Академический Документы
Профессиональный Документы
Культура Документы
May 2008
(1.State Key Lab. of Material Processing and Die & Mould Technology, Huazhong University of Science and Technology, Wuhan 430074,
China; 2. Wuhan Hengde Technology Co. Ltd., Wuhan, China)
Abstract: EVA plastic lm is the key material for V-process. Through decades of research, special EVA lm
for V-process has been produced. The lm has adequate elongation; its maximum is about 800% in longitudinal
direction and 750% in transversal direction. The single width of the lm is 2.8 m and the double width is 5.6 m, which
is the widest sheet lm for V-process in China. Sheets with different thickness ranging from the thickest 0.35 mm to
the thinnest 0.08 mm can meet different demands in China. The lm can be used not only for V-process of iron
castings, but also for the manganese steel railway frog, steel rocking support and side frame castings for train and
the steel bridge box for engine truck.
Key words: V - Process; EVA plastic lm; steel castings
CLC Number: TG249.9
Document Code: A Article ID: 1672-6421(2008)02-0077-05
EVA plastic lm
EVA plastic film is the key material in V-process casting.
*Ye Shengping
Professor of Huazhong University of Science and Technology,
Director of Lost Foam Casting Technical Committee of Foundry
Institution of Chinese Mechanical Engineering Society.
E-mail: ysp@xsm.com.cn
Maximum elongation
%
Hengde lm
Japanese lm
Horizontal
20.1 25.0
22.0 25.7
Vertical
19.7 26.0
24.1 24.6
Horizontal
589
577 626
Vertical
717
638 718
CHINA FOUNDRY
Fig. 3 Drag
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Fig. 4 Cope
Special Review
May 2008
Molding method
Representing company
15,000 tons
14,000 tons
V-process molding
12,000 tons
(in 2007)
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CHINA FOUNDRY
Vol.5 No.2
Technical parameters:
Dimension of ask: Side frame 3,000 mm 1,900 mm
450/450 mm
Rocking support 3,000 mm
1,900 mm 350/550 mm
Production rate: 20 molds/h, 2 castings/mold
Sand for molding: quartz sand, contains 98% of SiO2,
with granularity of AFS 100
Sand circulation: 160 t/h, sand temperature is lower
than 40.
Fig. 10 Automated V-process production line in Tianrui Group Foundry Co., Ltd.
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Special Review
May 2008
(b)
Fig. 11 Railway train rocking support casting and side frame casting by V-process
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