at Workshop The SPE Applied Technology WorkDynamic simulation (transient shop on Artificial Lift Systems: Get the modeling) of downhole pumps, Maximum from Your Wells was held gas lift, and plunger lift 2427 November 2013 in Phuket, ThaiAdvances in digital oilfield land. The workshop attracted 80 particitechnology pants representing 32 organizations and A new method for solving the 14 countries. wave equation to model sucker As oil and gas fields are depletrod pump performance ed, artificial lift systems are often New American Petroleum required to maintain delivery volumes Institute (API) standards (API and to maximize recovery. To han19G) in gas lift equipment dle adverse conditions, such as high- Submersible permanent magnet viscosity oil, high water cut, sand, lowmotors for PCPs for more reservoir pressures, high temperatures, efficient operation low-productivity wells, and high-angle Mechanistic modeling of ESP wells, special artificial lift systems may performance to predict the berequired. effectof oil viscosity and twoThis workshop discussed state-ofphase flow the-art artificial lift technologies. EngiUse of a vent branch from the neers from operating and service commain wellbore to allow gas to panies shared their field experience bypass downhole pumps in with artificial lift issues, such as operhorizontal wells ational efficiency, reliability, mainteRigless ESP technology nance, cost, and extensibility, and also discussed their innovative solutions. Field Experience An interactive session allowed partici- Participants shared a variety of field pants to use the information presented experience: and share their expertise and experience E SPs applied in low-productivity to select an artificial lift system for a and high-gas/high-liquid ratio sample well. wells Issues with sucker rod pump New Developments runlife The following advances in artificial lift Using foam to revive dead wells were discussed: via chemical injection through Electric submersible pumps capillary strings (ESPs) able to handle How lack of live flow rate temperatures of up to 250C measurements and surface flow Progressive cavity pump (PCP) rate control for gas injection designs for handling heavy oil wells makes gas lift network and sand optimization more difficult Insertable tubing-conveyed Failure investigations of ESPs electric submersible PCP systems showed the value of digging to reduce time, cost, and hazards deeper, standard procedures, of pump changes and a data collection system
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to find the true cause of ESP
failures How mean time to failure is not a good yardstick of ESP performance; a failure-free operating period with probability does a better job tracking ESP run life Replacing ESPs and gas lift with sucker rod pumps as an onshore oil field in Thailand matured Successful application of venturi orifice gas lift valves in offshore Sarawak, Malaysia, to stabilize flow; payout on the new valves was less than a day A multiphase pump on an offshore platform successfully restarted several dead wells Installation of ESP to replace gaslift in an offshore Sarawak oilfield Jet pumps revived dead wells andpaid for themselves in less than 3months Challenges One presentation pointed out how the routine workovers and servicing needed for ESPs often require reconfiguring intelligent wells, which can be costly. The group was challenged to think about how artificial lift can work with intelligent wells. Artificial Lift Selection Methodologies From the keynote speech to the breakout session at the end of the workshop, the emphasis was on providing participants with the information they needed to select the best artificial lift system for their well. When selecting artificial lift, management practices, legacy issues,
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economics, human factors (e.g. training,
tools, operator habits, and safety), surface and infrastructure constraints, production, reservoir and well constraints, and produced fluid properties all need to be considered. Participants were divided into nine groups to determine the best artificial lift system for given wellspecifications. The group that was assigned to study a coalbed methane well in an onshore gas field chose a PCP or sucker rod pump (depending on economics) to pump the water up the tubing while gas flowed freely up theannulus. Two groups working on a Thai offshore gas condensate well both selected foam (via capillary injection) and gas lift, but each applied these systems in a different order. Three groups reviewing an offshore oil well in the South China Sea selected an ESP as the best form of artificial lift for theirwell. Three groups tackling a Canadian tight oil onshore well each suggested different strategies to handle the deep (measured depth: 14,200 ft; true vertical depth: 9,000 ft), horizontal well that has a low flow rate (absolute open flow of 130 STB/D and gas/oil ratio of 1700scf/STB). One of the three final groups suggested using a sucker rod pump; and that, if possible, gas lift valves should be installed as a backup. The second group recommended that gas lift through the annulus via the subsurface safety value be used because the casing size was too small for normal gas lift valves. The third group suggested that the well be allowed to flow naturally for as long as possible and then converted to gas lift (if a gas compressor were readily available), or, if no compressed gas were available, converted to using hydraulic pistonpumps.JPT