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Young Researchers and Elite Club, Central Tehran Branch, Islamic Azad University, Tehran, Iran.
Department of Mechanical Engineering, Central Tehran Branch, Islamic Azad University, Tehran, Iran
a r t i c l e
i n f o
Article history:
Received 20 February 2014
Accepted 2 June 2014
Available online 22 June 2014
Keywords:
Heat exchanger
Tube bundle
Experimental heat transfer
Cam-shaped tube
Cross-ow
a b s t r a c t
Flow and heat transfer from cam-shaped tube bank in staggered arrangement is studied experimentally.
Tubes were located in test section of an open loop wind tunnel with two longitudinal pitch ratios 1.5 and
2. Reynolds number varies in range of 27,000 6 ReD 6 42,500 and tubes surface temperature is between
78 and 85 C. Results show that both drag coefcient and Nusselt number depends on position of tube in
tube bank and Reynolds number. Tubes in the rst column have maximum value of drag coefcient,
while its Nusselt number is minimum compared to other tubes in tube bank. Moreover, pressure drop
from this tube bank is about 9293% lower than circular tube bank and as a result thermalhydraulic
performance of this tube bank is about 6 times greater than circular tube bank.
2014 Elsevier Ltd. All rights reserved.
1. Introduction
Study of ow and heat transfer around single and multiple bluff
bodies has wide engineering applications such as heat exchangers,
cooling towers, and electronic cooling. There are several authors
who published books about ow and heat transfer phenomena
around bluff bodies such as Kays and London [1], Hoerner [2],
Zukauskas and Ulinskas [3], Zukauskas and Ziugzda [4], and
Zdravkovich [5,6].
Traub [7] reported that turbulence grids lead to an enhancement in heat transfer of plain tube bundles. Stanescu et al. [8]
found that increasing ReD decreases the optimal spacing of cylinder
to cylinder. Wilson and Bassiouny [9] suggested to choose longitudinal pitch ratio a 6 3 for circular tube bank, in order to have best
performance and compactness. The studies of Mandhani et al. [10]
showed that decreasing value of porosity and increasing values of
Prandtl and Reynolds numbers, average value of Nusselt number of
circular tube bundle increases. Yoo et al. [11] found that average
Nusselt number of second and third tubes in staggered tube bank
is higher than rst tube. Gupta et al. [12] optimized coil nned
tube heat exchanger, by choosing a suitable mean diameter of shell
and appropriate clearance for a given n diameter. Hassan [13]
found that in a small tube bundle for decreasing pressure the pitch
over tubes should be widened.
One of the aspects in studying ow and heat transfer from multiple bodies is in heat exchangers where reducing pressure drop
Corresponding author. Tel.: +98 937 1681530.
E-mail address: hrb.mech@gmail.com (H. Bayat).
http://dx.doi.org/10.1016/j.enconman.2014.06.009
0196-8904/ 2014 Elsevier Ltd. All rights reserved.
471
Nomenclature
C
CD
cp,i
d
D
Deq
f
h
j
k
L
l
_
m
NL
P
Q_
SD
SL/Deq
ST/Deq
Reeq
ReD
Nu
to in-line tube bundle, the purpose of this study is to experimentally investigate the ow and heat transfer characteristics around
cam-shaped tube bundle in staggered arrangements subject to
cross ow of air.
2. Experimental setup
The cross section prole of the cam-shaped tube is represented
in Fig. 1. These tube are comprised of two circles with two arcs segments tangent to them and are made of commercial steel plate
with 0.7 mm of wall thickness. Identical diameters of tubes are
equal to d = 8 mm, D = 16 mm and distance between their centers
is l = 15.75 mm.
A test tube with length of 31 cm was made, in order to measure
drag coefcient of cam shaped tube in tube bank. To measure the
static pressure on the tube surface by using a digital differential
pressure meter, fourteen holes with diameter of 1 mm were drilled
on the surface of test tube. Four test tubes with length of 22 cm
were made for measuring heat transfer. In order to decrease heat
transfer from these surfaces the two ends of test tubes were insulated by using elastomeric thermal tube insulation.
