VCC
1,5 nF
33 nF
4 3 2 1
Pin
Pin
Pin
Pin
Pin
assignment
1 Ground
2 NTC signal
3 +5 V
4 Output signal
NTC
GND
1,5
1,5 nF
1,5 nF
DR
1
0,5
0
40
10
85
/ C
130
2,61 k
10 k
38,3 k
33 nF
R Reference
D Pressure signal
T Temperature signal
Dr Pressure sensor
E Electronic control unit
Accessories
Connector housing
Contact pins
Individual seals
NTC
Part number
Quantity required: 1 x
Quantity required: 4 x; Contents: 100 x
Quantity required: 4 x; Contents: 10 x
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
Pressure sensors | 51
Absolute-pressure sensors
Micromechanics, hybrid design
Part number
Technical data
Figure
Parameter
min.
type
Pressure range kPa (...-)
20
Operating temperature
C
-40
Supply voltage (1 min)
u
V
4,75 5
Load resistance to u or ground
N kO
5
Load resistance to u or ground
kO
10
Response time
ms
Limit data
Storage temperature
-40
max.
250
+130
5,25
+130
Characteristic curve
V
5
4,65
4
Dimensional drawing
34
UA
Characteristic-curve tolerance
1
0,40
0
P1
45
11
p1
p2
pabs / kPa
23
21
23
kPa
P2
2,5
67
11,5
% FS
12,6
14,7
8,85
2,5
5,5 bis 16 V
US
OUT
5V
ADC
680 k
R
68 k
D
T
7
5,8
VCC
1,5 nF
33 nF
NTC
NTC
GND
1,5
1,5 nF
1,5 nF
DR
1 2 3
Pin 1 +5 V
Pin 2 Ground
Pin 3 Output signal
1
0,5
0
40
10
85
/ C
130
38,3 k
33 nF
R Reference
D Pressure signal
T Temperature signal
Dr Pressure sensor
E Electronic control unit
Accessories
Connector housing
Contact pins
Individual seals
2,61 k
10 k
Part number
Quantity required: 1 x
Quantity required: 3 x; Contents: 100 x
Quantity required: 3 x; Contents: 10 x
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
52 | Pressure sensors
Absolute-pressure sensors
Micromechanics, hybrid design
Part number
Technical data
Figure
Parameter
min.
type
Pressure range kPa (...-)
20
Operating temperature
C
-40
Supply voltage (1 min)
u
V
4,75 5
Load resistance to u or ground
N kO
5
Load resistance to u or ground
kO
10
Response time
ms
Limit data
Storage temperature
-40
max.
250
+130
5,25
+130
Characteristic curve
V
5
4,65
4
Dimensional drawing
UA
2
8,85
1
2,5
% FS
27,4
4,4
75
Characteristic-curve tolerance
0,40
0
P1
p1
p2
pabs / kPa
P2
2,5
kPa
5,5 bis 16 V
US
OUT
5V
ADC
680 k
R
68 k
D
T
VCC
1,5 nF
33 nF
NTC
NTC
GND
1,5
1,5 nF
1,5 nF
DR
1 2 3
Pin 1 +5 V
Pin 2 Ground
Pin 3 Output signal
1
0,5
0
40
10
85
/ C
130
38,3 k
33 nF
R Reference
D Pressure signal
T Temperature signal
Dr Pressure sensor
E Electronic control unit
Accessories
Connector housing
Contact pins
Individual seals
2,61 k
10 k
Part number
Quantity required: 1 x
Quantity required: 3 x; Contents: 100 x
Quantity required: 3 x; Contents: 10 x
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
Pressure sensors | 53
Absolute-pressure sensors
Micromechanics, hybrid design
Part number
Technical data
Figure
Paramter
min.
type
Feature
Integrated temperature sensor
Pressure range kPa (...-)
50
Operating temperature
C
-40
Supply voltage (1 min)
u
V
4,75 5
Load resistance to u or ground
N kO
5
Load resistance to u or ground
kO
10
Response time
ms
Limit data
Storage temperature
Temperature sensors
Measuring range
Measurement current
Rated resistance at +20 C
Temperature/time constant
C
-40
E
mA
kO
2,5 + 6 %
s
-40
max.
1000
+125
5,25
+130
+125
11)
Characteristic curve
V
452)
Characteristic-curve tolerance
58,8
UA
Dimensional drawing
4,50
40
37,7
% FS
10
16,5
19
0,50
P1
P2
18
35,3
kPa
19
14,5
9,2
40
p1
p2
pabs / kPa
54
6,6
36
UH = 5,5 ... 16 V
22 k
OUT
ADC
D
T
15,5
VCC
U
NTC
1234
1 Ground
2 NTC thermistor
3 +5 V
4 Output signal
10 nF
10 nF
100 nF
1 k
0,5
0
40
100 125
/ C
39 k
10 nF
Dr
100 nF
R Reference
D Pressure signal
T Temperature signal
Dr Pressure sensor
E Electronic control unit
Accessories
Connector housing
Contact pins
Individual seals
NTC
GND
1,5
Pin
Pin
Pin
Pin
US = 5 V
680 k
Part number
Quantity required: 1 x
Quantity required: 4 x; Contents: 100 x
Quantity required: 4 x; Contents: 10 x
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
54 | Pressure sensors
Absolute-pressure sensors
Media-resistant, micromechanical
CC Available
Application
Monolithically integrated silicon pressure
sensors are extremely precise measuring
elements for determining absolute pressure. They are particularly suitable for use
under harsh ambient conditions, such as
the measurement of the absolute intakemanifold pressure in internal-combustion
engines.
Signal evaluation
The pressure sensor supplies an analog
output signal which has a ratiometric relationship with the supply voltage. It is advisable to fit the input stage of the downstream electronics with an RC low-pass
filter (e.g. t = 2 ms) to suppress any interference due to harmonics. In the version
with integrated temperature sensor, this
consists of an NTC thermistor (to be used
in conjunction with a series resistor) for
measurement of the ambient temperature.
Characteristic curve
Version
Sensors with housing:
This version features a sturdy housing. On
the version with temperature sensor, the
sensor is located in the housing.
Sensors without housing:
Enclosure similar to TO, pressure is supplied
through a central pressure connection.
The solder-pin assignment is as follows:
Pin 6 Output voltage UA, Pin 7 Ground,
Pin 8 +5 V.
105
Note
1 connector housing, 3 contact pins and
3 individual seals are required for a 3-pin
connector. 1 connector housing, 4 contact
pins and 4 individual seals are required for
a 4-pin connector.
Installation instructions
104
R=f( )
10
102
40
40
80
120 C
Pressure sensors | 55
Absolute-pressure sensors
Media-resistant, micromechanical
Block diagram
Technical data
Parameter
Current input K at u = 5 V
mA
Lower limit at u = 5 V
V
Upper limit at u = 5 V
V
Output resistance to ground, u open
kO
Output resistance to u, ground open
kO
min
6
0,25
4,75
2,4
3,4
type
9
0,3
4,8
4,7
5,3
max
12,5
0,35
4,85
8,2
8,2
S
Limit data
Supply voltage u
16
680
E, K, O
E Sensitivity
O Offset
K Compensation circuit
S Sensor bridge
V Amplifier
10
11
13
12
3 Pressure connection
6 Gland
7 Glass coating
8 Reference vacuum
9 Aluminium bond (bonding wire)
10 Sensor chip
11 Glass base
12 Welded joint
13 Soldered joint
2013|2014
1 Pressure sensor
2 PCB
3 Pressure connection
4 Housing
56 | Pressure sensors
Absolute-pressure sensors
Media-resistant, micromechanical
Part number
Technical data
Figure
Parameter
min.
type
max.
Features
Integrated temperature sensor
Pressure range (...-)
kPa
50
600
Supply voltage u
V
4,75
5
5,25
Load current at output
mA
-1
0,5
Response time
ms
1
Operating temperature
C
-40
+130
Limit data
Operating temperature
-40
+130
Temperature sensor
Measuring range
Measurement current1)
Rated resistance at +20C
C
-40
+130
mA
1
kO
2,5 + 3,5 %
2
1,5
1
0,5
0
40
100 125
/ C
Characteristic-curve tolerance
Dimensional drawing
30
12
12
8,2
% FS
22
15
12
16
18
39
49,3
8,2
12
47
6,6
6,6
14,4
30
1234
50
200
500 600
pabs /kPa
Pin 1 Ground
Pin 2 NTC thermistor
Pin 3 +5 V
Pin 4 Output signal
Accessories
Connector housing
Contact pins
Contact pins
Single-wire seal
Single-wire seal
Dummy plug
Part number
4-pin
For ; 0.5...1.0
For ; 1.5...2.5
For ; 0.5...1.0
For ; 1.5...2.5
mm2;
mm2;
mm2;
mm2;
Contents:
Contents:
Contents:
Contents:
100 x
100 x
10 x
10 x
1
1
1
1
1
1
928
928
928
928
928
928
403
498
498
300
300
300
736
056
057
599
600
601
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
Pressure sensors | 57
Absolute-pressure sensors
Media-resistant, micromechanical
Part number
Technical data
Figure
Parameter
min.
type
max.
