ENODE Distributed IO Controller Operations Manual 1000003483 RevR

ENODE Distributed
I/O Controller
Operations Manual
P/N 1000003483
ENODE Distributed
I/O Controller
Operations Manual
Particle Measuring Systems Headquarters

5475 Airport Blvd., Boulder, CO 80301, USA
(303) 443-7100
1-800-238-1801
FAX: (303) 449-6870
Instrument Service & Support: 1-800-557-6363
Customer Response Center: 1-877-475-3317
Particle Measuring Systems Europe

Tel: 44-1684-581000
Email: PMSEurope@pmeasuring.com
Particle Measuring Systems Japan

Tel: 813-5298-8175
Email: PMSJapan@pmeasuring.com
Particle Measuring Systems Nordic

Tel: +45 70702855
Email: PMSNordic@pmeasuring.com
Particle Measuring Systems Mexico

Tel: 52-55-2271-5106
Email: PMSMexico@pmeasuring.com
Particle Measuring Systems China

Tel: (86) 21-6113-3688
Email: pmschina@pmeasuring.com
Particle Measuring Systems Puerto Rico

Tel: 972-306-1040
Email: PMSPuertoRico@pmeasuring.com
Particle Measuring Systems Singapore

Tel: 65-6496-0330
Email: PMSSingapore@pmeasuring.com
Particle Measuring Systems Italia

Tel: 39 06 90530130
Email: PMSSRL@pmeasuring.com
P/N 1000003483 Rev R
ENODE Distributed I/O Controller Operations Manual

P/N 1000003483 Rev R
2010 by Particle Measuring Systems, Inc.
All Rights Reserved
ENODE is a registered trademark of Particle Measuring Systems, Inc.
Windows and HyperTerminal are registered trademarks of the Microsoft Corporation.
All trademarks appearing in this manual are the property of their respective owners.
DO NOT REPRODUCE OR DISTRIBUTE
CONFIDENTIAL DOCUMENT
This confidential document contains proprietary information, which is protected by

copyright. All rights are reserved. No part of this document may be reproduced, distributed,
or transmitted in any form without the prior written consent of Particle Measuring Systems.
The information contained in this document is subject to change without notice.
Quality Statement
The Quality Policy of Particle Measuring Systems is to strive to meet or exceed the needs
and expectations of our customers and to align the activities of all employees with the
common focus of customer satisfaction through continuous improvement in the quality of
our products and services.
Environmental Information
This equipment must be properly disposed of at end-of-life by means of an authorized
waste management system. Information regarding dismantling of the equipment and
location of any hazardous materials can be located on our web site at:
http://www.pmeasuring.com/support/papers/disassemblyinstructions.
Manual Conventions
WARNING
A warning in the text is used to notify the user of the potential for bodily injury or
death.
CAUTION
A caution in the text is used to highlight an item that if not done, or incorrectly
done, could damage the instrument and/or any materials or devices affected by
the instrument.
Page ii
NOTICE
A notice in the text is an instructional communication regarding requirements or
policies issued by Particle Measuring Systems.
NOTE: A note in the text is used to highlight an item that is of operational

importance to the user.
It is important that you observe cautions and warnings while performing the procedures
described in this manual. Caution and warning labels are located on and inside the
instrument to alert you to potentially hazardous conditions. Please familiarize yourself with
this information.
Page iii
CE Declaration of Conformity
- Declaration of Conformity
Application of Council Directive(s):
2004/108/EC, 2006/95/EC
Standard(s) to which Conformity is

Declared:
EN 55022:1998, +A1:2000
CISPR 22: 1997

EN55024: 1998 +A 1:2001
EN 61000-4-2, 4-3, 4-4, 4-5, 4-6, 4-8, 4-11, 32, 3-3
Manufacturers Name:
Particle Measuring Systems, Inc.
Manufacturers Address:
5475 Airport Boulevard, Boulder, CO 80301 USA
Manufacturers Telephone/FAX:
(303) 443-7100 / (303) 449-6870
Distributors Name:
Particle Measuring Technique, Great Britain
Distributors Address
Unit B1 South, Willow End Park

