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April 2005
Rule Note
NR 494 DTM R01 E
MARINE DIVISION
GENERAL CONDITIONS
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SECTION 1
GENERAL
SECTION 2
MAINTENANCE OF CLASS
SECTION 3
SECTION 4
SECTION 5
PIPING SYSTEMS
SECTION 6
SECTION 7
APPENDIX 1
April 2005
NR 494
Section 1
General
1
General
1.1
1.2
1.3
1.4
1.5
1.6
Definitions
Structural type and service notation
Site notation
POSA notation
Additional class notation
Design conditions
2.1
2.2
2.3
General
Site data
Operating conditions and loads
Documentation to be submitted
3.1
Section 2
Maintenance of Class
1
General
Survey of structure and related equipment
Piping and pressure containing equipment
Safety equipment
Electrical equipment
Hazardous areas
Mooring system
11
General
Ballast tank / surge tank surveys
10
Intermediate survey
3.1
3.2
General
Survey types
Annual survey
2.1
2.2
2.3
2.4
2.5
2.6
2.7
10
12
General
Class renewal survey of structure and related equipment
Piping and pressure containing equipment
Safety equipment
Electrical equipment
Hazardous areas
Bureau Veritas
April 2005
Section 3
General arrangement
1.1
1.2
1.3
1.4
1.5
Section 4
Floating structure
Rotating part
Protection
Access
Inspection
Stability
2.1
2.2
15
15
Intact stability
Damage stability
General
1.1
1.2
1.3
1.4
1.5
1.6
1.7
19
General
Bearings supports
Hawser line attachment structure
Mooring line attachment structure
20
Design of bearings
Roller bearings
Plain bearings and pads
Definitions
Plating
Ordinary stiffeners
Bearings
4.1
4.2
4.3
18
General requirements
Corrosion protection
Materials
Loads
Structural design
Fatigue
Finite element analysis
Buoy body
2.1
2.2
2.3
17
20
Definitions
Arrangement
Design load and strength
Manufacturing and testing
22
6.1
Subsea tanks
7.1
7.2
7.3
April 2005
22
Definition
General arrangement
Structure
Bureau Veritas
Section 5
Piping Systems
1
General
1.1
1.2
Application
Other provisions
23
23
Bilge arrangement
Scupper arrangement
Sounding system
23
3.1
Venting system
4.1
4.2
24
General
Arrangement
Design
Construction and testing
General
1.1
2
3
Application
26
General
Hazardous areas
3.1
3.2
3.3
26
Fire fighting
2.1
26
General
Definitions
Classification of hazardous area due to oil transfer
Electrical
4.1
4.2
4.3
27
Source of power
Navigation aids
Equipment
Swivels
1.1
1.2
1.3
1.4
General
Materials
Arrangement
Section 7
23
Section 6
General
Arrangement of air vent pipes
23
29
Pressure swivels
Electrical swivels
Test of pressure swivels
Tests of electrical swivels
Bureau Veritas
April 2005
29
General
Floating hoses
Underbuoy pipes
April 2005
General
Criteria
Local strength criteria
Buckling strength criterion
Pitting
Location of measurements
2.1
2.2
2.3
2.4
2.5
31
33
General
Bottom and deck
Side shell
Radial bulkhead
Stiffener
Bureau Veritas
Bureau Veritas
April 2005
NR 494, Sec 1
SECTION 1
GENERAL
General
1.1
floating hoses,
1.1.1
underbuoy pipes.
Application
The requirements of the present Rule Note apply to oil loading and offloading buoys, as defined in [1.2].
An offshore buoy with service notation loading or oil-offloading is considered as a permanent installation as
defined in Chapter 1 of the Rules for the Classification of
Offshore Units.
Particular provisions of the present Rule Note are complementary to provisions of Parts I, II and III of the Rules for the
Classification of Offshore Units, which remain applicable,
except where otherwise specified.
Buoys used as a permanent mooring system will be given
special consideration, based on the present document.
1.1.2
Definitions
1.2.1
1.2
a riser: a fluid transfer line located between the sea bottom (e. g. from a pipe line end manifold) and the buoy,
Buoy
1.3
1.4
Note 1: The hull may be either the rotating part or the fixed part.
