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Editoral closing: 30.08.2012


Subject to change without
notice! Please direct questions
and comments to our
Authorized Representative in
your country. This edition
supersedes all previous
editions.

2012 Robert Bosch GmbH


Automotive Aftermarket
Postfach 41 09 60
76225 Karlsruhe
Token fee: 5,00

4 047023 038838

2013 | 2014

Sensors
the vehicles Sensory System

Our philosophy

Vehicle electronics are constantly gaining in significance. Here,


sensors are the vehicles sensory system for travel, angle, speed,
velocity, acceleration, vibration, pressure, flow rate, gas con
centration, temperature and other influencing variables. Their
signals have, in the meantime, become indispensable for many con
trol and regulating functions of the various management systems
for engine and vehicle control, safety and comfort. Electronic data
processing has ultimately made it possible to evaluate the stated
influencing variables faster, and to condition them for the required
vehicle functions.

These sensors, which have demonstrated their value in millions


of vehicles covering numerous kilometers under rough vehicle
service conditions, also harbor a tremendous potential for industrial
applications. Particularly in those areas dependent on high reliab
ility, and where low prices can be achieved through highvolume
production.
The areas in which they can be used are almost limitless: wherever
tests, closed and openloop controls, and monitoring are required;
wherever computers have to be fed with physical data, or even
simply wherever automatic switchon of the heating is required in
the cold or of the air conditioner when temperatures climb.
Constant further development and refinement of the sensors by
Bosch, including their miniaturization, means that Bosch is
well equipped for tomorrows challenges and is able to actively
participate in shaping stateoftheart technology.

Our philosophy
With the quality, value for money and function of our products, we
wish to set standards and capture a peak position in the market. By
working towards economical solutions, we reinforce our innovative
strength and thus our future. For our customers, we are an active,
receptive partner who is aware of their goals and gives complete
satisfaction. We react rapidly and flexibly to the requirements
of our customers and colleagues. We accomplish our agreed tasks
creatively, with the emphasis on quality and on the protection
of the environment.
Our staff
We prefer targetoriented teamwork, and treat problems as an
opportunity for continual improvement. All management personnel
delegate responsibility and support their workers by stipulating
clear targets and by the appropriate control of resources. They set
an example in putting our philosophy into practice.

Our organization
Bosch is never far from its clients. We are close to vehicle manu
facturers, working in close cooperation with them in the devel
opment of new solutions. But we are also close to the users of
sensors, who can enjoy competent service all over the world from
nearly 10,000 Bosch Service Agents. Bosch has agents in 130 coun
tries. In our international alliance, we develop and produce sensors
in Europe, the USA and Asia.
Our technology
From drafting through design to production, we use the latest
techniques and facilities, such as
Finiteelement calculations,
Fully automated production lines,
Quality assurance by computeraided, statistical closedloop
process control and 100 % testing of all parameters which are
relevant for correct function.
Our contribution to environmental protection
Our sensors are made from materials which can be recycled, which,
thanks to thermal and magnetic separation processes, can be
reintroduced into the material cycle. We use recyclable cardboard
packaging containing a high proportion of recycled paper, or, on
request, reusable packaging.

Content

Techniques and applications

CAN-Bus

Angular-position sensors
8

Steering-angle sensor

12

Throttle valve angle sensor

14

Yaw sensor with CAN interface

Yaw sensors

Rotational-speed sensors
18

Hall speed sensor

Acceleration sensors
30

Piezoelectric vibration sensor

36

Signal evaluation for vibration sensors

38

Differential pressure sensor

44

Absolute-pressure sensor

64

High-pressure sensor

78

Fressure sensors for CNG and LPG

Pressure sensors

NTC temperature sensors: -40 to 130C


88

NTC temperature sensors

96

Hot-film air mass meter, type HFM 5

104

Hot-film air mass meter, type HFM 6

110

Hot-film air mass meter, type HFM 7

112

Type LSU 1

116

Type LSU 4.9

Air-mass meters

Lambda sensors

General Information
120

List of part numbers

123

Bosch contacts worldwide

124

Inquiry data sheet

We reserve the right to make technical changes.


2013 | 2014

Bosch Automotive Aftermarket

2 | Sensors
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er 200
Vista/
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Easy and quick access to


vehicle application data
from Bosch in 18 languages.

Bosch Automotive Aftermarket

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automobile Bosch
en 18 langues.

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vehculos en 18 idiomas.

2013 | 2014

Sensors | 3

Techniques and applications

This catalog features the most important


technical data required for selecting a given
sensor. To date, the sensors listed have all
been used in automotive applications, but
their universal and highly versatile characteristics also make them ideally suitable for
industrial applications. For instance in:

Sensors

Manufacturing engineering
Mechanical engineering
Automation
Materials handling and conveying
Heating and air-conditioning
Chemical and process engineering
Environmental and conservation
technology
Installation and plant engineering
Brief descriptions and examples of
application are to be found in the T
able
below.
Automotive application

For the applications listed below, prior


clarification of the technical suitability is
imperative. This Catalog only lists those
products which are available from series
manufacture. If your problem cannot be
solved with this range of products, please
inform of us of your requirements using the
Enquiry Data Sheet.

Examples of non-automotive
applications

Angular position sensors measure simple a


ngular

Throttle-valve-angle measurement for engine

Door/window opening angle, setting-lever angles

settings and changes in angle.

management on gasoline (SI) engines.

in monitoring and control installations.

Rotational-speed sensors measure rotational

Wheel-speed measurement for ABS/TCS, engine

Proximity or non-contact measurement of rotational

speeds, positions and angles in excess of 360.

speeds, positioning angle for engine management,

speed, displacement and angular measurement,

measurement of steering-wheel angle, distance

definition of end and limit settings for industrial

covered, and curves/bends for vehicle navigation

machines, robots, and installations of all types.

systems.
Spring-mass acceleration sensors measure chan-

Registration of vehicular acceleration and

Acceleration and deceleration measurement for safety,

ges in speed, such as are common in road traffic.

deceleration. Used for the Antilock Braking System

control, protective systems in lifts, cable railways,

(ABS) and the Traction Control System (TCS).

fork-lift trucks, conveyor belts, machines, wind power

Bending-beam acceleration sensors register

For engine management, detection of v ibration on

Forced switch-off for machines, industrial robots,

shocks and vibration which are caused by impacts

rough/unpaved road surfaces.

manufacturing plant, and gaming machines in case of

stations.

sudden acceleration or deceleration caused by shock

on rough/unpaved road surfaces or contact with

or impact.

kerbstones.
Piezoelectric acceleration sensors measure

Impact detection used for triggering airbags

Detection of impact in monitoring/surveillance

shocks and vibration which occur when v ehicles

and belt tighteners.

installations, detection of foreign bodies in combine


harvesters, filling machines, and s
orting plants.

and bodies impact against an o


bstacle.

Registration of score during rifleman competitions.


Yaw sensors measure skidding movements, such

Used on the vehicle dynamics control (Electronic

Stabilization of model vehicles and airplanes, safety

as occur in vehicles u
nder road traffic conditions.

Stability Program, ESP) for measuring yaw rate

circuits in carousels and other entertainment devices

and lateral acceleration, and for vehicle navigation

on fairgrounds etc.

sensors.
Piezoelectric vibration sensors measure

Engine-knock detection for anti-knock control in

Machine-tool safety, cavitation detection, pivot-

structure-borne vibrations which occur at e


ngines,

engine-management systems.

bearing monitoring, structure-borne-noise detection

Absolute-pressure sensors measure the pressure

Manifold vacuum measurement for engine manage-

Pressure control in electronic vacuum cleaners,

ranges from about 50% to 500% of the earths

ment. Charge-air-pressure measurement for charge-

monitoring of pneumatic production lines, meters for

atmospheric pressure.

air pressure control, altitude-pressure-dependent fuel

air-pressure, altitude, blood pressure, manometers,

in measurement systems.

machines, and pivot bearings.

injection for diesel engines.

storm-warning devices.

Differential-pressure sensors measure

Pressure measurement in the fuel tank,

Monitoring of over and underpressure. Pressure

differential gas pressures, e.g. for pressure-

evaporative-emissions control systems.

limiters, filled-level measurement.

Temperature sensors measure the temperature of

Display of outside and inside temperature, control

Thermometers, thermostats, thermal protection, frost

gaseous materials and, inside a suitable housing,

of air conditioners and inside temperature, control of

detectors, air-conditioner control, temperature and

the temperatures of liquids in the t emparature

radiators and thermostats, measurement of lube-oil,

central heating, refrigerant-temperature monitoring,

range of the earths atmosphere and of water.

coolant, and engine temperatures.

regulation of hot-water and heat pumps.

Lambda oxygen sensors determine the

Control of A/F mixture for minimization of pollutant

Pollutants reduction during combustion, smoke

compensation purposes.

residual oxygen content in the exhaust gas.

emissions on gasoline and gas engines.

measurement, gas analysis.

Air-mass meters measure the flow rate of gases.

Measurement of the mass of the air drawn in

Flow-rate measurement for gases on test benches

by the engine.

and in combustion plant.

2013 | 2014

Bosch Automotive Aftermarket

4 | Sensors

IP degres of protection
Valid for the electrical equipment
of road vehicles as per DIN 40050 (Part 9).
Protection of the electrical equipment inside the enclosure against the effects of solid foreign objects including dust.
Protection of the electrical equipment inside the enclosure against the ingress of water.
Protection of persons against contact with dangerous parts, and r otating parts, inside the enclosure.

Structure of the IP code

IP

n1)

n2)

Code letters

First characteristic numeral


0...6 or letter X

Second characteristic numeral


0...9 or letter X

Additional letter (optional)


A, B, C, D

Supplementary letter (optional)


M, S
K1)

If a characteristic numeral is not given, it must be superseded by the letter X (i.e. XX if both characteristic numerals are not given).
The supplementary and/or additional letters can be omitted at will, and need not be superseded by other letters.
1)

 he supplementary letter K is located either directly after the first characteristic numerals 5 and 6,
T
or directly after the second characteristic numerals 4, 6 and 9.

2)

 uring the water test. Example: IP16KB protection against the ingress of solid foreign bodies with diameter 50 mm,
D
protection against high-pressure hose water, protection against access with a finger.

Bosch Automotive Aftermarket

2013 | 2014

Sensors | 5

Comments IP code
1st charac

Protection of

2nd charac Protection of elec-

Additional

Protection of

Additional

teristic

electrical equip-

teristic

trical equipment

letter

persons against

letter

numeral

ment against

numeral

against the ingress

(optional)

contact with

(optional)

and sup-

ingress of solid for-

and sup-

of water

plementary

eign objects

plementary

Persons

letter

letter

K
0

K
Non-protected

Non-protected

Non-protected

Protection against

Protection against

foreign bodies

contact with back

vertically dripping

50 mm

of hand

water

Protection against

Protection against

foreign bodies

contact with finger

Protection against

Protection against

Protection against

Protection against

foreign bodies

contact with tool

Protection against
splash water

Movable parts of
the equipment are

of hand

in motion2)

Protection against

Movable parts of
the equipment are
stationary2)

Protection against
contact with tool

(at an angle of 15)

Protection against

contact with back

contact with finger

dripping water

12.5 mm
3

hazardous parts

For the electrical


equipment of road
vehicles

Protection against
contact with wire

2.5 mm
4

Protection against

Protection against

foreign bodies

contact with wire

Protection against
spray water

1.0 mm
5K

Dust-protected

Protection against

4K

contact with wire

Protection against
high- pressure spray
water

6K

Dust-proof

Protection against

contact with wire

Protection against
jets of water

Protection against
powerful jets of
water

6K

Protection against
high-pressure jets
of water

Protection against
temporary immersion

Protection against
continuous immersion

9K

Protection against
high-pressure/
steam-jet cleaners

2013 | 2014

Bosch Automotive Aftermarket

6 | Sensors

CAN-Bus
Controller Area Network

Present-day motor vehicles are equipped


with a large number of electronic control
units (ECUs) which have to exchange large
volumes of data with one another in order
to perform their various functions. The con
ventional method of doing so by using dedi-

cated data lines for each link is now reaching


the limits of its capabilities. On the one
hand, it makes the wiring harnesses so complex that they become unmanageable, and
on the other the finite number of pins on
the connectors becomes the limiting factor

for ECU development. The solution is to be


found in the use of specialized, vehicle-compatible serial bus systems among which the
CAN has established itself as the standard.

Applications
There are four areas of application for CAN in
the motor vehicle, each with its own individual
requirements:

Bus configuration
CAN operates according to the multimaster principle, in which a linear bus structure connects
several ECUs of equal priority rating (Fig. 1).
The advantage of this type of structure lies in
the fact that a malfunction at one node does
not impair bus-system access for the remaining
devices. Thus the probability of a total system
failure is substantially lower than with other
logical architectures (such as ring or active star
structures). When a ring or active star structure
is employed, failure at a single node or at the
CPU is sufficient to cause a total failure.

Bus access
Each station can begin transmitting its most important data as soon as the bus is unoccupied.
When several stations start to transmit simultaneously, the system responds by employing
Wired-AND arbitration to sort out the resulting
contentions over bus access. The message with
the highest priority is assigned first access, with
out any bit loss or delay. Transmitters respond
to failure to gain bus access by automatically
switching to receive mode; they then repeat the
transmission attempt as soon as the bus is free
again.

Content-based addressing
Addressing is message-based when using CAN.
This involves assigning a fixed identifier to each
message. The identifier classifies the content of
the message (e.g., engine speed). Each station
processes only those messages whose identifiers are stored in its acceptance list (message
filtering, Fig. 2). Thus CAN requires no station
addresses for data transmission, and the nodes
are not involved in administering system configuration. This facilitates adaptation to variations
in equipment levels.

Message format
CAN supports two different data-frame formats,
with the sole distinction being in the length of
the identifier (ID). The standard-format ID is
11 bits, while the extended version consists of
29 bits. Thus the transmission data frame contains a maximum of 130 bits in standard format,
or 150 bits in the extended format. This ensures
miminal waiting time until the subsequent transmission (which could be urgent). The data frame
consists of seven consecutive bit fields (Fig. 3):

Real-time applications
Real-time applications, in which electrical
systems such as Motronic, transmission-shift
control, electronic stability-control systems are
networked with one another, are used to control
vehicle dynamics. Typical data transmission rates
range from 125 kbit/s to 1 Mbit/s (high-speed
CAN) in order to be able to guarantee the realtime characteristics demanded.
Multiplex applications
Multiplex applications are suitable for situations
requiring control and regulation of body-compo
nent and luxury/convenience systems such as
air conditioning, central locking and seat adjustment. Typical data transmission rates are be
tween 10 kbits and 125 kbit/s (low-speed CAN).
Mobile-communications applications
Mobile-communications applications connect
components such as the navigation system,
cellular phone or audio system with central
displays and controls. The basic aim is to
standardize control operations and to condense
status information so as to minimize driver distraction. Data transmission rates are generally
below 125 kbit/s; whereby direct transmission of
audio or video data is not possible.
Diagnostic applications
Diagnostic applications for CAN aim to make
use of existing networking for the diagnosis of
the ECUs incorporated in the network. The use
of the K line (ISO 9141), which is currently
the normal practice, is then no longer necessary.
The data rate envisaged is 500 kbit/s.

Bosch Automotive Aftermarket

Logical bus states


The CAN protocol is based on two logical states:
The bits are either recessive (logical 1) or
dominant (logical 0). When at least one station
transmits a dominant bit, then the recessive
bits simultaneously sent from other stations are
overwritten.
Priority assignments
The identifier labels both the data content and
the priority of the message being sent. Identifiers
corresponding to low binary numbers enjoy a
high priority and vice versa.

Start of frame
indicates the beginning of a message and
synchronizes all stations.
Arbitration field
consists of the messages identifier and an
additional control bit. While this field is being
transmitted, the transmitter accompanies the
transmission of each bit with a check to ensure
that no higher-priority message is being transmitted (which would cancel the access authorization). The control bit determines whether
the message is classified under data frame or
remote frame.
Control field
contains the code for number of data bytes in
Data Field.
Data fields
information content comprises between
0 and 8 bytes. A message of data length 0 can be
used to synchronize distributed processes.
CRC field
(Cyclic Redundancy Check) contains the check
word for detecting possible transmission interference.
Ack field
contains the acknowledgement signals with
which all receivers indicate receipt of non-
corrupted messages.
End of frame
marks the end of the message.

2013 | 2014

Sensors | 7

1 Linear bus structure


Transmission
shift control
Station 1

Engine
management
Station 2

CAN

2 Message fittering

3 Message format

CAN
Station 1

CAN
Station 2

Accept

Make
ready

Selection

Send
message

Reception

CAN
Station 3

CAN
Station 4

Accept

Selection

Selection

Reception

Reception

1
0

Start of Frame
Arbitration Field
Control Field
Data Field
CRC Field
ACK Field
End of
Frame
Inter
Frame
Space
IDLE 1* 12* 6* 0...64* 16*

2* 7* 3* IDLE

Data Frame
ABS/TCS/ESP
Station 3

Instrument cluster
Station 4

Transmitter initiative
The transmitter will usually initiate a data
transfer by sending a data frame. However, the
receiver can also request data from the trans
mitter. This involves the receiver sending out
a remote frame. The data frame and the
corresponding remote frame have the same
identifier. They are distinguished from one
another by means of the bit that follows the
identifier.
Error detection
CAN incorporates a number of monitoring
features for detecting errors. These include:
15 Bit CRC (Cyclic Redundancy Check): Each
receiver compares the CRC sequence which
it receives with the calculated sequence.
Monitoring: Each transmitter compares
transmitted and scanned bit.
Bit stuffing: Between start of frame and
the end of the CRC field, each data frame
or remote frame may contain a maximum
of 5 consecutive bits of the same polarity. The
transmitter follows up a sequence of 5 bits
of the same polarity by inserting a bit of the
opposite polarity in the bit stream; the re
ceivers eliminate these bits as the messages
arrive.
Frame check: The CAN protocol contains
several bit fields with a fixed format for verification by all stations.

Bus

Message Frame

Fault confinement with local failure


Defective stations can severely impair the ability
to process bus traffic. Therefore, the CAN controllers incorporate mechanisms which can
distinguish between intermittent and permanent
errors and local station failures. This process
is based on statistical evaluation of error con
ditions.

with, as far as possible, no demands on the


CPUs computational resources. Powerful CAN
controllers are generally used in this type of application. The demands placed on the controllers
by multiplex systems and present-day mobile
communications are more modest. For that
reason, more basic and less expensive chips are
preferred for such uses.

Implementations
In order to provide the proper CPU support for
a wide range of different requirements, the semiconductor manufacturers have introduced implementations representing a broad range of per
formance levels. The various implementations
differ neither in the message they produce, nor
in their arrangements for responding to errors.
The difference lies solely in the type of CPU
support required for message administration.
As the demands placed on the ECUs processing
capacity are extensive, the interface controller
should be able to administer a large number of
messages and expedite data communications

Standardization
CANs for data exchange in automotive applications have been standardized both by the ISO
and the SAE in ISO 11519-2 for low-speed
applications 125 kbit/s and in ISO 11898 and
SAE J 22584 (cars) and SAE J 1939 (trucks and
busses) for high-speed applications >125 kbit/s.
There is also an ISO standard for diagnosis via
CAN (ISO 15765 Draft) in the course of pre
paration.

Error handling
When a CAN controller detects an error, it aborts
the current transmission by sending an error
flag. An error flag consists of 6 dominant bits; it
functions by deliberately violating the conventions governing stuffing and/or formats.

2013 | 2014

Bosch Automotive Aftermarket

8 | Angular-position sensors

Steering-angle sensor
Measurement of angles from -780 to +780

CC True Power on function


CC Multiturn capability
CC CAN interface

Design and operation

Application

The steering column drives two measurement gears by way of a gear wheel. Magnets are incorporated into the measurement gears. AMR elements, the resistance
of which changes as a function of the
magnetic field direction, detect the angular position of the magnets. The analog
measured values are supplied to the microprocessor via an A/D converter. The measurement gears have different numbers of
teeth and their rotational position thus
changes at different rates. The total steering angle can be calculated by combining
the two current angles. After several turns
of the steering wheel, the two measurement gears have returned to their original
positions. This measurement principle
can therefore be used to cover a measuring range of several turns of the steering
wheel without the need for a revolution
counter. The steering angle is output as an
absolute value over the total angle range
(turning range) of the steering column. A
special feature of the sensor is the correct
angle output immediately after switching
on the ignition without moving the steering
wheel (True Power On). Steering angle and
velocity are output via CAN.

The steering-angle sensor was developed


for use in electronic stability programs
(ESP). Integrated plausibility checks and
special self-diagnosis functions make the
steering-wheel angle sensor suitable for
use in safety systems.

Bosch Automotive Aftermarket

Pin assignment

1
4

Further areas of application


Using the standardized CAN bus, the
steering wheel angle information can be
utilized, for example for chassis control,
navigation and electrical power- steering
systems.
Different types of mechanical connection
and electrical interface versions are available on request.

Pin
Pin
Pin
Pin
Pin
Pin
Pin

2
5

3
6

1 Ground
2 12 V
3 CAN High
4 CAN Low
5 6 7 -

Technical data
Storage temperature

- 40 ...+ 50 C

2013|2014

Angular-position sensors | 9

Steering-angle sensor
Measurement of angles from -780 to +780

Block diagram

AMR
element
AMR
element

Characteristic curve
linksdrehend

Microprocessor

A/D
converter

Attachment options

CANDriver

CAN-Bus

Design and operation

rechtsdrehend

700

Ausgangssignal

-780

700

0
Lenkradwinkel

3
4

-780

A Steering-column switch
B Steering column

2013|2014

5
6

1 Steering column
2 AMR measurement cells
3 Gear wheel with m teeth
4 Evaluation electronics
5 Magnets
6 Gear wheel with n>m teeth
7 Gear wheel with m+1 teeth

Bosch Automotive Aftermarket

10 | Angular-position sensors

Steering-angle sensor
Measurement of angles from -780 to +780

Part number

0 265 005 411

Technical data

Figure

Measuring range, angle


- 780 ...+ 780
Measuring range, steering-angle velocity
0 ... 1016 /s
Sensitivity and resolution over measuring range, angle 0,1
Sensitivity and resolution over measuring range,
steering-angle velocity
4 /s
Non-linearity over measuring range
- 2,5 ...+ 2,5
Hysteresis over measuring range
0 ... 5
Steering-wheel angle velocity, maximum
+ 2000 /s
Steering-wheel angle velocity, displayed
0 ... 1016 /s
Operating temperature
- 40 ...+ 85 C
Supply voltage
12 V nominal
Supply-voltage range u
8 ... 16 V
Current consumption at 12 V
< 150 mA
Other designs on request.