Danemoor, Malvern WR14 1XZ
Worchestershire, WR13 6NN United Kingdom
Distributors Telephone/FAX:
011-44-1684-312950 / 011-44-1684-312969
Type of Equipment:
Particle Monitoring
Model No:
ENODE
I, the undersigned, hereby declare that the equipment specified above conforms to the above
Directive(s) and Standard(s).
Signature:
Signature:
Full Name:
John Mitchell
Full Name:
David Hall
Position:
Vice President Engineering
Position:
Managing Director
Place: Boulder
Date: July 20, 2009
Place: Malvern
Date: July 20, 2009
WARNING
All I/O cables and accessories must meet current factory specifications in order for this
unit to remain in compliance with CE marking requirements. Consult factory for details.
Page iv
Table of Contents
List of Figures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
ix
Chapter 1: Getting Started- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
1-1
Chapter 2: Installing a Wall-Mounted Controller System - - - - - - - - - - - - Required Materials - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Installing the DIN Rail- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Installing Controller Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Installing Expansion Module(s)- - - - - - - - - - - - - - - - - - - - - - - - - - - - Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
2-1
2-1
2-2
2-2
2-3
2-3
Chapter 3: Installing a Bench-Mount System - - - - - - - - - - - - - - - - - - - - - - 3-1

Connecting Modules Together - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1
Chapter 4: Processor and Power Module- - - - - - - - - - - - - - - - - - - - - - - - Processor Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Processor Module Features and Specifications - - - - - - - - - - - - - - - Ethernet Connection LEDs - - - - - - - - - - - - - - - - - - - - - - - - - - - - Serial Port, COM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Real-time Clock Battery - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - DRAM- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Compact Flash Memory - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Reset Controller - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Power Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Power Module Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - Installing the Power and Processor Modules - - - - - - - - - - - - - - - - - - - AC Power Cable - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Removing Power and Processor Modules from a DIN Rail - - - - - - - - - -
4-1
4-1
4-2
4-2
4-3
4-3
4-3
4-3
4-3
4-4
4-4
4-5
4-5
4-5
Chapter 5: Analog Input Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Analog Input Wiring Connections - - - - - - - - - - - - - - - - - - - - - - - - - - Configuring Analog Inputs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Setting Analog Module DIP Switches - - - - - - - - - - - - - - - - - - - - - Voltage Input - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Current Input - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Attaching the Analog Input Module to the DIN Rail - - - - - - - - - - - - - - Removing an Analog Input Module from the DIN Rail - - - - - - - - - - - - Analog Input Module Specifications - - - - - - - - - - - - - - - - - - - - - - - - -
5-1
5-3
5-4
5-4
5-5
5-5
5-7
5-8
5-9
Page v
Table of Contents
Completing Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
5-9
Chapter 6: Relay Output Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Setting Relay Output DIP Switches - - - - - - - - - - - - - - - - - - - - - - - - LED Indicators - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Wiring the Relay Output Module - - - - - - - - - - - - - - - - - - - - - - - - - - Attaching the Relay Output Module to the DIN Rail - - - - - - - - - - - - - Connecting Expansion Modules - - - - - - - - - - - - - - - - - - - - - - - - - - Removing the Relay Output Module from a DIN Rail - - - - - - - - - - - - Relay Output Module Specification - - - - - - - - - - - - - - - - - - - - - - - - Completing Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
6-1
6-1
6-2
6-3
6-4
6-5
6-5
6-6
6-6
Chapter 7: Digital Output Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Setting Digital Output DIP Switches - - - - - - - - - - - - - - - - - - - - - - - LED Indicators - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Wiring the Digital Output Module - - - - - - - - - - - - - - - - - - - - - - - - - Attaching the Digital Output Module to the DIN Rail - - - - - - - - - - - - Connecting Expansion Modules - - - - - - - - - - - - - - - - - - - - - - - - - - Removing the Digital Output Module from a DIN Rail - - - - - - - - - - - Digital Output Module Specification - - - - - - - - - - - - - - - - - - - - - - - Continuing Installation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
7-1
7-2
7-2
7-3
7-3
7-4
7-4
7-5
7-5
Chapter 8: Digital Input Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - LED Indicators - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Digital Input Wiring Connections - - - - - - - - - - - - - - - - - - - - - - - - - Attaching the Digital Input Module to the DIN Rail - - - - - - - - - - - - - Connecting Expansion Modules - - - - - - - - - - - - - - - - - - - - - - - - - - Digital Input Module Specifications - - - - - - - - - - - - - - - - - - - - - - - - Removing the Digital Input Module from a DIN Rail - - - - - - - - - - - - Continuing Installation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
8-1
8-2
8-3
8-4
8-5
8-6
8-6
8-6
Chapter 9: Processor Module Communication Configuration and Expansion