Features
Integrated temperature sensor
Pressure range (...-)
kPa
50
1000
Supply voltage u
V
4,75 5
5,25
Load current at output
mA
-1
0,5
Response time
ms
1
Operating temperature
C
-40
130
Temperature sensor
Measuring range
C
-40
+130
Measurement current1)
mA
1
Rated resistance at +20C
kO
2,5 + 3,5 %
2
1,5
1
0,5
0
40
100
130
/C
Characteristic-curve tolerance
Dimensional drawing
50
4
12
19
% FS
22
15
40
12
16
18
39
49,3
14,4
6,6
19
47
6,6
40
50
1234
50
700
1000
pabs / kPa
Pin 1 Ground
Pin 2 NTC thermistor
Pin 3 +5 V
Pin 4 Output signal
Accessories
Connector housing
Contact pins
Contact pins
Single-wire seal
Single-wire seal
Dummy plug
Part number
4-pin
For ; 0.5...1.0
For ; 1.5...2.5
For ; 0.5...1.0
For ; 1.5...2.5
mm2;
mm2;
mm2;
mm2;
Contents:
Contents:
Contents:
Contents:
100 x
100 x
10 x
10 x
1
1
1
1
1
1
928
928
928
928
928
928
403
498
498
300
300
300
736
056
057
599
600
601
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
58 | Pressure sensors
Absolute-pressure sensors
Media-resistant, micromechanical
Part number
Technical data
Figure
Parameter
min.
type
max.
Features
Integrated temperature sensor
Pressure range (...-)
kPa
50
1000
Supply voltage u
V
4,75 5
5,25
Load current at output
mA
-1
0,5
Response time
ms
1
Operating temperature
C
-40
+125
Limit data
Operating temperature
-40
+130
Temperature sensor
Measuring range
Measurement current1)
Rated resistance at +20C
Temperature/time constant 2 )
C
-40
mA
kO
2,5 + 6 %
s
+125
1
45
1,5
1
0,5
0
40
100 125
/C
Dimensional drawing
Characteristic-curve tolerance
40
58,8
37,7
19
10
55,7
15
14,75
% FS
14,5
27
12
18
16,5
35,3
54
9,2
19
7,6
36
1234
40
9
2x3
15,5
Pin 1 Ground
Pin 2 NTC thermistor
2x4
pabs / kPa
Pin 3 +5 V
Pin 4 Output signal
Accessories
Connector housing
Contact pins
Contact pins
Single-wire seal
Single-wire seal
Dummy plug
p2
p1
Part number
4-pin
For ; 0.5...1.0
For ; 1.5...2.5
For ; 0.5...1.0
For ; 1.5...2.5
mm2;
mm2;
mm2;
mm2;
Contents:
Contents:
Contents:
Contents:
100 x
100 x
10 x
10 x
1
1
1
1
1
1
928
928
928
928
928
928
403
498
498
300
300
300
736
056
057
599
600
601
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
Pressure sensors | 59
Absolute-pressure sensors
Media-resistant, micromechanical
Part number
Technical data
Figure
Parameter
min.
type
max.
Features
Integrated temperature sensor
Pressure range (...-)
kPa
50
350
Supply voltage u
V
4,5
5
5,5
Load current at output
mA
-0,1
0,1
Load resistance to ground or u
kO
50
Response time
ms
0,2
Operating temperature
C
-40
+125
Limit data
Operating temperature
-40
+130
100
21,5
100
Temperature sensor
Measuring range
C
-40
Measurement current1)
mA
Rated resistance at +20C
kO
2,5 + 5 %
Temperature/time constant 2 )
s
+125
1
45
Dimensional drawing
Characteristic-curve tolerance
A
p %
p
3
min.3
6
min.1
1
min.2 ,5
4
min.1
58
9,3
58
2,5
15
18
2
10
39
16,6
8,5
30
min.1
0
15,5
P1
0
P2
0,2
0,4
0,6
0,8
1,0
17,7
18
-1
-2
73
AIR
4 3 2 1
36
54
9,5
18
-3
Druck p kPa
7,6
Pin 2 NTC
Pin 3 +5 V
Pin 4 Output signal
Accessories
Connector housing
Contact pin
Individual seal
Part number
Contents: 50 x
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
1) Available from Tyco Electronics.
2013|2014
60 | Pressure sensors
Absolute-pressure sensors
Media-resistant, micromechanical
Part number
Technical data
Figure
Parameter
min.
type
max.
Features
Integrated temperature sensor
Pressure range (...-)
kPa
50
400
Supply voltage u
V
4,5
5
5,5
Load current at output
mA
-0,1
0,1
Load resistance to ground or u
kO
50
Response time
ms
0,2
Operating temperature
C
-40
+125
Limit data
Operating temperature
-40
+130
100
21,5
100
Temperature sensor
Measuring range
C
-40
+125
Measurement current1)
mA
1
Rated resistance at +20C
kO
2,5 + 5 %
Temperature/time constant 2 )
s
45
1) Operation with 1 kO series resistance.
2) In air with flow velocity 6 m/s.
Dimensional drawing
Characteristic-curve tolerance
p %
p
3
58
39
8,85
27
12
55
18
15
17,8
18
18
15,5
P1
0
P2
0,2
0,4
0,6
0,8
1,0
4 3
36
49
6,8
2 1
-1
1
2
3
4
-2
0
+6
6,6
Pin 1 Ground
Pin2 NTC
-3
Druck p kPa
Pin 3 +5 V
Pin 4 Output signal
Accessories
Connector housing
Contact pins
Contact pins
Individual seal
Individual seal
Dummy plug
Part number
4-pin
For ; 0.5...1.0
For ; 1.5...2.5
For ; 0.5...1.0
For ; 1.5...2.5
1
1
1
1
1
1
928
928
928
928
928
928
403
498
498
300
300
300
736
056
057
599
600
601
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
Pressure sensors | 61
Absolute-pressure sensors
Media-resistant, micromechanical
Part number
Technical data
Figure
Parameter
min.
type
Pressure range (...-)
kPa
50
Supply voltage u
V
4,75 5
Load current at output
mA
-1
Response time
ms
1
Operating temperature
C
-40
Limit data
Operating temperature
-40
max.
600
5,25
0,5
+125
+125
40
20
80
125
/C
Dimensional drawing
Characteristic-curve tolerance
32,5
59,3
13
13
% FS
1,5
72,3
50
32,5
25,5
72,1
1
2
3
50
p2
p1
pabs /kPa
25,5
Accessories
Connector housing
Contact pins
Contact pins
Single-wire seal
Single-wire seal
Dummy plug
63
5,5
Pin 1 +5 V
Pin 2 Ground
13
17,8
42
Part number
3-pin
For ; 0.5...1.0
For ; 1.5...2.5
For ; 0.5...1.0
For ; 1.5...2.5
mm2;
mm2;
mm2;
mm2;
Contents:
Contents:
Contents:
Contents:
100 x
100 x
10 x
10 x
1
1
1
1
1
1
928
928
928
928
928
928
403
498
498
300
300
300
966
056
057
599
600
601
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
62 | Pressure sensors
Absolute-pressure sensors
Media-resistant, micromechanical
Part number
Technical data
Figure
Parameter
min.
type
max.
Features
Integrated temperature sensor
Pressure range (...-)
kPa
50
600
Supply voltage u
V
4,5
5
5,5
Load current at output
mA
-0,1
0,1
Load resistance to ground or u
kO
50
Response time
ms
0,2
Operating temperature
C
-40
+125
Limit data
Operating temperature
-40
+130
100
21,5
100
Temperature sensor
Measuring range
C
-40
Measurement current1)
mA
Rated resistance at +20C
kO
2,5 + 5 %
Temperature/time constant 2 )
s
+125
1
45
Dimensional drawing
Characteristic-curve tolerance
A
p %
p
3
min.3
6
min.1
1
min.2 ,5
4
min.1
58
12
10
2,5
15
18
27
6,3
2,1
55
39
16,6
8,5
min.1
2,1
15,5
17,7
18
P2
0,2
0,4
0,6
0,8
1,0
-1
-2
73
OIL
4 3 2 1
36
54
9,5
18
P1
-3
7,6
Druck p kPa
Pin 2 NTC
Pin 3 +5 V
Pin 4 Output signal
Accessories
Connector housing
Contact pins
Contact pins
Single-wire seal
Single-wire seal
Dummy plug
Part number
4-pin
for ; 0.51.0
for ; 1.52.5
for ; 0.51.0
for ; 1.52.5
mm2;
mm2;
mm2;
mm2;
content:
content:
content:
content:
100 x
100 x
10 x
10 x
1
1
1
1
1
1
928
987
928
928
928
928
403
498
498
300
300
300
736
056
057
599
600
601
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
Notes | 63
Notes
2013|2014
64 | Pressure sensors
High-pressure sensors
CC Ratiometric
signal evaluation
(relative to supply voltage)
CC Self-monitoring offset and
sensitivity.