April 2005
Bureau Veritas
Site notation
NR 494, Sec 1
1.5
POSA notation
2.3.4
1.6
General
Site data
2.3.1 The data on unit operation are to include the information required in [2.3.2] to [2.3.5].
2.3.2
General information
Environmental conditions
Documentation to be submitted
3.1
2.3
loads in bearings.
2.2
Loads
RIPRO
Design conditions
2.1
2.3.5
a) mooring loads,
1.6.1
Moored vessel
Bureau Veritas
April 2005
NR 494, Sec 1
d) Piping drawings:
diagrammatic drawings of vent systems,
connections to underbuoy pipes,
diagrammatic drawings of crude oil and/or gas piping systems,
specification of pumps, valves, expansion joints and
other crude oil and/or gas piping fittings,
bilge and drainage systems,
remote control of crude oil and/or gas transfer system (if any),
drawings of product swivels,
drawings of electrical swivels (if any),
emergency shut down system (if any),
remote control and monitoring systems, including
specifications of instrumentation.
April 2005
e) Safety plans:
drawing and specification of fire and gas detection
systems (if any),
fire extinguishing equipment layout and specifications.
f)
Electrical drawings:
instrumentation,
energy supply system,
controls systems,
navigation aid systems.
g) Others:
Bureau Veritas
NR 494, Sec 2
SECTION 2
1
1.1
MAINTENANCE OF CLASS
General
1.2
Survey types
structure in the vicinity of main bearing, hawser supports and other major load carrying structures
1.2.1 Classed buoys are submitted to surveys for the maintenance of class. These surveys include the class renewal
survey, intermediate and annual survey. Such surveys are
carried out under the conditions laid down in the present
Section. In addition to the above periodical surveys, buoys
are to be submitted to occasional surveys whenever
deemed appropriate by the Society.
2
2.1
Annual survey
General
2.1.2 The extent of the survey depends also on the condition of the buoy and its equipment. If any doubt arises as to
the maintenance or condition of the buoy or its equipment,
then further examination and testing may be conducted as
considered necessary by the Surveyor.
2.1.3 Any specific equipment or arrangement covered by
service notation or an additional class notation for which
annual survey is not detailed in the present Rules or in
another publication of the Society is to be submitted to a
programme of survey determined with the agreement of the
Society.
2.1.4 The Owner or his representative is to declare to the
attending Surveyor that no changes have been made to the
buoy that may affect the classification.
2.2
Examination of anchoring and mooring equipment covered by class, as far as practicable, including housing,
supporting equipment and connections to the buoy's
structure.
Bureau Veritas
April 2005
10
Examination of the buoy structure and its closing appliances so far as can be seen:
NR 494, Sec 2
2.3
2.4
Safety equipment
3.2
2.5
Electrical equipment
3.2.1 Application
This applies to buoys where internal spaces of the buoy
body are used as ballast tanks or surge tanks. In this case the
intermediate survey consists of an internal examination of
ballast tanks and surge tanks, as deemed necessary by the
Surveyor.
3.2.2
2.6
Hazardous areas
2.7
Mooring system
3
3.1
Intermediate survey
General
3.2.3
April 2005
Bureau Veritas
11
NR 494, Sec 2
4.1
4.1.1
General
Survey programme
Additional survey
Any specific arrangement or equipment covered by a service notation or an additional class notation for which class
renewal survey is not detailed in the present Rules or in
another publication of the Society is to be submitted to a
programme of survey determined with the agreement of the
Society.
12
4.1.4
An examination of the underwater parts, such as buoy bottom, side shell below water line, centre well below water
line, mooring lines supports, is to be carried out in dry
condition unless, as per Chapter 2, Section 2-1.5.4.3 of the
Rules for the Classification of Offshore Units, underwater
surveys have been accepted by the Society in lieu of drydocking, for specific cases of operation.
Underwater surveys will be performed according to an
agreed program under survey of the Society.