Dimensional drawing

Dimensional drawing
Y

32,7
27

23

17,6

26

ax

30

22,7

,7

+
- 0,
0, 2
1

30

,5

8
2,8

32,7

A
0,5

6,7

0,8

14,3

60
8,3

84
79

49,1

1 2
4 5 6

34

A Distance between hub and holder


B Distance between steering-angle
sensor and steering-column
assembly flange
M Fitting direction

Accessories
Connector housing
Contact pins

H Retaining plate
P Space for mating connector and wiring harness
X Pin assignment

1,8

35,1

79

Part number
7-pin
For ; 0.5 - 0.7 mm2; Contents: 100 x

1 928 404 025


1 928 498 001

Other designs on request.

Bosch Automotive Aftermarket

2013|2014

Notes | 11

Notes

2013|2014

Bosch Automotive Aftermarket

12 | Angular-position sensors

Throttle valve angle sensor


Measurement of angles up to 86

CC Potentiometric

angular-position
sensors with linear characteristic
curve.
CC Sturdy design for exacting
demands.
CC Compact size.

Design and operation

Application

The throttle-valve angular-position sensor


is a potentiometric angular-position sensor
with a linear characteristic curve. It is used
with fuel-injection engines to convert the
angle of rotation of the throttle valve into
a proportional voltage ratio. To do so,
the rotor with its special wipers connected
to the throttle-valve shaft travels along
corresponding resistance tracks, with
the position of the throttle valve being
converted into the above-mentioned
voltage ratio. The throttle-valve angularposition sensors have no return spring.

Sensors of this type are used in motor


vehicles to record the angle of rotation
of the throttle valve. They are exposed
to extreme operating conditions, being
attached directly to the throttle valve
housing by means of an extended throttle
valve shaft in the engine compartment.
To maintain reliable operation under
such conditions, the sensors are resistant
to fuels, oils, saline fog and industrial
atmospheres.

Explanation of characteristic quantities


U Output voltage
u Supply voltage
Angle of rotation
Output-voltage characteristic curve 2
Output-voltage characteristic curve 3

Bosch Automotive Aftermarket

2013|2014

Angular-position sensors | 13

Throttle valve angle sensor


Measurement of angles up to 86

Part number

0 280 122 024

Technical data

Figure

Useful electrical angle range


degrees e 86
Useful mechanical angle range
degrees e 96
Angle between internal stops
(must not be reached when fitted)
degrees i 96
Direction of rotation
Any
Total resistance (term. 1-2)
kO
2 + 20 %
Wiper protective resistor
(wiper in zero position, term. 2-3)
O
710 ... 1380
Operating voltage u
V
5
Load
Ohmic res.
Permissible wiper current
zA
e 10
Voltage ratio from stop to stop - characteristic curve 1
0,05 = UA / UV = 0,95
Slope of nominal characteristic curve
deg! 0,009375
Operating temperature
- 40 C ...+ 130 C
Approximate value for permissible
vibration acceleration
m/s2 e 800
Service life (rotary cycles)
Mill.
2

Dimensional drawings

Circuit diagram

28

51
M4

Pin 2

Pin 1

5,0 + 0,1

4,5 + 0,1
15,5

Pin 3

9,5
44

24,5 + 0,1

32

9,1

15,1 hll

,5

24,5

11,5

16,1
4,6

40 + 0,2

M4

Characteristic curve

2013|2014

Bosch Automotive Aftermarket

14 | Yaw sensors

Yaw sensor with CAN interface


with micromechanical acceleration sensor

CC Flexible

and cost-effective
sensor cluster with highly
integrated electronics.
CC Modular concept for different
integration stages.
CC Multiple use of sensor signals
for future highly dynamic safety
and convenience systems.
CC Optimised monitoring and
safety concept.

Design
The sensor cluster uses a new generation
of micromechanical elements for the
measurement and digital processing of
angular velocity and acceleration. Based
on PCB technology, they form a modular
hardware and software concept with many
new safety features providing a versatile
and reliable solution for a wide variety of
motor-vehicle applications.

Principle of operation
The new micromechanical element for
yaw-rate measurement is a member of the
established group of vibrating gyrometers
operating on the Coriolis principle (CVG
= Coriolis Vibrating Gyros). It consists of
an inverse tuning fork with two mutually
perpendicular linear vibration modes, drive
circuit and evaluation circuit. A comb-like
structure provides electrostatic drive and
evaluation. The Coriolis acceleration is
measured electrostatically by way of engaging electrodes. The measurement element is made up of two masses connected
by way of a spring with the same resonance frequency for both vibration modes.
This is typically 15 kHz and thus outside
the normal vehicle interference spectrum,
making it resistant to disturbance accelera-

Bosch Automotive Aftermarket

tion. The evaluation circuit ASIC and the


micromechanical measurement element
are located in a prefabricated housing with
20 connections (Premold 20).
The design of the acceleration module
is comparable to that of the yaw-sensor
module and consists of a micromechanical
measurement element, an electronic evaluation circuit and a housing with 12 connections (Premold 12).

requirements of functions such as the hillstarting assistant, automatic parking brake,


adaptive cruise and distance control, fourwheel drive, rollover intervention, electronic active steering and spring-damper
control systems.
DRS-MM3.7k is the basic version of the
MM3 generation for ESP applications. It
comprises a yaw sensor and an integrated
lateral acceleration module.

Operating principle 2

Explanation of characteristic quantities

The spring-mass structure is moved in its


sensitive axis by external acceleration and
evaluated using a differential capacitor in
the form of a comb structure.

O Yaw rate
g Acceleration due to gravity 9.8065 m/s2

Application
The introduction of the ESP system, the
link with other chassis convenience systems and the development of advanced vehicle stabilization systems gave rise to the
need for inertial signals to meet with exacting demands, particularly in terms of signal
quality and stability, as well as additional
measurement axes with a high degree of
reliability. Bosch therefore developed a
third generation, the versatile and inexpensive sensor cluster DRS MM3.x to meet the

2013|2014

Yaw sensors | 15

Yaw sensor with CAN interface


with micromechanical acceleration sensor

Technical data
Yaw sensor/type
Maximum yaw rate M about axis of rotation (Z-axis)
Minimum resolution DM
Sensitivity
Sensitivity tolerance over service life 1)
Offset error over service life 1)
Non-linearity, max. deviation from optimum linear approximation
Start-up time
Electrical noise (measured with 100 Hz bandwidth)
Linear acceleration sensor
Maximum acceleration a
Sensitivity tolerance over service life 1)
Offset
Offset error over service life 1)
Electrical noise
(measured with 100 Hz bandwidth)
General information
Operating-temperature range
Supply-voltage range
Current consumption at 12V

DRS-MM 3.7K
+ 100 /s
+ 0,1 /s
200 LSB//s
e5%
e 2 /s
e 1 /s
e1s
e 0,2 /&
+ 1,8 g
e5%
e 0,03 g
e 0,1 g
e 0,01
-40 ... 85 C
7 ... 18 V
< 130 mA

1) Service life: 6,000 h, over 15 years.

Principle of operation

Block diagram
+Z Sensor
+

+a
+X
x
Se
nso
r
y
+a

5V Sensor
element
Yaw rate z

or
ns
Se
+Y

CAN Driver
SPI

Sensor
SPI
5V element
Acceleration
Oscillator
ax

Z-Axis
+

2
VDD

SPI

Sensor
5V element
Acceleration
a y1

optional
CAN -circuitry

EEPROM

Microcontroller

RT1 RS1

Voltageregulator

CAN-L

C2

C1 RT2 RS2

CAN -L

CAN -H
optional EMI-Filter
5V

GND

CAN-H

C3
4

UBAT

Acceleration characteristic curve


+Detection

Code in LSB
46896

+Drive

Detection

32768
Drive

Drive frame
Coriolis frame
Detection frame

O Angular velocity (to be measured)


, and O are the signals that the (illustrated) sensor supplies, where:
O Angular velocity
Acceleration in y direction = Lateral acceleration
Acceleration in x direction = Longitudinal acceleration
2013|2014

upper
limitation

lower
limitation

+1,8

18640
0
1,8
Acceleration ay in g

Bosch Automotive Aftermarket

16 | Yaw sensors

Yaw sensor with CAN interface


with micromechanical acceleration sensor

Part number

0 265 005 642

Technical data

Figure

Yaw-rate offset

e 1,5 /s

Linear acceleration sensor


Sensitivity
Sensitivity
Non-linearity, max. deviation
from optimum linear approximation
Start-up time
Dynamics

800 LSB/m/s2
7845 LSB/g
e 4 % FSO
e 0,25 s
15 Hz

General information
Storage-temperature range
Supply voltage

-40 ... 50 C
12 V nominal

Dimensional drawing

Yaw rate characteristic curve


Code in LSB
52768

80
62

32,1

upper
limitation

32,7
61,7

4
6,2

79,3

32768

Ra

lower
limitation

35

12

100

12768
0
Yaw Rate in /s

+100

42,8

Rf

F Direction of travel
S 4-pin connector
Ra Reference axis
Rf Reference surface
Pin 1 GND
Pin 2 CANL
Pin 3 CANH
Pin 4 12 V

Accessories
Connector
Pin
Catch

Bosch Automotive Aftermarket

Part number
TYCO 114-18063-014, MQS code A
114-18063-001
TYCO C-208-15641

2013|2014

Yaw sensors | 17

Yaw sensor with CAN interface


with micromechanical acceleration sensor

Part number

0 265 005 764

Technical data

Figure

Yaw-rate offset

e 3,5 /s

Linear acceleration sensor


Sensitivity
Start-up time
Dynamics

7849 LSB/g
e5s
15
Hz

General information
Storage-temperature range
Supply voltage

-40 ... 85 C
14 V nominal

Dimensional drawing

Yaw rate characteristic curve


Code in LSB
52768

80
62

32,1

upper
limitation

32,7
61,7

4
6,2

79,3

32768

Ra

lower
limitation

35

12

100

12768
0
Yaw Rate in /s

+100

42,8

Rf

F Direction of travel
S 4-pin connector
Ra Reference axis
Rf Reference surface
Pin 1 GND
Pin 2 CANL
Pin 3 CANH
Pin 4 12 V

2013|2014

Bosch Automotive Aftermarket

18 | Rotational-speed sensors

Hall speed sensor without cable


Digital measurement of rotational speeds

CC Precise,

reliable digital measurement of rotational speed,


angles and distances.
CC Non-contacting measurement.
CC Hall IC in sensor with open collector output.
CC Not susceptible to contamination.
CC Resistant to mineral-oil products (fuel, engine oil).
CC Transmission of information on
sensor signal quality.

Design

Installation instructions

Hall sensors consist of a semiconductor


wafer with integrated driver circuits (e.g.
Schmitt trigger) for signal conditioning, a
transistor as output driver and a permanent magnet. These are hermetically sealed
in a plastic connector housing. In an active
rotational-speed sensor, magnets assume
the function of the sensor-ring teeth. The
magnets are integrated into a multiple
rotor for example and are arranged with
alternating polarity around its periphery.
The measuring cell of the active rotationalspeed sensor is exposed to the constantly
changing magnetic field of these magnets.
There is thus a constant change in the
magnetic flux through the measuring cell
as the multiple rotor turns.

- Standard installation conditions ensure


full sensor operating capacity. - Route
connecting leads in parallel to minimise interference. - Protect sensor against the destructive effect of static discharge (CMOS
elements).

the form of a load-independent current.


As with an inductive speed sensor, the
frequency of the current is proportional to
the wheel speed. This form of transmission
using conditioned digital signals is not susceptible to inductive disturbance voltages
as is the case with the type of transmission
with inductive speed sensors.

Principle of operation

Explanation of characteristic quantities

The principal sensor components are either Hall elements or magneto-resistive


elements. Both elements generate a voltage which is governed by the magnetic
flux through the measuring element. The
voltage is conditioned in the active speed
range. In contrast to an inductive sensor,
the voltage to be evaluated is not a function of the wheel speed. The wheel speed
can thus be measured almost until the
wheel has stopped.
A typical feature of an active speed sensor is the local amplifier. This is integrated
into the sensor housing together with the
measurement cell. A two-core cable provides the connection to the control unit.
The speed information is transmitted in

N=0
N>0

u
I
K
.
:

Application
Hall speed sensors are suitable for noncontacting and thus wear-free rotationalspeed measurement. Thanks to its compact design and low weight, the active
rotational-speed sensor can be installed at
or in a wheel bearing.

Bosch Automotive Aftermarket

Static operation possible.


Only dynamic operation
possible.
Max. LOW output voltage with
Output current = 20 mA.
Supply current for Hall sensor.
fall time (trailing signal edge).
rise time (leading signal edge).

2013|2014

Rotational-speed sensors | 19

Hall speed sensor without cable


Digital measurement of rotational speeds

Part number

0 232 103 097

Technical data

Figure

Minimum trigger-wheel speed


N
Maximum trigger-wheel speed
m
Maximum working air gap
Minimum working air gap
Rated supply voltage

Supply voltage range
u
Supply current
K
Output current
I
Output saturation voltage
j
Switching time
.1)
Switching time
.2)
Steady-state temperature in sensor and transition zone
Steady-state temperature in connector zone

0 min.!
4500 min.!
1,8 mm
0,2 mm
5V
4,5 ...16V
Typically 5.6
0 ... 20 mA
e 0,5 V
e 1 zs
e 15 zs
-40C...+150C
-40C...+130C

1) Time from HIGH to LOW, measured between connections (0) and () from 90% to 10%.
2) Time from LOW to HIGH, measured between connections (0) and () from 10% to 90%.
3) -40...+150 C permissible for brief period.
4) -40...+130 C permissible for brief period.

Dimensional drawings

5
90

90

28

19,8

31,5

17,98
27

20,3

R1

19

R13

1,

,1

R8

+ 0
A

2013|2014

Bosch Automotive Aftermarket

20 | Rotational-speed sensors

Hall speed sensor without cable


Digital measurement of rotational speeds

Part number

0 232 103 099

Technical data

Figure

Minimum trigger-wheel speed


N
Maximum trigger-wheel speed
m
Maximum working air gap
Minimum working air gap
Rated supply voltage

Supply voltage range
u
Supply current
K
Output current
I
Output voltage
U
Output saturation voltage
j
Switching time
.1)
Switching time
.2)
Steady-state temperature in sensor and transition zone
Steady-state temperature in connector zone

0 min.!
4000 min.!
1,8 mm
0,2 mm
5V
4,75V ... 18V
Typically 5V
0 ... 18 mA
0 ...u
e 0,52 V
e 1 zs
e 17 zs
-40C ... 150C
-40C ... 150C

S) At ambient temperature 23 + 5 C.
1) Time from HIGH to LOW, measured between connections (0) and () from 90% to 10%.
2) Time from LOW to HIGH, measured between connections (0) and () from 10% to 90%.
3) -40...+150 C permissible for brief period.
4) -40...+130 C permissible for brief period.

Dimensional drawings

7,1

6,7

+0,2
0

44,6

5,05

2,7

14

9,7

14,7

Bosch Automotive Aftermarket

5
7,
2

3,7

R9

14,8

32,3

1,8

4,8

4,8

23,35

11,5 + 0,1

,2

0,35

2013|2014

Rotational-speed sensors | 21

Hall speed sensor without cable


Digital measurement of rotational speeds

Part number

0 261 210 303

Technical data

Figure

Minimum trigger-wheel speed


N
Maximum trigger-wheel speed
m
Maximum working air gap
Minimum working air gap
Rated supply voltage

Supply voltage range
u
Supply current
K
Output current
I
Output saturation voltage
j
Switching time
.1)
Switching time
.2)
Steady-state temperature in sensor and transition zone
Steady-state temperature in connector zone

0 min.!
8000 min.!
1,5 mm
0,3 mm
5V
4,5...18V
Typically 6.7
0 ... 20 mA
e 0,5 V
e 1,3 zs
e 20 zs
-40C...+150C
-40C...+130C

S) At ambient temperature 23 + 5 C.
1) Time from HIGH to LOW, measured between connections (0) and () from 90% to 10%.
2) Time from LOW to HIGH, measured between connections (0) and () from 10% to 90%.
3) -40...+150 C permissible for brief period.
4) -40...+130 C permissible for brief period.

,2

5 0,1

Dimensional drawings

1 2 3

60,05 0,3

25

0,35

R 10

R 12

,5

,2

21
1 2 3

2013|2014

11+0,5

20,6 0,1

Bosch Automotive Aftermarket

22 | Rotational-speed sensors

Hall speed sensor without cable


Digital measurement of rotational speeds

Part number

0 261 210 318

Technical data

Figure

Minimum trigger-wheel speed


N
Maximum trigger wheel speed, forwards
m
Maximum trigger wheel speed, reverse
m
Maximum working air gap
Minimum working air gap
Rated supply voltage

Supply voltage range
u
Supply current
K
Output current
I
Output saturation voltage
j
Switching time
.1)
Switching time
.2)
Steady-state temperature in sensor and transition zone
Steady-state temperature in connector zone

0 min.!
8000 1/min
4000 1/min
1,5 mm
0,5 mm
5V
4,5...5,5 V
Typically 5.0 mA
0 ... 20 mA
e 0,5 V
e 1,3 zs
e 17 zs
-40C...+150C
-40C...+130C

1) Time from HIGH to LOW, measured between connections (0) and () from 90% to 10%.
2) Time from LOW to HIGH, measured between connections (0) and () from 10% to 90%.
3) -40...+150 C permissible for brief period.
4) -40...+130 C permissible for brief period.

Dimensional drawings

23,8

,2
+0 0

R7
58,3

19

34,5

0,85

,7

20

13,9+ 0,2

+0,2

,
12

0,35

0,

1
2
3

13,9 0,3
0

17,95 0,35

Bosch Automotive Aftermarket

2013|2014

Rotational-speed sensors | 23

Hall speed sensor without cable


Digital measurement of rotational speeds

Part number

0 261 210 329

Technical data

Figure

Minimum trigger-wheel speed


N
Maximum trigger-wheel speed
m
Maximum working air gap
Minimum working air gap
Rated supply voltage

Supply voltage range
u
Supply current
K
Output current
I
Output saturation voltage
j
Switching time
.1)
Switching time
.2)
Steady-state temperature in sensor and transition zone
Steady-state temperature in connector zone

0 min.!
5000 min.!
1,8 mm
0,2 mm
5V
4,5...18 V
Typically 10 mA
0 ... 20 mA
e 0,5 V
e 1,3 zs
e 17 zs
-40C...+150C
-40C...+130C

1) Time from HIGH to LOW, measured between connections (0) and () from 90% to 10%.
2) Time from LOW to HIGH, measured between connections (0) and () from 10% to 90%.
3) -40...+150 C permissible for brief period.
4) -40...+130 C permissible for brief period.

20

5,2

+0,1
0

2,7

33,3

180

19 0,15

58,3

9,5

6,7
9,7

3
2
1

,5

O-Ring 17

R7

0,85

10,5

5,05

Dimensional drawings

1
5
2,

R1
+0

13,9 0,3

0,35

2
3

20,7 0,2

2013|2014

Bosch Automotive Aftermarket

24 | Rotational-speed sensors

Hall speed sensor without cable


Digital measurement of rotational speeds

Part number

0 281 002 667

Technical data

Figure

Minimum trigger-wheel speed


N
Maximum trigger-wheel speed
m
Maximum working air gap
Minimum working air gap
Rated supply voltage

Supply voltage range
u
Supply current
K
Output current
I
Output saturation voltage
j
Switching time
.1)
Switching time
.2)
Steady-state temperature in sensor and transition zone
Steady-state temperature in connector zone

0 min.!
4500 min.!
1,8 mm
0,2 mm
5V
4,7...18 V
Typically 5.6 mA
0 ... 20 mA
e 0,5 V
e 1 zs
e 15 zs
-40C...+150C
-40C...+130C

1) Time from HIGH to LOW, measured between connections (0) and () from 90% to 10%.
2) Time from LOW to HIGH, measured between connections (0) and () from 10% to 90%.
3) -40...+150 C permissible for brief period.
4) -40...+130 C permissible for brief period.

Dimensional drawings

6,7

31,5

R11,5

90

24
1,5

19

R1

19,8

R8

90
3
A

Bosch Automotive Aftermarket

+ 0

17,98
20,3

2013|2014

Rotational-speed sensors | 25

Hall speed sensor without cable


Digital measurement of rotational speeds

Part number

0 281 006 101

Technical data

Figure

Minimum trigger-wheel speed


N
Maximum trigger wheel speed, forwards
m
Maximum trigger wheel speed, reverse
m
Maximum working air gap
Minimum working air gap
Rated supply voltage

Supply voltage range
u
Supply current
K
Output current
I
Output saturation voltage
j
Switching time
.1)
Switching time
.2)
Steady-state temperature in sensor and transition zone
Steady-state temperature in connector zone

0 min.!
8000 1/min
4000 1/min
1,8 mm
0,2 mm
5V
4,5...18 V
Typically 10 mA
0 ... 20 mA
e 0,5 V
e 1,3 zs
e 17 zs
-40C...+150C
-40C...+130C

1) Time from HIGH to LOW, measured between connections (0) and () from 90% to 10%.
2) Time from LOW to HIGH, measured between connections (0) and () from 10% to 90%.
3) -40...+150 C permissible for brief period.
4) -40...+130 C permissible for brief period.

Dimensional drawings

5 0
1,1
2

60,25

5
19
36,5

9,5

10,9

2,3

0,2

23,75

131

,7

0,

13,9+ 0,2

,2
+0 0

19

5,05

R7

9
,7

16,6

18,75

O-Ring 17x1,78

2,

R1

1
0,3

+0,2

13,9 0,3

2
3

+0,64
21,15 0

2013|2014

Bosch Automotive Aftermarket

26 | Rotational-speed sensors

Hall speed sensors


Digital speed measurement

CC Precise

and reliable digital


measurement of speeds, angles
and distances.
CC Non-contacting measurement.
CC Hall IC in sensor with open
collector output.
CC Not susceptible to dirt.
CC Resistant to mineral oil
products (fuel, engine oil).
CC Transmission of information
on sensor signal quality.

Design

Installation instructions

Explanation of characteristic quantities

Hall sensors consist of a semi-conductor


chip with integrated driver circuits (e.g.
Schmitt trigger) for signal conditioning
and a transistor as output driver as well
as a permanent magnet. These are hermetically sealed into a plastic connector
housing.?With an active speed sensor,
magnets assume the function of the sensor
ring teeth. The magnets are integrated for
example into a multi-pole ring and are arranged with alternating polarity around its
circumference.?The measurement cell of
the active speed sensor is exposed to the
constantly changing magnetic field of these
magnets. There is thus a constant change
in the magnetic flux through the measurement cell as the multi-pole ring rotates.

- Standard installation conditions guarantee full sensor functioning.?- Route the


connecting cables in parallel to minimise
interference.?- Protect the sensor against
the destructive action of static discharge
(CMOS components).

N=0
N>0
u
I
K
.
:

Application
Hall speed sensors are suitable for noncontacting and thus wear-free speed
measurement.?Thanks to its compact size
and low weight, the active speed sensor
can be installed at or in a vehicle wheel
bearing.

