3F*TTVFE
GPS
BQQSPWBM

*TTVFE
GPS
BQQSPWBM

Adam Malik

17/4/15

Petrochina (Halfaya)

HALFAYA PROJECT
SURFACE FACILITY
PHASE THREE
DOC.NO.: HFY3-3125-ELE-SPC-0008

3.0

2.0

1.0

INSPECTION AND TESTING .....................................................................................6

TECHNICAL REQUIREMENTS ..................................................................................4

CODES, REGULATIONS AND STANDARD ..............................................................3

SCOPE ........................................................................................................................3

PAGE 2 OF 8

4.0
VENDOR DATA REQUIREMENT ...............................................................................7

REV.: 0

5.0

PREPARATION FOR SHIPMENT ..............................................................................7

DETAIL DESIGN

6.0

SPARE PARTS ...........................................................................................................8

CONTENT

7.0

Petrochina (Halfaya)

HALFAYA PROJECT
SURFACE FACILITY
PHASE THREE
DOC.NO.: HFY3-3125-ELE-SPC-0008

CODES, REGULATIONS AND STANDARD

REV.: 0

PAGE 3 OF 8

The CONTRACTOR shall be responsible for the complete design, calculation and
detailing of all works necessary, whether or not shown on the Tender drawings, to
provide a complete operational and safe functioning system that meets the intent of this
specification. Details shown on Tender drawings are minimum requirements that may
require to be supplemented by additional works to ensure that full compliance with the
specification is achieved. The CONTRACTOR shall be fully responsible for determining
the extent of the works to be provided and submitting full details and calculations for
approval.

This Specification covers the minimum requirements for thermal-resistant Aluminum

Conductor Steel Reinforced (TACSR), ACSR , All Aluminium Conductor (AAC)
Galvanized Steel Wire (GSW).

SCOPE

DETAIL DESIGN
1.0

2.0

IEC 60826

IEC 60888

Hard-Drawn Aluminium Wire for Overhead Line Conductors

Loading and Strength of Overhead Transmission Lines

Zinc Coated Steel Wires for Stranded Conductors

Vendor shall meet or exceed the requirements of the latest edition of the following codes,
regulations and standards, except as superseded herein. In cases where more than one
code, regulation or standard apply to the same condition, the most stringent shall be
followed. In the event of a conflict between this specification and other specifications or
correspondence, the OWNER shall be consulted and a ruling, in writing, shall be
obtained before any work is started.

IEC 60889
Round Wire
Conductors

alloy

wire

for

overhead

line

Stranded

IEC 61089

Aluminium-magnesium-silicon
conductors

Electrical

IEC 60104

Specifications for General Purpose Galvanized Steel Wire Strand

Overhead

BS 183

Conductors for overhead lines-Zinc coated steel wires

Lay

BS EN 50189

Specification for PVC Covered Conductors for Overhead Power

Lines

Concentric

BS 6485

Some requirements in this specification may be modified by specific requirements in the

Purchase Specification. In case of conflict, the specific requirements supersede this
specification.
Any deviation from this specification must be approved, in writing, by OWNER. Such
written approval must be obtained prior to the commencement of any work which would
constitute such a deviation.

Petrochina (Halfaya)

HALFAYA PROJECT
PHASE THREE

SURFACE FACILITY

TECHNICAL REQUIREMENTS

DOC.NO.: HFY3-3125-ELE-SPC-0008

3.0
Electrical Requirements

DETAIL DESIGN

3.1

REV.: 0

PAGE 4 OF 8

The overhead transmission line shall be designed, selected taking into account climate
conditions, operating voltage, electrical/loads short circuits and lightning/switching
surges.

Average Ground Water Level Below

Natural Soil

Maximum Hourly Rainfall (within a return

period of 50 years)

Rainfall

Min. Relative Humidity

Max. Relative Humidity

Prevailing Direction Wind

Prevailing Direction Wind

Max. Speed Wind

Min. Temp.

Black Bulb Temp.

Max Temp.

Atmospheric Pressure

mm/h

mm/a

---

---

Summer

Winter

m/s

kPa

m ASL

2B

15 in winter

3.8

57.0 (at BASRAH)

177.4

25%

80%

NW-SE

NW-SE

40

-2

80

55

102

4~10

Environmental Data

Soil Temp. @ Depth 1.2-1.6 m

---

3054.4

Altitude

Seismic Zone

mm/a

Evaporation Rate

Petrochina (Halfaya)

Construction Features

HALFAYA PROJECT
SURFACE FACILITY
PHASE THREE
DOC.NO.: HFY3-3125-ELE-SPC-0008

3.2
TACSR/ACSR/ACC

DETAIL DESIGN

3.2.1

REV.: 0

PAGE 5 OF 8

The wires shall be of aluminium of the requisite purity to achieve the mechanical and
electrical properties specified hereinafter. The aluminium content shall be not less than
99.5%.
TACSR Conductors are very similar in construction to a conventional ACSR conductor
but the EC(electrical conductivity) Grade Aluminum wires are replaced with Hard Drawn
Aluminum wires of Heat Resistant Aluminum Alloy (generally known as TAL ) . TACSR
should be safely operated continuously above 150 enabling to pump more current
through the conductor.
The wires shall be smooth and free from all imperfections not consistent with good
commercial practice.
A joint could be made in the finished wire provided that the coil is 500kg or heavier and it
have a tensile strength of not less than 130MPa.
The galvanized procedure and classification shall be meet requirement of IEC 60888.
Resistivity, density, coefficient of linear expansion, modulus of elasticity for aluminium
wire shall be in accordance with IEC 60889. For Aluminium Alloy conductor
properties, IEC 60104 will be adhered to.
There shall be no joints of any kind made in the zinc-coated steel core wire or wires
during stranding.
Diameter, length and tolerance shall be in accordance with requirement of grade
classification.
Adjacent wire layers shall be stranded with reverse lay directions. The direction of lay of
the external layer shall be right-hand except when specifically indicated in the purchase
order.
The lay ratios for the zinc-coated steel wire layers shall be in accordance with IEC
61089.
The conductors shall comply in all respects with the requirements of IEC 61089 or equal
approved standard. The steel core wires and the outer layer wires shall be pre-formed so
that they remain inert when the conductor is cut. Each layer of conductor except the
outer layer shall be covered with an approved grease of applied mass per unit length
determined in accordance with IEC 61089. The extent of grease to be applied shall be
Case 2 as described in IEC 61089. After application of grease and before the outer layer