4.2
4.2.1
Internal spaces of the buoy body (including salt water ballast tanks, cofferdams, surge tanks), internal spaces of the
turntable (if applicable), internal spaces of the turret (if
applicable) will be examined in order to discover substantial corrosion, significant deformation, fractures, damages
or other deterioration impairing structural integrity; this
examination is to be supplemented by thickness measurement and testing as deemed necessary.
Where provided, the condition of coating or corrosion protection system of the buoy body internal spaces will be
examined. The condition of the external corrosion protection system will also be examined.
For salt water ballast spaces and surge tanks where a protective coating is found in poor condition and is not renewed,
where a soft coating has been applied or where a protective
coating was not applied from the time of construction,
maintenance of class will be subject to the tanks in question
being internally examined and thickness measurements carried out as considered necessary at annual intervals.
Thickness measurement is to be carried out as considered
necessary.
4.2.2
Bureau Veritas
April 2005
NR 494, Sec 2
5 < age 10
10 < age 15
1. Buoy body
1. Buoy body
age > 15
1. Buoy body
Thickness measurements
for the application of App 1
(1)
4.2.3
Main bearing
April 2005
4.3
4.3.1
Bureau Veritas
13
NR 494, Sec 2
4.3.2
4.4
Cargo transfer
Safety equipment
4.5
Other
Crude oil, ballast and stripping pumps are internally examined and prime movers are checked. A working test is carried out.
Venting systems and flame screens are to be opened up for
examination as deemed necessary.
When level gauging in tank is fitted, function test is to be
made.
14
4.6
Electrical equipment
Hazardous areas
Bureau Veritas
April 2005
NR 494, Sec 3
SECTION 3
1
1.1
General arrangement
1.5
Floating structure
Inspection
Stability
2.1
For deep water applications, the draught marks are to be fitted at four locations on the side shell of the buoy.
1.2
Rotating part
1.3
Protection
1.4
Access
Intact stability
2.2
Damage stability
April 2005
Bureau Veritas
15
NR 494, Sec 3
16
Bureau Veritas
April 2005
NR 494, Sec 4
SECTION 4
Symbols
D
T
s0
ReH
E
k
c
rp
rs
Hm
d
t
hw
tw
bf
tf
w
l
s
p
z
for l 3s
l
General
General requirements
1.1.1 The requirements of the present Section are complementary to the provisions of Chapters 3, 4 and 5 of the
Rules for the Classification of Offshore Units, which remain
applicable, except where otherwise specified.
1.2
Corrosion protection
Materials
1.3.1 Application
Steel structures are considered in the present Section. Structures made of aluminium or other materials are considered
by the Society on a case by case basis.
Material grades are to be in accordance with the provisions
of Chapter 5 of the Rules for the Classification of Offshore
Units.
1.3.2 Material factor
Unless otherwise specified, the material factor k has the values defined in Tab 1, as a function of the minimum guaranteed yield stress ReH.
Table 1 : Material factor k
Span of stiffener, in m
Spacing of stiffener, in m
Pressure, in kN/m2
Vertical distance from the keel line, in m
Aspect ratio coefficient for plates:
=1
ReH (N/mm2)
235
315
0,78
355
0,72
390
0,68
3s
April 2005
1.1
1.3
Bureau Veritas
17
NR 494, Sec 4
1.4
Loads
1.5
Structural design
1.6
[ 5 + 0,1 D k1/2 + 5 ( s s0 ) ]
Bottom
[ 6 + 0,1 D k1/2 + 5 ( s s0 ) ]
Deck
[ 4 + 0,1 D k1/2 + 5 ( s s0 ) ]
Radial bulkhead
[ 4 + 0,08 D k1/2 + 5 ( s s0 ) ]
Inner bulkhead
Scantlings
Side shell
Bottom
Definitions
p = 15
Radial bulkhead
p = 10 d
not to be taken
less than 10
2.2.4
t = 1,3 rP s p1/2
t = 1,25 s ( k p )1/2
Centre well
Centre well
Side shell
Inner bulkhead
Deck
Inner bulkhead
Thickness of plating,
in mm
Hm
p = 10 T + ------
2
not to be taken
less than 17,5 T
Buoy body
2.1
Pressure, in
kN/m2
Structure
Minimum thickness, in mm
Side shell
2.2.3
Fatigue
1.7
Plating
Radial bulkhead
2.2
2.2.1
Plating
General
The requirements for the plating are applicable to substantially stiffened platings.