Bosch Automotive Aftermarket

Static operation possible.


Dynamic operation only.
Max. output voltage at LOW with
output current = 20 mA.
Supply current for Hall sensor.
Fall time (trailing signal edge).
Rise time (leading signal edge).

Principle of operation
The principal sensor components are
either Hall elements or magnetoresistive
elements. Both elements generate a voltage which is governed by the magnetic
flux through the measuring element. The
voltage is conditioned in the active speed
range. In contrast to an inductive sensor,
the voltage to be evaluated is not a function of wheel speed. The wheel speed can
thus be measured almost down to zero.?A
typical feature of the active speed sensor
is the local amplifier. This is integrated into
the sensor housing together with the measurement cell. A two-core cable forms the
connection to the control unit. The speed
information is transmitted in the form of
a load-independent current. As with an inductive speed sensor, the frequency of the
current is proportional to the wheel speed.
This form of transmission employing conditioned digital signals is not susceptible
to inductive disturbance voltages as is the
case with the type of transmission with
inductive speed sensors.

2013|2014

Rotational-speed sensors | 27

Hall speed sensors


Digital speed measurement

Technical data
The signal strength is governed by the working air gap and the properties of the steel and multiple rotor.
Rated supply voltage
Supply-voltage range u
Output current I
Sustained temperature in sensor and transition zone 1)
Sustained temperature in connector zone
Signal frequency

Exploded view

1
2
3
4

Wheel hub
Ball bearing
Multiple rotor
Wheel-speed sensor

2013|2014

Sectional view through active


rotational-speed sensor

1 Sensor element
2 Multiple rotor with alternating North
and South magnetisation

12 V
4,5 ... 12 V
5,9 ... 16,8 mA
-40 ...+ 150 C
-40 ...+ 115 C
1 ... 2500 Hz

Diagrammatic figure for


rotational-speed sensing

= Generated Hall voltage (in Volt)


? Constant current (in amps)
B Magnetic flux density (in Tesla)
N
North pole
S
South pole

Bosch Automotive Aftermarket

28 | Rotational-speed sensors

Hall speed sensors


Digital speed measurement

Part number

0 265 007 527

Technical data

Figure

The signal strength is governed by the working air


gap and the properties of the steel and multiple rotor.
Rated supply voltage
Supply-voltage range u
Output current I
Sustained temperature in sensor and transition zone 1)
Sustained temperature in connector zone
Signal frequency

12 V
4,5 ... 12 V
5,9 ... 16,8 mA
-40 ...+ 150 C
-40 ...+ 115 C
1 ... 2500 Hz

1) Short-term 40+170C permissible.

Dimensional drawing
10,8

46,1

20

18

19

36

6,7

10

R7

R
10

14

18

2 1

28,1

18

A
A

143

215

120

Pin 1 Supply voltage (white wire)


Pin 2 Signal (black wire)

Accessories
Connector housing
2-pin
Contact pins
For ; 0,52,5 mm2; Content: 100 x
O-ring

Part number
2 264 420 424
2 263 124 303
2 260 210 308

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
Customer must provide mating connector/contacts.
If a different connector is used, the cable must be sealed against the incidence of moisture.

Bosch Automotive Aftermarket

2013|2014

Rotational-speed sensors | 29

Hall speed sensors


Digital speed measurement

Part number

0 265 007 544

Technical data

Figure

The signal strength is governed by the working air


gap and the properties of the steel and multiple rotor.
Rated supply voltage
Supply-voltage range u
Output current I
Sustained temperature in sensor and transition zone 1)
Sustained temperature in connector zone
Signal frequency

12 V
4,5 ... 12 V
5,9 ... 16,8 mA
-40 ...+ 150 C
-40 ...+ 115 C
1 ... 2500 Hz

1) -40...+170C permissible for brief periods.

Dimensional drawing
25,3
13,6
10,2

15,2
4,5

4,2

R8

14

7,1

3,2

6,2

9,7 10

2
R7

6,1

27,9

A
165

105

85

95

12

330
760
1200

Pin 1 Supply voltage (white wire)


Pin 2 Signal (black wire)

Accessories
Connector housing
Contact pins
Single-wire seal
Single-wire seal

Part number
2-pin
For ; 0.5...2.5 mm2
For ; 0.5...1.0 mm2
For ; 1.5...2.5 mm2

Tyco number 1-967 644-11)


Tyco number 962 885-11)
Tyco number 967 067-21)
Tyco number 967 067-11)

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
Customer must provide mating connector/contacts.
If a different connector is used, the cable must be sealed against the incidence of moisture.
1) Available from Tyco Electronics.

2013|2014

Bosch Automotive Aftermarket

30 | Acceleration sensors

Piezoelectric vibration sensor


Measurement of structure-borne sound and acceleration

CC Reliable

detection of structureborne sound to protect machines and motors.


CC Piezoceramic element with high
measurement sensitivity.
CC Sturdy compact design.

Design and operation

Explanation of characteristic quantities

Application

On account of its inertia, a mass exerts


compressive forces on an annular piezoceramic element in the same rhythm as the vibrations causing them. As a result of these
forces, charge transfer occurs within the
ceramic element and a voltage is generated between the upper and lower sides of
the ceramic element. The voltage is tapped
via contact washers - often filtered and
integrated - and is available for use as a
measurement signal. Vibration sensors are
bolted to the object to be measured so as
to relay the vibrations at the measurement
location directly to the sensors.

Sensitivity
f Frequency
g Acceleration due to gravity

Vibration sensors of this type are suitable


for detecting structure-borne vibration
occurring for example in motor-vehicle engines due to irregular combustion and in
machines. Thanks to their robust design,
these vibration sensors can withstand even
the most severe operating conditions.

Areas of application
-K
 nock control for internal-combustion
engines
- Machine-tool protection
- Cavitation detection
- Monitoring of pivot bearings
- Anti-theft systems

Note
1 connector housing, contact pins and individual seals are required for a connector.
Use must be made of genuine Tyco crimping tools for motor vehicle applications.

Bosch Automotive Aftermarket

Measurement sensitivity
Each vibration sensor has individual transmission characteristics closely related to
the measuring sensitivity. The sensitivity is
defined as the output voltage per unit of
acceleration due to gravity (refer to characteristic curve). The production-related
sensitivity scatter is acceptable for applications in which the main emphasis is on recording the occurrence of vibrations rather
than on their amplitude.
The low voltages supplied by the sensor
can be evaluated using a high-impedance
AC voltage amplifier.

Evaluation
The signals from these sensors can be
evaluated with an electronic module.

Pin assignment
Pin 1, 2
Pin 3

Measurement signal
Screen, dummy; if provided

Installation instructions
The sensors must rest directly on their
metal surfaces. Use must not be made
of packing plates, spring or toothed lock
washers for support. The contact surface
of the mounting hole must be of high quality to ensure low-resonance coupling of
the sensors to the measurement location.
The sensor cable is to be laid such that no
resonance vibration can occur. The sensor
must not be allowed to have contact with
liquids for lengthy periods.

2013|2014

Acceleration sensors | 31

Piezoelectric vibration sensor


Measurement of structure-borne sound and acceleration

Technical data
Sensitivity at 5 kHz
Linearity between 5...20 kHz at resonance
Main resonance frequency
Capacitance range
Temperature dependence of sensitivity
Permissible short-term vibration
Installation
Grey cast iron bolt
Aluminium bolt
Tightening torque (possible with lubrication)
Installation position

30 + 6 mV/g
10 %
> 30 kHz
950 ... 1350 pF
e 0,04 mV/g K
e 400 g
M 8 x 25 ; Quality 8.8
M 8 x 30 ; Quality 8.8
20 + 5 Nm
Any

Vibration sensor (design)


1

V
F

1 Seismic element with compressive forces F


2 Housing
3 Piezoceramic element
4 Screw
5 Contact
6 Electrical connection
7 Machine block, V Vibration.

Mounting hole
0,05
0,05 A
22
RZ16

M8

2013|2014

Bosch Automotive Aftermarket

32 | Acceleration sensors

Piezoelectric vibration sensor


Measurement of structure-borne sound and acceleration

Part number

0 261 231 173

Technical data

Figure

Vibration sensors
Frequency range
Self-impedance
Operating temperature range
Permissible sustained vibration

2-pole, without cable


3 ... 22 kHz
> 1 MO
- 40 ...+ 150 C
e 80 g

Dimensional drawing

18

0,4

20

24

13

26

51,8

8,3

22

Accessories
Connector housing
Contact pins
Contact pins
Individual seal
Individual seal
Dummy plug

Part number
2-pin
For ; 0.5...1.0 mm2; Contents: 100 x
For ; 1.5...2.5 mm2; Contents: 100 x
for ; 0.51.0 mm2; content: 10 x
for ; 1.52.5 mm2; content: 10 x
For ; 1.5...2.5 mm2; Contents: 10 x

1
1
1
1
1
1

928
928
928
928
928
928

403
498
498
300
300
300

874
056
057
599
600
601

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

Bosch Automotive Aftermarket

2013|2014

Acceleration sensors | 33

Piezoelectric vibration sensor


Measurement of structure-borne sound and acceleration

Part number

0 261 231 176

Technical data

Figure

Vibration sensors
Frequency range
Self-impedance
Operating temperature range
Permissible sustained vibration

2-pole, without cable


3 ... 22 kHz
> 30 MO
- 40 ...+ 130 C
e 50 g

Dimensional drawing

18

0,4

20

24

13

22

26

8,3

51,8

Accessories
Connector housing
Contact pins
Contact pins
Individual seal
Individual seal
Dummy plug

Part number
2-pin
For ; 0.5...1.0
For ; 1.5...2.5
For ; 0.5...1.0
For ; 1.5...2.5
For ; 1.5...2.5

mm2;
mm2;
mm2;
mm2;
mm2;

Contents:
Contents:
Contents:
Contents:
Contents:

100 x
100 x
10 x
10 x
10 x

1
1
1
1
1
1

928
928
928
987
987
928

403
498
498
300
300
300

874
056
057
599
600
601

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

2013|2014

Bosch Automotive Aftermarket

34 | Acceleration sensors

Piezoelectric vibration sensor


Measurement of structure-borne sound and acceleration

Part number

0 261 231 196

Technical data

Figure

Vibration sensors
Frequency range
Self-impedance
Operating temperature range
Permissible sustained vibration

2-pole, with cable, up to 130 C


0 ... 24 kHz
> 1 MO
- 40 ...+ 130 C
e 80 g

Dimensional drawing

0,4

18

13

26

33,2

22
40,5

PIN 1
PIN 2

8,3

270

Accessories
Connector housing
Contact pins
Contact pins
Individual seal
Individual seal
Dummy plug

Part number
2-pin
For ; 0.5...1.0
For ; 1.5...2.5
For ; 0.5...1.0
For ; 1.5...2.5
For ; 1.5...2.5

mm2;
mm2;
mm2;
mm2;
mm2;

Contents:
Contents:
Contents:
Contents:
Contents:

100 x
100 x
10 x
10 x
10 x

1
1
1
1
1
1

928
928
928
987
987
928

403
498
498
300
300
300

874
054
055
599
600
601

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

Bosch Automotive Aftermarket

2013|2014

Notes | 35

Notes

2013|2014

Bosch Automotive Aftermarket

36 | Acceleration sensors

Signal evaluation for vibration sensors


Signal-evaluation module

CC Programmable amplification.
CC Programmable band pass filter.
CC No external calibration required.
CC Choice of 4 selectable sensor

inputs or 2 symmetrical inputs.


programmable
frequency divider.
CC Analog stage with signal test.
CC Suitable for a wide range of
micro controller types.
CC PLCC28 housing.
CC Integrated

Note

Technical data

On account of the MOS inputs, the


electronic module is to be handled
with extreme care:
- No direct contact
- Use MOS workstation
- Only switch on the operating voltage
with a rise of < 1 V s!

Parameter
Conditions min
Supply voltage
u
h
-
4,75
Supply current
K
mA
u/2
Input voltage, analog

V
-
0
Input current, analog

zA
= 2 V
Signal amplification
V
-
2
Signal amplification, tolerance
d
%
-
-3
Clock frequency
(
MHz
-
0,5
Input signal frequency
)
kHz
-
Band-pass filter center frequency
[
kHz
-
5
Filter quality
Q
-
3
Filter quality, tolerance

-
-0,5
Integrator deviation, useful

V
-
3,8
Integrator offset
mV
> 0 C
-300
Integrator offset
mV
< 0 C
-400
Integration time constant
$
zs
-
148
Integrator output impedance

kO
-
Operating temperature
D
C
-
-40

Design and operation


A circuit integrated into the module evaluates the analog signals. The circuit contains a programmable amplifier, a band
pass filter, a rectifier, an integrator and
control logic. The use of SC circuitry ensures reliable operation without the need
for external calibration. The fully programmable circuit can be readily employed for
a variety of applications. The start and
end of integration are controlled by the
Measurement window input. A frequency
divider programmed by way of three inputs
generates the system clock of the analog
stage for various externally applied clock
frequencies (8 stages from 1...16 MHz) and
the test frequencies (9 centre frequencies
of 5...16 kHz) depending on the setting
of the filter. By altering the frequency, the
internal clock frequency can be set from a
nominal level of 100 kHz to values between
50 kHz and 150 kHz. The band-filter centre
frequencies, the test frequencies and the
integration time constant are shifted in
parallel with this.

max
5,25
30
2
10
128
+3
27
30
16
+0,3
4,5
+300
+400
152
2
+125

Limit values
Parameter
min type
Max. supply voltage
-
V
-0,5
Rate of rise of max. supply voltage -
zV
1
Max. current in all
inputs and outputs
-
mA
-2,5
Protection of inputs and outputs
against destruction by electrostatic
discharge
-
kV
-2
Storage temperature
-
C
-55
Ambient temperature
during operation
-
C
-40

max
6,7

+2,5

+2
+135
+125

Application
Evaluation of analog signals with piezoelectric acoustic pick-ups (vibration sensors)
Bosch Automotive Aftermarket

2013|2014

Acceleration sensors | 37

Signal evaluation for vibration sensors


Signal-evaluation module

Part number

0 272 230 424


Figure

Pin assignment
TP0
TP2
MF
KTI/ADT TP1
KI
UREF
1 28 27 26
25

T1

24

T0
T2

BF1

BF0

BF3

23

BF2

22

UV

G0

21

X1

G2

10

20

n.c.

G1

19
11
12 13 14 15 16 17 18

VSS

CC195

Dimensional drawing
M
1,27

KSA1 KE2
KE4
KSA3
KSA2 KE1
KE3

Pin assignment.
Y
Reference voltage
u/2
(output +0.5mA load capacity)
u
Supply voltage 5 V
~
Earth
BF0/BF1/BF2/BF3*) Bandpass centre frequency setting
G0/G1/G2*)
Gain setting
KE1/2/3/4
Sensor inputs
KI
Signal integral output
KSA1/2/3*)
Sensor selection
KTI/ADT
Controlled input/test output
FM*)
Measurement window
N.C.
not connected
T0/T1/T2
Clock frequency selection
TP0/TP1/TP2
For clock purposes
X1
Clock supply
*) T TL-compatible static inputs of microcomputer port driver

11,4
12,56

1,14

3,81

0,5 min.

10,7
0,5

1,86

1,14

M Marking Pin 1

Design and operation


R

N
1

T
M
1

1
.
.
4

2013|2014

OUT

F Frequency divider
G Rectifier
L Filter
I Integrator
O Oscillator
P Multiplexer
R Reference signals
S Sensor inputs
T Test pulse divider
V Amplifier
OUT Output.

Bosch Automotive Aftermarket

38 | Pressure sensors

Differential pressure sensor


Micromechanics, hybrid design

CC High level of accuracy


CC EMC protection better

than 100 Vm!


temperature compensation

CC With

Recommendation for signal evaluation

Application

Installation instructions

The design of the electrical output of the


pressure sensor is such that appropriate
circuitry in the downstream electronics
can detect malfunctions caused by breaks
in the cable or short circuits. The diagnosis
ranges beyond the characteristic curve
limits are intended for fault diagnosis.
Example circuit for detection of all fault
situations using signals beyond the characteristic curve limits.

This sensor is used to measure the difference between the intake-manifold pressure
of the intake air flow of internal-combustion engines and a reference pressure applied by way of a hose.

The sensor is designed for attachment to a


flat surface at the intake manifold of motor
vehicles. The pressure connection projects
into the intake manifold and is sealed off
from the atmosphere by an O-ring. The
sensor should be installed such that condensate cannot accumulate in the pressure
cell or the reference opening (pressure
sampling point at top of intake manifold,
pressure connection angled downwards
etc.). As a general rule, the installation position should ensure that liquids cannot accumulate in the sensor and pressure hose.
If it freezes, water in the sensor will lead to
malfunctioning.

Bosch Automotive Aftermarket

Design and operation


The piezoresistive pressure-sensor element
and appropriate signal amplification and
temperature-compensation electronics are
integrated on a silicon chip. The pressure
measured acts on the back of the silicon
diaphragm. The reference pressure acts
from above on the active side of the silicon
diaphragm. Thanks to the coating process
employed, both sides are resistant to the
gases and liquids occurring in the intake
manifold.

2013|2014

Pressure sensors | 39

Differential pressure sensor


Micromechanics, hybrid design

Technical data
Parameter
min
type
Supply voltage
u
V
4,75 5
Current input at u = 5 V
K
mA
6,0
9,0
Load current at output

mA
-1,0
Load resistance to u or ground

kO
10
Response time
ms
Voltage limitation at u = 5 V - lower limit
A V
0,25 0,3
Voltage limitation at u = 5 V - upper limit
B V
4,75 4,8
Limit data
Supply voltage

max
5,25
12,5
0,5
1
0,35
4,85

16

Sectional view of pressure sensor (entire system)


3

1 Sensor cell
2 Measurement pressure
3 Reference pressure

2013|2014

Bosch Automotive Aftermarket

40 | Pressure sensors

Differential pressure sensor


Micromechanics, hybrid design

Part number

0 261 230 093

Technical data

Figure

Parameter
Pressure measuring range (?...-)
p
kPa
Operating temperature

C
Load resistance to u or ground
N
kO

min
0
-40
4,7

Limit data
Pressure
Storage temperature

+3000
+130

kPa
C

p
C

Dimensional drawing

max
500
+125

Characteristic curve
5
4,644
25,1

UA / V

12

25,5

90

29

28

41

18

39

23

59

1
0,5
28
15,5

Pin 1 Ground
Pin 2 NTC

30

0
1 2 3 4

p1

p2
pe / kPa

Pin 3 +5 V
Pin 4 Output signal

Characteristic-curve tolerance

Tolerance extension factor

30

k
2,3

19

Recommendation
for signal evaluation
UH = 5,5 ... 16 V

% FS

P
1

8,2

VCC

U
NTC

0,5

19

172

417 500

ADC

1,5

30

22 k

OUT

8,2

US = 5 V

680 k

NTC

GND

40 20

pe /kPa

100 125

/ C

10 nF

10 nF

100 nF
20 k

39 k

10 nF

Dr

100 nF

D Pressure signal
R Reference
Dr Pressure sensor
E Electronic control unit

Accessories
Connector housing
4-pin
Contact pins
For ;
Contact pins
For ;
Single-wire seal
For ;
Single-wire seal
For ;
Dummy plug

Part number
0.35...0.5
0.75...1.0
0.35...0.5
0.75...1.0

mm2
mm2
mm2
mm2

Yazaki
Yazaki
Yazaki
Yazaki
Yazaki
Yazaki

number
number
number
number
number
number

7283-5886-301)
7116-4102-081)
7116-4103-081)
7158-3030-501)
7158-3031-901)
7158-3032-601)

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required. 1) Available from Yazaki Europe LTD.

Bosch Automotive Aftermarket

2013|2014

Pressure sensors | 41

Differential pressure sensor


Micromechanics, hybrid design

Part number

0 281 002 772

Technical data

Illustration

Parameter
Pressure measuring range (?...-)
p
kPa
Operating temperature

C
Load resistance to u or ground
N
kO

min
max
0
100
-40
+130
5

Limit data
Pressure
Storage temperature

-350
-40

kPa
C

p
C

+350
+130

Dimensional drawing

Characteristic curve
5

34,5

10,5

19,1

12,6

4
8,85

14,7

4,5

80

26

26

21

UA /V

20

7,8
9

5,8
7

0,5
0

p2

p1
pe /kPa

1 2 3

Pin 1 +5 V
Pin 2 Ground

Pin 3 Output signal

Characteristic-curve tolerance

Tolerance extension factor

Recommendation
for signal evaluation

2,5

UH = 5,5 ... 16 V

1,6

1,2

% FS

OUT

0,8

0,8
1,2
1,6
2,5

VCC

US = 5 V

680 k
RTP=10 k

1,5 nF

ADC

D
CTP =4,7F

1,5 nF

GND

25

75

100

Dr

pe / kPa

D After endurance test


N As-new condition

D Pressure signal
R Reference
Dr Pressure sensor
E Electronic control unit

Accessories
Connector housing
Contact pins
Contact pins
Single-wire seal
Single-wire seal
Dummy plug

Part number
3-pin
For ; 0.5...1.0
For ; 1.5...2.5
For ; 0.5...1.0
For ; 0.5...2.5

mm2;
mm2;
mm2;
mm2;

Contents:
Contents:
Contents:
Contents:

100 x
100 x
10 x
10 x

1
1
1
1
1
1

928
928
928
928
928
928

403
498
498
300
300
300

966
056
057
599
600
601

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

2013|2014

Bosch Automotive Aftermarket

42 | Pressure sensors

Differential pressure sensor


Micromechanics, TO cell

CC Resistant

to measurement
medium.
CC Piezoresistive sensor element.
CC Integral moisture protection.

Application

Explanation of characteristic quantities

Pressure sensors of this type are used in


motor vehicles to measure the pressure in
the fuel tank. The measurement principle
involves determining the difference in pressure with respect to ambient pressure.

p
U
u
k
D
N

Differential pressure
Output voltage (signal voltage)
Supply voltage
Tolerance multiplier
After endurance test
As-new condition

Design and operation

Characteristic-curve tolerance

The sensor is designed for horizontal


attachment to a horizontal surface. Suitability for other installation angles is to be
checked on a case-to-case basis. As a general rule, the installation position should
ensure that liquids cannot accumulate in
the sensor and pressure hose. If it freezes,
water in the sensor will lead to malfunctioning.

Tolerance extension factor

3,2

1,6

% FS

The main component of the differentialpressure sensor is a micromechanical sensor element with diaphragm and pressure
connection. The diaphragm is resistant to
the measurement medium. For measurement purposes, the measurement medium
is routed through the pressure connection
onto the diaphragm, which transmits the
pressure applied to the piezoresistive sensor element. This is integrated together
with appropriate signal amplification and
temperature-compensation electronics on
a silicon chip. The silicon chip is provided
with a TO-type enclosure which forms the
inner sensor cell. The active surface is
exposed to the ambient pressure by way
of an opening in the cap and a reference
connection and is protected against moisture by a silicone gel. The pressure sensor
supplies an analog output signal which has
a ratiometric relationship with the supply
voltage.