Module Firmware Configuration - - - - - - - - - - - - - - - - - - - - - 9-1
Processor Module Communications Configuration - - - - - - - - - - - - - - - 9-1
Required materials - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-1
Setting the Terminal Emulation Program Parameters - - - - - - - - - - - 9-2
Setting the IP Addresses - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-7
Configuration Commands - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-8
Verifying the Configuration Settings - - - - - - - - - - - - - - - - - - - - - - 9-8
Expansion Module Firmware Configuration - - - - - - - - - - - - - - - - - - - 9-9
Configuring A Selected Channel on a Selected Module - - - - - - - - - 9-9
Configuring all of a Selected Modules Channels - - - - - - - - - - - - - 9-10
Analog Module Channel Setting Values - - - - - - - - - - - - - - - - - - - 9-10
Digital Input Module Channel Setting Values - - - - - - - - - - - - - - - - 9-10
Digital and Relay Output Module Channel Setting Values - - - - - - - 9-10
Data Queue Commands- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-10
Page vi
Table of Contents
Chapter 10: Facility Net-Controller System Integration - - - - - - - - - - - - - General Assumptions- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Accessing the NetAnalog Configuration - - - - - - - - - - - - - - - - - - - - - - Configuring Analog Inputs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Analog Inputs Dialog Box Fields - - - - - - - - - - - - - - - - - - - - - - - - Scale and Offset Explained - - - - - - - - - - - - - - - - - - - - - - - - - - - - Glossary of Analog Input Terms - - - - - - - - - - - - - - - - - - - - - - - - Configuring Digital Inputs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Configuring Relay Outputs- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Configuring Digital Outputs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
10-1
10-1
10-2
10-3
10-3
10-4
10-5
10-6
10-8
10-9
Chapter 11: Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
11-1
Appendix A:
International Precautions - - - - - - - - - - - - - - - - - - - - - - - - - -
A-1
Appendix B: - - - - - - - - - - - - - - - - - - - - - - - - - - - -
B-1
Index - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
I-1
Page vii
Table of Contents
This page is intentionally left blank.
Page viii
List of Figures
Figure 1-1
Figure 2-1
Figure 2-2
Figure 3-1
Figure 4-1:
Figure 4-2
Figure 5-1
Figure 5-2
Figure 5-3
Figure 5-4:
Figure 5-5:
Figure 6-1
Figure 6-2
Figure 6-3
Figure 6-4
Figure 7-1
Figure 7-2
Figure 7-3
Figure 8-1
Figure 8-2
Figure 8-3
Figure 8-4
Figure 9-1
Figure 9-2
Figure 9-3
Figure 9-4
Figure 9-5
Figure 9-6
Figure 9-7
Figure 9-8
Figure 10-1
Figure 10-2
Figure 10-3
Figure 10-4
Typical ENODE Distributed I/O Controller System - - - - - - - - - - - - - 1-1