2.3
2.3.1
2.2.2
Ordinary stiffeners
Dimensions of ordinary stiffeners
a) Flat bars
Minimum thickness
18
Connections
Bureau Veritas
April 2005
NR 494, Sec 4
hw
------ 50 k
tw
b
----f 15 k
tf
hw tw
b f t f ---------6
hw
tw
2.3.2
Minimum thickness
Scantlings
The section modulus of ordinary stiffeners subjected to lateral loads is to be not less than the values given in Tab 4.
hw
------ 50 k
tw
b
----f 30 k
tf
hw tw
b f t f ---------6
Side shell
Bottom
hw
tw
tf
Deck
p = 15
Inner bulkhead
p = 10 d
not to be taken
less than 10
2.3.4
bf
c) Angle
The dimensions of an angle ordinary stiffener (see Fig 4)
are to comply with the following requirements:
hw
bf
April 2005
w = 0,42 rS p s l2
Centre well
3.1
tf
w = 0,56 rS p s l2
tw
Section modulus of
ordinary stiffeners,
in cm3
Hm
p = 10 T + ------
2
not to be taken
less than 17,5 T
Radial bulkhead
Pressure,
in kN/m2
Structure
Bureau Veritas
19
NR 494, Sec 4
3.2
3.2.1
Bearings supports
Design of bearing supports
4.1
Bearing supporting structure areas are to be designed considering the loads transferred by the bearing in all relevant
conditions of loading.
Particular attention is to be given to the interactions
between the deformations of the bearings supporting structure and the bearings design and performance.
Justifications by finite element calculations may be
requested by the Society where deemed appropriate.
3.3
3.3.1
Bearings
4.1.1 The design of bearings is to be performed in accordance with suitable recognized standards, with due consideration to:
design life,
Design of bearings
wave frequency oscillation induced by the moored vessel yaw and buoy angular motions.
3.4
3.4.1
Note 1: Slow drift and wave frequency terms acting together are
better combined using a rainflow counting method.
4.2
Roller bearings
4.3
Load cases
The load cases to be considered for the design of the mooring line attachment structure subjected to the loads of one
mooring line shall include the following cases (as defined in
Chapter 5 of the Rules for the Classification of Offshore
Units):
5.1
5.1.1
Definitions
Hawser assembly
5.1.2
5.1.3
20
Hawser line
Bureau Veritas
April 2005
NR 494, Sec 4
5.2
BS
Arrangement
5.2.2 Arrangement with a single hawser line will be considered when requested by the Owner.
5.2.3 The safe working load of the hawser line shall not
exceed, in principle, the safe working load of the stoppers
onboard the moored vessel.
Note 1: Following OCIMF, stopper safe working load is generally
1960 kN (200 t), and is 2450 kN (250 t) for vessels over
350 000 t deadweight.
Hawser
QR4
Twin-line system
2,0
2,2
2,5
2,5
2,7
(1)
See [5.3.4].
or
BS = cN . cW . NDBS
where:
NDBS
NWBS :
cN
Material
factor,
NWBS / NDBS.
5.3
cW
ThD
TD
5.3.2 Criteria
The design tension ThD is not to exceed 1,1 the specified
safe working load of the line.
The strength of each component of the hawser line is to be
such that:
SF
April 2005
to
the
ratio
5.4
where:
where:
equal
ThD = TD
SF . ThD BS
Bureau Veritas
21
NR 494, Sec 4
7.2
General arrangement
6.1
7.2.1
6.1.1 The mooring system of the buoy is to be in accordance with the NI 493 Classification of Mooring Systems
for Permanent Offshore Units.
6.1.2 The design of mooring system shall include the environmental conditions defined in Sec 1, [2.3.3], and shall
cover the range of vessel situations as quoted in Sec 1,
[2.3.4].