Petrochina (Halfaya)

HALFAYA PROJECT
SURFACE FACILITY
PHASE THREE
DOC.NO.: HFY3-3125-ELE-SPC-0008

INSPECTION AND TESTING

REV.: 0

PAGE 6 OF 8

The provisions of the Specification in relation to line conductor drums shall also apply to
GSW earth conductor drums.

There shall be no joints in individual wires in a drum length unless specifically approved.

The individual wires of the earth conductor shall be galvanized in accordance with the
Specification. The wires shall be of uniform circular section, smooth and free from
surface imperfections. The diameter of the wires shall not vary more than 2% from the
standard figures. The outer layer shall be right-hand lay.

The GSW earth conductor shall consist of stranded galvanized steel and shall comply
with IEC 60888 or other equivalent national standard, and be tested in accordance with
this standard and the requirements of IEC 61089 insofar as it applies to steel wires, or
other approved standard. Steel wires shall be pre-formed so that they remain inert when
the conductor is cut.

GSW

The line conductors shall be supplied on drums which are constructed in accordance
with an approved national standard so as to enable the conductors to be run out
smoothly and in lengths as long as can be conveniently handled and erected.

Contractor shall submit quality certificates of analyses giving the percentage and nature
of any impurities in the metal from which wires are made. Precautions shall be taken
during manufacture, storage and erection of TACSR/ACSR/AAC conductors to prevent
the possibility of contamination by copper or other materials which may adversely affect
the aluminium.

The stranding of each layer of the conductor shall be as close and even as possible. The
outermost layer shall be right-handed.

There shall be no excessive grease remaining on the outside surface, at the conductor,
which may cause sand and dust particles to adhere during pulling out and erecting of
conductors.

of wires is stranded the penultimate layer of wires shall be thoroughly wiped, so that all
remaining visible grease on the conductor is between the wires of the penultimate layer.

DETAIL DESIGN

3.2.2

4.0

Inspection and routine & type testing of the material shall meet the requirements as per
the Owners Standards and Specifications listed Item2.
Vendor shall furnish an Inspection and Test Plan for Conductor and GSW along with the
bid. All tests shall be carried out by vendor and conform with procedures, codes & norms
related to this equipment/material.

Petrochina (Halfaya)

HALFAYA PROJECT
SURFACE FACILITY
PHASE THREE
DOC.NO.: HFY3-3125-ELE-SPC-0008

REV.: 0

PAGE 7 OF 8

Applicable codes, standards and specifications, which shall also include subreferenced standards therein.

Requirements of the Owners specification and correspondence thereafter.

PREPARATION FOR SHIPMENT

Drawings and data approval does not relieve Vendor of his responsibility to meet
Purchase Order or Contract conditions relating to specifications, material and delivery
requirements, nor relieve Vendor of responsibility for compliance with laws, codes and
regulations.

Each document submitted for review must be clear, legible, complete and properly
identified. Failure to provide adequate documents may result in them being returned
without review at Vendors expense. In that event, Vendor will be considered not to have
formerly submitted the documents so returned.

Vendor shall submit, as a condition of this Purchase Order or Contract, all data
requirements specified on the Vendor Data Requirements Form.

The Vendor Data Requirements Form is provided as a separate document.

This section describes the Vendor Data Requirements applicable to a Vendor's scope.

VENDOR DATA REQUIREMENT

Any acceptance or release of equipment/material following an inspection or test

activity shall in no way relieve the Vendor of his responsibility to provide guarantees
as to the suitability of the materials, workmanship and performance of the
equipment/material in accordance with this specification.

All equipment/materials shall be inspected and complied with:

Vendor shall specify all of the inspection and testing requirements in the quality plan
which shall identify the activities requiring the Company/contractor's approval, review &
witnessing etc.

DETAIL DESIGN

5.0

6.0

Preparation of shipment and package shall be in accordance with specifications.

Vendor shall be responsible for preparing the materials for shipment.
Adoption of suitable packing methods and materials is at the sole discretion of the
Vendor, and should any loss, damage and/or deterioration be caused due to improper
packing, the consequences shall be responsibility of the Vendor.
The maximum dimensions of any package should be suitable for shipment by ship.

Petrochina (Halfaya)

HALFAYA PROJECT
SURFACE FACILITY
PHASE THREE
DOC.NO.: HFY3-3125-ELE-SPC-0008

SPARE PARTS

REV.: 0

PAGE 8 OF 8

A 10% over-supply of all small bolts and dowels shall be shipped for field erection of all
construction.

Bolts, nuts, washers and other small parts, segregated length and/or diameter, shall be
shipped in separate sturdy metal or wood containers. On the outside of each separate
closed package shall be plainly marked a list and description of the material therein.

DETAIL DESIGN

7.0

y
2 years operational spares.

Start up and commissioning spares

Installation and Maintenance Tools

Vendor shall submit separate schedules (as detailed in the instructions to tenders section
of the enquiry document) for the following:-

y
The above shall fully itemise each individual spare item.