CC Excellent media resistance as
the medium only comes into
contact with stainless steel.
CC Resistant to brake fluids,
mineral oils, fuel, water and air.
CC Protection against reverse
polarity, overvoltage and short
circuit of the output to supply
voltage or ground.
Storage conditions
Application
Pressure sensors of this type are used
in motor vehicles to measure the pressure
in a braking system or in the fuel rail of
direct-injection gasoline engines or
common-rail system diesel engines.
Output voltage
Supply voltage
Pressure
Input voltage
Pressure [MPa]
0.1
0.8 p /
Rated pressure [MPa]
0 265 005 303:
0.75
0.12 p /
Measurement circuit
Pressure sensor
ECU
3
+ 5 V (UV)
Pull up resistor
Signal (UA)
A/Dconverter
and
C
GND
Characteristic curve
U
V
4.8
4.5
0.5
0.2
U
0 MPa
U = ( + ) ]
O Upper range for signal range check SRC
U Lower range for signal range check SRC
2013|2014
Pressure sensors | 65
High-pressure sensors
Measurement up to 14 MPa
Part number
Technical data
Figure
Pressure range
bar (MPa)
Pressure-sensor type
Thread
Connector
Application/medium
Max. feed voltage
j
V
Supply voltage
u
V
Supply current
K
mA
Load capacitance to ground
nF
Temperature range
C
Max. overpressure
bar
Rupture pressure
bar
Response time
, ms
140 ( 14 )
KV4.2
M 10 x 1
Compact 1.1
Unleaded fuel
16
5 + 0,25
12...15
13
- 40 ...+ 130
1800
>1500
2
1)FS=Full Scale
Dimensional drawings
48,85 2
SW27
12,55 2
14,5 0,5
5,3 2
Pin 1
Pin 2
Pin 3
2013|2014
2,8 0,1
8,5 -0,3
M 10x1g6
26,4 0,4
21 0,5
3 0,2
13
90
45
4 0,5
66 | Pressure sensors
High-pressure sensors
Measurement up to 25 MPa
Part number
Technical data
Figure
Pressure range
bar (MPa)
Thread
Connector
Application/medium
Accuracy of offset
u
Accuracy of sensitivity at 5 V in range 0...35 bar
FS 1) of measured value
Accuracy of sensitivity at 5 V in range 35...250 bar
FS 1) of measured value
Supply voltage
u
V
Supply current
K
mA
Output current
I
zA...mA
Temperature range
C
Max. overpressure
bar
Rupture pressure
bar
Tightening torque
Nm
250 ( 25 )
M 10 x 1
PSA
Brake fluid
2,0 %
e 0,7 %
e 5,0 % 3)
5 + 0,25
e 20
-100...3
- 40 ...+ 120
350
> 500
20 + 2
1) FS = Full Scale.
3) of measured value.
Dimensional drawing
41 B
24,3 A
17,1
3
90
M10x1
8,5
2,8
25
SW 24
53,3
38
20,9
2,8
Pin 2
22,1
10
5,3
15,3
Pin 1
Pin 3
Accessories
Connector housing
Contact pins
Individual seal
Part number
Tyco number 2-967 642-11)
Tyco number 965 907-11)
Tyco number 967 067-11)
Accessories are not included in the scope of delivery and are therefore to be ordered separately as required.
1) Available from Tyco Electronics
2013|2014
Pressure sensors | 67
High-pressure sensors
Measurement up to 150 MPa
Part number
Technical data
Figure
Pressure range
bar (MPa)
Thread
Application/medium
Max. feed voltage
j
V
Supply voltage
u
V
Supply current
K
mA
Tightening torque
Nm
Pressure-sensor type
Connector
Pin
Accuracy of offset
u
Accuracy of sensitivity at 5 V in range 0...35 bar
FS 1) of measured value
Accuracy of sensitivity at 5 V in range 35...1500 bar
FS 1) of measured value
Output current
I
zA...mA
Load capacitance to ground
nF
Temperature range
C
Max. overpressure
bar
Rupture pressure
bar
Response time
, ms
1500 ( 150 )
M 12 x 1,5
Diesel fuel or biodiesel 2)
16
5 + 0,25
9...15
35 + 5
RDS2
Make circuit
Silver-plated
1,0 % FS
1,0 %
2,0 %
2,5 mA 4)
10
- 40 ...+ 120 5)
1800
3000
5
1) FS = Full Scale. 2) RME rapeseed methyl ester. 4) Output current with pull-up resistor. 5) +140 C for max. 250 h.
Dimensional drawing
29
7
R
1,
Pin 2
2
1
30
D Sealing washer
F Date of manufacture
SW Width across flats
S 3-pin connector
M 12x1,5
25
27
SW
0,6
12,5
Pin 1
16
Pin 3
69
Accessories
Connector housing
Contact pins
Single-wire seal
Part number
Kostal number
Kostal number
Kostal number
9 441 3911)
22 124 492 0601)
10 800 444 5221)
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
1) Available from Kostal Deutschland.
2013|2014
68 | Pressure sensors
High-pressure sensors
Measurement up to 150 MPa
Part number
Technical data
Figure
Pressure range
bar (MPa)
Thread
Application/medium
Max. feed voltage
j
V
Supply voltage
u
V
Supply current
K
mA
Tightening torque
Nm
Pressure-sensor type
Connector
Pin
Accuracy of offset
u
Accuracy of sensitivity
at 5 V - in range 35...1500 bar
FS 1) of measured value
Load capacitance to ground
nF
Temperature range
C
Max. overpressure
bar
Rupture pressure
bar
Response time
, ms
1500 ( 150 )
M 12 x 1,5
Diesel fuel or biodiesel 2)
16
5 + 0,25
9...15
35 + 5
RDS3
Compact 1.1
Gold-plated
0,7 % FS
1,5 %
13
- 40 ...+ 130
2200
4000
2
1) FS = Full Scale.
2) RME rapeseed methyl ester.
Dimensional drawing
21,5
6
Pin 2
2
1
24,4
30
D Sealing washer
F Date of manufacture
SW Width across flats
S 3-pin connector
M 12x1,5-6g
13
25
27
SW
0,6
12,5
16
Pin 1
Pin 3
59,3
Accessories
Connector housing
Contact pins
Contents: 100 x
Single-wire seal
Contents: 10 x
Part number
1 928 403 968
1 928 498 054
1 928 300 599
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
Pressure sensors | 69
High-pressure sensors
Measurement up to 180 MPa
Part number
Technical data
Figure
Pressure range
bar (MPa)
Max. feed voltage
j
V
Supply voltage
u
V
Load capacitance to ground
nF
Pressure-sensor type
Thread
Connector
Pin
Application/medium
Accuracy of offset
u
Accuracy of sensitivity at 5 V in range 0...35 bar
FS 1) of measured value
Accuracy of sensitivity at 5 V in range 35...1800 bar
FS 1) of measured value
Supply current
K
mA
Output current
I
zA...mA
Temperature range
C
Max. overpressure
bar
Rupture pressure
bar
Tightening torque
Nm
Response time
, ms
1800 ( 180 )
16
5 + 0,25
10
RDS2
M 12 x 1,5
Compact 1.1
Gold-plated
Diesel fuel or biodiesel 2)
1,0 % FS
1,0 %
2,3 %
9...15
2,5 4)
- 40 ...+ 120
2100
3500
70 + 2
5
1) FS = Full Scale. 2) RME rapeseed methyl ester. 4) Output current with pull-up resistor. 5) +140C for max. 250 h.