Fig. 2 shows fourteen cam-shaped tubes located at wind tunnel
test section. The space between two tandem tubes is dened by
longitudinal pitch SL and the space between side-by-side tubes is
dened by transverse pitch ST. In this study transverse pitch ratio
is ST/Deq = 1.25 and longitudinal pitch ratios are SL/Deq = 1.5 and 2.
Fig. 3 shows an open circuit low speed wind tunnel where the
experiments were performed. A pitot static tube is used to measure
the free stream velocity in front of the frame cross section. The air
velocity varied from 9 to 15 m/s by controlling a variable speed
motor.
To heat up the tubes, a pump circulates hot water between a tank
and the tubes. An electric heating element supplies the hot water
and a control valve regulates the hot water at the tube inlet. Water
temperature is measured at the inlet and outlet of the tubes using
type-k thermocouple wires and saved at interval times of one second by using data logger. A glass tube ow meter measures the ow
rate with 1% uncertainty in full-scale ow. A steady state condition
is reached between 5 and 15 min, depending on the ambient temperature and free stream velocity, and then data collection is started.
T
U
Umax
V_ w
Greek
i
t
g
r
h
temperature (K)
velocity (m s1)
T
maximum velocity, (STSD
U) (m s1)
volume ow rate (L s1)
Subscripts
ave.
average
cam
cam-shaped tube
eq
equivalent
i
inlet
o
outlet
s
surface
w
water
1
free stream
To estimate the pressure drag and heat transfer from the cam
shaped tubes compared to that of a circular tube with various
cross sections, it is important to select an appropriate reference
length. Deq is the diameter of an equivalent circular tube whose
circumferential length is equal to that of the cam-shaped tube.
Based on Fig. 1, the equivalent diameter is obtained by Deq = P/p =
22.44 mm where P is perimeter of cam shape tube.
For understanding ow characteristic better, Reynolds number
is dened with two equations. First, for comparing heat transfer
from each tube in tube bank with single tube in crossow, Reynolds number is calculated by Reeq = U1Deq/m. Second, since the
speed of uid varies along its path in tube bank, a reference velocity base on minimum free area available for uid ow is being used
for calculating of ReD = UmaxDeq/m. There are two correlations for
Fig. 1. Schematic of a cam-shaped tube: (a) pressure drag, (b) heat transfer test
tube.
472
Nuave:
DP
0:5N L qU 2max
Nueq
eq m
_ w C p;w T wi T wo
hD
k
pLkT s T 1
1.
2.
3.
4.
where N is number of tubes in a row of tube bank. Heat transfer performance against the friction factor of cam denes by Nuave: =f .
Thermal hydraulic performance shaped tube bank base on circular tube bank is dened by efciency index g which has been
proposed by Webb [28].
1
Nueq
N
5.
6.
7.
8.
9.
Nuave:cam: =Nuave:cir:
fcam: =fcir:
AGF r2 J=f
UR
s
2
2
2
dv 1
dv 2
dv n
v1
v2
vn
U
T
T
1
s
Nueq : pLkT s T 1
pLkT s T 1 2
pLkT s T 1 2
9
1
"
#2 "
#2 2
=
Q w
Q w
U
7
L
k
2
2
;
pL kT s T 1
pLk T s T 1
Test Tubes
Fan
Variable Frequency
Drives
Hot Water Tank
Heating element
10.
11.
12.
13.
Pump
Bypass valve
Control valve
Flow meter
473
78
Zukauskas and Ziugzda [4]
74
Present Work
Nu
70
66
62
58
54
50
11500
12500
13500
14500
15500
16500
17500
18500
Re
Fig. 5. Comparison of heat transfer from circular tube in present work and
Zukauskas and Ziugzda [4].
0.56
0.52
0.48
0.44
0.4
0.36
CD
0.32
0.28
0.24
0.2
0.16
0.12
1st
1st
0.08
2
Circular Cylinder [2]
Elliptical Cylinder [2]
1.75
1.5
15000
2nd
2nd
3rd
3rd
16000
1.5
2
17000
18000
1.5
2
4th
4th
19000
1.5
2
20000
21000
Re eq
Fig. 6. Drag coefcient of cam-shaped tubes with staggered arrangement.
is about 16% greater but for tubes in second, third and fourth column is respectively 58%, 25% and 47% smaller within the same
Reynolds number range. For both longitudinal pitch ratio the minimum values of drag coefcients of tubes belong to the tubes in
second and forth column.