Installation instructions

1,6

3,2

p2

p1
pe /kPa

Sectional view of pressure


sensor (entire system)
3

Recommendation for signal


evaluation
UH = 5,5 ... 16 V

US = 5 V

680 k
OUT

VCC

68 k

1,5 nF

ADC

D
33 nF

1,5 nF

GND

1 Sensor cell
2 Measurement pressure
3 Reference pressure

Bosch Automotive Aftermarket

Dr

D Pressure signal
R Reference
Dr Pressure sensor
E Electronic control unit

2013|2014

Pressure sensors | 43

Differential pressure sensor


Micromechanics, TO cell

Part number

0 261 230 121

Technical data

Figure

Parameter
min
type
Pressure measuring range (?...-)
p
kPa
-100
Operating temperature

C
-40
Supply voltage
u
V
4,75 5
Current input at u = 5 V
K
mA
6,0
9,0
Load current at output

mA
-1,0
Load resistance to u or ground
N kO
5
Load resistance to u or ground
kO
10
Response time
ms
Voltage limitation at u = 5 V - lower limit
A V
0,25 0,3
Voltage limitation at u = 5 V - upper limit
B V
4,75 4,8
Limit data
Supply voltage
Pressure
Storage temperature

V
kPa
-500
C
-40

u
p
C

max
0
+130
5,25
12,5
0,5

1
0,35
4,85

16
+500
+130

Dimensional drawing

Characteristic curve
34,5

14,4 14,7
23

UA in V

3,5

16,5

25,2

3,95

24,7

5
4,5

12
13,5
34,5

0,5
0

55,9

p1

p2 kPa

1 2 3

Pin 1 Output signal


Pin 2 Ground
Pin 3 +5 V

Accessories
Connector housing
Contact pins
Contact pins
Single-wire seal
Single-wire seal
Dummy plug

Part number
3-pin
For ;
For ;
For ;
For ;

0.35...0.5
0.75...1.0
0.35...0.5
0.75...1.0

mm2
mm2
mm2
mm2

Yazaki
Yazaki
Yazaki
Yazaki
Yazaki
Yazaki

number
number
number
number
number
number

7283-5880-101)
7116-4102-021)
7116-4103-021)
7158-3030-501)
7158-3031-901)
7158-3032-601)

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required. 1) Available from Yazaki Europe LTD.

2013|2014

Bosch Automotive Aftermarket

44 | Pressure sensors

Absolute-pressure sensors
Micromechanics, hybrid design

CC High level of accuracy


CC EMC protection better

than 100 V m!.


temperature
compensation.
CC Version with additional integrated temperature sensor.
CC With

Tolerances

Application

Explanation of characteristic quantities

The piezo-resistive pressure-sensor element and appropriate signal amplification


and temperature compensation electronics
are integrated on a silicon chip.
The measured pressure acts from above on
the active side of the silicon diaphragm. A
reference vacuum is enclosed between the
rear side and a glass base. The temperature-sensor element is an NTC thermistor.
Thanks to an appropriate coating method,
the pressure and temperature sensor are
resistant to the gases and liquids occurring
in the intake manifold.

This sensor is used to measure the absolute intake-manifold pressure. The version
with integrated temperature sensor additionally measures the temperature of the
intake-air flow.

U
u
k
D
N

Design and operation


The piezo-resistive pressure-sensor element and appropriate signal amplification
and temperature compensation electronics
are integrated on a silicon chip.
The measured pressure acts from above on
the active side of the silicon diaphragm. A
reference vacuum is enclosed between the
rear side and a glass base. The temperature-sensor element is an NTC thermistor.
Thanks to an appropriate coating method,
the pressure and temperature sensor are
resistant to the gases and liquids occurring
in the intake manifold.

Bosch Automotive Aftermarket

Output voltage
Supply voltage
Tolerance multiplier
After endurance testing
As new

Installation instructions
The sensor is designed for attachment to
a flat surface at the intake manifold of motor vehicles. The pressure connection and
the temperature sensor jointly project into
the intake manifold and are sealed off from
the atmosphere by an O-ring. The sensor
should be installed in the vehicle such that
condensate cannot accumulate in the pressure cell (pressure sampling point at top
of intake manifold, pressure connection
angled downwards etc.).

2013|2014

Pressure sensors | 45

Absolute-pressure sensors
Micromechanics, hybrid design

Technical data
Parameter
Current input at u = 5 V
K
mA
Load current at output

mA
Voltage limitation at u = 5 V - lower limit
A V
Voltage limitation at u = 5 V - upper limit
B V
Limit data
Supply voltage

Characteristic curve for


temperature sensor

Section through pressure


sensor

min
type
6
9
-1
0,25 0,3
4,75 4,8

max
12,5
0,5
0,35
4,85

16

Section through sensor cell

105

104
R

R=f( )
6

103

3
6
4

7
102

40

40

80

120 C

Applies to products with integrated


temperature sensor. 

2013|2014

1 Bond
2 Cover
3 Sensor chip
4 Ceramic substrate
5 Housing with pressure-sensor
connection
6 Seal
7 NTC element.

1 Protective gel
2 Pressure
3 Sensor chip
4 Bond
5 Ceramic substrate
6 Glass base.

Bosch Automotive Aftermarket

46 | Pressure sensors

Absolute-pressure sensors
Micromechanics, hybrid design

Part number

0 261 230 083

Technical data

Figure

Parameter
min.
type
Pressure range kPa (...-)
10
Operating temperature

C
-40
Supply voltage (1 min)
u
V
4,75 5
Load resistance to u or ground
N kO
5
680
Load resistance to u or ground
kO
10
100
Response time
ms
Limit data
Storage temperature

-40

max.
115
+130
5,25

+130

Characteristic curve
V
5
4,65
4

Dimensional drawing
34,5

UA
2

2,5

16,5

1,6
1,4
1,2
1,0

% FS

14,4 14,7

24,7
3,95

Characteristic-curve tolerance

0,40
0

0
1,0
1,2
1,4
1,6

13,5

2,5

10

35

95

115

P2

kPa

Recommendation for signal


evaluation.

23

25,2

pabs/kPa

P1

31,5

UH

Tolerance extension factor

5,5 bis 16 V

US

OUT

5V

ADC

680 k
R

68 k

D
T

13
34,5
55,9

VCC

Pin 1 Output signal


Pin 2 Ground
Pin 3 +5 V

NTC

NTC

GND

1,5 nF

1,5 nF

DR

1
0,5
0

40

10

85

/ C

130

2,61 k
10 k
38,3 k

33 nF

R Reference
D Pressure signal
T Temperature signal
Dr Pressure sensor
E Electronic control unit

Accessories
Connector housing
Contact pins
Individual seals

33 nF

2
1,5

1 2 3

1,5 nF

Part number
Quantity required: 1 x
Quantity required: 3 x; Contents: 100 x
Quantity required: 3 x; Contents: 10 x

1 928 403 966


1 928 498 060
1 928 300 599

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

Bosch Automotive Aftermarket

2013|2014

Pressure sensors | 47

Absolute-pressure sensors
Micromechanics, hybrid design

Part number

0 261 230 105

Technical data

Figure

Parameter
min.
type
Feature
Integrated temperature sensor
Pressure range kPa (...-)
20
Operating temperature

C
-40
Supply voltage (1 min)
u
V
4,75 5
Load resistance to u or ground
N kO
5
Load resistance to u or ground
kO
10
Response time
ms
Limit data
Storage temperature

Temperature sensors
Measuring range

Measurement current
E
Rated resistance at +20 C
Temperature/time constant

max.
300
+130
5,25

-40

+130

C
-40
+130
mA
11)
kO
2,5 + 5 %
s
102)

Characteristic curve
V
5
4,65

1) Operation at 5 V with 1 kO series resistance.


2) In air with flow velocity 6 m/s.

Dimensional drawing

UA
2

4,4

3,4

0,40
0

% FS

36,4

25,85

36,5

54,3

11,85

Characteristic-curve tolerance

P1

P2

kPa

3,4

p1

p2
pabs / kPa

34,3

Recommendation for signal


evaluation.
UH

Tolerance extension factor

5,5 bis 16 V

US

OUT

5V

ADC

680 k
R

68 k

D
T

VCC

1,5 nF

33 nF

NTC

NTC

GND

1,5

1,5 nF

1,5 nF

DR

4 3 2 1

Pin
Pin
Pin
Pin

1 Ground
2 NTC thermistor
3 +5 V
4 Output signal

1
0,5
0

40

10

85

/ C

130

38,3 k

33 nF

R Reference
D Pressure signal
T Temperature signal
Dr Pressure sensor
E Electronic control unit

Accessories
Connector housing
Contact pins
Individual seals

2,61 k
10 k

Part number
Quantity required: 1 x
Quantity required: 4 x; Contents: 100 x
Quantity required: 4 x; Contents: 10 x

1 928 403 736


1 928 498 060
1 928 300 599

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

2013|2014

Bosch Automotive Aftermarket

48 | Pressure sensors

Absolute-pressure sensors
Micromechanics, hybrid design

Part number

0 281 002 487

Technical data

Figure

Parameter
min.
type
Pressure range kPa (...-)
20
Operating temperature

C
-40
Supply voltage (1 min)
u
V
4,5
5
Load resistance to u or ground
N kO
5
680
Load resistance to u or ground
kO
10
100
Response time
ms
1
Limit data
Storage temperature

-40

max.
250
+130
5,5

+130

Characteristic curve
V
5
4,65
4

Dimensional drawing

3
UA

Characteristic-curve tolerance

15

1,5

13

19

1
0,40
0
p1

12

P1

p2

P2

kPa

-1,5

Recommendation for signal


evaluation.

56
pabs

UH

38

Tolerance extension factor

5,5 bis 16 V

US

OUT

5V

ADC

680 k
R

68 k

D
T

VCC

1,5 nF

33 nF

U
NTC

1,5

NTC

GND

Pin 1 +5 V
Pin 2 Ground
Pin 3 Output signal

-40

10

110 130C

2,61 k
10 k
38,3 k

33 nF

R Reference
D Pressure signal
T Temperature signal
Dr Pressure sensor
E Electronic control unit

Accessories
Connector housing
Contact pins
Individual seals

1,5 nF

DR

0,5

1,5 nF

Part number
Quantity required: 1 x
Quantity required: 3 x; Contents: 100 x
Quantity required: 3 x; Contents: 10 x

1 928 403 966


1 928 498 060
1 928 300 599

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

Bosch Automotive Aftermarket

2013|2014

Pressure sensors | 49

Absolute-pressure sensors
Micromechanics, hybrid design

Part number

0 281 002 566

Technical data

Figure

Parameter
min.
type
Pressure range kPa (...-)
20
Operating temperature

C
-40
Supply voltage (1 min)
u
V
4,75 5
Load resistance to u or ground
N kO
5
Load resistance to u or ground
kO
10
Response time
ms
Limit data
Storage temperature

-40

max.
300
+130
5,25

+130

Characteristic curve
V
5
4,65
4

Dimensional drawing

3
2

% FS

8,85

27,4
4,4

UA

Characteristic-curve tolerance

0,40
0

P1

P2

kPa

75

p1

p2
pabs / kPa

Recommendation for signal


evaluation.
UH

Tolerance extension factor

5,5 bis 16 V

US

OUT

5V

ADC

680 k
R

68 k

D
T

VCC

1,5 nF

33 nF

NTC

NTC

GND

1,5

1,5 nF

1,5 nF

DR

1 2 3

Pin 1 +5 V
Pin 2 Ground
Pin3 Output signal

1
0,5
0

40

10

85

/C

130

38,3 k

33 nF

R Reference
D Pressure signal
T Temperature signal
Dr Pressure sensor
E Electronic control unit

Accessories
Connector housing
Contact pins
Individual seals

2,61 k
10 k

Part number
Quantity required: 1 x
Quantity required: 3 x; Contents: 100 x
Quantity required: 3 x; Contents: 10 x

1 928 403 966


1 928 498 060
1 928 300 599

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

2013|2014

Bosch Automotive Aftermarket

50 | Pressure sensors

Absolute-pressure sensors
Micromechanics, hybrid design

Part number

0 281 002 573

Technical data

Figure

Parameter
min.
type
Feature
Integrated temperature sensor
Pressure range kPa (...-)
20
Operating temperature

C
-40
Supply voltage (1 min)
u
V
4,75 5
Load resistance to u or ground
N kO
5
680
Load resistance to u or ground
kO
10
100
Response time
ms
Limit data
Storage temperature

max.
250
+130
5,25

-40

Temperature sensors
Measuring range

C
-40
Measurement current
E
mA
Rated resistance at +20 C kO
2,5 + 5 %
Temperature/time constant

s

+130
11)

Characteristic curve
V

102)

5
4,65

1) Operation at 5 V with 1 kO series resistance.


2) In air with flow velocity 6 m/s.

Dimensional drawing

4
3
UA

Characteristic-curve tolerance

28,93

% FS

4,4

27,4

1
2,5

0,40
0

P1

11,85
54,75

p1

p2
pabs / kPa

P2

2,5

kPa

Recommendation for signal


evaluation.
UH

Tolerance extension factor

5,5 bis 16 V

US

OUT

5V

ADC

680 k
R

68 k

D
T

VCC

1,5 nF

33 nF

4 3 2 1

Pin
Pin
Pin
Pin
Pin

assignment
1 Ground
2 NTC signal
3 +5 V
4 Output signal

NTC

GND

1,5

1,5 nF

1,5 nF

DR

1
0,5
0

40

10

85

/ C

130

2,61 k
10 k
38,3 k

33 nF

R Reference
D Pressure signal
T Temperature signal
Dr Pressure sensor
E Electronic control unit

Accessories
Connector housing
Contact pins
Individual seals

NTC

Part number
Quantity required: 1 x
Quantity required: 4 x; Contents: 100 x
Quantity required: 4 x; Contents: 10 x

1 928 403 736


1 928 498 060
1 928 300 599

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

Bosch Automotive Aftermarket

2013|2014

Pressure sensors | 51

Absolute-pressure sensors
Micromechanics, hybrid design

Part number

0 281 002 593

Technical data

Figure

Parameter
min.
type
Pressure range kPa (...-)
20
Operating temperature

C
-40
Supply voltage (1 min)
u
V
4,75 5
Load resistance to u or ground
N kO
5
Load resistance to u or ground
kO
10
Response time
ms
Limit data
Storage temperature

-40

max.
250
+130
5,25

+130

Characteristic curve
V
5
4,65
4

Dimensional drawing

34

UA

Characteristic-curve tolerance

1
0,40
0

P1

45
11

p1

p2
pabs / kPa

23

21

23

kPa

Recommendation for signal


evaluation.
UH

P2

2,5

67
11,5

% FS

12,6

14,7

8,85

2,5

Tolerance extension factor

5,5 bis 16 V

US

OUT

5V

ADC

680 k
R

68 k

D
T

7
5,8

VCC

1,5 nF

33 nF

NTC

NTC

GND

1,5

1,5 nF

1,5 nF

DR

1 2 3

Pin 1 +5 V
Pin 2 Ground
Pin 3 Output signal

1
0,5
0

40

10

85

/ C

130

38,3 k

33 nF

R Reference
D Pressure signal
T Temperature signal
Dr Pressure sensor
E Electronic control unit

Accessories
Connector housing
Contact pins
Individual seals

2,61 k
10 k

Part number
Quantity required: 1 x
Quantity required: 3 x; Contents: 100 x
Quantity required: 3 x; Contents: 10 x

1 928 403 966


1 928 498 060
1 928 300 599

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

2013|2014

Bosch Automotive Aftermarket

52 | Pressure sensors

Absolute-pressure sensors
Micromechanics, hybrid design

Part number

0 281 002 616

Technical data

Figure

Parameter
min.
type
Pressure range kPa (...-)
20
Operating temperature

C
-40
Supply voltage (1 min)
u
V
4,75 5
Load resistance to u or ground
N kO
5
Load resistance to u or ground
kO
10
Response time
ms
Limit data
Storage temperature

-40

max.
250
+130
5,25

+130

Characteristic curve
V
5
4,65
4

Dimensional drawing

UA
2

8,85

1
2,5
% FS

27,4
4,4
75

Characteristic-curve tolerance

0,40
0

P1

p1

p2
pabs / kPa

P2

2,5

kPa

Recommendation for signal


evaluation.
UH

Tolerance extension factor

5,5 bis 16 V

US

OUT

5V

ADC

680 k
R

68 k

D
T

VCC

1,5 nF

33 nF

NTC

NTC

GND

1,5

1,5 nF

1,5 nF

DR

1 2 3

Pin 1 +5 V
Pin 2 Ground
Pin 3 Output signal

1
0,5
0

40

10

85

/ C

130

38,3 k

33 nF

R Reference
D Pressure signal
T Temperature signal
Dr Pressure sensor
E Electronic control unit

Accessories
Connector housing
Contact pins
Individual seals

2,61 k
10 k

Part number
Quantity required: 1 x
Quantity required: 3 x; Contents: 100 x
Quantity required: 3 x; Contents: 10 x

1 928 403 966


1 928 498 060
1 928 300 599

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

Bosch Automotive Aftermarket

2013|2014

Pressure sensors | 53

Absolute-pressure sensors
Micromechanics, hybrid design

Part number

0 281 002 693

Technical data

Figure

Paramter
min.
type
Feature
Integrated temperature sensor
Pressure range kPa (...-)
50
Operating temperature

C
-40
Supply voltage (1 min)
u
V
4,75 5
Load resistance to u or ground
N kO
5
Load resistance to u or ground
kO
10
Response time
ms
Limit data
Storage temperature

Temperature sensors
Measuring range
Measurement current
Rated resistance at +20 C
Temperature/time constant


C
-40
E
mA
kO
2,5 + 6 %

s

-40

max.
1000
+125
5,25

+130

+125
11)

Characteristic curve
V

452)

1) Operation at 5 V with 1 kO series resistance.


2) In air with flow velocity 6 m/s.
TO cell

Characteristic-curve tolerance

58,8

UA

Dimensional drawing

4,50

40

37,7

% FS

10

16,5

19

0,50

P1

P2

18

35,3

kPa

19

14,5
9,2

40

p1

p2
pabs / kPa

Recommendation for signal


evaluation

54

6,6

36

UH = 5,5 ... 16 V

Tolerance extension factor

22 k

OUT

ADC

D
T

15,5

VCC

U
NTC

1234

1 Ground
2 NTC thermistor
3 +5 V
4 Output signal

10 nF

10 nF

100 nF
1 k

0,5
0

40

100 125

/ C

39 k

10 nF

Dr

100 nF

R Reference
D Pressure signal
T Temperature signal
Dr Pressure sensor
E Electronic control unit

Accessories
Connector housing
Contact pins
Individual seals

NTC

GND

1,5

Pin
Pin
Pin
Pin

US = 5 V

680 k

Part number
Quantity required: 1 x
Quantity required: 4 x; Contents: 100 x
Quantity required: 4 x; Contents: 10 x

1 928 403 736


1 928 498 060
1 928 300 599

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

2013|2014

Bosch Automotive Aftermarket

54 | Pressure sensors

Absolute-pressure sensors
Media-resistant, micromechanical

CC Available

as separate component or fitted in an extremely


robust housing.
CC EMC protection up to 100 Vm!
CC With temperature compensation
CC Ratiometric output signal
CC All sensors and sensor cells
are resistant to fuels (including
diesel) and oils such as engine oil.

Application
Monolithically integrated silicon pressure
sensors are extremely precise measuring
elements for determining absolute pressure. They are particularly suitable for use
under harsh ambient conditions, such as
the measurement of the absolute intakemanifold pressure in internal-combustion
engines.

Signal evaluation
The pressure sensor supplies an analog
output signal which has a ratiometric relationship with the supply voltage. It is advisable to fit the input stage of the downstream electronics with an RC low-pass
filter (e.g. t = 2 ms) to suppress any interference due to harmonics. In the version
with integrated temperature sensor, this
consists of an NTC thermistor (to be used
in conjunction with a series resistor) for
measurement of the ambient temperature.

Design and operation

to the back of the pressure diaphragm. A


reference vacuum permitting measurement
of the absolute pressure and at the same
time protecting the front of the pressure
diaphragm is enclosed beneath the cap,
which is welded to the base. The programming logic on the chip performs calibration.
The calibration parameters are permanently
stored by means of thyristors (zener zapping) and etched conductive paths. The
calibrated and tested sensors are fitted in a
special housing for attachment to the intake
manifold (refer to product range).

Characteristic curve

Version
Sensors with housing:
This version features a sturdy housing. On
the version with temperature sensor, the
sensor is located in the housing.
Sensors without housing:
Enclosure similar to TO, pressure is supplied
through a central pressure connection.
The solder-pin assignment is as follows:
Pin 6 Output voltage UA, Pin 7 Ground,
Pin 8 +5 V.

Characteristic curve for


temperature sensor

105

The sensor contains a silicon chip with


etched pressure diaphragm. A change in
pressure causes elongation of the diaphragm and this is recorded by an evaluation circuit on the basis of changes in
resistance. The circuit is integrated on the
silicon chip together with electronic calibration elements. When manufacturing the
silicon chip, a silicon wafer containing a
number of sensor elements is attached to a
glass plate. Once sawn into individual chips,
each chip is soldered onto a metal base
with pressure connection. The pressure
is routed via the connection and the base
Bosch Automotive Aftermarket

Note
1 connector housing, 3 contact pins and
3 individual seals are required for a 3-pin
connector. 1 connector housing, 4 contact
pins and 4 individual seals are required for
a 4-pin connector.

Installation instructions

104

R=f( )
10

102

40

40

80

120 C

Applies to products with integrated


temperature sensor. 

On installation, the pressure connection


should face downwards to stop condensate accumulating in the pressure cell.
2013|2014

Pressure sensors | 55

Absolute-pressure sensors
Media-resistant, micromechanical

Block diagram

Technical data
Parameter
Current input K at u = 5 V
mA
Lower limit at u = 5 V
V
Upper limit at u = 5 V
V
Output resistance to ground, u open
kO
Output resistance to u, ground open
kO

min
6
0,25
4,75
2,4
3,4

type
9
0,3
4,8
4,7
5,3

max
12,5
0,35
4,85
8,2
8,2
S

Limit data
Supply voltage u

Recommendation for signal evaluation


Load resistance to = 5.5...16 V
kO

16

680

E, K, O

E Sensitivity
O Offset
K Compensation circuit
S Sensor bridge
V Amplifier

Pressure sensor in housing


8

Pressure sensor installed

Section through installed


pressure sensor

10

11

13

12

3 Pressure connection
6 Gland
7 Glass coating
8 Reference vacuum
9 Aluminium bond (bonding wire)
10 Sensor chip
11 Glass base
12 Welded joint
13 Soldered joint
2013|2014

1 Pressure sensor
2 PCB
3 Pressure connection
4 Housing

Version with temperature sensor


1 Pressure sensor
2 PCB
5 Temperature sensor

Bosch Automotive Aftermarket

56 | Pressure sensors

Absolute-pressure sensors
Media-resistant, micromechanical

Part number

0 261 230 109

Technical data

Figure

Parameter
min.
type
max.
Features
Integrated temperature sensor
Pressure range (...-)
kPa
50
600
Supply voltage u
V
4,75
5
5,25
Load current at output
mA
-1
0,5
Response time
ms
1
Operating temperature
C
-40
+130
Limit data
Operating temperature

-40

+130

Tolerance extension factor

Temperature sensor
Measuring range
Measurement current1)
Rated resistance at +20C

C
-40
+130
mA
1
kO
2,5 + 3,5 %

2
1,5

1) Operation with 1 kO series resistance.