Dimensional drawing
29 2
7
Pin 2
2
1
24,4
D Sealing washer
F Date of manufacture
S 3-pin connector
SW Width across flats
30
M 12x1,5
13
25
27
SW
1,5
0,6 - 0,1
12,5
16
Pin 1
Pin 3
68 2
Accessories
Connector housing
Contact pins
Single-wire seal
Part number
Contents: 100 x
Contents: 10 x
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
70 | Pressure sensors
High-pressure sensors
Measurement up to 180 MPa
Part number
Technical data
Figure
Pressure range
bar (MPa)
Max. feed voltage
j
V
Supply voltage
u
V
Load capacitance to ground
nF
Pressure-sensor type
Thread
Pin
Application/medium
Supply current
K
mA
Temperature range
C
Max. overpressure
bar
Rupture pressure
bar
Response time
, ms
1800 ( 180 )
16
5 + 0,25
10
RDS4.1
M 18 x 1,5
Silver-plated
Diesel fuel or biodiesel 2)
9...15
- 40 ...+ 130
230
400
2
Dimensional drawing
15
Pin 2
SW 27
60
12,6
12,6
14,5
21
13,8
26
R3
1
Pin 1
3
Pin 3
4
15,9
12,55
50,85
0,5
Pin 1 Ground
Pin 2 Output
Pin 3 Supply
Accessories
Connector housing
Contact pins
Single-wire seal
Part number
Kostal number
Kostal number
Kostal number
9 441 3911)
22 124 492 0601)
10 800 444 5221)
2013|2014
Pressure sensors | 71
High-pressure sensors
Measurement up to 180 MPa
Part number
Technical data
Figure
Pressure range
bar (MPa)
Max. feed voltage
j
V
Supply voltage
u
V
Load capacitance to ground
nF
Pressure-sensor type
Thread
Connector
Pin
Application/medium
Supply current
K
mA
Temperature range
C
Max. overpressure
bar
Rupture pressure
bar
Response time
, ms
1800 ( 180 )
16
5 + 0,25
10
RDS4.1
M 12 x 1,5
Compact 1.1
Gold-plated
Diesel fuel or biodiesel 2)
9...15
- 40 ...+ 130
230
400
2
Dimensional drawing
Pin 1
48,75
9,6
10
50
2,15
4 0,5
50
12,55 0,2
1
5
...
90
14,4 0,7
90
13
6
2
Pin 3
48,15
21
M 12 x1,5
SW27
Pin 2
135
Accessories
Connector housing
Contact pins
Single-wire seal
Part number
1 928 403 968
Contents: 100 x
Contents: 10 x
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
72 | Pressure sensors
High-pressure sensors
Measurement up to 180 MPa
Part number
Technical data
Figure
Pressure range
bar (MPa)
Max. feed voltage
j
V
Supply voltage
u
V
Load capacitance to ground
nF
Pressure-sensor type
Thread
Connector
Pin
Application/medium
Supply current
K
mA
Temperature range
C
Max. overpressure
bar
Rupture pressure
bar
Response time
, ms
1800 ( 180 )
16
5 + 0,25
10
RDS4.1
M 18 x 1,5
Compact 1.1
Gold-plated
Diesel fuel or biodiesel 2)
9...15
- 40 ...+ 130
230
400
2
Dimensional drawing
15
Pin 2
12,6
60
13
21
26
R3
Pin 1
SW 27
Pin 3
4
15,9
12,55
50,25
Pin 1 Ground
Pin 2 Output
Pin 3 Supply
Accessories
Connector housing
Contact pins
Single-wire seal
Part number
1 928 403 968
Contents: 100 x
Contents: 10 x
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
Pressure sensors | 73
High-pressure sensors
Measurement up to 180 MPa
Part number
Technical data
Figure
Pressure range
bar (MPa)
Max. feed voltage
j
V
Supply voltage
u
V
Load capacitance to ground
nF
Pressure-sensor type
Thread
Application/medium
Temperature range
C
Max. overpressure
bar
Rupture pressure
bar
Response time
, ms
1800 ( 180 )
16
5 + 0,25
10
RDS4
M 18 x 1,5
Diesel or biodiesel 2)
- 40 ...+ 130
2300
4000
2
60
Pin 1
Pin 3
15,5 0,5
50,85 1
24 0,5
21 0,5
3 0,2
SW27
12,6
M 18x1,5 g6
Dimensional drawings
3
Pin 2
5,45 0,5
+ 0,2
2 0,3
4 0,2
15,9 0,7
12,55 1
90
2013|2014
90
26,4 0,4
74 | Pressure sensors
High-pressure sensors
Measurement up to 180 MPa
Part number
Technical data
Figure
Pressure range
bar (MPa)
Max. feed voltage
j
V
Supply voltage
u
V
Load capacitance to ground
nF
Pressure-sensor type
Thread
Application/medium
Temperature range
Max. overpressure
bar
Rupture pressure
bar
Response time
, ms
1800 ( 180 )
16
5 + 0,25
10
RDS4
M 18 x 1,5
Diesel or biodiesel2)
- 40 ...+ 130
2300
4000
2
1) FS = Full Scale.
2) RME rapeseed methyl ester.
4) Output current with pull-up resistor.
5) +140C for max. 250 h.
12,55 2
15
Pin 2
Pin 3
10
Pin 1
60
13
SW27
50,25 2
12,6
M 18x1,5 g6
Dimensional drawings
50
3
4 0,5
50
1
5
...
15,9 0,7
135
2013|2014
Pressure sensors | 75
High-pressure sensors
Measurement up to 180 MPa
Part number
Technical data
Figure
Pressure range
bar (MPa)
Max. feed voltage
j
V
Supply voltage
u
V
Load capacitance to ground
nF
Pressure-sensor type
Thread
Application/medium
Temperature range
C
Max. overpressure
bar
Rupture pressure
bar
Response time
, ms
1800 ( 180 )
16
5 + 0,25
10
RDS4
M 18 x 1,5
Diesel or biodiesel2)
- 40 ...+ 130
2300
4000
2
1) FS = Full Scale.
2) RME rapeseed methyl ester.
4) Output current with pull-up resistor.
5) +140C for max. 250 h.
12,55 2
15
Pin 2
Pin 3
10
Pin 1
60
13
SW27
50,25 2
12,6
M 18x1,5 g6
Dimensional drawings
50
3
4 0,5
50
2013|2014
1
5
...
15,9 0,7
135
76 | Pressure sensors
High-pressure sensors
Measurement up to 200 MPa
Part number
Technical data
Figure
Pressure range
bar (MPa)
Pressure-sensor type
Thread
Connectors
Pin
Application/medium
Max. feed voltage
j
V
Supply voltage
u
V
Supply current
K
mA
Load capacitance to ground
nF
Temperature range
C
Max. overpressure
bar
Rupture pressure
bar
Response time
, ms
2000 ( 200 )
RDS4.1
M 18 x 1,5
Compact 1.1
Gold-plated
Diesel fuel or biodiesel 2)
16
5 + 0,25
9...15
10
- 40 ...+ 130
230
400
2
Dimensional drawing
15
Pin 2
12,6
60
13
21
26
R3
Pin 1
SW 27
Pin 3
4
15,9
12,55
50,25
Pin 1 Ground
Pin 2 Output
Pin 3 Supply
Accessories
Connector housing
Contact pins
Contents: 100 x
Single-wire seal
Contents: 10 x
Part number
1 928 403 968
1 928 498 054
1 928 300 599
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
Pressure sensors | 77
High-pressure sensors
Measurement up to 200 MPa
Part number
Technical data
Figure
Pressure range
bar (MPa)
Pressure-sensor type
Thread
Connectors
Pin
Application/medium
Max. feed voltage
j
V
Supply voltage
u
V
Supply current
K
mA
Load capacitance to ground
nF
Temperature range
C
Max. overpressure
bar
Rupture pressure
bar
Response time
, ms
2000 ( 200 )
RDS4.1
M 18 x 1,5
Compact 1.1
Gold-plated
Diesel fuel or biodiesel 2)
16
5 + 0,25
9...15
10
- 40 ...+ 130
230
400
2
Dimensional drawing
15
Pin 2
60
12,6
13
21
26
R3
Pin 1
SW 27
Pin 3
4
15,9
12,55
50,25
Pin 1 Ground
Pin 2 Output
Pin 3 Supply
Accessories
Connector housing
Contact pins
Contents: 100 x
Single-wire seal
Contents: 10 x
Part number
1 928 403 968
1 928 498 054
1 928 300 599
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
78 | Pressure sensors
CC Available
Application
Monolithically integrated silicon pressure
sensors are high-precision measuring elements for determining absolute pressure.
They are particularly suitable for use under
rough ambient conditions e.g. for measuring the absolute intake manifold pressure
of internal combustion engines.
Signal evaluation
The pressure sensor supplies an analog
output signal with a ratiometric relationship to the supply voltage. An RC low-pass
filter with e.g. t = 2 ms is recommended
in the input section of the downstream
electronics to suppress any harmonic interference. On the version with integrated
temperature sensor, this consists of an
NTC thermistor (to be operated with a
series resistor) for measuring the ambient
temperature.
Version
Note
1 connector housing, 3 contact pins and
3 individual seals are required for a 3-pin
connector.