Tube in the rst column has higher drag coefcient because it is
conned by upper and lower tubes. The effect of blockage ratio on
drag coefcient is previously shown by Zukauskas [31]. The tubes
in the second, third and fourth column are in the wake region of
upstream tubes, as result, their drag coefcient is lower compare
to single tube in cross-ow.
Pressure drop of cam shaped tube bundle is compared with circular tube bundle in Fig. 7. Increasing pitch ratio from 1.5 to 2 will
augment friction factor about 1318%. Compare to circular tube
bundle, friction factor of cam shaped tube bundle is about 92%
and 93% lower for SL/Deq = 1.5 and 2, respectively. This lower friction factor is a result of aerodynamic shape of this tube and its
lower drag coefcient.
4.2. Heat transfer from cam-shaped tubes in tube bundle
1
0.75
0.5
0.25
0
13000
14000
1.25
CD
= 0 [21]
0.04
13000
1.5
2
15000
17000
19000
21000
23000
25000
27000
Re
Fig. 4. Comparison of drag coefcient of a cam-shaped tube with elliptical and
circular cylinder.
474
110
Symb. Column
1st
100
0.65
2nd
3rd
0.55
0.06
2
1.5
2
1.5
0.05
4th
Single Tube
Nu eq
90
Circualr [26]
Circular [26]
Cam Shaped
Cam Shaped
80
70
60
0.04
50
SL / Deq = 1.5
0.03
27000
29000
31000
33000
35000
37000
39000
41000
43000
40
11500
Re D
12500
13500
14500
15500
16500
17500
18500
Reeq
80
100
Single Circualr Tube
76
90
72
Nu eq
68
Nu
64
60
56
1st
2nd
3rd
4th
Single Tube
80
70
60
52
50
48
SL / Deq = 2
44
40
11500
40
11500
12500
13500
14500
15500
16500
17500
18500
12500
13500
14500
15500
16500
17500
18500
Reeq
(b) SL/Deq =2
Re
Fig. 8. Heat transfer from single cam-shaped tube.
Fig. 10. Heat transfer from cam-shaped tubes in different column with staggered
arrangements, (a) SL/Deq = 1.5, (b) SL/Deq = 2.
10
Symb.
Tin - Tout ( C)
1st
T in = 87 C
Column S L/Deq
1.5
1st
4th
1.5
4th
4
11500
12500
13500
14500
15500
16500
17500
Reeq
Fig. 9. Temperature difference inside cam-shaped tube.
18500
180
160
Symb. SL/Deq
2
1.5
2
1.5
Nu ave.
140
120
85
Tube
Circualr [26]
Circular [26]
Cam Shaped
Cam Shaped
75
65
55
27000
29000
31000
33000
35000
37000
39000
41000
43000
Re D
Fig. 11. Heat transfer from cam-shaped tube bundle with staggered arrangement.
Symb.
S L /Deq
1.5
2
Circular [26]
0
27000
475
29000
31000
33000
35000
37000
39000
41000
43000
Re D
Fig. 12. Thermalhydraulic performance of cam-shaped tube bundle with staggered arrangement and circular tube bundle.
Heat transfer from cam shaped tube bank in staggered arrangement has been investigated experimentally. Drag coefcients of
cam-shaped tube is about 64% lower than circular tubes. Friction
factor of cam-shaped tube is about 9293% lower than circular
tube bundle due to its streamline shape.
Thermalhydraulic performance of cam shaped tube is about
56 times greater than circular tube. This higher performance is
result of lower pressure drop of these tube compare to circular
ones. Furthermore, area goodness factor of cam-shaped tube
bundle is about 1214 times greater than circular tube bundle.
Consequently, using cam shaped tube in heat exchanger will
decrease the size of heat exchanger and increase thermal hydraulic
performance.
References
0.025
0.02
AGF
0.015
0.01
0.0020
2
1.5
2
1.5
Circualr [26]
Circular [26]
Cam Shaped
Cam Shaped
0.0015
0.0010
27000
29000
31000
33000
35000
37000
39000
41000
43000
Re D
Fig. 13. Comparison of area goodness factor of cam-shaped tube bundle with
staggered arrangement with circular tube bundle.
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