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RESEARCH ARTICLE
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Abstract:
Bolted flange joints are widely used in engineering structure. The evolution of leakage is studied using
detailed contact finite element analysis. The distribution of stress at the gasket is analyzed using a contact
condition based on slide-line elements using ABAQUS, a commercial finite element code. Slide-line elements
also take into account pressure penetration as contact that is lost between flange and gasket. Results are presented
for a particular flange, a raised face flange sealed by a mild steel gasket. Although a lot of pipe flange connections
are exposed to elevated temperature during long-term plant operation, a sealing performance of the pipe flange
connections at elevated temperature is not well understood because of the experimental difficulty and the
analytical problems due to the lack of the materials properties of gaskets at elevated temperature. The authors have
been evaluating the effect of the material properties of spiral wound gaskets (SWG) and the sealing performance
of the pipe flange connections at elevated temperature
Keywords Flanged joints Bolted Joint, Stress Analysis, Sealing Performance, Gasketed Joint, Thermal
Conduction Condition
I. INTRODUCTION
In a flanged joint, it is always required to select a
suitable gasket depending on the kind of fluid, the
pressure and the temperature. However, even
though suitable gaskets are chosen, their sealing
performance usually deteriorates over the years.
Therefore, maintenance to repair leaks and/or
replace gaskets is required. Bolted joints are very
often the weak link between pressure vessels as
they are very prone to leakage. This is especially
true when these joints are subjected to high
temperature. A comprehensive survey _1_
conducted in 1985 showed that high operational
temperature and thermal transients are one of the
major sources of flanged joint failure. In the piping
industry, there are several problems that continue to
receive a considerable amount of research attention,
particularly in the area of bolted-flanged joint
design. Two problems that are critical in bolted
flanged joint design are strength of the joint and
leakage. The first problem has been studied since
ISSN: 2395-1303
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International Journal of Engineering and Techniques - Volume 1 Issue 6, Nov Dec 2015
Sr.
No.
1
2
3
4
5
6
7
8
9
Characteristics
Value
300
Soft flat mild steel
15
315
6.9
5.5
124,100
16
M48
Flange description
A.
The flange geometry and dimensions used in the
analysis were extracted from [8],[2] and are shown
in fig. 1. The characteristics of the gasket and
number of bolts are also from [8], all of which are
TABLE 1 BOLT AND GASKET CHARACTEISTICS
summarized in table 1. The flange is constructed of
steel with Youngs modulus of 200 GPa and
II. FINITE ELEMENT MODEL
Poissons ratio of 0.3. the ASME code assumes
We used PATRAN [2] to create the finite
flange failure when the material yields. the stresselement
mesh depicted in Fig. 3, and ABAQUS
strain diagram of the gasket is assumed to be
[10],[2] to perform the analysis. Second order
trilinear as shown in fig. 2 [9],[2].
axisymmetric elements, CAX8 are used throughout
the mesh of the flange and gasket.
A. Gasket Contact
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International Journal of Engineering and Techniques - Volume 1 Issue 6, Nov Dec 2015
(1)
(2)
(3)
(4)
C. Boundary Conditions
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III.
EXPERIMENTAL METHOD
A. Leakage Test
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IV.
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ACKNOWLEDGMENT
I acknowledge the support of Shri Gulabrao
Deokar College of Engineering, Jalgaon. Central
college liberary facility providing support. I also
like to express my deep and sincere gratitude to my
Project guide Prof. P. N. Patil and Head of
Mechanical Engineering Department Prof. R. Y.
Patil without their support it could not happen.
REFERENCES
1.
2.
Hector Estrada Analysis of Leakage in BoltedFlanged Joints Using Contact Finite Element
Analysis. journal of Mechanics Engineering and
Automation, Volume 5, 135-142
3.
4.
5.
V. CONCLUSIONS
The material and thermal properties of SWG
were experimentally evaluated and the effect of
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6.
7.
8.
9.
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