1 connector housing, 4 contact pins and
4 individual seals are required for a 4-pin
connector.
Installation instructions
On installation, the pressure connection
should be facing downwards to prevent the
accumulation of condensate in the pressure cell.
Sensors with housing:?This version is provided with a robust housing. On the version with temperature sensor, the sensor
is accommodated in the housing.? Sensors
without housing:?Housing similar to TO,
pressure supply through a central pressure
connection. The following soldering pins
are required:?Pin 6 Output voltage UA,?Pin
7 Earth,?Pin 8 +5 V.
2013|2014
Pressure sensors | 79
Technical data
Parameter
min
typ
Load current at output
mA
-1
Load resistance to ground or u
kO
5
Lower limit at u = 5 V
V
0,25 0,3
Upper limit at u = 5 V
V
4,75 4,8
Output resistance to ground, u open
kO
Output resistance to u, ground open
kO
Response time
ms
1
Operating temperature
C
-40
max
0,5
10
0,35
4,85
130
Dr
E
Pressure sensor
Electronic control unit
2013|2014
80 | Pressure sensors
Part number
Technical data
Figure
Parameter
min.
type
Product text
Only suitable for CNG
Pressure range (...-)
kPa
50
Dimensional drawings
max.
1000
10
16,5
19
14,2
p1
12
27
14,75 0,15
55,7
15
14,5 0,15
37,7
kPa
18
35,3
58,8
15,5
50
p2
250
800 1000
19
45
45
54
2 1
4 3
2 x 7,6
36 0,3
9,2
14,2
x3
2x
Characteristic curve
41
2,5
2
1,5
1
0,5
0
40
100 125C
2013|2014
Pressure sensors | 81
Part number
Technical data
Figure
Parameter
min.
type
Product text
Only suitable for CNG
Pressure range (...-)
kPa
50
Supply voltage u
V
4,75 5
Dimensional drawings
max.
1000
5,25
10
16,5
19
14,2
p1
12
27
14,75 0,15
55,7
15
14,5 0,15
37,7
kPa
18
35,3
58,8
15,5
50
p2
250
800 1000
19
45
45
54
2 1
4 3
2 x 7,6
36 0,3
9,2
14,2
x3
Characteristic curve
2x
41
2,5
2
1,5
1
0,5
0
2013|2014
40
100 125C
82 | Pressure sensors
Part number
Technical data
Figure
Parameter
Pressure range (...-)
kPa
Supply voltage u
V
Current input K at u = 5 V
mA
min.
type
20
4,75 5
6
9
Dimensional drawings
max.
250
5,25
12,5
10
16,5
3,4
12
27
14,75 0,15
55,7
15
14,5 0,15
37,7
kPa
18
35,3
58,8
15,5
S
54
45
x3
2x
20
p1
45
2 1
4 3
2 x 7,6
36 0,3
9,2
3,4
250
p2
41
Characteristic curve
2,5
2
1,5
1
0,5
0
40
100 125C
2013|2014
Pressure sensors | 83
Part number
Technical data
Figure
Parameter
Pressure range (...-)
kPa
Supply voltage u
V
Current input K at u = 5 V
mA
min.
type
50
4,75 5
6
9
max.
400
5,25
12,5
Dimensional drawings
6,5
10
16,5
12
27
14,75 0,15
55,7
15
18
35,3
14,5 0,15
37,7
58,8
15,5
45
45
54
2 1
4 3
2 x 7,6
36 0,3
9,2
x3
2x
41
Characteristic curve
2013|2014
84 | Pressure sensors
Part number
Technical data
Figure
Parameter
min.
type
Product text
Only approved for CNG
Pressure range (...-)
kPa
50
Supply voltage u
V
4,75 5
Current input K at u = 5 V
mA
6
9
max.
600
5,25
12,5
Dimensional drawings
6,5
10
16,5
12
27
14,75 0,15
55,7
15
18
35,3
14,5 0,15
37,7
58,8
15,5
45
45
54
2 1
4 3
2 x 7,6
36 0,3
9,2
x3
2x
41
Characteristic curve
2013|2014
Pressure sensors | 85
Part number
Technical data
Figure
Parameter
Pressure range (...-)
kPa
Supply voltage u
V
Current input K at u = 5 V
mA
min.
type
20
4,75 5
6
9
max.
250
5,25
12,5
Dimensional drawings
6,5
10
16,5
12
27
14,75 0,15
55,7
15
18
35,3
14,5 0,15
37,7
58,8
15,5
45
45
54
2 1
4 3
2 x 7,6
36 0,3
9,2
x3
2x
41
Characteristic curve
2013|2014
86 | Pressure sensors
Part number
Technical data
Figure
Parameter
Pressure range (...-)
kPa
Supply voltage u
V
Current input K at u = 5 V
mA
min.
type
20
4,75 5
6
9
Dimensional drawings
max.
300
5,25
12,5
10
16,5
12
27
14,75 0,15
2,5
55,7
15
18
35,3
1,5
14,5 0,15
37,7
58,8
15,5
S
54
45
45
2 1
4 3
2 x 7,6
36 0,3
9,2
0,5
x3
2x
40
100 125C
41
Characteristic curve
2013|2014
Notes | 87
Notes
2013|2014
CC Measurement
with
temperature-sensitive resistors.
CC Broad temperature range.
Installation instructions
The sensor is installed such that the front
section with the sensing element is directly
exposed to the air flow.
Note
For a 2-pin connector, 1 connector housing,
2 contact pins and 2 individual seals are
required.
Genuine Tyco crimping tools must be used
for motor vehicle applications.
c Resistance
D Temperature
Temperature sensor
(block diagram)
Circuit diagram
1 NTC thermistor
2 Screw-in thread
3 Housing
4 Electrical connection
2013|2014
Part number
Technical data
Product text
Sensor in steel housing with threaded connection.
Perm. temperature max.
C
Rated resistance at 20 C
kO
Resistance at -10 C
kO
Resistance at +20 C
kO
Resistance at +80 C
kO
Nominal voltage
V
Max. measurement current
mA
Self-heating with
max. perm. power loss of = 2 mW and still air (23 C) K
Temperature/time constant 1)
s
Approximate value for permissible
vibration acceleration 0
(sinusoidal vibration)
m/s2
Corrosion-tested as per
130
2,5 + 5 %
8,325 ... 10,572
2,280 ... 2,736
0,288 ... 0,359
5 + 0,15
1
e2
e 38
300
DIN 50 018
1) Time required to attain a difference in resistance of 63% of the final value given an abrupt change in measurement
temperature from 20C to 80C; flow velocity of air 6 m/s .
9,7
M 12 x 1,5
15
5,2
Dimensional drawing
19
15
3,5
5
26
MA = 1 5 N m
48,5
0 2 80 1 30 039
4,5
Tightening torque
Accessories
Jetronic connector
Protective cap
Contact pins
Contact pins
Individual seal
Individual seal
Part number
2-pin
1 928 402 078
Temperature-resistant; Contents: 1 x
1 280 703 031
For ; 0.5...1.0 mm2
Tyco number 929 939-31)
For ; 1.5...2.5 mm2
Tyco number 929 937-31)
For ; 0.5...1.0 mm2; Contents: 50 x
1 987 280 106
For ; 1.5...2.5 mm2; Contents: 20 x
1 987 280 107
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
1) Available from Tyco Electronics.
2013|2014
CC Wide
Note
For a 2-pin connector, 1 connector housing, 2 contact pins and 2 individual seals
are required.
Genuine AMP crimping tools must be used
for motor vehicle applications.
2013|2014
Technical data
Measuring range
Approximate value for permissible vibration acceleration 0
(sinusoidal vibration)
Max. measurement current
Circuit diagram
- 40 ...+ 130
m/s2
mA
300
1
1 NTC thermistor
2 Screw-in thread
3 Housing
4 Electrical connection
2013|2014
Part number
Technical data
Figure
Product text
Sensor
Application/medium
Tolerance at +100 C
K
Rated resistance at 100 C
kO
Resistance at -10 C
kO
Resistance at +20 C
kO
Resistance at +80 C
kO
Temperature/time constant 1)
s
Degree of protection 1)
Thread
Corrosion-tested as per
Connector
Tightening torque
Nm
Rated voltage
V
in brass housing.
Oil/water
0,1886 + 2%
2,5 + 6 %
8,640 ... 10,149
2,351 ... 2,648
0,313 ... 0,332
e 15
IP 5K 9K
M 12 x 1,5
DIN 50 021
Compact 1.1, tinned pins
25
5 + 0,15
Dimensional drawing
60,9
28
13
M 12 x 1,5
MA = 20 Nm
19
Accessories
Compact connector 1.1a
Contact pins
Contact pins
Single-wire seal
Single-wire seal
19,4
7,5
15
17
Part number
2-pin
For ; 0.5
For ; 1.5
For ; 0.5
For ; 1.5
...