1
0,5
0

40

100 125

/ C

Characteristic-curve tolerance

Dimensional drawing

30

12

12
8,2
% FS

22

15

12

16

18

39

49,3

8,2
12

47

6,6

6,6

14,4

30

1234

50

200

500 600
pabs /kPa

Pin 1 Ground
Pin 2 NTC thermistor

Pin 3 +5 V
Pin 4 Output signal

Accessories
Connector housing
Contact pins
Contact pins
Single-wire seal
Single-wire seal
Dummy plug

Part number
4-pin
For ; 0.5...1.0
For ; 1.5...2.5
For ; 0.5...1.0
For ; 1.5...2.5

mm2;
mm2;
mm2;
mm2;

Contents:
Contents:
Contents:
Contents:

100 x
100 x
10 x
10 x

1
1
1
1
1
1

928
928
928
928
928
928

403
498
498
300
300
300

736
056
057
599
600
601

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

Bosch Automotive Aftermarket

2013|2014

Pressure sensors | 57

Absolute-pressure sensors
Media-resistant, micromechanical

Part number

0 261 230 110

Technical data

Figure

Parameter
min.
type
max.
Features
Integrated temperature sensor
Pressure range (...-)
kPa
50
1000
Supply voltage u
V
4,75 5
5,25
Load current at output
mA
-1
0,5
Response time
ms
1
Operating temperature
C
-40
130
Temperature sensor
Measuring range
C
-40
+130
Measurement current1)
mA
1
Rated resistance at +20C
kO
2,5 + 3,5 %

Tolerance extension factor


k

1) Operation with 1 kO series resistance.

2
1,5
1
0,5
0

40

100

130

/C

Characteristic-curve tolerance

Dimensional drawing

50
4
12

19
% FS

22

15

40

12

16

18

39

49,3

14,4

6,6

19

47

6,6

40
50

1234

50

700

1000

pabs / kPa

Pin 1 Ground
Pin 2 NTC thermistor

Pin 3 +5 V
Pin 4 Output signal

Accessories
Connector housing
Contact pins
Contact pins
Single-wire seal
Single-wire seal
Dummy plug

Part number
4-pin
For ; 0.5...1.0
For ; 1.5...2.5
For ; 0.5...1.0
For ; 1.5...2.5

mm2;
mm2;
mm2;
mm2;

Contents:
Contents:
Contents:
Contents:

100 x
100 x
10 x
10 x

1
1
1
1
1
1

928
928
928
928
928
928

403
498
498
300
300
300

736
056
057
599
600
601

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

2013|2014

Bosch Automotive Aftermarket

58 | Pressure sensors

Absolute-pressure sensors
Media-resistant, micromechanical

Part number

0 261 230 112

Technical data

Figure

Parameter
min.
type
max.
Features
Integrated temperature sensor
Pressure range (...-)
kPa
50
1000
Supply voltage u
V
4,75 5
5,25
Load current at output
mA
-1
0,5
Response time
ms
1
Operating temperature
C
-40
+125
Limit data
Operating temperature

-40

+130

Tolerance extension factor

Temperature sensor
Measuring range
Measurement current1)
Rated resistance at +20C
Temperature/time constant 2 )

C
-40
mA
kO
2,5 + 6 %
s

+125
1

45

1,5

1) Operation with 1 kO series resistance.


2) In air with flow velocity 6 m/s.

1
0,5
0

40

100 125

/C

Dimensional drawing

Characteristic-curve tolerance
40

58,8
37,7

19

10

55,7

15

14,75

% FS

14,5

27

12

18

16,5

35,3

54

9,2

19

7,6

36

1234

40
9
2x3
15,5

Pin 1 Ground
Pin 2 NTC thermistor

2x4

pabs / kPa

Pin 3 +5 V
Pin 4 Output signal

Accessories
Connector housing
Contact pins
Contact pins
Single-wire seal
Single-wire seal
Dummy plug

p2

p1

Part number
4-pin
For ; 0.5...1.0
For ; 1.5...2.5
For ; 0.5...1.0
For ; 1.5...2.5

mm2;
mm2;
mm2;
mm2;

Contents:
Contents:
Contents:
Contents:

100 x
100 x
10 x
10 x

1
1
1
1
1
1

928
928
928
928
928
928

403
498
498
300
300
300

736
056
057
599
600
601

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

Bosch Automotive Aftermarket

2013|2014

Pressure sensors | 59

Absolute-pressure sensors
Media-resistant, micromechanical

Part number

0 281 002 244

Technical data

Figure

Parameter
min.
type
max.
Features
Integrated temperature sensor
Pressure range (...-)
kPa
50
350
Supply voltage u
V
4,5
5
5,5
Load current at output
mA
-0,1
0,1
Load resistance to ground or u
kO
50
Response time
ms
0,2
Operating temperature
C
-40
+125

Tolerance extension factor

Limit data
Operating temperature

-40

Recommendation for signal evaluation


Load resistance to ground
kO
Low-pass resistance
kO
Low-pass capacitance
nF

+130

100
21,5
100

Temperature sensor
Measuring range
C
-40
Measurement current1)
mA
Rated resistance at +20C
kO
2,5 + 5 %
Temperature/time constant 2 )
s

+125
1
45

1) Operation with 1 kO series resistance.


2) In air with flow velocity 6 m/s.

Dimensional drawing

Characteristic-curve tolerance
A

p %
p
3

min.3
6

min.1

1
min.2 ,5
4
min.1

58

9,3

58

2,5

15

18

2
10

39
16,6

8,5

30

min.1

0
15,5

P1
0

P2
0,2

0,4

0,6

0,8

1,0

17,7
18

-1
-2

73

AIR

4 3 2 1

36

54

9,5

18

-3
Druck p kPa

7,6

A Space required for connector.


B Space required for connection.
Pin 1 Ground

Pin 2 NTC
Pin 3 +5 V
Pin 4 Output signal

Accessories
Connector housing
Contact pin
Individual seal

Part number


Contents: 50 x

1 928 403 913


Tyco number 2-929 939-6 1)
1 987 280 106

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
1) Available from Tyco Electronics.

2013|2014

Bosch Automotive Aftermarket

60 | Pressure sensors

Absolute-pressure sensors
Media-resistant, micromechanical

Part number

0 281 002 316

Technical data

Figure

Parameter
min.
type
max.
Features
Integrated temperature sensor
Pressure range (...-)
kPa
50
400
Supply voltage u
V
4,5
5
5,5
Load current at output
mA
-0,1
0,1
Load resistance to ground or u
kO
50
Response time
ms
0,2
Operating temperature
C
-40
+125

Tolerance extension factor

Limit data
Operating temperature

-40

Recommendation for signal evaluation


Load resistance to ground
kO
Low-pass resistance
kO
Low-pass capacitance
nF

+130

100
21,5
100

Temperature sensor
Measuring range
C
-40
+125
Measurement current1)
mA
1
Rated resistance at +20C
kO
2,5 + 5 %
Temperature/time constant 2 )
s
45
1) Operation with 1 kO series resistance.
2) In air with flow velocity 6 m/s.

Dimensional drawing

Characteristic-curve tolerance
p %
p
3

58
39

8,85

27

12

55

18

15

17,8

18

18

15,5

P1
0

P2
0,2

0,4

0,6

0,8

1,0

4 3

36

49

6,8

2 1

-1
1
2
3
4

-2
0

+6

6,6

Pin 1 Ground
Pin2 NTC

-3

Druck p kPa

Pin 3 +5 V
Pin 4 Output signal

Accessories
Connector housing
Contact pins
Contact pins
Individual seal
Individual seal
Dummy plug

Part number
4-pin
For ; 0.5...1.0
For ; 1.5...2.5
For ; 0.5...1.0
For ; 1.5...2.5

mm2; Contents: 100 x


mm2; Contents: 100 x
mm22; Contents: 10 x
mm2; Contents: 10 x

1
1
1
1
1
1

928
928
928
928
928
928

403
498
498
300
300
300

736
056
057
599
600
601

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

Bosch Automotive Aftermarket

2013|2014

Pressure sensors | 61

Absolute-pressure sensors
Media-resistant, micromechanical

Part number

0 281 002 668

Technical data

Figure

Parameter
min.
type
Pressure range (...-)
kPa
50
Supply voltage u
V
4,75 5
Load current at output
mA
-1
Response time
ms
1
Operating temperature
C
-40
Limit data
Operating temperature

-40

max.
600
5,25
0,5
+125

+125

Tolerance extension factor


k
2
1,5
1
0,5
0

40

20

80

125

/C

Dimensional drawing

Characteristic-curve tolerance

32,5

59,3

13

13

% FS

1,5

72,3

50

32,5

25,5

72,1

1
2
3

50

p2

p1
pabs /kPa

25,5

Pin 3 Output signal

D After endurance test


N As-new condition

Accessories
Connector housing
Contact pins
Contact pins
Single-wire seal
Single-wire seal
Dummy plug

63

5,5

Pin 1 +5 V
Pin 2 Ground

13

17,8

42

Part number
3-pin
For ; 0.5...1.0
For ; 1.5...2.5
For ; 0.5...1.0
For ; 1.5...2.5

mm2;
mm2;
mm2;
mm2;

Contents:
Contents:
Contents:
Contents:

100 x
100 x
10 x
10 x

1
1
1
1
1
1

928
928
928
928
928
928

403
498
498
300
300
300

966
056
057
599
600
601

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

2013|2014

Bosch Automotive Aftermarket

62 | Pressure sensors

Absolute-pressure sensors
Media-resistant, micromechanical

Part number

0 281 006 282

Technical data

Figure

Parameter
min.
type
max.
Features
Integrated temperature sensor
Pressure range (...-)
kPa
50
600
Supply voltage u
V
4,5
5
5,5
Load current at output
mA
-0,1
0,1
Load resistance to ground or u
kO
50
Response time
ms
0,2
Operating temperature
C
-40
+125

Tolerance extension factor

Limit data
Operating temperature

-40

Recommendation for signal evaluation


Load resistance to ground
kO
Low-pass resistance
kO
Low-pass capacitance
nF

+130

100
21,5
100

Temperature sensor
Measuring range
C
-40
Measurement current1)
mA
Rated resistance at +20C
kO
2,5 + 5 %
Temperature/time constant 2 )
s

+125
1
45

1) Operation with 1 kO series resistance.


2) In air with flow velocity 6 m/s.

Dimensional drawing

Characteristic-curve tolerance
A

p %
p
3

min.3
6

min.1

1
min.2 ,5
4
min.1

58

12

10

2,5

15

18

27

6,3
2,1

55

39
16,6

8,5

min.1

2,1

15,5

17,7
18

P2
0,2

0,4

0,6

0,8

1,0

-1
-2

73

OIL

4 3 2 1

36

54

9,5

18

P1

-3
7,6

A Space required for connector.


B Space required for connection.
Pin 1 Ground

Druck p kPa

Pin 2 NTC
Pin 3 +5 V
Pin 4 Output signal

Accessories
Connector housing
Contact pins
Contact pins
Single-wire seal
Single-wire seal
Dummy plug

Part number
4-pin
for ; 0.51.0
for ; 1.52.5
for ; 0.51.0
for ; 1.52.5

mm2;
mm2;
mm2;
mm2;

content:
content:
content:
content:

100 x
100 x
10 x
10 x

1
1
1
1
1
1

928
987
928
928
928
928

403
498
498
300
300
300

736
056
057
599
600
601

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

Bosch Automotive Aftermarket

2013|2014

Notes | 63

Notes

2013|2014

Bosch Automotive Aftermarket

64 | Pressure sensors

High-pressure sensors

CC Ratiometric

signal evaluation
(relative to supply voltage)
CC Self-monitoring offset and
sensitivity.
CC Excellent media resistance as
the medium only comes into
contact with stainless steel.
CC Resistant to brake fluids,
mineral oils, fuel, water and air.
CC Protection against reverse
polarity, overvoltage and short
circuit of the output to supply
voltage or ground.

Storage conditions

Design and operation

Temperature range: -30...+60 C


Rel. humidity: 0...80 % rF
Maximum storage time: 5 years
The specified storage conditions do not
cause any change in function.
The sensors are no longer to be used once
the maximum storage time has expired.

Use is made of polysilicon metal thin-film


strain gauge elements. These are connected to form a Wheatstone bridge. This
permits good signal utilisation and temperature compensation. The measurement
signal is amplified in an evaluation IC and
corrected with regard to offset and sensitivity. Further temperature compensation
is then implemented, so that the calibrated
measurement cell and ASIC unit exhibits
only a low degree of dependence on temperature. The evaluation IC also incorporates a diagnosis function for detection
of the following possible faults: - Break in
bonding wire to measurement cell. - Break
in any signal wire at any point. - Break in
supply and ground wire at any point.

Application
Pressure sensors of this type are used
in motor vehicles to measure the pressure
in a braking system or in the fuel rail of
direct-injection gasoline engines or
common-rail system diesel engines.

Explanation of characteristic quantities


U
u
bar
]
p
F


For
F

Output voltage
Supply voltage
Pressure
Input voltage
Pressure [MPa]
0.1
0.8 p /
Rated pressure [MPa]
0 265 005 303:
0.75
0.12 p /

Bosch Automotive Aftermarket

Only for 0 265 005 303 The following


additional diagnosis function distinguishes
this sensor from conventional sensors:
The comparison of two signal paths in the
sensor permits detection of - Offset error Amplification error.

Measurement circuit
Pressure sensor

ECU
3

+ 5 V (UV)

Pull up resistor
Signal (UA)

A/Dconverter
and
C
GND

Characteristic curve
U
V
4.8

4.5

0.5
0.2

U
0 MPa

U = ( + ) ]
O Upper range for signal range check SRC
U Lower range for signal range check SRC

2013|2014

Pressure sensors | 65

High-pressure sensors
Measurement up to 14 MPa

Part number

0 261 545 053

Technical data

Figure

Pressure range

bar (MPa)
Pressure-sensor type
Thread
Connector
Application/medium
Max. feed voltage
j
V
Supply voltage
u
V
Supply current
K
mA
Load capacitance to ground
nF
Temperature range
C
Max. overpressure
bar
Rupture pressure
bar
Response time
, ms

140 ( 14 )
KV4.2
M 10 x 1
Compact 1.1
Unleaded fuel
16
5 + 0,25
12...15
13
- 40 ...+ 130
1800
>1500
2

1)FS=Full Scale

Dimensional drawings
48,85 2
SW27

12,55 2

14,5 0,5
5,3 2

Pin 1

Pin 2

Pin 3

2013|2014

2,8 0,1

8,5 -0,3

M 10x1g6

26,4 0,4

21 0,5

3 0,2

13

90

45

4 0,5

Bosch Automotive Aftermarket

66 | Pressure sensors

High-pressure sensors
Measurement up to 25 MPa

Part number

0 265 005 303

Technical data

Figure

Pressure range

bar (MPa)
Thread
Connector
Application/medium
Accuracy of offset
u

Accuracy of sensitivity at 5 V in range 0...35 bar
FS 1) of measured value
Accuracy of sensitivity at 5 V in range 35...250 bar
FS 1) of measured value
Supply voltage
u
V
Supply current
K
mA
Output current
I
zA...mA
Temperature range
C
Max. overpressure
bar
Rupture pressure
bar
Tightening torque

Nm

250 ( 25 )
M 10 x 1
PSA
Brake fluid
2,0 %
e 0,7 %
e 5,0 % 3)
5 + 0,25
e 20
-100...3
- 40 ...+ 120
350
> 500
20 + 2

1) FS = Full Scale.
3) of measured value.

Dimensional drawing
41 B
24,3 A

17,1
3

90

M10x1
8,5
2,8

25

SW 24

53,3
38
20,9
2,8

A Space required for connector,


approx. 25 mm
B Space required for connector,
approx. 50 mm

Pin 2

22,1

10

5,3
15,3

Pin 1

Pin 3

SW Width across flats


Pin 1 GND ground
Pin 2 Output voltage U
Pin 3 Supply voltage u

Accessories
Connector housing
Contact pins
Individual seal

Part number
Tyco number 2-967 642-11)
Tyco number 965 907-11)
Tyco number 967 067-11)

Accessories are not included in the scope of delivery and are therefore to be ordered separately as required.
1) Available from Tyco Electronics

Bosch Automotive Aftermarket

2013|2014

Pressure sensors | 67

High-pressure sensors
Measurement up to 150 MPa

Part number

0 281 002 238

Technical data

Figure

Pressure range

bar (MPa)
Thread
Application/medium
Max. feed voltage
j
V
Supply voltage
u
V
Supply current
K
mA
Tightening torque

Nm
Pressure-sensor type
Connector
Pin
Accuracy of offset
u
Accuracy of sensitivity at 5 V in range 0...35 bar
FS 1) of measured value
Accuracy of sensitivity at 5 V in range 35...1500 bar
FS 1) of measured value
Output current
I
zA...mA
Load capacitance to ground
nF
Temperature range
C
Max. overpressure
bar
Rupture pressure
bar
Response time
, ms

1500 ( 150 )
M 12 x 1,5
Diesel fuel or biodiesel 2)
16
5 + 0,25
9...15
35 + 5
RDS2
Make circuit
Silver-plated
1,0 % FS
1,0 %
2,0 %
2,5 mA 4)
10
- 40 ...+ 120 5)
1800
3000
5

1) FS = Full Scale. 2) RME rapeseed methyl ester. 4) Output current with pull-up resistor. 5) +140 C for max. 250 h.

Dimensional drawing
29
7
R

1,

Pin 2

2
1

30

D Sealing washer
F Date of manufacture
SW Width across flats
S 3-pin connector

M 12x1,5

25

27

SW

0,6
12,5

Pin 1

16

Pin 3

69

Pin 1 GND ground


Pin 2 Output voltage U
Pin 3 Supply voltage u

Accessories
Connector housing
Contact pins
Single-wire seal

Part number
Kostal number
Kostal number
Kostal number

9 441 3911)
22 124 492 0601)
10 800 444 5221)

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
1) Available from Kostal Deutschland.

2013|2014

Bosch Automotive Aftermarket

68 | Pressure sensors

High-pressure sensors
Measurement up to 150 MPa

Part number

0 281 002 522

Technical data

Figure

Pressure range

bar (MPa)
Thread
Application/medium
Max. feed voltage
j
V
Supply voltage
u
V
Supply current
K
mA
Tightening torque

Nm
Pressure-sensor type
Connector
Pin
Accuracy of offset
u

Accuracy of sensitivity
at 5 V - in range 35...1500 bar
FS 1) of measured value
Load capacitance to ground
nF
Temperature range
C
Max. overpressure
bar
Rupture pressure
bar
Response time
, ms

1500 ( 150 )
M 12 x 1,5
Diesel fuel or biodiesel 2)
16
5 + 0,25
9...15
35 + 5
RDS3
Compact 1.1
Gold-plated
0,7 % FS
1,5 %
13
- 40 ...+ 130
2200
4000
2

1) FS = Full Scale.
2) RME rapeseed methyl ester.

Dimensional drawing
21,5
6
Pin 2

2
1

24,4

30

D Sealing washer
F Date of manufacture
SW Width across flats
S 3-pin connector

M 12x1,5-6g

13

25

27

SW

0,6
12,5

16

Pin 1

Pin 3

59,3

Pin 1 GND ground


Pin 2 Output voltage U
Pin 3 Supply voltage u

Accessories
Connector housing
Contact pins
Contents: 100 x
Single-wire seal
Contents: 10 x

Part number
1 928 403 968
1 928 498 054
1 928 300 599

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

Bosch Automotive Aftermarket

2013|2014

Pressure sensors | 69

High-pressure sensors
Measurement up to 180 MPa

Part number

0 281 002 398

Technical data

Figure

Pressure range

bar (MPa)
Max. feed voltage
j
V
Supply voltage
u
V
Load capacitance to ground
nF
Pressure-sensor type
Thread
Connector
Pin
Application/medium
Accuracy of offset
u
Accuracy of sensitivity at 5 V in range 0...35 bar
FS 1) of measured value
Accuracy of sensitivity at 5 V in range 35...1800 bar
FS 1) of measured value
Supply current
K
mA
Output current
I
zA...mA
Temperature range
C
Max. overpressure
bar
Rupture pressure
bar
Tightening torque

Nm
Response time
, ms

1800 ( 180 )
16
5 + 0,25
10
RDS2
M 12 x 1,5
Compact 1.1
Gold-plated
Diesel fuel or biodiesel 2)
1,0 % FS
1,0 %
2,3 %
9...15
2,5 4)
- 40 ...+ 120
2100
3500
70 + 2
5

1) FS = Full Scale. 2) RME rapeseed methyl ester. 4) Output current with pull-up resistor. 5) +140C for max. 250 h.

Dimensional drawing

29 2
7
Pin 2

2
1

24,4

D Sealing washer
F Date of manufacture
S 3-pin connector
SW Width across flats

30

M 12x1,5

13

25

27

SW

1,5

0,6 - 0,1
12,5

16

Pin 1

Pin 3

68 2

Pin 1 GND Ground


Pin 2 Output voltage U
Pin 3 Supply voltage u

Accessories
Connector housing
Contact pins
Single-wire seal

Part number

Contents: 100 x
Contents: 10 x

1 928 403 968


1 928 498 054
1 928 300 599

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

2013|2014

Bosch Automotive Aftermarket

70 | Pressure sensors

High-pressure sensors
Measurement up to 180 MPa

Part number

0 281 002 671

Technical data

Figure

Pressure range

bar (MPa)
Max. feed voltage
j
V
Supply voltage
u
V
Load capacitance to ground
nF
Pressure-sensor type
Thread
Pin
Application/medium
Supply current
K
mA
Temperature range
C
Max. overpressure
bar
Rupture pressure
bar
Response time
, ms

1800 ( 180 )
16
5 + 0,25
10
RDS4.1
M 18 x 1,5
Silver-plated
Diesel fuel or biodiesel 2)
9...15
- 40 ...+ 130
230
400
2

2) RME rapeseed methyl ester.


Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as
required.

