Академический Документы
Профессиональный Документы
Культура Документы
discussions, stats, and author profiles for this publication at: https://www.researchgate.net/publication/274008826
CITATION
READS
158
5 AUTHORS, INCLUDING:
Suksun Horpibulsuk
Apichit Kampala
5 PUBLICATIONS 56 CITATIONS
SEE PROFILE
SEE PROFILE
Chayakrit Phetchuay
Arul Arulrajah
5 PUBLICATIONS 72 CITATIONS
SEE PROFILE
Geotechnical Engineering Journal of the SEAGS & AGSSEA Vol. 46 No.1 March 2015 ISSN 0046-5828
ABSTRACT: The high unit cost and energy intensive process in the production of Portland cement are the driving forces for the need to
seek for alternative cementitious additives. Calcium Carbide Residue (CCR) has been recently introduced as a sustainable cementing agent.
The recent research on the engineering properties of CCR stabilized clay as a subbase/base materials is reviewed and presented in this paper.
CCR alone as well as a mixture of CCR and fly ash (FA) can be used for soil stabilization instead of ordinary Portland cement. The suitable
ingredient of CCR, FA and clay results in a moderately high strength and durable geomaterial. The CCR fixation point obtained from the
index test is proved as a practical indicator for determining the CCR content to obtain the required engineering properties. For a particular
CCR content, the optimum water content is the most appropriate in terms of strength, swelling and durability against wetting and drying (wd) cycles. Significant strength and durability improvement is noticed when FA is utilized with CCR. The input FA at optimal content reacts
with the excessive Ca(OH)2 from the CCR and this results in a significant improvement of the strength and durability. The strength analysis
shows that the durability is directly related to the unsoaked strength (prior to the w-d cycles). Consequently, the relationship between the w-d
cycle strength and unsoaked strength is proposed. It is useful for the quick determination of the unsoaked strength for mix design to attain the
target strength at the design service life.
Keywords: Calcium carbide residue, Fly ash, Strength, Swelling, Durability, Stabilized clay
1.
INTRODUCTION
2.
(1)
Geotechnical Engineering Journal of the SEAGS & AGSSEA Vol. 46 No.1 March 2015 ISSN 0046-5828
3.
Calcium Carbide Residue (CCR) was obtained from the Sai 5 Gas
Product Co., Ltd. The CCR was oven-dried at 200oC for 3 hours
and ground in a Los Angeles abrasion machine. The CCR was
passed through a sieve No. 40 (425 m). The specific gravity is 2.25.
Table 1 shows the chemical composition of the CCR compared with
that of a hydrated lime. The chemical composition shows the CaO
contents of 90.13% and 70.78% for the hydrated lime and the CCR,
respectively. The CCR contains pozzolanic materials (SiO2, Al2O3
and Fe2O3) of about 12.3% while the hydrated lime contains very
few of about 2%. The XRD pattern of the CCR is similar to that of
the hydrated lime, showing the Ca(OH)2 as a main composition
(vide Figure 2). The Ca(OH)2 contents are about 96.5% and 76.7%
for the hydrated lime and the CCR, respectively. The high Ca(OH)2
and CaO contents of the CCR indicate that it can react with
pozzolanic materials and produce a cementitious material.
100
90
Percent finer
80
70
Clay (CH)
60
CCR
50
40
30
Chemical
Composition
Clay
CCR
20
10
0
1000
100
10
0.1
0.01
Particle diameter, D ( m )
Figure 1 Grain size distribution of the silty clay and the CCR
(Kampala and Horpibulsuk 2013).
80
Q
Lin (Counts)
60
Hydrated
FA
lime
CaO
26.15
70.78
90.13
1.03
SiO2
20.10
6.49
1.29
49.04
Al2O3
7.55
2.55
0.24
37.91
Fe2O3
32.89
3.25
0.49
2.75
MgO
0.47
0.69
0.22
0.39
SO3
4.92
0.66
0.45
0.18
Na2O
ND
ND
ND
0.38
K2O
3.17
7.93
3.3
0.52
LOI
3.44
1.35
1.21
4.70
Clay
SiO2 (Q) 20.10%
40
20
The grain size distribution of the CCR compared with that of the
clay is shown in Figure 1. The curves were obtained from the laser
particle size analysis. The D50 of the CCR and the clay are 0.01 and
0.006 mm, respectively. From the grain size distribution, it is found
that the clay particles are smaller than the CCR particles.
0
10
20
30
40
50
2-Theta-scale
4.