Side View of DIN Rail for 7.5 mm and 15 mm Heights - - - - - - - - - - - 2-2
Expansion Module Features- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-3
Expansion Module Screw Placement - - - - - - - - - - - - - - - - - - - - - - - 3-2
ENODE Distributed I/O Controller Processor Module - - - - - - - - - - - 4-1
ENODE Distributed I/O Controller Power Module - - - - - - - - - - - - - - 4-4
Analog Input Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-2
ENODE Analog Input Module: Data Cabinet, Triple Stack Input schematic5-3
Analog Module DIP Switch Settings- - - - - - - - - - - - - - - - - - - - - - - - 5-4
Connecting Expansion Modules - - - - - - - - - - - - - - - - - - - - - - - - - - 5-7
Rear View of Modules Installed on a DIN Rail - - - - - - - - - - - - - - - - 5-8
Relay Output Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-2
ENODE Relay Output Module: Data Cabinet, Triple Stack Input schematic6-3
Connecting Expansion Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-5
Rear View of Modules Installed on a DIN Rail- - - - - - - - - - - - - - - - - 6-5
Digital Output Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-2
Digital Input Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-2
ENODE Digital Input Module: Data Cabinet, Triple Stack Input schematic8-3
HyperTerminal Start dialog box- - - - - - - - - - - - - - - - - - - - - - - - - - 9-2
Connection Description dialog box - - - - - - - - - - - - - - - - - - - - - - - - 9-3
Connect To dialog box - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-3
COM Port Properties dialog box - - - - - - - - - - - - - - - - - - - - - - - - - 9-4
ENODE Config Properties dialog box- - - - - - - - - - - - - - - - - - - - - - 9-5
ASCII Setup dialog box- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-6
Information Displayed by the >? Command - - - - - - - - - - - - - - - - - - - 9-8
Example of information returned by the Sta(tus) command- - - - - - - - - 9-9
NetAnalog Configurations dialog box-Analog Inputs- - - - - - - - - - - 10-3
NetAnalog Digital Inputs Configuration dialog box - - - - - - - - - - - 10-6
Relay Outputs Configuration dialog box - - - - - - - - - - - - - - - - - - - 10-8
Digital Outputs Configuration dialog box - - - - - - - - - - - - - - - - - - 10-9
Page ix
List of Figures
Page x
Chapter 1
Getting Started
ENODE distributed I/O controller is a monitoring and control system based on the
Windows CE operating system. The controller features a 32-bit processor with built-in
10/100BaseT Ethernet connectivity and a modular IO system. This combination makes
the controller suitable for a wide range of monitoring and control systems.
The built-in 10/100 BaseT network includes a TCP/IP stack that enables applications
running on an ENODE distributed I/O controller system to communicate with Facility Net
software. The controller operates as part of a plant or factory-wide monitoring/control
system.
Figure 1-1 Typical ENODE Distributed I/O Controller System

An ENODE distributed I/O controller system consists of the following components:
A power module
A processor module
Expansion modules, as required to meet the specific needs of the application
Up to six expansion modules may be used. It is recommended that no more than two
Digital Input modules per Processor be used.
IMPORTANT
Once a set of modules has been selected and configured into Facility Net, no hardware changes can be
made to the ENODE. Ensure that the appropriate hardware configuration has been decided on before
integrating with Facility Net.
Also, if a module requires replacement, ensure that the replacement is installed in the same position
relative to the other modules, that is, maintain the original order of the modules.
Page 1-1
Page 1-2
Chapter 2
Installing a Wall-Mounted Controller System
Installing a wall-mounted ENODE distributed I/O controller involves the following major
steps:
Mounting the DIN Rail on a mounting surface
Installing the Power Module and Processor Module
attaching the Power Module and Processor Module to the DIN rail
attaching the Power Module and Processor Module to each other
Installing the expansion modules
Setting expansion module DIP switches where required
Mounting the modules to the DIN Rail
Connecting the ENODE distributed I/O controller modules together
Connecting signal wires to the expansion module(s)
Connecting the Ethernet and serial cables to the Processor Module
Connecting the power cord from the ENODE distributed I/O controller Power Module
to a power source (90260 VAC, 5060 Hz)
Required Materials
Standard IEC power cable of the appropriate length (not provided)
DIN rail for wall-mounted installations (not provided)
Appropriate screws and tools for installing the DIN rail (not provided)
The ENODE distributed I/O controller modules required for your installation
Field wiring for connecting the controller expansion modules to the sensors
Page 2-1
Installing the DIN Rail
Installing the DIN Rail