Dimensional drawing

15
Pin 2

SW 27

60

12,6

12,6

14,5

21

13,8

26

R3
1

Pin 1
3

Pin 3

4
15,9

12,55
50,85

0,5

Pin 1 Ground
Pin 2 Output
Pin 3 Supply

Accessories
Connector housing
Contact pins
Single-wire seal

Part number
Kostal number
Kostal number
Kostal number

9 441 3911)
22 124 492 0601)
10 800 444 5221)

1) Available from Kostal Deutschland.

Bosch Automotive Aftermarket

2013|2014

Pressure sensors | 71

High-pressure sensors
Measurement up to 180 MPa

Part number

0 281 002 767

Technical data

Figure

Pressure range

bar (MPa)
Max. feed voltage
j
V
Supply voltage
u
V
Load capacitance to ground
nF
Pressure-sensor type
Thread
Connector
Pin
Application/medium
Supply current
K
mA
Temperature range
C
Max. overpressure
bar
Rupture pressure
bar
Response time
, ms

1800 ( 180 )
16
5 + 0,25
10
RDS4.1
M 12 x 1,5
Compact 1.1
Gold-plated
Diesel fuel or biodiesel 2)
9...15
- 40 ...+ 130
230
400
2

2) RME rapeseed methyl ester.

Dimensional drawing
Pin 1

48,75

9,6

10

50

2,15
4 0,5

50

12,55 0,2

1
5
...

90

14,4 0,7

90

13
6
2

Pin 3

48,15

21

M 12 x1,5

SW27

Pin 2

135

SW Width across flats


Pin 1 Ground
Pin 2 Output
Pin 3 Supply

Accessories
Connector housing
Contact pins
Single-wire seal

Part number
1 928 403 968
Contents: 100 x
Contents: 10 x

1 928 498 054


1 928 300 599

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

2013|2014

Bosch Automotive Aftermarket

72 | Pressure sensors

High-pressure sensors
Measurement up to 180 MPa

Part number

0 281 002 841

Technical data

Figure

Pressure range

bar (MPa)
Max. feed voltage
j
V
Supply voltage
u
V
Load capacitance to ground
nF
Pressure-sensor type
Thread
Connector
Pin
Application/medium
Supply current
K
mA
Temperature range
C
Max. overpressure
bar
Rupture pressure
bar
Response time
, ms

1800 ( 180 )
16
5 + 0,25
10
RDS4.1
M 18 x 1,5
Compact 1.1
Gold-plated
Diesel fuel or biodiesel 2)
9...15
- 40 ...+ 130
230
400
2

2) RME rapeseed methyl ester.

Dimensional drawing

15
Pin 2

12,6

60

13

21

26

R3

Pin 1
SW 27

Pin 3

4
15,9

12,55
50,25

Pin 1 Ground
Pin 2 Output
Pin 3 Supply

Accessories
Connector housing
Contact pins
Single-wire seal

Part number
1 928 403 968
Contents: 100 x
Contents: 10 x

1 928 498 054


1 928 300 599

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

Bosch Automotive Aftermarket

2013|2014

Pressure sensors | 73

High-pressure sensors
Measurement up to 180 MPa

Part number

0 281 002 842

Technical data

Figure

Pressure range

bar (MPa)
Max. feed voltage
j
V
Supply voltage
u
V
Load capacitance to ground
nF
Pressure-sensor type
Thread
Application/medium
Temperature range
C
Max. overpressure
bar
Rupture pressure
bar
Response time
, ms

1800 ( 180 )
16
5 + 0,25
10
RDS4
M 18 x 1,5
Diesel or biodiesel 2)
- 40 ...+ 130
2300
4000
2

2) RME rapeseed methyl ester.

60

Pin 1

Pin 3

15,5 0,5

50,85 1

24 0,5

21 0,5

3 0,2

SW27

12,6

M 18x1,5 g6

Dimensional drawings

3
Pin 2

5,45 0,5

+ 0,2

2 0,3
4 0,2
15,9 0,7

12,55 1

90

2013|2014

90

26,4 0,4

Bosch Automotive Aftermarket

74 | Pressure sensors

High-pressure sensors
Measurement up to 180 MPa

Part number

0 281 002 930

Technical data

Figure

Pressure range

bar (MPa)
Max. feed voltage
j
V
Supply voltage
u
V
Load capacitance to ground
nF
Pressure-sensor type
Thread
Application/medium
Temperature range
Max. overpressure
bar
Rupture pressure
bar
Response time
, ms

1800 ( 180 )
16
5 + 0,25
10
RDS4
M 18 x 1,5
Diesel or biodiesel2)
- 40 ...+ 130
2300
4000
2

1) FS = Full Scale.
2) RME rapeseed methyl ester.
4) Output current with pull-up resistor.
5) +140C for max. 250 h.

12,55 2
15

Pin 2

Pin 3

10

Pin 1

60

13

SW27

50,25 2

12,6

M 18x1,5 g6

Dimensional drawings

50

3
4 0,5

50

Bosch Automotive Aftermarket

1
5
...

15,9 0,7

135

2013|2014

Pressure sensors | 75

High-pressure sensors
Measurement up to 180 MPa

Part number

0 281 002 937

Technical data

Figure

Pressure range

bar (MPa)
Max. feed voltage
j
V
Supply voltage
u
V
Load capacitance to ground
nF
Pressure-sensor type
Thread
Application/medium
Temperature range
C
Max. overpressure
bar
Rupture pressure
bar
Response time
, ms

1800 ( 180 )
16
5 + 0,25
10
RDS4
M 18 x 1,5
Diesel or biodiesel2)
- 40 ...+ 130
2300
4000
2

1) FS = Full Scale.
2) RME rapeseed methyl ester.
4) Output current with pull-up resistor.
5) +140C for max. 250 h.

12,55 2

15

Pin 2

Pin 3

10

Pin 1

60

13

SW27

50,25 2

12,6

M 18x1,5 g6

Dimensional drawings

50

3
4 0,5

50

2013|2014

1
5
...

15,9 0,7

135

Bosch Automotive Aftermarket

76 | Pressure sensors

High-pressure sensors
Measurement up to 200 MPa

Part number

0 281 002 755

Technical data

Figure

Pressure range

bar (MPa)
Pressure-sensor type
Thread
Connectors
Pin
Application/medium
Max. feed voltage
j
V
Supply voltage
u
V
Supply current
K
mA
Load capacitance to ground
nF
Temperature range
C
Max. overpressure
bar
Rupture pressure
bar
Response time
, ms

2000 ( 200 )
RDS4.1
M 18 x 1,5
Compact 1.1
Gold-plated
Diesel fuel or biodiesel 2)
16
5 + 0,25
9...15
10
- 40 ...+ 130
230
400
2

2) RME rapeseed methyl ester.

Dimensional drawing

15
Pin 2

12,6

60

13

21

26

R3

Pin 1
SW 27

Pin 3

4
15,9

12,55
50,25

Pin 1 Ground
Pin 2 Output
Pin 3 Supply

Accessories
Connector housing
Contact pins
Contents: 100 x
Single-wire seal
Contents: 10 x

Part number
1 928 403 968
1 928 498 054
1 928 300 599

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

Bosch Automotive Aftermarket

2013|2014

Pressure sensors | 77

High-pressure sensors
Measurement up to 200 MPa

Part number

0 281 002 787

Technical data

Figure

Pressure range

bar (MPa)
Pressure-sensor type
Thread
Connectors
Pin
Application/medium
Max. feed voltage
j
V
Supply voltage
u
V
Supply current
K
mA
Load capacitance to ground
nF
Temperature range
C
Max. overpressure
bar
Rupture pressure
bar
Response time
, ms

2000 ( 200 )
RDS4.1
M 18 x 1,5
Compact 1.1
Gold-plated
Diesel fuel or biodiesel 2)
16
5 + 0,25
9...15
10
- 40 ...+ 130
230
400
2

2) RME rapeseed methyl ester.

Dimensional drawing

15
Pin 2

60

12,6

13

21

26

R3

Pin 1
SW 27

Pin 3

4
15,9

12,55
50,25

Pin 1 Ground
Pin 2 Output
Pin 3 Supply

Accessories
Connector housing
Contact pins
Contents: 100 x
Single-wire seal
Contents: 10 x

Part number
1 928 403 968
1 928 498 054
1 928 300 599

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

2013|2014

Bosch Automotive Aftermarket

78 | Pressure sensors

Pressure sensors for CNG and LPG


Media-resistant, micromechanics

CC Available

both non-fitted and


fitted in an extremely robust
housing.
CC EMC protection up to 100 Vm!
CC With temperature compensation
CC Ratiometric output signal
CC All sensors and sensor cells
are resistant to fuels (including
diesel) and oils, e.g. engine oil.

Application
Monolithically integrated silicon pressure
sensors are high-precision measuring elements for determining absolute pressure.
They are particularly suitable for use under
rough ambient conditions e.g. for measuring the absolute intake manifold pressure
of internal combustion engines.

Signal evaluation
The pressure sensor supplies an analog
output signal with a ratiometric relationship to the supply voltage. An RC low-pass
filter with e.g. t = 2 ms is recommended
in the input section of the downstream
electronics to suppress any harmonic interference. On the version with integrated
temperature sensor, this consists of an
NTC thermistor (to be operated with a
series resistor) for measuring the ambient
temperature.

Design and operation

base with a pressure connection. The


pressure is routed by way of the connection and base to the back of the pressure
diaphragm. A reference vacuum enclosed
under the cap welded to the base permits
measurement of the absolute pressure and
at the same time protects the front of the
pressure?diaphragm. The programming
logic on the chip permits adjustment of the
output characteristic curve for increased
accuracy. The fully calibrated and checked
sensors are installed in a special housing
for?intake manifold attachment (refer to
quotation).

Version

Note
1 connector housing, 3 contact pins and
3 individual seals are required for a 3-pin
connector.
1 connector housing, 4 contact pins and
4 individual seals are required for a 4-pin
connector.

Installation instructions
On installation, the pressure connection
should be facing downwards to prevent the
accumulation of condensate in the pressure cell.

Sensors with housing:?This version is provided with a robust housing. On the version with temperature sensor, the sensor
is accommodated in the housing.? Sensors
without housing:?Housing similar to TO,
pressure supply through a central pressure
connection. The following soldering pins
are required:?Pin 6 Output voltage UA,?Pin
7 Earth,?Pin 8 +5 V.

The sensor contains a silicon chip with


an etched pressure diaphragm. A change
in pressure produces elongation of the
diaphragm, which is recorded by an
evaluation circuit by way of changes
in resistance. The circuit is integrated
on the silicon chip together with
electronic?compensating elements. ?Manufacture of the silicon chip involves joining a
silicon wafer carrying numerous sensor elements to a glass plate. Following a sawing
process to divide this into individual chips,
one such chip is soldered onto a metal
Bosch Automotive Aftermarket

2013|2014

Pressure sensors | 79

Pressure sensors for CNG and LPG


Media-resistant, micromechanics

Technical data
Parameter
min
typ
Load current at output
mA
-1
Load resistance to ground or u
kO
5
Lower limit at u = 5 V
V
0,25 0,3
Upper limit at u = 5 V
V
4,75 4,8
Output resistance to ground, u open
kO
Output resistance to u, ground open
kO
Response time
ms
1
Operating temperature
C
-40

max
0,5
10
0,35
4,85

130

Recommendation for signal evaluation

Dr
E

Pressure sensor
Electronic control unit

2013|2014

Bosch Automotive Aftermarket

80 | Pressure sensors

Pressure sensors for CNG and LPG


Media-resistant, micromechanics

Part number

0 261 230 145

Technical data

Figure

Parameter
min.
type
Product text
Only suitable for CNG
Pressure range (...-)
kPa
50

Dimensional drawings

max.
1000

Characteristic curve tolerance


6,5

10

16,5

19
14,2

p1

12

27

14,75 0,15

55,7

15

14,5 0,15

37,7

kPa

18

35,3

58,8

15,5

50

p2
250

800 1000

19

45

45

54

2 1
4 3

2 x 7,6

36 0,3

9,2

14,2

x3

2x

Characteristic curve

41

Tolerance extension factor

2,5
2
1,5
1
0,5
0

Bosch Automotive Aftermarket

40

100 125C

2013|2014

Pressure sensors | 81

Pressure sensors for CNG and LPG


Media-resistant, micromechanics

Part number

0 261 230 249

Technical data

Figure

Parameter
min.
type
Product text
Only suitable for CNG
Pressure range (...-)
kPa
50
Supply voltage u
V
4,75 5

Dimensional drawings

max.
1000
5,25

Characteristic curve tolerance


6,5

10

16,5

19
14,2

p1

12

27

14,75 0,15

55,7

15

14,5 0,15

37,7

kPa

18

35,3

58,8

15,5

50

p2
250

800 1000

19

45

45

54

2 1
4 3

2 x 7,6

36 0,3

9,2

14,2

x3

Characteristic curve

2x

41

Tolerance extension factor

2,5
2
1,5
1
0,5
0

2013|2014

40

100 125C

Bosch Automotive Aftermarket

82 | Pressure sensors

Pressure sensors for CNG and LPG


Media-resistant, micromechanics

Part number

0 261 230 255

Technical data

Figure

Parameter
Pressure range (...-)
kPa
Supply voltage u
V
Current input K at u = 5 V
mA

min.
type
20
4,75 5
6
9

Dimensional drawings

max.
250
5,25
12,5

Characteristic curve tolerance

10

16,5

3,4

12

27

14,75 0,15

55,7

15
14,5 0,15

37,7

kPa

18

35,3

58,8

15,5
S

54

45

x3

2x

20
p1

45

2 1
4 3

2 x 7,6

36 0,3

9,2

3,4

250
p2

41

Characteristic curve

Tolerance extension factor

2,5
2
1,5
1
0,5
0

Bosch Automotive Aftermarket

40

100 125C

2013|2014

Pressure sensors | 83

Pressure sensors for CNG and LPG


Media-resistant, micromechanics

Part number

0 261 230 274

Technical data

Figure

Parameter
Pressure range (...-)
kPa
Supply voltage u
V
Current input K at u = 5 V
mA

min.
type
50
4,75 5
6
9

max.
400
5,25
12,5

Dimensional drawings
6,5

10

16,5

12

27

14,75 0,15

55,7

15

18

35,3

14,5 0,15

37,7
58,8
15,5

45

45

54

2 1
4 3

2 x 7,6

36 0,3

9,2

x3

2x

41

Characteristic curve

2013|2014

Bosch Automotive Aftermarket

84 | Pressure sensors

Pressure sensors for CNG and LPG


Media-resistant, micromechanics

Part number

0 261 230 275

Technical data

Figure

Parameter
min.
type
Product text
Only approved for CNG
Pressure range (...-)
kPa
50
Supply voltage u
V
4,75 5
Current input K at u = 5 V
mA
6
9

max.
600
5,25
12,5

Dimensional drawings
6,5

10

16,5

12

27

14,75 0,15

55,7

15

18

35,3

14,5 0,15

37,7
58,8
15,5

45

45

54

2 1
4 3

2 x 7,6

36 0,3

9,2

x3

2x

41

Characteristic curve

Bosch Automotive Aftermarket

2013|2014

Pressure sensors | 85

Pressure sensors for CNG and LPG


Media-resistant, micromechanics

Part number

0 280 005 620

Technical data

Figure

Parameter
Pressure range (...-)
kPa
Supply voltage u
V
Current input K at u = 5 V
mA

min.
type
20
4,75 5
6
9

max.
250
5,25
12,5

Dimensional drawings
6,5

10

16,5

12

27

14,75 0,15

55,7

15

18

35,3

14,5 0,15

37,7
58,8
15,5

45

45

54

2 1
4 3

2 x 7,6

36 0,3

9,2

x3

2x

41

Characteristic curve

2013|2014

Bosch Automotive Aftermarket

86 | Pressure sensors

Pressure sensors for CNG and LPG


Media-resistant, micromechanics

Part number

0 281 006 243

Technical data

Figure

Parameter
Pressure range (...-)
kPa
Supply voltage u
V
Current input K at u = 5 V
mA

min.
type
20
4,75 5
6
9

Dimensional drawings

max.
300
5,25
12,5

Tolerance extension factor

10

16,5

12

27

14,75 0,15

2,5
55,7

15

18

35,3

1,5

14,5 0,15

37,7
58,8

15,5
S

54

45

45

2 1
4 3

2 x 7,6

36 0,3

9,2

0,5

x3

2x

40

100 125C

41

Characteristic curve

Bosch Automotive Aftermarket

2013|2014

Notes | 87

Notes

2013|2014

Bosch Automotive Aftermarket

88 | Temperature sensors - NTC

NTC temperature sensors: -40C to 130C


Measurement of air temperatures

CC Measurement

with
temperature-sensitive resistors.
CC Broad temperature range.

Installation instructions
The sensor is installed such that the front
section with the sensing element is directly
exposed to the air flow.

Resistance profile of temperature sensor

NTC temperature sensor


Plastic-sheathed NTC thermistor

Design and operation


NTC thermistors have a negative temperature coefficient, i.e. their conductivity increases with increasing temperature: Their
resistance decreases. The conductive element of the temperature sensor consists
of semi-conducting heavy metal oxides and
oxidized mixed crystals pressed or sintered
into wafers or beads with the aid of binding agents and provided with a protective
casing. In combination with a suitable evaluation circuit, such resistors permit precise temperature determination. Depending on the housing design, the sensors are
suitable for measuring temperatures in liquids and gases. In motor vehicles they are
used to measure the temperature of the
intake air, i.e. in the range -40130 C.

Note
For a 2-pin connector, 1 connector housing,
2 contact pins and 2 individual seals are
required.
Genuine Tyco crimping tools must be used
for motor vehicle applications.

Bosch Automotive Aftermarket

c Resistance
D Temperature

Temperature sensor
(block diagram)

Circuit diagram




1 NTC thermistor
2 Screw-in thread
3 Housing
4 Electrical connection

2013|2014

Temperature sensors - NTC | 89

NTC temperature sensors: -40C to 130C


Measurement of air temperatures

Part number

0 280 130 039


Figure

Technical data
Product text
Sensor in steel housing with threaded connection.
Perm. temperature max.
C
Rated resistance at 20 C
kO
Resistance at -10 C
kO
Resistance at +20 C
kO
Resistance at +80 C
kO
Nominal voltage
V
Max. measurement current
mA
Self-heating with
max. perm. power loss of = 2 mW and still air (23 C) K
Temperature/time constant 1)
s
Approximate value for permissible
vibration acceleration 0
(sinusoidal vibration)
m/s2
Corrosion-tested as per

130
2,5 + 5 %
8,325 ... 10,572
2,280 ... 2,736
0,288 ... 0,359
5 + 0,15
1
e2
e 38

300
DIN 50 018

1) Time required to attain a difference in resistance of 63% of the final value given an abrupt change in measurement
temperature from 20C to 80C; flow velocity of air 6 m/s .

9,7

M 12 x 1,5

15

5,2

Dimensional drawing

19

15

3,5
5

26

MA = 1 5 N m

48,5

0 2 80 1 30 039

4,5

Tightening torque

Accessories
Jetronic connector
Protective cap
Contact pins
Contact pins
Individual seal
Individual seal

Part number
2-pin
1 928 402 078
Temperature-resistant; Contents: 1 x
1 280 703 031
For ; 0.5...1.0 mm2
Tyco number 929 939-31)
For ; 1.5...2.5 mm2
Tyco number 929 937-31)
For ; 0.5...1.0 mm2; Contents: 50 x
1 987 280 106
For ; 1.5...2.5 mm2; Contents: 20 x
1 987 280 107

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
1) Available from Tyco Electronics.

2013|2014

Bosch Automotive Aftermarket

90 | Temperature sensors - NTC

NTC temperature sensors: -40C to 130C


Measurement of liquid temperatures

CC Wide

range of liquid temperature measurements with temperature-sensitive resistors.

NTC temperature sensor

Note

NTC thermistor in brass housing.

For a 2-pin connector, 1 connector housing, 2 contact pins and 2 individual seals
are required.
Genuine AMP crimping tools must be used
for motor vehicle applications.

Design and operation


NTC thermistors have a negative temperature coefficient, i.e. their conductivity
increases with increasing temperature:
Their resistance decreases.?The conductive element of the temperature sensor
consists of semi-conducting heavy metal
oxides and oxidized mixed crystals pressed
or sintered into wafers or beads with the
aid of binding agents and provided with a
protective casing. In combination with a
suitable evaluation circuit, such resistors
permit precise temperature determination. Depending on the housing design,
the sensors are suitable for measuring
temperatures in liquids and gases.?In motor vehicles they are used to measure the
temperature of engine oil, coolant and fuel,
i.e. in the range -40130 C.

Bosch Automotive Aftermarket

Explanation of characteristic quantities


c Resistance
D Temperature

2013|2014

Temperature sensors - NTC | 91

NTC temperature sensors: -40C to 130C


Measurement of liquid temperatures

Technical data
Measuring range
Approximate value for permissible vibration acceleration 0
(sinusoidal vibration)
Max. measurement current

Circuit diagram

- 40 ...+ 130

m/s2
mA

300
1

Temperature sensor (block diagram)




1 NTC thermistor
2 Screw-in thread
3 Housing
4 Electrical connection

Resistance profile of temperature sensor

2013|2014

Bosch Automotive Aftermarket

92 | Temperature sensors - NTC

NTC temperature sensors: -40C to 130C


Measurement of liquid temperatures

Part number

0 281 002 209

Technical data

Figure

Product text
Sensor
Application/medium
Tolerance at +100 C
K
Rated resistance at 100 C
kO
Resistance at -10 C
kO
Resistance at +20 C
kO
Resistance at +80 C
kO
Temperature/time constant 1)
s
Degree of protection 1)
Thread
Corrosion-tested as per
Connector
Tightening torque
Nm
Rated voltage
V

in brass housing.
Oil/water
0,1886 + 2%
2,5 + 6 %
8,640 ... 10,149
2,351 ... 2,648
0,313 ... 0,332
e 15
IP 5K 9K
M 12 x 1,5
DIN 50 021
Compact 1.1, tinned pins
25
5 + 0,15

1) With single-wire seal.

Dimensional drawing
60,9
28
13

M 12 x 1,5

MA = 20 Nm

19

Accessories
Compact connector 1.1a
Contact pins
Contact pins
Single-wire seal
Single-wire seal

0 281 002 209

19,4

7,5

15

17

Part number
2-pin
For ; 0.5
For ; 1.5
For ; 0.5
For ; 1.5

...
...
...
...