4.1
a) Sitly clay
100
CH
HYDRATED LIME
80
CH
60
40
CH CH
CH
20
CH
CH CH
CALCIUM CARBIDE
RESIDUE (CCR)
CH
60
CH
40
20
CH
CH
CH
CH
4.2
CH CH
10
20
30
40
50
60
Compaction Curves
Figure 4 shows the compaction curves of the clay and the CCR
stabilized clay. The OWC tends to increase as the CCR content
increases up to the CCR fixation point. The reduction in maximum
dry unit weight is associated with the increase in OWC. The
reduction in the maximum dry unit weight could be due to the lower
specific gravity of CCR and an immediate formation of cementitious
products, which reduce the compatibility (Lees et al., 1982). The
70
Geotechnical Engineering Journal of the SEAGS & AGSSEA Vol. 46 No.1 March 2015 ISSN 0046-5828
80
LL
PL
PI
OWC
60
40
20
0
0
10
15
20
25
30
2500
Inert
2000
1500
1000
500
ze
S =60%
17
-a i
r-v
o id
cu
rv
Clay
3%
5%
7%
10%
CCR
Hydrated lime
10
15
20
25
30
CCR
CCR
CCR
CCR
4.4
Vertical Swell
16
15
O W C = 19.0 %
14
10
12
14
16
18
20
22
24
26
28
30
Soaked
0
0
S =70%
18
Unsoaked
CCR
19
S =90%
S =80%
Deterioration
Active
Compressive Strength
10
CCR stabilized clay
L L = 55%
P L = 27%
G s = 2.75
E = 2693.3 kJ/m3
Vertical stress = 1 kPa
Water content
0.90O W C
0.95O W C
1.00O W C
1.05O W C
1.10O W C
0
0
10
12
Durability
Geotechnical Engineering Journal of the SEAGS & AGSSEA Vol. 46 No.1 March 2015 ISSN 0046-5828
14 days
28 days
4000
2000
2000
1000
0
5
10
15
20
25
30
0
0
10
15
20
25
30
FA content (%)
10
15
20
25
30
FA content (%)
5000
Recommended q u
0 cycle
1 cycle
3 cycles
6 cycles
8000
8000
7 days
14 days
28 days
4000
6000
6000
4000
4000
2000
2000
3000
2000
1000
0
5
10
15
20
25
30
0
0
10
15
20
25
FA content (%)
30
10
15
20
25
30
FA content (%)
0
4
4000
1000
6000
2000
FA content (%)
Number of cycles
6000
3000
2000
28 days
4000
Recommended q
8000
14 days
FA content (%)
5% CCR
7% CCR
12% CCR
3000
8000
7 days
4000
7 days
5000
Recommended q u
0 cycle
1 cycle
3 cycles
6 cycles
to the reduction of the pore volumes and causes tension and surface
cracks on the samples (Tang et al., 2011). The repulsive forces and
the tension and surface cracks upon the wetting and drying cycles
reduce the strength of the CCR-FA stabilized clay.
Figure 7 shows the influence of w-d cycles on the unconfined
compressive strengths of the 5%, 7%, and 12% CCR samples cured
for 7, 14 and 28 days, represented active, inert and deterioration
zones, respectively. For all the CCR contents, the compressive
strength of the CCR stabilized samples without w-d cycle increases
with increasing CCR content and curing time. The strength of 7%
and 12% CCR samples are essentially the same because the CCR
contents are in the inert zone where the natural pozzolanic reaction
in the clay is not sufficient to react with Ca(OH)2 in the CCR.
Compared with the recommended strengths by the ACI and the U.S.
Army Corps of Engineers, the CCR stabilized clay without w-d
cycles passes the recommendation. Both institutes recommend the
7-day and 28-day strengths not lower than 1723 and 2068 kPa,
respectively. However, the strengths reduce significantly with
number of cycles. All samples cured for 7 days cannot pass the
recommendation after being subjected to only 1st cycle. The same is
found for the 5% CCR sample cured for 28 days. The 7 and 12%
CCR samples cured for 28 days can resist up to the 2 nd w-d cycle. In
other words, the service life of this material is short and its
durability against w-d cycles must be improved. The 7-day criterion
is more critical than the 28-day one because the rate of strength
development with time of this material is relatively high and close to
that of the cement stabilized clay (Horpibulsuk et al., 2013).
Number of cycles
Number of cycles
qu ( w d )
qu (unsoaked )
0.73 0.05c
for 1 c 6
(2)
Geotechnical Engineering Journal of the SEAGS & AGSSEA Vol. 46 No.1 March 2015 ISSN 0046-5828
1.2
q u ( w - d ) /q u ( u n s o a k e d )
1.0
0.8
7%CCR 12%CCR
7 days
14 days
28 days
0.6
0.4
q w - d /q u ( u n s o a k e d ) = 0.73 - 0.05c
|r| =0.988
0.2
0
0
Number of cycles, c
Figure 10. Relationship between the normalized strength and
number of cycles (Kampala et al., 2014).
4.
CONCLUSIONS
ACKNOWLEDGEMENTS
REFERENCES
Geotechnical Engineering Journal of the SEAGS & AGSSEA Vol. 46 No.1 March 2015 ISSN 0046-5828