6.1.3 For buoys anchored in shallow or moderate waterdepth ORQ grade may be accepted for chain material.
7
7.1
Subsea tanks
Jumper hose
The jumper hose located between the buoy and the subsea
tank is to be in compliance with applicable provisions of
Sec 7.
Definition
22
Watertight subdivisions
7.3
Structure
Bureau Veritas
April 2005
NR 494, Sec 5
SECTION 5
1
1.1
PIPING SYSTEMS
General
4.2
Application
1.2
Other provisions
2
2.1
2.2
Scupper arrangement
Sounding system
3.1
3.1.1 Each watertight space (tank or void) is to be provided
with a sounding mean. Manual system is acceptable.
4
4.1
5
5.1
Venting system
General
April 2005
Bureau Veritas
23
NR 494, Sec 5
5.2
Materials
5.3
Arrangement
6
6.1
6.3
Design
6.3.1 Where the installation is intended for essential services, pumps, filters and reduction units are to be duplicated. The capacity of the pumps and of their connection to
the piping system are to be such that all the essential services operated by the hydraulic power installation can be
maintained simultaneously with one of the pumps out of
service. Piping and accessories are to be so arranged that it
is possible to carry out maintenance and repairs of any one
pump or filter or reduction unit, while the other remains in
operation.
In case the power unit is used for remote control of valves,
any failure of the power unit is not to cause an undesired
change of the valves position.
6.3.2 Safety relief valves of sufficient capacity are to be
provided at the pressure side of the installation. Provisions
are to be taken to avoid any accidental or unexpected disturbance of the overpressure protecting devices. Except
when specially accepted, the safety relief valves are to be
sealed after setting.
6.3.3 A device is to be fitted which efficiently filters the
hydraulic oil in the circuit.
6.3.4 At any point of the circuit, the temperature of the
hydraulic fluid is to be kept within limits appropriate to its
nature and in any case, below the value specified in [6.1.3].
Where necessary, appropriate cooling devices are to be
provided.
6.2
Arrangement
Monitoring
Alarm
Automatic shut-off
Pressure - low
Pressure - high
6.4
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Bureau Veritas
April 2005
NR 494, Sec 5
April 2005
Bureau Veritas
25
NR 494, Sec 6
SECTION 6
1
1.1
General
Application
2
2.1
Fire fighting
3.3
3.3.1 For the purpose of machinery and electrical installations, hazardous areas are classified as in [3.3.2] to [3.3.4].
General
3.3.2
2.1.1 Buoys are to be provided with portable fire extinguishers of appropriate types. At least one portable fire
extinguishers suitable for fires of class B and C is to be provided.
2.1.2 The portable fire extinguishers are to be type
approved by the Society.
Zone 0
Zone 1
3
3.1
Hazardous areas
General
sample or valve outlets, frequently operated, releasing crude oil or gas products in the atmosphere,
3.1.1 The requirements given in [3] are applicable to hazardous areas due to hydrocarbon handling and transfer.
For hazardous areas due to other causes, refer to the Rule
Note NR 460 Safety Features of Offshore Units and Installations.
3.1.2 For definitions used in [3.2] and Sec 5, [4.2], refer to
the Rule Note NR 460 Safety Features of Offshore Units
and Installations.
3.2
Definitions
3.2.1 Hazardous areas are all those areas where, due to the
possible presence of a flammable atmosphere, the use without proper consideration of machinery or electrical equipment may lead to fire hazard or explosion.
3.2.2 Hazardous areas as defined in above prescription,
are divided in zones as follows:
Zone 0: zone in which an explosive gas/air mixture is
continuously present or present for long periods.
Zone 1: zone in which an explosive gas/air mixture is
likely to occur in normal operation.
Zone 2: zone in which an explosive gas/air mixture is
not likely to occur, and if it occurs, it can exist only for a
short period.
26
product swivels.
b) Outdoor locations within 1,5 m from:
sources mentioned in a),
safety valves or other openings releasing to the
atmosphere,
ventilation outlets or access to zone 1 spaces.
c) Outdoor locations within 1,5 m from vent outlets of
tanks containing crude oil.
d) Pits, ducts, or similar structures in locations which otherwise would be zone 2 but which are arranged so that
dispersion of gas may not occur.
