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Load Monitor
351506.033
Published 2008-08-11
MfM
Table of Contents
1.
Introduction ................................................................................ 4
About this Guide ............................................................................................. 4
System Diagram CAN Bus Nodes .............................................................. 4
2.
3.
Configuration................................................................................................. 10
CAN Bus Addressing .....................................................................................10
About PowerSuite Configuration ....................................................................11
4.
1. Introduction
Congratulations on your purchase of the Load Monitor, CAN Bus Node, an intelligent
plug-and-play module to decentralize and expand the functionality of your Smartpack
based DC power supply system.
120
End-of-Line
Resistor
CAN bus
(twisted-pair CAT5 cable)
Battery
Monitor
Load Monitor
Flatpack2 Rectifiers
01
ID Number
33
02
120
81
49
I/O Monitor
Battery string #1
Flatpack2
DC Power System
End-of-Line
Resistor
Shunts
Current Monitoring
Sense Inputs
Fuses
Fuse Monitoring
Configurable Inputs
Figure 1 Example of three CAN bus nodes connected in a Flatpack2 DC Power Supply System
Key Features
A wide range of features are implemented in the Load Monitor CAN Bus Node, as
mentioned below:
Powered via the CAN bus; no external power supply required
Firmware upgrade via the CAN bus (see required SW Upload tools on page 12)
8 user configurable inputs
for fuse monitoring and other site equipment monitoring
8 current sense inputs
for bi-directional current monitoring through external current shunts
Storage of calibration data and real time event log
Windows-based setup, configuration and calibration via PowerSuite
Flexible mounting using DIN rail tabs or screw head slots
Up to 14 the Load Monitor modules may be connected the CAN bus
CAN bus addressing via DIP switches
Read also chapter Technical Specifications, page 12, for more details.
Typical Applications
The Load Monitor CAN Bus Node is employd in Smartpack-based DC power systems, to
implement flexible expansion and distribution of system functionality.
The Load Monitor CAN Bus Node is suitable for distributed monitoring of DC distribution
breakers and current shunt monitoring.
You need standard installation tools and equipment used by an authorized electrician.
NOTE: All tools must be insulated.
Safety Precautions
Follow these precautions during installation, commissioning and general handling of the
Smartpack-based power supply system.
Qualified
personnel
CAUTION: For safety reasons, the commissioning and configuration of the equipment is
only to be performed by Elteks personnel or by authorized and qualified persons;
otherwise the warranty may be invalidated.
Please, read the user documentation carefully before installing and using the equipment,
as installation and operation is to be performed as described in it.
DIP switches
Warning
CAN ID address
Screw head
mounting slot (2x)
DIP switch #1
Power
LED Lamp (green)
DIN Rail
mounting
clips
Load Monitor
Load Monitor
Input 1
Input 1
Terminal Block X*
Figure 2 Location of terminals, DIP switches, CAN ports and LED indicators in the Load Monitor
CAN port 1 and 2 are electrically identical, and are used to enable connection of the CAN
bus incoming and outgoing CAT5 cables, or the RJ45 CAN bus termination plug.
LED
Indicator
Power
Warning
Alarm
Other
Illumination
Status
OFF
ON green
OFF
ON yellow
OFF
ON red
Green ON & Red Flashing
Green OFF & Red Flashing
Description
The monitor has NO supply
The monitor has supply
No Warning
Warning (Non-critical alarm)
No Alarm
Alarm (Critical Alarm)
Supply voltage too low
Firmware boot-loading
Connection Drawing
Use this drawing as a connection reference for all cabling. You find the exact location of
connection terminals, plugs and DIP switches, by referring to chapter Location of
Connectors, Ports, LEDs, page 7.
Load Monitor
FUNCTION
SIGNAL PIN-OUT
Input Circuit 1
Input Circuit 1
(Customer Connections)
RJ45, 8 pins
Config. Input 2
Config. Input 3
Config. Input 4
Config. Input 5
Config. Input 6
Config. Input 7
Config. Input 8
DIP
Switches
Sense Input 1
(5-8 always
OFF)
Input Circuit 3
Input Circuit 4
Input Circuit 5
Input Circuit 6
Input Circuit 7
Input Circuit 8
X:**
Input Circuit 2
Sense Input 2
Sense Input 3
Sense Input 4
Sense Input 5
Sense Input 6
Sense Input 7
Sense Input 8
Input Circuit 2
Input Circuit 3
Input Circuit 4
Input Circuit 5
Input Circuit 6
CAN
port 1&2
Config. Input 1
X:*
To next
CAN bus node
Or
RJ45 CAN bus termination plug, if the Load
Monitor is the last node in the CAN bus
From previous
CAN bus node
Input Circuit 7
Input Circuit 8
Read also chapter Technical Specifications, page 12, for more details.
120
End-of-Line
Resistor
CAN bus
(twisted-pair CAT5 cable)
Flatpack2 Rectifiers
01
ID Number
02
49
Load Monitor
120
50
Shunts
End-of-Line
Resistor
Shunts
Current Monitoring
Sense Inputs
Fuses
Flatpack2
DC Power System
Load Monitor
Current Monitoring
Sense Inputs
Fuses
Fuse Monitoring
Configurable Inputs
Fuse Monitoring
Configurable Inputs
Figure 4
Example of CAN bus addressing and termination in a Flatpack2 system with two
Load Monitors connected the CAN bus
When connecting Load Monitor nodes (max. 14 nodes) to the CAN bus, you have to
remove the CAN bus termination plug from the Smartpack controllers rear CAN port, and
plug it on one of the CAN ports on the last connected Load Monitor node. See chapter
Removing the Smartpack Controller, page 9.
Smartpack
controller
Configuration
When connecting Load Monitor nodes to the CAN bus of the Smartpack based DC power
system, you have to configure each of the Load Monitors by:
1. Setting the DIP switches with the correct CAN bus address,
to assign a unique ID number to the Load Monitor, read chapter CAN Bus
Addressing, on page 10
2. Configuring the Load Monitor nodes operation,
using the PowerSuite application, read chapter About PowerSuite Configuration,
page 11
Load
Monitor
1st Monitor
2nd Monitor
3rd Monitor
4th Monitor
5th Monitor
6th Monitor
7th Monitor
8th Monitor
9th Monitor
10th Monitor
11th Monitor
12th Monitor
13th Monitor
14th Monitor
ID
#
49
50
51
52
53
54
55
56
57
58
59
60
61
62
ID <49>
(All switches OFF)
Note:
DIP switch
positions 5
through 8 are
always to be OFF
The monitors
ID # corresponds
to the DIP
switchs binary
value plus 49
Smartpack controller
DIP switch configuration
ID <1>
Smartpack ID
DIP Switch Position
(All switches OFF)
Controller
#
1 2 3 4
Master
1
OFFOFFOFFOFF
Slave 1
2
ONOFFOFFOFF
Slave 2
3
OFF ONOFFOFF
Slave 3
4
ON ONOFFOFF
Note that the controllers ID # corresponds to
the DIP switchs binary value plus one.
10
11
4. Technical Specifications
o
o
o
o
o
Ordering Information
12
13
14
15