...
...
...
1.0
2.5
1.0
2.5
mm2;
mm2;
mm2;
mm2;
Contents:
Contents:
Contents:
Contents:
100 x
100 x
10 x
10 x
1
1
1
1
1
928
928
928
928
928
403
498
498
300
300
874
056
057
599
600
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
Part number
Technical data
Figure
Product text
Sensor
Application/medium
Tolerance at +100 C
K
Rated resistance at 100 C
kO
Resistance at -10 C
kO
Resistance at +20 C
kO
Resistance at +80 C
kO
Temperature/time constant 1)
s
Degree of protection 1)
Thread
Corrosion-tested as per
Connector
Tightening torque
Nm
Rated voltage
V
in brass housing.
Oil/water
0,1886 + 2%
2,5 + 6 %
8,640 ... 10,149
2,351 ... 2,648
0,313 ... 0,332
e 15
IP 5K 9K
M 14 x 1,5
DIN 50 021
Compact 1.1, tinned pins
20
5 + 0,15
Dimensional drawing
Accessories
Compact connector 1.1a
Contact pins
Contact pins
Single-wire seal
Single-wire seal
Part number
2-pin
For ; 0.5
For ; 1.5
For ; 0.5
For ; 1.5
...
...
...
...
1.0
2.5
1.0
2.5
mm2;
mm2;
mm2;
mm2;
Contents:
Contents:
Contents:
Contents:
100 x
100 x
10 x
10 x
1
1
1
1
1
928
928
928
928
928
403
498
498
300
300
874
056
057
599
600
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
Part number
Technical data
Figure
Application/medium
Rated resistance at 100 C
kO
Resistance at -10 C
kO
Resistance at +20 C
kO
Resistance at +80 C
kO
Temperature/time constant 1)
s
Degree of protection 1)
Thread
Corrosion-tested as per
Connector
Tightening torque
Nm
Rated voltage
V
Dimensional drawing
5
28
17
15
7,5
6,45 0,15
M 12x1,5
60,9
SW 19
13
32,9
20
1,2 0,1
1,5
23
2013|2014
Part number
Technical data
Figure
Product text
Sensor
Application/medium
Rated resistance at 100 C
kO
Resistance at -10 C
kO
Resistance at +20 C
kO
Resistance at +80 C
kO
Temperature/time constant 1)
s
Degree of protection 1)
Thread
Corrosion-tested as per
Connector
Tightening torque
Nm
Rated voltage
V
in brass housing.
Oil/water
2,5 + 5 %
8,325 ... 10,572
2,280 ... 2,736
0,288 ... 0,359
e 15
IP 5K9K
M 12 x 1,5
DIN 50 021
Jetronic, tinned pins
20
5 + 0,15
Dimensional drawing
Accessories
Jetronic connector
Protective cap
Contact pins
Contact pins
Single-wire seal
Single-wire seal
Part number
2-pin
1 928 402 078
Temperature-resistant; Contents: 1 x
1 280 703 031
For ; 0.5...1.0 mm2
Tyco number 929 939-31)
For ; 1.5...2.5 mm2
Tyco number 929 937-31)
For ; 0.5...1.0 mm2; Contents: 50 x
1 928 498 106
For ; 1.5...2.5 mm2; Contents: 20 x
1 987 280 107
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
1) Available from Tyco Electronics.
2013|2014
96 | Air-mass meters
CC Compact design.
CC Low weight
CC Fast response time
CC Low power input.
CC Return flow detection
Principle of operation
Application
To comply with the legally specified emission limits for motor vehicles, a specific
air-fuel ratio must be precisely maintained.
This requires the use of sensors which accurately record the actual air-mass flow
and output this in the form of an electrical
signal to the control electronics. The sensor is used to measure the air-mass flow
in internal-combustion engines for precise
adaption of the injected fuel quantity to
the current power requirement, atmospheric pressure and air temperatures.
Design
{
Air mass throughput
D}
Absolute accuracy
D}/} Relative accuracy
Time until measurement error <5%
Time until change
in measured value 63%
2013|2014
Air-mass meters | 97
Technical data
Rated supply voltage
Supply-voltage range
u
Accuracy
D}/}
Pressure drop at {1)
Output voltage
U
Current input
K
Permissible vibration acceleration
G
Time constant
2)
Time constant
3)
Temperature range4)
14V
8 ... 17 V
e3%
< 15 hPa
0 ... 5 V
< 0,1 A
e 150 m/s2
e 15 ms
e 30 ms
-40 ...+ 120 C
u
1
2
5
3
2
UK
RH
1 Measurement-channel cover
2 Sensor
3 Mounting plate
4 Hybrid cover
5 Hybrid
6 Plug-in sensor
7 O-ring
8 Additional temperature sensor
1 Additional temperature sensor H (not for version 4, part no. 0 280 218 008)
2 Supply voltage u
3 Signal ground
4 Reference voltage
5 V 5 Measurement signal U.
D Temperature-sensitivity of resistor
Heating resistor
R Constant voltage
R
k
40
30
20
R N
-40
2013|2014
VAE 0421N
10
-30
-20
-10
10
20
25
30
40
50
60
70
80
90
100
110
120 / C
98 | Air-mass meters
Part number
Technical data
Figure
Product text
Measuring range
Dimensional drawing
1 Plug-in sensor
2 Flow direction
3 Measurement tube
Accessories
Compact connector
Contact pins
Contact pins
Single-wire seals
Single-wire seals
Part number
5-pin
For ; 0.5...1.0
For ; 1.5...2.5
For ; 0.5...1.0
For ; 0.5...1.0
mm2;
mm2;
mm2;
mm2;
Contents:
Contents:
Contents:
Contents:
100 x
100 x
10 x
10 x
1
1
1
1
1
928
928
928
928
928
403
498
498
300
300
836
056
057
599
599
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
Air-mass meters | 99
Part number
Technical data
Figure
Product text
Measuring range
Dimensional drawing
20
22
130
2
3
80
71
80
1 Plug-in sensor
2 Flow direction
3 Measurement tube
Accessories
Compact connector
Contact pins
Contact pins
Single-wire seals
Single-wire seals
Part number
5-pin
For ; 0.5...1.0
For ; 1.5...2.5
For ; 0.5...1.0
For ; 0.5...1.0
mm2;
mm2;
mm2;
mm2;
Contents:
Contents:
Contents:
Contents:
100 x
100 x
10 x
10 x
1
1
1
1
1
928
928
928
928
928
403
498
498
300
300
836
056
057
599
599
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
Part number
Technical data
Figure
Product text
Measuring range
Dimensional drawing
1 Plug-in sensor
2 Flow direction
3 Measurement tube
Accessories
Compact connector
Contact pins
Contact pins
Single-wire seals
Single-wire seals
Part number
5-pin
For ; 0.5...1.0
For ; 1.5...2.5
For ; 0.5...1.0
For ; 0.5...1.0
mm2;
mm2;
mm2;
mm2;
Contents:
Contents:
Contents:
Contents:
100 x
100 x
10 x
10 x
1
1
1
1
1
928
928
928
928
928
403
498
498
300
300
836
056
057
599
599
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
Part number
Technical data
Figure
Measuring range
Dimensional drawing
1 Plug-in sensor
2 Flow direction
3 Measurement tube
Accessories
Compact connector
Contact pins
Contact pins
Single-wire seals
Single-wire seals
Part number
5-pin
For ; 0.5...1.0
For ; 1.5...2.5
For ; 0.5...1.0
For ; 0.5...1.0
mm2;
mm2;
mm2;
mm2;
Contents:
Contents:
Contents:
Contents:
100 x
100 x
10 x
10 x
1
1
1
1
1
928
928
928
928
928
403
498
498
300
300
836
056
057
599
599
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
Part number
Technical data
Figure
Product text
Measuring range
Dimensional drawing
1 Plug-in sensor
2 Flow direction
3 Measurement tube
Accessories
Compact connector
Contact pins
Contact pins
Single-wire seals
Single-wire seals
Part number
5-pin
For ; 0.5...1.0
For ; 1.5...2.5
For ; 0.5...1.0
For ; 0.5...1.0
mm2;
mm2;
mm2;
mm2;
Contents:
Contents:
Contents:
Contents:
100 x
100 x
10 x
10 x
1
1
1
1
1
928
928
928
928
928
403
498
498
300
300
836
056
057
599
599
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
Notes | 103
Notes
2013|2014
Design
Application
Air mass meters consist of a measurement tube into which the plug-in sensor
with the sensor element is inserted. The
dimensions of the measurement tube
vary depending on the measuring range
requirements. There are measurement
tubes of different sizes and design to suit
the required air throughput. In principle,
it is also possible to integrate the plug-in
sensor directly into the intake tract, for example in the air cleaner housing or intake
connection.