The ENODE distributed I/O controller mounts to a 35 mm DIN Rail which may be
attached to a wall or installed inside a box. DIN Rails are available in 7.5 mm and 15 mm
heights.
Figure 2-1 Side View of DIN Rail for 7.5 mm and 15 mm Heights
To attach the DIN rail:
1 Determine the best location for the controller modules.
2 Ensure that the installation will not be exposed to liquid spray, drip, or splash.
3 Using the instructions shipped with the DIN rail, if any, affix the DIN rail to a sturdy
vertical surface in the chosen location.
Installing Controller Modules

Functional information, specifications, and installation information for individual
modules are covered in separate chapters.
To install the controller modules:
1 See Chapter 4, "Processor and Power Module".
2 Depending on which expansion modules you are using,
see Chapter 5, "Analog Input Module"

or see Chapter 6, "Relay Output Module"
or see Chapter 7, "Digital Output Module"
or see Chapter 8, "Digital Input Module".
Page 2-2
Installing Expansion Module(s)
Installing Expansion Module(s)
Figure 2-2 Expansion Module Features
Configuration
To complete installation, see Processor Module Communication Configuration and
Expansion Module Firmware Configuration on page 9-1.
Page 2-3
Configuration
Page 2-4
Chapter 3
Installing a Bench-Mount System
The ENODE distributed I/O controller may be assembled as a stand-alone instrument for
testing and bench applications. Machine screws from the installation kit are used to secure
the modules together. No other special mounting hardware is required.
Connecting Modules Together

Every ENODE distributed I/O controller system has a Processor unit and Power module.
When looking at the front of the modules, expansion modules are added to the right side
of the Processor module.
In addition to the Processor module and the Power module, the controller system requires
at least one of the following expansion modules:
Analog Input
Digital Input
Relay Output
Digital Output
A maximum of six expansion modules may be added to a single Processor module.
To connect the modules together:
1 Connect the power supply to the left of the processor unit using the two supplied #10-
24 3.5-inch Phil FH zinc or SS screws.

NOTE: It is imperative that these screws are installed; they are
important for grounding the system.
2 Using the dowel pin on the new module as a guide, fit the first expansion module to the
right of the Power and Processor module assembly.

3 Ensure that the alignment pin mates with the processor module and that the
communication connector fits firmly into the Processor Modules communication
connector.
NOTE: When the modules are properly aligned, a tab on the back of
one module overlaps a threaded screw receptacle on the
back of the adjoining module.
Page 3-1
Connecting Modules Together

4 Fasten the first expansion module to the Processor module by screwing a 6-32 3/8-
inch machine screw into the threaded fitting on the back of the modules.
5 Continue to fasten the first expansion module to the Processor module by screwing a 632 1/4-inch machine screw into the non-threaded fitting on the bottom (connector
side) of the modules.
NOTE: These screws are important for grounding the system.
6 Add other modules and fasten them together as described in steps 2-5.
6-32 3/8-inch screw goes through here
6-32 1/4-inch screw goes through here
Figure 3-1 Expansion Module Screw Placement
Page 3-2
Chapter 4
Processor and Power Module
Processor Module
Each system requires a processor module which provides real-time and multi-tasking
capabilities.
Figure 4-1: ENODE Distributed I/O Controller Processor Module
Page 4-1
Processor Module
Processor Module Features and Specifications