1.0
2.5
1.0
2.5

mm2;
mm2;
mm2;
mm2;

Contents:
Contents:
Contents:
Contents:

100 x
100 x
10 x
10 x

1
1
1
1
1

928
928
928
928
928

403
498
498
300
300

874
056
057
599
600

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

Bosch Automotive Aftermarket

2013|2014

Temperature sensors - NTC | 93

NTC temperature sensors: -40C to 130C


Measurement of liquid temperatures

Part number

0 281 002 412

Technical data

Figure

Product text
Sensor
Application/medium
Tolerance at +100 C
K
Rated resistance at 100 C
kO
Resistance at -10 C
kO
Resistance at +20 C
kO
Resistance at +80 C
kO
Temperature/time constant 1)
s
Degree of protection 1)
Thread
Corrosion-tested as per
Connector
Tightening torque
Nm
Rated voltage
V

in brass housing.
Oil/water
0,1886 + 2%
2,5 + 6 %
8,640 ... 10,149
2,351 ... 2,648
0,313 ... 0,332
e 15
IP 5K 9K
M 14 x 1,5
DIN 50 021
Compact 1.1, tinned pins
20
5 + 0,15

1) With single-wire seal.

Dimensional drawing
  
 

  

   

  

 

      

 

 

   

Accessories
Compact connector 1.1a
Contact pins
Contact pins
Single-wire seal
Single-wire seal

            

 

Part number
2-pin
For ; 0.5
For ; 1.5
For ; 0.5
For ; 1.5

...
...
...
...

1.0
2.5
1.0
2.5

mm2;
mm2;
mm2;
mm2;

Contents:
Contents:
Contents:
Contents:

100 x
100 x
10 x
10 x

1
1
1
1
1

928
928
928
928
928

403
498
498
300
300

874
056
057
599
600

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

2013|2014

Bosch Automotive Aftermarket

94 | Temperature sensors - NTC

NTC temperature sensors: -40C to 130C


Measurement of liquid temperatures

Part number

0 281 002 704

Technical data

Figure

Application/medium
Rated resistance at 100 C
kO
Resistance at -10 C
kO
Resistance at +20 C
kO
Resistance at +80 C
kO
Temperature/time constant 1)
s
Degree of protection 1)
Thread
Corrosion-tested as per
Connector
Tightening torque
Nm
Rated voltage
V

Coolants, fuel, oil


0,1886 + 2 %
8,640 ... 9,395
2,351 ... 2,648
0,313 ... 0,332
= 15 s
IP 5K 9K
M12 x 1,5
DIN EN 60068-2-11
Compact 1.1, pins gold-plated
20
5 + 1,5

Dimensional drawing
5

28

17

15

7,5

6,45 0,15

M 12x1,5

60,9

SW 19

13

32,9

20

1,2 0,1

1,5
23

Bosch Automotive Aftermarket

2013|2014

Temperature sensors - NTC | 95

NTC temperature sensors: -40C to 130C


Measurement of liquid temperatures

Part number

0 280 130 026

Technical data

Figure

Product text
Sensor
Application/medium
Rated resistance at 100 C
kO
Resistance at -10 C
kO
Resistance at +20 C
kO
Resistance at +80 C
kO
Temperature/time constant 1)
s
Degree of protection 1)
Thread
Corrosion-tested as per
Connector
Tightening torque
Nm
Rated voltage
V

in brass housing.
Oil/water
2,5 + 5 %
8,325 ... 10,572
2,280 ... 2,736
0,288 ... 0,359
e 15
IP 5K9K
M 12 x 1,5
DIN 50 021
Jetronic, tinned pins
20
5 + 0,15

1) With individual seal.

Dimensional drawing

  

   

  

      

 

 

 


 

    
         

Accessories
Jetronic connector
Protective cap
Contact pins
Contact pins
Single-wire seal
Single-wire seal

Part number
2-pin
1 928 402 078
Temperature-resistant; Contents: 1 x
1 280 703 031
For ; 0.5...1.0 mm2
Tyco number 929 939-31)
For ; 1.5...2.5 mm2
Tyco number 929 937-31)
For ; 0.5...1.0 mm2; Contents: 50 x
1 928 498 106
For ; 1.5...2.5 mm2; Contents: 20 x
1 987 280 107

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.
1) Available from Tyco Electronics.

2013|2014

Bosch Automotive Aftermarket

96 | Air-mass meters

Hot-film air mass meter, type HFM 5


Measurement of air-mass flow up to 1200 kg/h

CC Compact design.
CC Low weight
CC Fast response time
CC Low power input.
CC Return flow detection

Principle of operation

Application

In the air mass meter, the amount of heat


extracted from a heated sensor element by
heat transfer from the heating element to
the air flow increases with an increasing
air mass. The resulting difference in temperature is a measure of the air mass flow.
An electronic hybrid circuit evaluates the
measurement data and thus permits precise recording of the air volume, including
the direction of flow.
The sensor element only detects part
of the air mass flow. The total air mass
flowing through the measurement tube is
determined by calibration (characteristic
curve definition).

To comply with the legally specified emission limits for motor vehicles, a specific
air-fuel ratio must be precisely maintained.
This requires the use of sensors which accurately record the actual air-mass flow
and output this in the form of an electrical
signal to the control electronics. The sensor is used to measure the air-mass flow
in internal-combustion engines for precise
adaption of the injected fuel quantity to
the current power requirement, atmospheric pressure and air temperatures.

Design

{
Air mass throughput
D}
Absolute accuracy
D}/} Relative accuracy

Time until measurement error <5%
Time until change
in measured value 63%

The micromechanical sensor element is


located in the flow duct of the plug-in
sensor. The plug-in sensor is suitable for
installation in air filters or, together with a
measurement tube, in the air duct. Measurement tubes of various sizes are available to suit the required air throughput.
A micromechanical measurement system
with a hybrid circuit permits evaluation of
the measurement data to also detect backflow in a pulsating air-mass flow.

Bosch Automotive Aftermarket

Explanatory notes on characteristic


quantities

2013|2014

Air-mass meters | 97

Hot-film air mass meter, type HFM 5


Measurement of air-mass flow up to 1200 kg/h

Technical data
Rated supply voltage

Supply-voltage range
u
Accuracy
D}/}
Pressure drop at {1)

Output voltage
U
Current input
K
Permissible vibration acceleration
G
Time constant
2)
Time constant
3)
Temperature range4)

14V
8 ... 17 V
e3%
< 15 hPa
0 ... 5 V
< 0,1 A
e 150 m/s2
e 15 ms
e 30 ms
-40 ...+ 120 C

1) Measured between input and output.


2) Time required for step response of output voltage to 63% of final value given an abrupt change in air mass from 10 kg/h to 310 kg/h.
3) Delay on switch-on and after any change in flow rate until the output voltage has attained the relative measurement deviation |D}/}| e 5 %.
4) Up to 130C for brief periods (e 3 min.).

Block diagram with pin assignment


1

Design of HFM 5 plug-in sensor


4

u
1

2
5

3
2

UK

RH

1 Measurement-channel cover
2 Sensor
3 Mounting plate
4 Hybrid cover
5 Hybrid
6 Plug-in sensor
7 O-ring
8 Additional temperature sensor

1 Additional temperature sensor H (not for version 4, part no. 0 280 218 008)
2 Supply voltage u
3 Signal ground
4 Reference voltage
5 V 5 Measurement signal U.
D Temperature-sensitivity of resistor
Heating resistor
R Constant voltage

Resistance profile of temperature sensor


R = f ( )

R
k

40

30

20

R N
-40

2013|2014

VAE 0421N

10

-30

-20

-10

10

20

25

30

40

50

60

70

80

90

100

110

120 / C

Bosch Automotive Aftermarket

98 | Air-mass meters

Hot-film air mass meter, type HFM 5


Measurement of air-mass flow up to 1200 kg/h

Part number

0 281 002 421

Technical data

Figure

Product text
Measuring range

With ambient-temperature sensor.


{
-50 ... 1200 kg/h

Dimensional drawing

  

 

         

 

  

  

  




1 Plug-in sensor
2 Flow direction
3 Measurement tube

Air-mass characteristic curve at ambient temperature




 

      




         





 


  

  

  

  




  




Accessories
Compact connector
Contact pins
Contact pins
Single-wire seals
Single-wire seals

Part number
5-pin
For ; 0.5...1.0
For ; 1.5...2.5
For ; 0.5...1.0
For ; 0.5...1.0

mm2;
mm2;
mm2;
mm2;

Contents:
Contents:
Contents:
Contents:

100 x
100 x
10 x
10 x

1
1
1
1
1

928
928
928
928
928

403
498
498
300
300

836
056
057
599
599

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

Bosch Automotive Aftermarket

2013|2014

Air-mass meters | 99

Hot-film air mass meter, type HFM 5


Measurement of air-mass flow up to 1200 kg/h

Part number

0 280 218 087

Technical data

Figure

Product text
Measuring range

With ambient-temperature sensor.


{
-30 ... 850 kg/h

Dimensional drawing

20

22

130

0 280 217 531

2
3

80

71

80

1 Plug-in sensor
2 Flow direction
3 Measurement tube

Air-mass characteristic curve at ambient temperature




 

 

      







 


  

  

  




  







         

Accessories
Compact connector
Contact pins
Contact pins
Single-wire seals
Single-wire seals

Part number
5-pin
For ; 0.5...1.0
For ; 1.5...2.5
For ; 0.5...1.0
For ; 0.5...1.0

mm2;
mm2;
mm2;
mm2;

Contents:
Contents:
Contents:
Contents:

100 x
100 x
10 x
10 x

1
1
1
1
1

928
928
928
928
928

403
498
498
300
300

836
056
057
599
599

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

2013|2014

Bosch Automotive Aftermarket

100 | Air-mass meters

Hot-film air mass meter, type HFM 5


Measurement of air-mass flow up to 1200 kg/h

Part number

0 280 218 089

Technical data

Figure

Product text
Measuring range

Without ambient-temperature sensor.


{
-50 ... 1100 kg/h

Dimensional drawing

1 Plug-in sensor
2 Flow direction
3 Measurement tube

Air-mass characteristic curve at ambient temperature




 

      




         





 


  

  

  

  




   

  




Accessories
Compact connector
Contact pins
Contact pins
Single-wire seals
Single-wire seals

Part number
5-pin
For ; 0.5...1.0
For ; 1.5...2.5
For ; 0.5...1.0
For ; 0.5...1.0

mm2;
mm2;
mm2;
mm2;

Contents:
Contents:
Contents:
Contents:

100 x
100 x
10 x
10 x

1
1
1
1
1

928
928
928
928
928

403
498
498
300
300

836
056
057
599
599

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

Bosch Automotive Aftermarket

2013|2014

Air-mass meters | 101

Hot-film air mass meter, type HFM 5


Measurement of air-mass flow up to 1200 kg/h

Part number

0 280 218 113

Technical data

Figure

Measuring range

10 ... 480 kg/h

Dimensional drawing

 

  

  

  

         

 

 

1 Plug-in sensor
2 Flow direction
3 Measurement tube

Air-mass characteristic curve at ambient temperature





 

      




         





 


  

  


  

 



Accessories
Compact connector
Contact pins
Contact pins
Single-wire seals
Single-wire seals

Part number
5-pin
For ; 0.5...1.0
For ; 1.5...2.5
For ; 0.5...1.0
For ; 0.5...1.0

mm2;
mm2;
mm2;
mm2;

Contents:
Contents:
Contents:
Contents:

100 x
100 x
10 x
10 x

1
1
1
1
1

928
928
928
928
928

403
498
498
300
300

836
056
057
599
599

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

2013|2014

Bosch Automotive Aftermarket

102 | Air-mass meters

Hot-film air mass meter, type HFM 5


Measurement of air-mass flow up to 1200 kg/h

Part number

0 280 218 119

Technical data

Figure

Product text
Measuring range

With ambient-temperature sensor.


{
-15 ... 480 kg/h

Dimensional drawing

         

 

  

  

  

 

 

1 Plug-in sensor
2 Flow direction
3 Measurement tube

Air-mass characteristic curve at ambient temperature








 

      




         





 

  

  

  




  

  



Accessories
Compact connector
Contact pins
Contact pins
Single-wire seals
Single-wire seals

Part number
5-pin
For ; 0.5...1.0
For ; 1.5...2.5
For ; 0.5...1.0
For ; 0.5...1.0

mm2;
mm2;
mm2;
mm2;

Contents:
Contents:
Contents:
Contents:

100 x
100 x
10 x
10 x

1
1
1
1
1

928
928
928
928
928

403
498
498
300
300

836
056
057
599
599

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

Bosch Automotive Aftermarket

2013|2014

Notes | 103

Notes

2013|2014

Bosch Automotive Aftermarket

104 | Air-mass meters

Hot-film air mass meter, type HFM 6


Measurement of air mass flow rate up to 1150 kg/h

Design

Application

Air mass meters consist of a measurement tube into which the plug-in sensor
with the sensor element is inserted. The
dimensions of the measurement tube
vary depending on the measuring range
requirements. There are measurement
tubes of different sizes and design to suit
the required air throughput. In principle,
it is also possible to integrate the plug-in
sensor directly into the intake tract, for example in the air cleaner housing or intake
connection.
The sensor element is located in the air
flow (measurement duct) of the plug-in
sensor and forms part of a Wheatstone
bridge. The configuration is such that the
inevitable contamination does not affect
the flow of air around the sensor. This
obviates the need for a self-cleaning process as always used to be necessary prior
to starting with earlier hot-wire air mass
meters.

To comply with the applicable legislation,


the pollutant levels in the exhaust gas from
internal combustion engines must be minimized and the combustion process optimized. This involves mixing the air and fuel
in a precisely defined ratio. It is therefore
necessary to exactly record the air mass
flow and transmit this in the form of an
electrical signal to the control electronics.
Other applications are in measurement,
testing and control units for combustion
systems of all kinds and in special gas
engines. With appropriate calibration, air
mass meters are also suitable for recording the mass flow rate of almost all nonaggressive gases.

Bosch Automotive Aftermarket

2013|2014

Air-mass meters | 105

Hot-film air mass meter, type HFM 6


Measurement of air mass flow rate up to 1150 kg/h

Technical data
Rated supply voltage

Supply-voltage range
u
Relative accuracy1)
D}/}
Temperature range2)
Pressure drop at {

Current input
K
Vibration acceleration
G
Time constant
3)
Time constant
4)

14V
7,5 ... 17 V
+2%
-40 ... 120 C
< 18 hPa
< 0,06 A
e 180 m/s2
e 10 ms
e 30 ms

1) For 0.04 e }/{ e 1.3


2) Up to 130 C for brief periods (e 3 min.).
3) Time required for step response of output voltage to 63% of final value given an abrupt change in air mass from 10 kg/h to 310 kg/h.
4) Delay on switch-on and after any change in flow rate until the output voltage has attained the relative measurement deviation |D}/}| e 5 %.

Resistance of temperature sensor


      

 

 
 

 
 



 


      

 
 
 
  

 

2013|2014

 

 

 

 

 

 

 

 

 

 

 

 

 

  

  

  

  

Bosch Automotive Aftermarket

106 | Air-mass meters

Hot-film air mass meter, type HFM 6


Measurement of air mass flow rate up to 1150 kg/h

Part number

0 280 218 176

Technical data

Figure

Measuring range

-40 ... 620 kg/h

Dimensional drawing


 

  

  

         

 

  

  

  

 

1 Plug-in sensor
2 Flow direction
3 Measurement tube

Air mass characteristic curve at ambient temperature


 

  

 
   

 


    

  
   

  




  
  

  



  

  

  

  

   




         

Accessories
Compact connector
Compact connector
Contact pins
Contact pins
Single-wire seals
Single-wire seals

Part number
4-pin
5-pin
For ; 0.5...1.0
For ; 1.5...2.5
For ; 0.5...1.0
For ; 1.5...2.5

mm2;
mm2;
mm2;
mm2;

Contents:
Contents:
Contents:
Contents:

100 x
100 x
10 x
10 x

1
1
1
1
1
1

928
928
928
928
928
928

403
403
498
498
300
300

736
836
056
057
599
600

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

Bosch Automotive Aftermarket

2013|2014

Air-mass meters | 107

Hot-film air mass meter, type HFM 6


Measurement of air mass flow rate up to 1150 kg/h

Part number

0 281 002 764

Technical data

Figure

Measuring range

-60 ... 800 kg/h

Dimensional drawing

86,6

65

3
2

29,3

0 281 002 763

80

20

1 Plug-in sensor
2 Direction of flow
3 Measurement tube

90

Air mass characteristic curve at ambient temperature


  
 
  

 
   



 


    

  
   

  




  

  



  

  

  

  

  

  

  

  


         

  

Accessories
Compact connector
Compact connector
Contact pins
Contact pins
Single-wire seals
Single-wire seals

Part number
4-pin
5-pin
For ; 0.5...1.0
For ; 1.5...2.5
For ; 0.5...1.0
For ; 1.5...2.5

mm2;
mm2;
mm2;
mm2;

Contents:
Contents:
Contents:
Contents:

100 x
100 x
10 x
10 x

1
1
1
1
1
1

928
928
928
928
928
928

403
403
498
498
300
300

736
836
056
057
599
600

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

2013|2014

Bosch Automotive Aftermarket

108 | Air-mass meters

Hot-film air mass meter, type HFM 6


Measurement of air mass flow rate up to 1150 kg/h

Part number

0 281 002 802

Technical data

Figure

Measuring range

-40 ... 620 kg/h

Dimensional drawing



 

  

  

  

  

         

 

 

1 Plug-in sensor
2 Flow direction
3 Measurement tube

Air mass characteristic curve at ambient temperature


  

 
   

   
  

  


 

 
  

  

  

  



  

  

  

  

  

  

   




         

  

Accessories
Compact connector
Compact connector
Contact pins
Contact pins
Single-wire seals
Single-wire seals

Part number
4-pin
5-pin
For ; 0.5...1.0
For ; 1.5...2.5
For ; 0.5...1.0
For ; 1.5...2.5

mm2;
mm2;
mm2;
mm2;

Contents:
Contents:
Contents:
Contents:

100 x
100 x
10 x
10 x

1
1
1
1
1
1

928
928
928
928
928
928

403
403
498
498
300
300

736
836
056
057
599
600

Accessories are not included in the scope of delivery of the sensor and are therefore to be ordered separately as required.

Bosch Automotive Aftermarket

2013|2014

Notes | 109

Notes

2013|2014

Bosch Automotive Aftermarket

110 | Air-mass meters

Hot-film air mass meter, type HFM 7

Design

Application

Air mass meters consist of a measurement tube into which the plug-in sensor
with the sensor element is inserted. The
dimensions of the measurement tube vary
depending on the measuring range requirements. There are measurement tubes of
different sizes and design to suit the required air throughput. It is basically also
possible to integrate the plug-in sensor directly in the intake tract, for example in the
air filter housing or intake connection.?The
sensor element is located in the air flow
(measurement duct) of the plug-in sensor
and forms part of a Wheatstone bridge.
The configuration is such that the inevitable contamination does not affect the flow
of air around the sensor. This obviates the
need for a self-cleaning process as always
used to be necessary with earlier hot-wire
air mass meters prior to starting.

To comply with the pertinent legislation,


the pollutant levels in the exhaust gas
of internal combustion engines must be
minimized and the combustion process
optimized. This involves mixing the air
and fuel in a precisely defined ratio. It
is therefore necessary to exactly record
the air mass flow and transmit this in the
form of an electrical signal to the control
electronics.?Other applications include
measuring instruments, testers and control
units for all types of combustion system as
well as in special gas engines. Given appropriate calibration, an air mass meter is
also suitable for recording the mass flow of
almost all non-corrosive gases.

Bosch Automotive Aftermarket

2013|2014

Air-mass meters | 111

Hot-film air mass meter, type HFM 7

Part number

0 281 006 054

Technical data

Figure

Measuring range
{
Rated supply voltage

Supply-voltage range
u
Relative accuracy1)
D}/}
Temperature range2)
Pressure drop at {

Current input
K
Time constant
3)
Time constant
4)

250 ... 1050 kg/h


14V
6 ... 17 V
+5%
-40 ... 130 C
< 12 hPa
<6A
e 10 ms
e 30 ms

1) for 0,04 e }/{ e 1,3


2) short-time (e 3 min.) to 130 C.
3) Time required for step response of output voltage to 63% of final value given an abrupt change in air mass from
10 kg/h to 310 kg/h.
4) Delay on switch-on and after any change in flow rate until the output voltage has attained the relative measurement deviation |D}/}| e 5 %.

Dimensional drawings

50,3
1

59,5

81,1

41

76
70

3
20

96

22,3

1 Plug-in sensor
2 Flow direction
3 Measurement tube

2013|2014

Bosch Automotive Aftermarket

112 | Lambda sensors

Lambda sensor LSU 1


Measurement of oxygen content

CC It

is suitable for industrial


applications such as waste
gas measurements in gas and
oil burners.
CC Module CJ125: 1267379259
can be used for evaluation.
CC The dual-cell wideband sensor
is a new type of zirconium
dioxide Lambda sensor which
can be used for a broad Lambda
range from > 0.7 to infinity (air).

Application
Combustion processes
Oil burner
Gas burner

Design and operation


The Lambda sensor consists of two cells.
It is made up of a Nernst type potentiometric oxygen concentration cell and an amperometric oxygen pump cell. Nernst cells
have the property that oxygen ions diffuse
through their ceramic at high temperatures,
as soon as there are differences in the
partial oxygen pressure at both ends of the
ceramic. The transport of ions results in an
electrical voltage between them, which is
measured using electrodes.
In an oxygen pump cell, the application of
an electrical voltage to a zirconium dioxide
ceramic pumps oxygen ions from the
cathode to the anode. If the continued flow
of oxygen molecules out of the exhaust gas
to the cathode is prevented by a diffusion
barrier, the so-called limit current condition
means that a current saturation is reached
above a pump voltage threshold. The resulting limit current is proportional to the oxygen concentration in the exhaust gas.
In the oxygen sensor, the pump and Nernst
cells are arranged in such a way that a diffusion gap of only around 10 50 m exists
between them. The gap is connected with
the exhaust gas by a gas inlet hole and
it acts as a diffusion barrier. This narrow
diffusion duct also contains the porous
platinum electrodes, one of the pump cells
and one of the Nernst cells on the opposite
side. The other electrode for the Nernst cell
Bosch Automotive Aftermarket

is located in a reference air duct and is exposed to the surrounding atmosphere by an


aperture. Under normal conditions, the air
here has an oxygen content of 20.9 percent
by volume.
The components of the exhaust gas diffuse
through the diffusion duct to the electrodes
for the pump and Nernst cell, where they
are brought to thermodynamic equilibrium.
Control electronics record the Nernst voltage in the concentration cell and supply
the pump cell with a variable pump voltage
I. If takes on a value of less than 450
mV, the exhaust gas is lean and the pump
cell is supplied with a current that causes
oxygen to be pumped out of the duct. By
contrast, if the exhaust gas is rich, > 450
mV and the flow direction is reversed, causing the cell to pump oxygen into the duct.
An integrated module (CJ125) can be used
for signal evaluation. As well as the controller for the pump flow and the controller
that keeps the Nernst cell at 450 mV, this
module includes an amplifier.
The sensor element is manufactured using thick-film techniques, which results in
production distribution. This means that
the characteristic curves for different sensors will vary. At an oxygen concentration of
0%, the output voltage is a uniform 0 V, as
when using the evaluation circuit. However,
at air the voltage scatters between approx.
6 and 8 V. This means that each sensor has
to be individually calibrated so that a clear
relationship between the measured oxygen
concentration and the output voltage can
be created. Calibration can be carried out
on air in which the oxygen content is 20.9%.
Calibration is recommended at each maintenance.