The sensor element is located in the air
flow (measurement duct) of the plug-in
sensor and forms part of a Wheatstone
bridge. The configuration is such that the
inevitable contamination does not affect
the flow of air around the sensor. This
obviates the need for a self-cleaning process as always used to be necessary prior
to starting with earlier hot-wire air mass
meters.
2013|2014
Technical data
Rated supply voltage
Supply-voltage range
u
Relative accuracy1)
D}/}
Temperature range2)
Pressure drop at {
Current input
K
Vibration acceleration
G
Time constant
3)
Time constant
4)
14V
7,5 ... 17 V
+2%
-40 ... 120 C
< 18 hPa
< 0,06 A
e 180 m/s2
e 10 ms
e 30 ms
2013|2014
Part number
Technical data
Figure
Measuring range
Dimensional drawing
1 Plug-in sensor
2 Flow direction
3 Measurement tube
Accessories
Compact connector
Compact connector
Contact pins
Contact pins
Single-wire seals
Single-wire seals
Part number
4-pin
5-pin
For ; 0.5...1.0
For ; 1.5...2.5
For ; 0.5...1.0
For ; 1.5...2.5
mm2;
mm2;
mm2;
mm2;
Contents:
Contents:
Contents:
Contents:
100 x
100 x
10 x
10 x
1
1
1
1
1
1
928
928
928
928
928
928
403
403
498
498
300
300
736
836
056
057
599
600
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
Part number
Technical data
Figure
Measuring range
Dimensional drawing
86,6
65
3
2
29,3
80
20
1 Plug-in sensor
2 Direction of flow
3 Measurement tube
90
Accessories
Compact connector
Compact connector
Contact pins
Contact pins
Single-wire seals
Single-wire seals
Part number
4-pin
5-pin
For ; 0.5...1.0
For ; 1.5...2.5
For ; 0.5...1.0
For ; 1.5...2.5
mm2;
mm2;
mm2;
mm2;
Contents:
Contents:
Contents:
Contents:
100 x
100 x
10 x
10 x
1
1
1
1
1
1
928
928
928
928
928
928
403
403
498
498
300
300
736
836
056
057
599
600
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
Part number
Technical data
Figure
Measuring range
Dimensional drawing
1 Plug-in sensor
2 Flow direction
3 Measurement tube
Accessories
Compact connector
Compact connector
Contact pins
Contact pins
Single-wire seals
Single-wire seals
Part number
4-pin
5-pin
For ; 0.5...1.0
For ; 1.5...2.5
For ; 0.5...1.0
For ; 1.5...2.5
mm2;
mm2;
mm2;
mm2;
Contents:
Contents:
Contents:
Contents:
100 x
100 x
10 x
10 x
1
1
1
1
1
1
928
928
928
928
928
928
403
403
498
498
300
300
736
836
056
057
599
600
Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
2013|2014
Notes | 109
Notes
2013|2014
Design
Application
Air mass meters consist of a measurement tube into which the plug-in sensor
with the sensor element is inserted. The
dimensions of the measurement tube vary
depending on the measuring range requirements. There are measurement tubes of
different sizes and design to suit the required air throughput. It is basically also
possible to integrate the plug-in sensor directly in the intake tract, for example in the
air filter housing or intake connection.?The
sensor element is located in the air flow
(measurement duct) of the plug-in sensor
and forms part of a Wheatstone bridge.
The configuration is such that the inevitable contamination does not affect the flow
of air around the sensor. This obviates the
need for a self-cleaning process as always
used to be necessary with earlier hot-wire
air mass meters prior to starting.
2013|2014
Part number
Technical data
Figure
Measuring range
{
Rated supply voltage
Supply-voltage range
u
Relative accuracy1)
D}/}
Temperature range2)
Pressure drop at {
Current input
K
Time constant
3)
Time constant
4)
Dimensional drawings
50,3
1
59,5
81,1
41
76
70
3
20
96
22,3
1 Plug-in sensor
2 Flow direction
3 Measurement tube
2013|2014
CC It
Application
Combustion processes
Oil burner
Gas burner
Special accessory
Connectors (mating connectors) are available under order number: 3623 05 K31V167
from
Karl Lumberg GmbH & Co
Postfach 13 60
D-58569 Schalksmhle
Tel.: 02355/83-01
Fax: 02355/83-263
Installation instructions
We recommend that the sensor element is
installed in the flue gas tube suspended,
i.e. vertically downward with the connections pointing upwards. A further option is
to select an angular installation position of
at least 10 from the horizontal (connector
outlet upwards). This prevents liquid from
accumulating between the sensor housing
and the sensor element.
The sensor element should be used in
condensation protection mode (standby
mode). It is heated to prevent condensation of the moist exhaust gas on the sensor
surface. The sensor temperature must be
> 75C so that it lies above the dew point
temperature.
The sensor is resistant to aggressive exhaust gases such as carbon monoxide, carbon dioxide, nitrogen oxide and low tem2013|2014
Warranty claims
As set out in the general terms of delivery
A 17, warranty claims can only be accepted
if residue-free gaseous hydrocarbons and
light fuel oil in accordance with DIN 51603
are used as permissible fuels.
Block diagram
Sensor LSU4 with wire harness and connector
APE
o2
IPN
RE
IP
Pin 6 red
IP
Pin 2 green
IA
Pin 5 yellow
UN
IPmeas
Measuring Resistance
61,9 V
VM=2,5V
Reference
Voltage
450 mV
UA
Pin 1 black
Ri - control 80 V
2013|2014
Pin 4 white
H+
Pin 3 grey
UH
Part number
Technical data
Figure
Measuring range in
Measuring range for oxygen concentration
Rated heating-voltage value (DC or AC voltage)
Max. heating power
Typical heat output in operation
Max. switch-on current at -40 C
Heater resistance at room temperature
Protection of heating circuit with slow-blow fuse
Sensor storage temperature
Permissible exhaust-gas temperature at sensor
Permissible ambient temperature
at sensor housing (connector side)
Temperature of heated sensor element in exhaust-gas area
Reaction time * with abrupt change of by 0.2?
Permissible vibration capacity during operation
Permissible short-term impact capacity
Service life in operation
Service life in standby mode
0,7 ... )
0 ... 21 %
9,5 V + 0,5 V
e 15 W
11 W
e5A
3 O + 0,5 O
4A
- 40 C ... + 80 C
e 250 C
Characteristic curve
mA
80 C
800 C
5 sec.
50 m/s
300 m/s
12.000 hours
50.000 hours
3,0
2,0
IP
e
e
e
e
e
i
i
1,0
0,0
1,0
U= 0,5 ... 2 V
U = 1.5 V
U= 4.7 V
2,0
0,7
1,0
1,3
1,6
1,9
2,2 2,5
X* = Pump current
= Air ratio
Dimensional drawing
12
27
2
4
5
35
61,9
85
2013|2014
Notes | 115
Notes
2013|2014
CC The
Application
Engine management
Gas engines
Block-type thermal power stations
Diesel engines
Gasoline engines
Lean combustion engines
The LSU broadband Lambda sensor is a planar Zr two-cell limit current sensor with
integral heater. It is suitable for measuring
the oxygen content and the value of exhaust gases in vehicle engines (gasoline and
diesel). A constant characteristic curve in
the range from = 0.65 to air makes it suitable for universal use for =1 and for other
ranges. The connector module includes
a trimming resistor, which determines the
characteristics of the sensor and is necessary for the sensor to function. To function,
the LSU requires special operating electronics (e.g. AWS. LA4 or IC CJ125 evaluation
circuit) and may only be operated in conjunction with these.
The Lambda sensor consists of two cells.
It is made up of a Nernst type potentiometric oxygen concentration cell and an amperometric oxygen pump cell. Nernst cells
have the property that oxygen ions diffuse
through their ceramic at high temperatures,
as soon as there are differences in the
partial oxygen pressure at both ends of the
ceramic. The transport of ions results in an
electrical voltage between them, which is
measured using electrodes.
The components of the exhaust gas diffuse
through the diffusion duct to the electrodes
for the pump and Nernst cell, where they
Industrial processes
Tempering furnaces
Chemical industry
Packaging equipment
Process engineering
Drying plants
Metallurgy
Measurement and analysis processes
Flue gas measurement
Gas analysis
Determination of Wobbe
indexIncineration plants
Wood
Biomass
2013|2014
Installation instructions
Installation in exhaust gas pipes at a location exhibiting a representative exhaust
gas composition given compliance with
the specified temperature limits.
T
he ceramic sensor element warms up
rapidly after switching on the sensor
heating. Once the ceramic element has
warmed up, the occurrence of condensate, which could damage the hot ceramic sensor element, must be avoided.
