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Analysis of common failures of AC-DC series products

Suit model:YAW Series


Fault content

Module can not normally start

Cause of occurrence

Take actions

1. Output external capacitive load is too heavy;

1. Value of the external output capacitance dont more

2 .Input power is not enough;

than the capacitive load specified of technical manual;

3. Output of the load is too heavy or start current

2. Increase the power of the input;

of back-end load

3. Choose to a higher power supply module, or reduce the

too large

output load;

4. For YAWN series module(open frame), not

4. Refer to the technical manual parameters for external

according to the technical manual required to

capacitors.

external capacitance.

Module start transient failure

1 .At the start exist surge current;

1.Use recommended protection circuit in the front of the

2. Output of the load is too heavy or start current

module plus surge suppression circuit;

of back-end load

2. Choose to a higher power supply module, or reduce the

too large

output load;

3 Input voltage is too high

3. Reduce the input voltage to meet technical manual


requirements

Output voltage too low

No-output

Output ripple noise too large

1. Power shortage of input ;

1. increase the power of the input power;

2. Output load (including capacitive load and

2 .Choose to a higher power supply module or reduce the

inductive load) is too heavy;

output load (including capacitive load and inductive load);

3. Load and module output lead loss is too large.

3. reduce load and module output lead impedance.

1. Output terminal external load short circuit;

1. Check whether the output pin is welding error;

2. Input terminal external fuse is broken or PTC

2. Check the fuse and PTC thermal resistance value whether

thermistor overheating;

too small;

3. Input voltage does not meet the requirements of

3 Check if the input voltage is in the range of technical

specifications.

specifications.

1. Output external connect filter measures is not

1.recommended filter circuit of reference manual to

reasonable;

external connect filtering measures;

2. The oscilloscope is not reliable grounding;

2. Check the grounding of the oscilloscope whether good;

3. Bandwidth selection of the oscilloscope is not

3. in the general product, the general choice of oscilloscope

consistent.

bandwidth noise test is 20MHz.

1. Input voltage is too high or low;

1 .Input voltage is strictly controlled within the operating

2.Working temperature is too high;

voltage range;

3. Output load is too heavy.

2. At high operating temperature, need to derating used

Easily damaged

(According to the power drop curve of the temperature


range and technical manual to use);
3 . Choose to a higher power supply module or reduce
the output load.

Triple output, which is positive

1.Single positive voltage output is no-load;

1.Chang to dualoutput of the AC/DC or positive voltage

voltage output accurate, but

2.Single positive voltage output terminal load is

output plus false load;

output voltage is too low

too light, Voltage output load is too heavy.

2. Select smaller output power AC/DC or positive voltage


output plus false load.

dual output power module,

output of the load is not balanced, voltage of

1.Add false load,at light load side, (not more than 2

positive voltage is low and

heavy load is lower than light load.

times);
2.Choose single output AC/DC plus dual output

negative voltage is higher

DC/DC, DC/DC provides balanced load.


After working a period of time,

Operating temperature is too high.

1.Installation position should be far away from the high

ripple of output is increased

power heating element;

and not normal load

2.use heat dissipation measures, reducing the working


temperature;
3. At high operating temperature, need to derating used
(According to the power drop curve of the temperature
range and technical manual to use);

Mutual interference with

1.too close to the system sensitive device;

1 Adjust the distance between the module and the

customer system or not meet

2.Not in accordance with the technical manual

sensitive device, and take the shielding measures;

the EMC requirements

external connect EMC circuit.

2 According with recommended of the technical manual


to use EMC protection circuit.

Exist noise, after electrify

1.Module is in the light load state;

1.Advise that load back-end of module is connected to at

2. Impedance of the the back end load of module is

least 10% load, If the noise does not affect the normal

not matched with the impedance of module.

use, the customers can rest assured to continue to use.


2. Recommends that customers according to the actual
application situation in the module back-end external
capacitors for debugging.

After working a period of time,

The back- end of the module has the reverse

Recommended for customers to add diode and TVS tube

Output short circuit

voltage (such as relay and other inductive devices)

at the back -end of the module

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