Explanation of characteristic quantities


Air ratio
Nernst voltage
I Variable pump voltage

Special accessory
Connectors (mating connectors) are available under order number: 3623 05 K31V167
from
Karl Lumberg GmbH & Co
Postfach 13 60
D-58569 Schalksmhle
Tel.: 02355/83-01
Fax: 02355/83-263

Installation instructions
We recommend that the sensor element is
installed in the flue gas tube suspended,
i.e. vertically downward with the connections pointing upwards. A further option is
to select an angular installation position of
at least 10 from the horizontal (connector
outlet upwards). This prevents liquid from
accumulating between the sensor housing
and the sensor element.
The sensor element should be used in
condensation protection mode (standby
mode). It is heated to prevent condensation of the moist exhaust gas on the sensor
surface. The sensor temperature must be
> 75C so that it lies above the dew point
temperature.
The sensor is resistant to aggressive exhaust gases such as carbon monoxide, carbon dioxide, nitrogen oxide and low tem2013|2014

Lambda sensors | 113

Lambda sensor LSU 1


Measurement of oxygen content

perature carbonization gas throughout its


entire service life. However, if the sensor is
exposed to lead, phosphorous, silicon, halogens or very high sulfur concentrations,
this can reduce its service life.

Warranty claims
As set out in the general terms of delivery
A 17, warranty claims can only be accepted
if residue-free gaseous hydrocarbons and
light fuel oil in accordance with DIN 51603
are used as permissible fuels.

Block diagram
Sensor LSU4 with wire harness and connector
APE

o2
IPN

RE

IP

Evaluation with IC CJ125

Pin 6 red

IP

Pin 2 green

IA

Pin 5 yellow

UN

IPmeas
Measuring Resistance
61,9 V

VM=2,5V

O2, CO, HC, H2, NOX

Reference
Voltage
450 mV

UA

Pin 1 black
Ri - control 80 V

2013|2014

only with CJ125


and AWS

Pin 4 white

H+

Pin 3 grey

UH

Bosch Automotive Aftermarket

114 | Lambda sensors

Lambda sensor LSU 1


Measurement of oxygen content

Part number

0 258 004 010

Technical data

Figure

Measuring range in
Measuring range for oxygen concentration
Rated heating-voltage value (DC or AC voltage)
Max. heating power
Typical heat output in operation
Max. switch-on current at -40 C
Heater resistance at room temperature
Protection of heating circuit with slow-blow fuse
Sensor storage temperature
Permissible exhaust-gas temperature at sensor
Permissible ambient temperature
at sensor housing (connector side)
Temperature of heated sensor element in exhaust-gas area
Reaction time * with abrupt change of by 0.2?
Permissible vibration capacity during operation
Permissible short-term impact capacity
Service life in operation
Service life in standby mode

0,7 ... )
0 ... 21 %
9,5 V + 0,5 V
e 15 W
11 W
e5A
3 O + 0,5 O
4A
- 40 C ... + 80 C
e 250 C

Characteristic curve
mA

80 C
800 C
5 sec.
50 m/s
300 m/s
12.000 hours
50.000 hours

3,0
2,0
IP

e
e
e
e
e
i
i

1,0
0,0
1,0

Output signals with CJ125


Output voltage at = 0.8 ... 1,2
Output voltage at = 1; = 0.0 %
Output voltage at - ); = 20,9 %

U= 0,5 ... 2 V
U = 1.5 V
U= 4.7 V

2,0
0,7

1,0

1,3

1,6

1,9

2,2 2,5

X* = Pump current 
= Air ratio 

Dimensional drawing

12

27

2
4
5
35
61,9
85

1 Pump outer electrode


2 Inner Pump-/Nernst electrode
3 Reference electrode
4 Sensor heater +
5 Sensor heater -

Bosch Automotive Aftermarket

2013|2014

Notes | 115

Notes

2013|2014

Bosch Automotive Aftermarket

116 | Lambda sensors

Lambda sensor LSU 4.9


Measurement of oxygen content

CC The

wideband Lambda sensor


LSU is a planar Zr dual-cell
limit current sensor with
integrated heater.
CC It is used for measuring the
oxygen content and the value
of exhaust gases in vehicle
engines.
CC Thanks to a steady characteristic
curve in the range = 0.65 to
air, it is universally applicable for
= 1 and for other ranges.

Application

Design and operation

Engine management
Gas engines
Block-type thermal power stations
Diesel engines
Gasoline engines
Lean combustion engines

The LSU broadband Lambda sensor is a planar Zr two-cell limit current sensor with
integral heater. It is suitable for measuring
the oxygen content and the value of exhaust gases in vehicle engines (gasoline and
diesel). A constant characteristic curve in
the range from = 0.65 to air makes it suitable for universal use for =1 and for other
ranges. The connector module includes
a trimming resistor, which determines the
characteristics of the sensor and is necessary for the sensor to function. To function,
the LSU requires special operating electronics (e.g. AWS. LA4 or IC CJ125 evaluation
circuit) and may only be operated in conjunction with these.
The Lambda sensor consists of two cells.
It is made up of a Nernst type potentiometric oxygen concentration cell and an amperometric oxygen pump cell. Nernst cells
have the property that oxygen ions diffuse
through their ceramic at high temperatures,
as soon as there are differences in the
partial oxygen pressure at both ends of the
ceramic. The transport of ions results in an
electrical voltage between them, which is
measured using electrodes.
The components of the exhaust gas diffuse
through the diffusion duct to the electrodes
for the pump and Nernst cell, where they

Industrial processes
Tempering furnaces
Chemical industry
Packaging equipment
Process engineering
Drying plants
Metallurgy
Measurement and analysis processes
Flue gas measurement
Gas analysis
Determination of Wobbe
indexIncineration plants
Wood
Biomass

Bosch Automotive Aftermarket

are brought to thermodynamic equilibrium.


Control electronics record the Nernst voltage in the concentration cell and supply
the pump cell with a variable pump voltage
I. If takes on a value of less than 450
mV, the exhaust gas is lean and the pump
cell is supplied with a current that causes
oxygen to be pumped out of the duct. By
contrast, if the exhaust gas is rich, > 450
mV and the flow direction is reversed, causing the cell to pump oxygen into the duct.
An integrated module (CJ125) can be used
for signal evaluation. As well as the controller for the pump flow and the controller
that keeps the Nernst cell at 450 mV, this
module includes an amplifier.
The sensor element is manufactured using thick-film techniques, which results in
production distribution. This means that
the characteristic curves for different sensors will vary. At an oxygen concentration of
0%, the output voltage is a uniform 0 V, as
when using the evaluation circuit. However,
at air the voltage scatters between approx.
6 and 8 V. This means that each sensor has
to be individually calibrated so that a clear
relationship between the measured oxygen
concentration and the output voltage can
be created. Calibration can be carried out
on air in which the oxygen content is 20.9%.
Calibration is recommended at each maintenance.

2013|2014

Lambda sensors | 117

Lambda sensor LSU 4.9


Measurement of oxygen content

Installation instructions
Installation in exhaust gas pipes at a location exhibiting a representative exhaust
gas composition given compliance with
the specified temperature limits.
T
 he ceramic sensor element warms up
rapidly after switching on the sensor
heating. Once the ceramic element has
warmed up, the occurrence of condensate, which could damage the hot ceramic sensor element, must be avoided.
If possible, the installation position
should be vertically upwards, however at
least at an angle of 10 with respect to
the horizontal. This prevents the accumulation of liquid between the sensor housing and sensor element. An angle of 90
is desirable, however no greater than
90 + 15 gas inlet hole with respect to
the exhaust gas flow or 90 - 30 . Other
angular positions are to be assessed
separately if applicable.
T
 ightening torque: 40 - 60 Nm, the material properties and strength of the thread
must be designed accordingly.

Explanation of characteristic quantities


Air ratio
Nernst voltage
I Variable pump voltage

2013|2014

Bosch Automotive Aftermarket

118 | Lambda sensors

Lambda sensor LSU 4.9


Measurement of oxygen content

Technical data
Sensor element
Nominal internal resistance of Nernst cell ! As new (operating point, calibration value), (measurement with 1...4 kHz):
Max. current load of Nernst cell Continuous AC ?(f = 1...4 kHz) for ! measurement
Recommended reference pump current (sustained)
Max. pump current to pump cell for rich-gas signal (i 0.65)
Max. pump current to pump cell for lean-gas signal (air)

300 O
e 250 S
= 20 S
i - 9 mA
e 6 mA

Heater supply
Nominal voltage
Nominal heat output at 7.5 V Heating voltage in steady-state condition with air
Typical cold resistance of heater at room temperature, including cable and connector
Minimum cold resistance of heater at -40C

7,5 V
approx. 7,5 W
3,2 O
1,8 O

When switching on the heater, the heating power is to be limited as follows:


Heater voltage in condensate phase #
e
Maximum permissible effective heater voltage # for attainment of operating point briefly e 30 s (200 h cumulated)
e
Maximum permissible effective heater voltage # for attainment of operating point steady-state
e
Maximum permissible vehicle electrical system voltage $
e
Minimum vehicle electrical system voltage
i

2V
13 V
12 V
16,5 V
10,8 V

Operating temperatures
Exhaust gas (&)
Hexagon at sensor housing (%)
Cable outlet (PTFE sheath) - sensor side (PTFE socket, T)
Cable outlet (PTFE sheath) - cable side (upper sleeve, ()
Cable and protective sheathing
Connector

930
600
250
200
250
120

e
e
e
e
e
e

C
C
C
C
C
C

Maximum temperatures (max. 250 h cumulative over service life)


Exhaust gas (&)
e 1030 C
Hexagon at sensor housing (%)
e 680 C
Maximum temperatures (max. 40 h cumulative over service life in intervals of max. 10 min)
Cable outlet (PTFE sheath) - sensor side (PTFE socket, T)
e 280 C
Cable outlet (PTFE sheath) - cable side (upper sleeve, ()
e 230 C
Cable and protective sheathing
e 280 C
Exhaust gas back pressure
Continuous operation
Brief maximum pressure, max. 250 h accumulated over service life
Note: If the operating temperatures or the permissible exhaust gas back pressure
for continuous operation are exceeded, the sensor accuracy is impaired.

e 2,5 bar
e 4 bar

Permissible oscillating load


Stochastic oscillations (peak value)
Sinusoidal oscillations

e 1000 m/s
e 300 m/s

Readiness for operation


Approximate value for sensor ON time (Light-off)

e 10 s

Bosch Automotive Aftermarket

2013|2014

Lambda sensors | 119

Lambda sensor LSU 4.9


Measurement of oxygen content

Part number

0 258 017 025

Dimensional drawing

Figure
LI
97

27,8

57

7,5

SW 22
X

17,6

15

22,6

M18x1,5 6e

8,7

5
A

1 Pumping electricity (red)


2 Virtual ground (yellow)
3 Heater clock - (white)
4 Heater clock + U Batt (grey)
5 Trimming potentiometers (green)
6 Nernst voltage (black)

Characteristic curve

Block diagram
Sensor LSU4 with wire harness and connector

o2

IP

Pin 6 red

Pin 2 green
IPN

RE

Evaluation with IC CJ125


IP

UN

3,0

Measuring Resistance
61,9 V

IA

Pin 5 yellow

Reference
Voltage
450 mV

H+

UA

0,0

Pin 1 black

Pin 4 white
Pin 3 grey

The evaluation module CJ 125 is required for


operation of the LSU 4.9. Further details on request.

2,0
1,0

Ri -control 80 V
H

mA

IPmeas

IP

APE

VM=2,5V

O2, CO, HC, H2, NOX

only with CJ125


and AWS

1,0

UH

2,0
0,7

2013|2014

1,3

1,6

1,9

2,2 2,5

X = Pump current 
= Air ratio 

Accessories
Mating connector parts set

1,0

Order number
Connector housing, contacts, grommet

1 986 280 016

Bosch Automotive Aftermarket

120 | List of part numbers

List of part numbers

Part number

Page

Part number

Page

Part number

Page

0
0
0
0
0

232
232
258
258
261

103
103
004
017
210

097
099
010
025
303

19
20
114
119
21

0
0
0
0
0

265
265
265
265
272

005
005
007
007
230

642
764
527
544
424

16
17
28
29
37

0
0
0
0
0

281
281
281
281
281

002
002
002
002
002

593
616
667
668
671

51
52
24
61
70

0
0
0
0
0

261
261
261
261
261

210
210
230
230
230

318
329
083
093
105

22
23
46
40
47

0
0
0
0
0

280
280
280
280
280

005
122
130
130
218

620
024
026
039
087

85
13
95
89
99

0
0
0
0
0

281
281
281
281
281

002
002
002
002
002

693
704
755
764
767

53
94
76
107
71

0
0
0
0
0

261
261
261
261
261

230
230
230
230
230

109
110
112
121
145

56
57
58
43
80

0
0
0
0
0

280
280
280
280
281

218
218
218
218
002

089
113
119
176
209

100
101
102
106
92

0
0
0
0
0

281
281
281
281
281

002
002
002
002
002

772
787
802
841
842

41
77
108
72
73

0
0
0
0
0

261
261
261
261
261

230
230
230
230
231

249
255
274
275
173

81
82
83
84
32

0
0
0
0
0

281
281
281
281
281

002
002
002
002
002

238
244
316
398
412

67
59
60
69
93

0
0
0
0
0

281
281
281
281
281

002
002
006
006
006

930
937
054
101
243

74
75
111
25
86

0
0
0
0
0

261
261
261
265
265

231
231
545
005
005

176
196
053
303
411

33
34
65
66
10

0
0
0
0
0

281
281
281
281
281

002
002
002
002
002

421
487
522
566
573

98
48
68
49
50

0 281 006 282

62

Bosch Automotive Aftermarket

2013|2014

Notes | 121

Notes

2013 | 2014

Bosch Automotive Aftermarket

de

"Online"-Katalog
fr KraftfahrzeugAusrstung

en

fr

"Online" Catalogue
for Automotive Parts

Catalogue online
de pices dtaches
et de rechange

it

Catalogo online
per ricambi di
automobili

es

Catlogo online
de los componentes
del automvil

75 Countries
28 Languages

www.bosch-automotive-catalog.com
Einfacher und schneller Zugriff auf KfzAusrstungsdaten von
Bosch.

Easy and quick access to


vehicle application data
from Bosch.

Bosch Automotive Aftermarket

Accs facile et rapide


aux donnes de rechange
automobile Bosch.

Ricerca semplice e
veloce dei dati Bosch di
equipaggiamento veicoli.

Fcil y rpido acceso


a la informacin de
equipamiento Bosch para
vehculos.

2013 | 2014

Service | 123

Bosch contacts worldwide


for sales and advice
Austria

Finland

Korea

Trkey

Robert Bosch AG

Robert Bosch Oy

Robert Bosch Korea

Bosch San. Ve Tic. A.S.

RBOS/SCC

AA/SIS1 FI

RBKR/SOK

AA/SOE-TR

Mr. Andreas Chadt

Mr. Pekka Manninen

Mr. Hungdschun Ko

Mr. Fatih Meric

Geiereckstrasse 6

Aeyritie 8 E

298 Bojeong-dong Giheung-gu

Maslak Mh.

AT - 1100 Wien

01510 Vantaa

KR - 446-913 Yongin-si, Gyeonggi-do

Ahi Evran Cd. Polaris Plaza No: 21 Kat 22

Tel.: +43 (0)1 797 2261 16

Tel.: +385 (10) 480 827 8

Tel.: +82 (0)31 260 3530

TR 34398 Istanbul

Fax: +43 (0)1 797 2225 6116

Fax: +358 (10) 480 835 7

Fax: +82 (0)31 260 3529

Tel.: +90 (0)212-335 0713

Email: Andreas.Chadt@at.bosch.com

Email: Pekka.Manninen@fi.bosch.com

Email: Hungdschun.Ko@kr.bosch.com

Fax: +90 (0)212-346 0043


Email: Fatih.Metric@tr.bosch.com

Belgium

France

Norway

Hungary

Robert Bosch SA/NV

Bosch France SAS

Robert Bosch AS

Robert Bosch Kft

RBBN/SOE3

AA/SIS-Fr

AA/SEN3-SKI

AA/SEA2

Mr. Marc Jonckheere

Mr. Olivier Theron

Mr. Erling Voll

Mr. Tudor Armasu

Rue Henri Genessestraat 1

126, Rue de Stalingrad

Berghagan 1

Gyoemroei ut 120.

BE - 1070 Bruxelles

FR-93705 Drancy Cedex

NO - 1405 Langhus

HU - 1103 Budapest

Tel.: +32 (0)2 525 5271

Tel.: +33 (0)14-315 285

Tel.: +47 (0)64 878 938

Tel.: +36 (0)1 431 3903

Fax: +32 (0)2 528 9430

Fax: +33 (0)14-315 469

Fax: +47 (0)64 878 931

Fax: +36 (0)1 431 3878

Email: Marc.Jonckheere@be.bosch.com

Email: Olivier.Theron@fr.bosch.com

Email: Erling.Voll@no.bosch.com

Email: Tudor.Armasu@ro.bosch.com

Brazil

Germany

Poland

Romania

Robert Bosch Ltda

Robert Bosch GmbH

Robert Bosch Sp. z.o.o.

Robert Bosch SRL

AA/SIS-LA

AA/SIS1

AA/SPL1

AA/SEA

Mr. Renato Alves

Mr. Michael Bode

Mr. Andrzej Michocki

Mr. Tudor Armasu

Rod Anhanguera Km 98

Auf der Breit 4

Jutrzenki 105

Horia Macelariu Str. 30-34

BR - 13065-900 Campinas, Sao Paulo

DE - 76227 Karlsruhe

PL-02231 Warszawa

RO-013937 Bucharest

Tel.: +55 (0)19 210 329 58

Tel.: +49 (0)721 942 2278

Tel.: +48 (0)22-715 4518

Tel.: +40 (21) 4057 621

Fax: +55 (0)19 210 330 62

Fax: +49 (0)721 942 2643

Fax: +48 (0)22-715 4597

Fax: +40 (21) 2331 313

Email: Renato.Alves@br.bosch.com

Email: Michael.Bode@de.bosch.com

Email: Andrzej.Michocki@pl.bosch.com

Email: Tudor.Armasu@ro.bosch.com

Czech Republic

Israel

Sweden

Great Britain

Robert Bosch Odbytova s.r.o.

Ledico Technologies LTD.

Robert Bosch AB

Robert Bosch Ltd

AA/SEM-SIS1

Mr. Adi Tasman

RBSN/SSC

AA/SIS1-GB

Mr. David Komrska

31 Lazarov Str.

Mr. Erik Dahlen

Mr. Neil Hawes

Pod visnovkou 35

P.O.B. 17091

Vestagen 2A

P.O.Box 98; Broadwater Park; North

CZ - 140 00 Prague

IL - 75654 Rishon Le Zion

SE-41664 Gteborg

Orbital Road

Tel.: +420 (0)2 613 005 04

Tel.: + 972 (0)3 963 0017

Tel.: +46 (31) 722-5240

UK - UB9 5HJ Denham

Fax: +420 (0)2 613 005 24

Fax: + 972 (0)3 963 0066

Fax: +46 (31) 722-5299

Tel.: +44 (0)1895 838 760

Email: David.Komrska@cz.bosch.com

Email: Tasman@lediko.com

Email: Erik.Dahlen@se.bosch.com

Fax: +44 (0)1895 839 760


Email: Neil.Hawes@uk.bosch.com

China

Italy

Switzerland

USA

Bosch Trading (Shanghai) Co., Ltd

Robert Bosch SPA

Robert Bosch AG

Robert Bosch LLC

AA/SOE-CN

AA/SIT

RBCH/SOE1

AA/SHD-NA

Mr. Tiejun Guan

Mr. Claudio Vailati

Mr. Gerold Brunner

Mr. Kenn Langosch

333 Fuquan (N.) Road

Via M.A. Colonna, 35

Industriestrasse 31

2800 South 25th Avenue

CN-200335 Shanghai

IT - 20149 Milano

CH - 8112 Otelfingen

US - 60155-4594 - Broadview, IL

Tel.: +86 (21) 2218-8647

Tel.: +39 (0)2 369 623 87

Tel.: +41 (0)44 847 1531

Tel.: +1 (0)708 865 5286

Fax: +86 (21) 6888-2211

Fax: +39 (0)2 369 627 44

Fax: +41 (0)44 847 1529

Fax: +1 (0)708 865 5360

Email: Tiejun.Guan@cn.bosch.com

Email: Claudio.Vailati@it.bosch.com

Email: Gerold.Brunner@ch.bosch.com

Email: industrial.business@us.bosch.com

Denmark

Japan

Spain

Robert Bosch

Bosch Corporation

Robert Bosch Espana S.A.

AA/SDK

AA/SIS-Jp

AA/SiS1-IB

Mrs Eda Hojenski

Mr. Satoshi Okuyama

Mrs Miriam Franco Estebanez

Telegrafvej 1

2-3-10 Nishihon-mach Nishi-ku

Hermanos Garcia Noblejas 19

DK - 2750 Ballerup

JP-550-00005 Osaka

ES - 28037 Madrid

Tel.: +45 (0)44 898 321

Tel.: +81 (6) 6532-0957

Tel.: +34 (0)91 410 4079

Fax: +45 (0)44 898 680

Fax: +81 (6) 6541-2297

Fax: +34 (0)91 327 9857

Email: Satoshi.Okuyama@jp.bosch.com

Email: Miriam.Franco@es.bosch.com

Email: |
Eda.Hojenski@dk.bosch.com
2013
2014

Bosch Automotive Aftermarket

124 | Inquiry data sheet

If you have any special requirements that are not covered by our range of sensors, please specify this
in the data sheet below. In the event of any modifications, please state the known product here.

Please use this printed data


sheet as a master copy and
return the filled out copy.

Bosch part number:


Sender (customer):
Mr Ms
Name:

Address:

Company:
Department:
Address:
Town/Zip:
Tel.:
Fax:
E-mail:
Your reference/dated:

Our dept./person in charge:

Telephone (extension):

Date:

Project description:
Application / intended use:

New project:

Specification available:

Yes No

Replacement for existing solution:

Drawing available:

Yes No

Competitors used:

External sample available:

Yes No

Required quantity:

One-off ________units

Type part no.:

Required delivery date:

Forecast service life produced:

Specified quantity on following dates:

Customer price expectation:

Date:

Notes:

Quantity:
Annual ________units

Monthly _________units

Sensor requirements:
Measurement value:

Additional conditions:

Conditions of use:

Remarks:

Bosch Automotive Aftermarket

2013 | 2014

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