If possible, the installation position
should be vertically upwards, however at
least at an angle of 10 with respect to
the horizontal. This prevents the accumulation of liquid between the sensor housing and sensor element. An angle of 90
is desirable, however no greater than
90 + 15 gas inlet hole with respect to
the exhaust gas flow or 90 - 30 . Other
angular positions are to be assessed
separately if applicable.
T
ightening torque: 40 - 60 Nm, the material properties and strength of the thread
must be designed accordingly.
2013|2014
Technical data
Sensor element
Nominal internal resistance of Nernst cell ! As new (operating point, calibration value), (measurement with 1...4 kHz):
Max. current load of Nernst cell Continuous AC ?(f = 1...4 kHz) for ! measurement
Recommended reference pump current (sustained)
Max. pump current to pump cell for rich-gas signal (i 0.65)
Max. pump current to pump cell for lean-gas signal (air)
300 O
e 250 S
= 20 S
i - 9 mA
e 6 mA
Heater supply
Nominal voltage
Nominal heat output at 7.5 V Heating voltage in steady-state condition with air
Typical cold resistance of heater at room temperature, including cable and connector
Minimum cold resistance of heater at -40C
7,5 V
approx. 7,5 W
3,2 O
1,8 O
2V
13 V
12 V
16,5 V
10,8 V
Operating temperatures
Exhaust gas (&)
Hexagon at sensor housing (%)
Cable outlet (PTFE sheath) - sensor side (PTFE socket, T)
Cable outlet (PTFE sheath) - cable side (upper sleeve, ()
Cable and protective sheathing
Connector
930
600
250
200
250
120
e
e
e
e
e
e
C
C
C
C
C
C
e 2,5 bar
e 4 bar
e 1000 m/s
e 300 m/s
e 10 s
2013|2014
Part number
Dimensional drawing
Figure
LI
97
27,8
57
7,5
SW 22
X
17,6
15
22,6
M18x1,5 6e
8,7
5
A
Characteristic curve
Block diagram
Sensor LSU4 with wire harness and connector
o2
IP
Pin 6 red
Pin 2 green
IPN
RE
UN
3,0
Measuring Resistance
61,9 V
IA
Pin 5 yellow
Reference
Voltage
450 mV
H+
UA
0,0
Pin 1 black
Pin 4 white
Pin 3 grey
2,0
1,0
Ri -control 80 V
H
mA
IPmeas
IP
APE
VM=2,5V
1,0
UH
2,0
0,7
2013|2014
1,3
1,6
1,9
2,2 2,5
X = Pump current
= Air ratio
Accessories
Mating connector parts set
1,0
Order number
Connector housing, contacts, grommet
Part number
Page
Part number
Page
Part number
Page
0
0
0
0
0
232
232
258
258
261
103
103
004
017
210
097
099
010
025
303
19
20
114
119
21
0
0
0
0
0
265
265
265
265
272
005
005
007
007
230
642
764
527
544
424
16
17
28
29
37
0
0
0
0
0
281
281
281
281
281
002
002
002
002
002
593
616
667
668
671
51
52
24
61
70
0
0
0
0
0
261
261
261
261
261
210
210
230
230
230
318
329
083
093
105
22
23
46
40
47
0
0
0
0
0
280
280
280
280
280
005
122
130
130
218
620
024
026
039
087
85
13
95
89
99
0
0
0
0
0
281
281
281
281
281
002
002
002
002
002
693
704
755
764
767
53
94
76
107
71
0
0
0
0
0
261
261
261
261
261
230
230
230
230
230
109
110
112
121
145
56
57
58
43
80
0
0
0
0
0
280
280
280
280
281
218
218
218
218
002
089
113
119
176
209
100
101
102
106
92
0
0
0
0
0
281
281
281
281
281
002
002
002
002
002
772
787
802
841
842
41
77
108
72
73
0
0
0
0
0
261
261
261
261
261
230
230
230
230
231
249
255
274
275
173
81
82
83
84
32
0
0
0
0
0
281
281
281
281
281
002
002
002
002
002
238
244
316
398
412
67
59
60
69
93
0
0
0
0
0
281
281
281
281
281
002
002
006
006
006
930
937
054
101
243
74
75
111
25
86
0
0
0
0
0
261
261
261
265
265
231
231
545
005
005
176
196
053
303
411
33
34
65
66
10
0
0
0
0
0
281
281
281
281
281
002
002
002
002
002
421
487
522
566
573
98
48
68
49
50
62
2013|2014
Notes | 121
Notes
2013 | 2014
de
"Online"-Katalog
fr KraftfahrzeugAusrstung
en
fr
"Online" Catalogue
for Automotive Parts
Catalogue online
de pices dtaches
et de rechange
it
Catalogo online
per ricambi di
automobili
es
Catlogo online
de los componentes
del automvil
75 Countries
28 Languages
www.bosch-automotive-catalog.com
Einfacher und schneller Zugriff auf KfzAusrstungsdaten von
Bosch.
Ricerca semplice e
veloce dei dati Bosch di
equipaggiamento veicoli.
2013 | 2014
Service | 123
Finland
Korea
Trkey
Robert Bosch AG
Robert Bosch Oy
RBOS/SCC
AA/SIS1 FI
RBKR/SOK
AA/SOE-TR
Mr. Hungdschun Ko
Geiereckstrasse 6
Aeyritie 8 E
Maslak Mh.
AT - 1100 Wien
01510 Vantaa
TR 34398 Istanbul
Email: Andreas.Chadt@at.bosch.com
Email: Pekka.Manninen@fi.bosch.com
Email: Hungdschun.Ko@kr.bosch.com
Belgium
France
Norway
Hungary
Robert Bosch AS
RBBN/SOE3
AA/SIS-Fr
AA/SEN3-SKI
AA/SEA2
Berghagan 1
Gyoemroei ut 120.
BE - 1070 Bruxelles
NO - 1405 Langhus
HU - 1103 Budapest
Email: Marc.Jonckheere@be.bosch.com
Email: Olivier.Theron@fr.bosch.com
Email: Erling.Voll@no.bosch.com
Email: Tudor.Armasu@ro.bosch.com
Brazil
Germany
Poland
Romania
AA/SIS-LA
AA/SIS1
AA/SPL1
AA/SEA
Rod Anhanguera Km 98
Jutrzenki 105
DE - 76227 Karlsruhe
PL-02231 Warszawa
RO-013937 Bucharest
Email: Renato.Alves@br.bosch.com
Email: Michael.Bode@de.bosch.com
Email: Andrzej.Michocki@pl.bosch.com
Email: Tudor.Armasu@ro.bosch.com
Czech Republic
Israel
Sweden
Great Britain
Robert Bosch AB
AA/SEM-SIS1
RBSN/SSC
AA/SIS1-GB
31 Lazarov Str.
Pod visnovkou 35
P.O.B. 17091
Vestagen 2A
CZ - 140 00 Prague
SE-41664 Gteborg
Orbital Road
Email: David.Komrska@cz.bosch.com
Email: Tasman@lediko.com
Email: Erik.Dahlen@se.bosch.com
China
Italy
Switzerland
USA
Robert Bosch AG
AA/SOE-CN
AA/SIT
RBCH/SOE1
AA/SHD-NA
Industriestrasse 31
CN-200335 Shanghai
IT - 20149 Milano
CH - 8112 Otelfingen
US - 60155-4594 - Broadview, IL
Email: Tiejun.Guan@cn.bosch.com
Email: Claudio.Vailati@it.bosch.com
Email: Gerold.Brunner@ch.bosch.com
Email: industrial.business@us.bosch.com
Denmark
Japan
Spain
Robert Bosch
Bosch Corporation
AA/SDK
AA/SIS-Jp
AA/SiS1-IB
Telegrafvej 1
DK - 2750 Ballerup
JP-550-00005 Osaka
ES - 28037 Madrid
Email: Satoshi.Okuyama@jp.bosch.com
Email: Miriam.Franco@es.bosch.com
Email: |
Eda.Hojenski@dk.bosch.com
2013
2014
If you have any special requirements that are not covered by our range of sensors, please specify this
in the data sheet below. In the event of any modifications, please state the known product here.
Address:
Company:
Department:
Address:
Town/Zip:
Tel.:
Fax:
E-mail:
Your reference/dated:
Telephone (extension):
Date:
Project description:
Application / intended use:
New project:
Specification available:
Yes No
Drawing available:
Yes No
Competitors used:
Yes No
Required quantity:
One-off ________units
Date:
Notes:
Quantity:
Annual ________units
Monthly _________units
Sensor requirements:
Measurement value:
Additional conditions:
Conditions of use:
Remarks:
2013 | 2014