3.3.4
Zone 2
Bureau Veritas
April 2005
NR 494, Sec 6
4
4.1
Electrical
Source of power
4.1.1
the sound signal character shall be rhythmic blasts corresponding to Morse letter U every 30 seconds,
4.1.2
Services to be supplied
4.3
4.1.3
4.2
Equipment
Navigation aids
4.2.1
Signal lights
April 2005
Bureau Veritas
27
NR 494, Sec 6
Note 1: For information on photo-voltaic design and systems reference should be made to IEC 60904 series and IEC 61194.
geographical location,
solar radiation,
days foreseen with no sun,
required energy by the loads (Wh/d),
energy required to supply the services listed in [4.1.2],
rated voltage and current,
photo-voltaic module maintenance coefficient,
safety factor,
28
Bureau Veritas
April 2005
NR 494, Sec 7
SECTION 7
1
1.1
Swivels
1.3.2
Dynamic tests
Pressure swivels
1.4
1.4.1
An electrical swivel is to be subjected to dielectric and insulation resistance tests in accordance with the Rule Note
Electrical systems on board offshore units and installations and IEC 502.
1.4.2
Electrical swivels
2.1
2.1.1
For risers, the limit of classification is in principle the connector of the riser with the pipeline end manifold.
Other limits may be agreed upon and in this case will be
specified on the Certificate of Classification.
Definitions
April 2005
Application
1.3.1
General
1.2.1 Electrical swivels are to be designed and manufactured according to the applicable requirements of the Rule
Note Electrical systems on board offshore units and installations.
1.3
Dynamic tests
2.1.2
1.2
Static tests
Bureau Veritas
29
NR 494, Sec 7
2.2
Floating hoses
2.3
2.3.1
Underbuoy pipes
Underbuoy pipe system design
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Bureau Veritas
April 2005
NR 494, App 1
APPENDIX 1
1
1.1
THICKNESS MEASUREMENTS:
CRITERIA, LOCATIONS
1.3
General
However, when the rule thickness is not available, the asbuilt thickness can be used.
Only for criteria related to an item (see [1.3.4] b), the Society may establish a list of renewal thicknesses tailored to the
different structural items. In such a case these thicknesses
are used in lieu of the minimum thicknesses calculated
from the percentage of wastage.
Note 1: In any case, at the request of the Owner, the Society may
perform a direct calculation based on the current measurements in
order to permit adjustments of the criteria.
1.2
Criteria
April 2005
ACCEPTANCE
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31
NR 494, App 1
Table 1 : Global and local acceptance criteria for buoys (given in % of wastage)
Group of
items
Description of items
DECK ZONE (1)
1
Isolated area
2
Item
3
Group
4
Zone
10
Deck plating
25
20
10
Deck stiffener
web
flange
25
20
20
15
10
-
10
Bottom plating
25
20
10
Bottom stiffener
web
flange
25
20
20
15
10
-
10
25
20
10
25
20
20
15
10
-
10
25
20
10
25
20
20
15
10
-
10
25
20
10
10
25
20
20
15
10
-
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April 2005
NR 494, App 1
1.5
1.4
Pitting
2.1
2.2
35,0
33,5
10
32,0
15
30,5
20
29,0
25
27,5
30
26,0
40
23,0
50
20,0
Isolated
General
Location of measurements
Side shell
Bottom or
deck plate
x
Radial
bulkhead
x
x
x
x
Bottom or
deck stiffeners
Centre well
2.3
2.3.1 The measurements on the side shell are to be performed as indicated in Fig 2.
Side shell
Stiffener
x
x
x
April 2005
x
x
x
x x
x x
x x
x
x
x
x x
x x
x x
Radial bulkhead
x
x
x
Bureau Veritas
x x
x x
x x
x
x
x
x x
x x
x x
x
x
x
x
x
x
33
NR 494, App 1
2.4
Radial bulkhead
2.5
Stiffener
Plate
34
Stiffeners
Bureau Veritas
Flange
Web
April 2005