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34. Press RESET. The count resets to 100.00 and starts downward count after a little
while. The display stops after one full revolution of the belt. The final value can be
positive or negative (flashing). This is the % error in span. Note it as S.
35. Calculate adjustment voltage as follows:
a. Place the calibration switch in TARE mode.
b. Measure voltage V at TP8(GRN) of LCA (A2) card.
c. Calculate change in voltage C= V * (S/100)
36. Adjust as follows:
a. If the % error was positive, then by suitably turning the COARSE or FINE SPAN
adjust pot clockwise get a voltage of V+C at TP8(GRN) of LCA card. (PLEASE
NOTE THAT THOUGH THE CALIBRATOR IS IN TARE MODE, WE ARE
ADJUSTING THE SPAN POT AND NOT THE TARE POT).
b. If the % error was negative, then by suitably turning the COARSE or FINE SPAN
adjust pot anticlockwise get a voltage of V-C at TP8(GRN) of LCA card. (AGAIN
PLEASE NOTE THAT THOUGH THE CALIBRATOR IS IN TARE MODE, WE
ARE ADJUSTING THE SPAN POT AND NOT THE TARE POT).
37. Put calibrator in SPAN mode and press RESET.
38. Repeat span adjustment by calculation as above or by trial and error until the final
error reading is within +/- 0.10/
39. Stop feeder and put the calibrator to OFF position.
40. Disconnect all cables to the calibrator and remove the calibration probes. The stickers
may or may not be removed. These can be used for later calibration.
41. Disengage the calibration weight. (This step can be bypassed if immediately
afterwards feeder remote calibration is taken up).
42. Put SSF in remote panel to OFF.
TP2 YEL
of A4
Hz
Tachometer feedbacks
1
mA
mA
MA
mA
19. During the above operation verify that the Total coal integrators on the feeder cabinet
and on the SCP integrate.
20. Operate Discharge chute pluggage paddle and verify feeder trip. Put SSF to OFF.
21. Disengage calibration weight.
22. Start the feeder by putting SSF to REMOTE and increase demand to 20 mA. Feeder
will run in volumetric mode and will display RPM.
23. Adjust VOLUMETRIC FEEDRATE pot (R42) on ISF(A2) card to get same value of RPM as
was obtained in column 4 (TBC-6:76/77 with counter set for 12 pulses) of Gravimetric
calibration readings (Step 16) for 20.00 mA demand input.
24. With demand at 20 .00mA, measure the frequency at TP2(YEL) of FRD(A4) card.
Compare it with the value F measured in step 15. Adjust VOLUMETRIC FACTOR pot
(R56) on the ISF(A2) card to get the same value as was noted in step 14.
Normalised
demand
TBC6: 72/73 TP1 BLUE/A2
mA
VDC
Speed
TP2 YEL of
A4 card
FRI
RPM
Hz
TBC6: 76/77
(Select counter for
12 pulses)
RPM
4.00
8.00
12.00
16.00
20.00
26. Stop feeder. Remove remote start command shorting loop from TBC-1 : 8 and 9.
27. Calibration is now complete. Normalise feeder, cables, etc., and close all doors of the
feeder after verifying that the calibration weight is disengaged.