Specifications are valid at 25C unless otherwise noted.
Parameter
Specification
Processor
32-bit embedded
Operating System
Windows CE 3.0
DRAM Memory
16 MB (64 MB maximum)
72-pin EDO SIMM 60 ns
Compact Flash
8 MB (500+ MB maximum)
Ethernet
10/100BaseT (RJ-45)
Serial Port
one RS-232
Power consumption at +5 VDC
1.0 Amperes
Dimensions (l, w, h)
4.6 3.4 6 inches

(11.6 8.5 15.0 cm)
Operating temperature range
060C
Network standards supported
TCP/IP
UDP
Ethernet Connection LEDs

The following five red LEDs display information about the Ethernet connection:
Table 4-1: Ethernet Connector LEDs
Page 4-2
LED label
LED function
Link
Good link when on
Collision
Collision detected when on
100baseT
Indicates 100BaseT connection
TX
Transmitting
RX
Receiving
Processor Module
Serial Port
A single serial port is used to configure the modules network settings. After
configuration, the system clock is controlled from Facility Net.
Real-time Clock Battery

The processor module contains a 3.0 V lithium battery that powers the real-time Clock
when AC power is disconnected. Battery life is approximately two years when the module
is not powered externally. When the module receives external power, battery life is longer.
The real-time clock is only used during power-up cycles, so the battery has no operational
effect.
DRAM
The processor module can use up to 64 MB of DRAM. The DRAM is industry-standard
5 V, 72 pin EDO or FPM. Adding more memory to the ENODE has no effect.
Compact Flash Memory

The processor module uses standard compact flash memory for non-volatile storage of the
operating system and drivers. The remaining memory can be used by the application for
other non-volatile storage or for data storage.
Reset Controller
A reset controller monitors the 5 V power. If the power drops below 4.4 V the controller
will reboot.
Page 4-3
Power Module
Power Module
The power module provides power for the processor module and the expansion modules.
Each controller system requires one Power Module.
Figure 4-2 ENODE Distributed I/O Controller Power Module
Power Module Specifications

Specifications are valid at 25 C unless otherwise noted.
Parameter
Specification
Input Voltage
90260 VAC
Output voltage
5.0 Volts 5%
Input Frequency
5060 Hz IDE
Output Current
10.0 Amperes maximum
4.5 3.4 6 inches

(11.6 15.0 8.5 cm)
Operating temperature range 060C
Page 4-4
Installing the Power and Processor Modules
Installing the Power and Processor Modules

The Power and Processor modules are installed one at a time onto the DIN Rail and then
connected to each other with two machine screws.
To install the Power and Processor modules:
1 Attach the Power Supply module to the DIN rail.
a. Hook the modules lower DIN Rail mount retainer to the lower DIN Rail lip.
b. Rotate the module upwards until the retaining spring clips on the unit snap into the
upper DIN Rail lip.

2 Using steps a and b above:
a. Attach the Processor module to the right of the Power supply module.
b. Attach and screw-in the power cable connector.
c. Slide the Processor module on the rail to butt against the Power Supply module.
3 Ensure that the communication connectors on each module mate firmly.
4 Connect the Power and Processor modules using two #10-24 3.5-inch Phil FH zinc
or SS machine screws (provided).
NOTE: These screws are important for grounding the system.
AC Power Cable
The power module requires a standard IEC power connector. A power cord is included
with this module.
Removing Power and Processor Modules from a DIN Rail

Using small screwdrivers or similar tools, simultaneously lift the two retaining springs
attached to the top-back of the module until the module releases from the DIN Rail.
IMPORTANT
When removing a power supply module from a processor module,
remember to unscrew the power cable connector BEFORE pulling the
modules apart.
Page 4-5
Removing Power and Processor Modules from a DIN Rail

Page 4-6
Chapter 5
Analog Input Module
In addition to the Power and Processor modules, an ENODE distributed I/O controller
system requires at least one of the following expansion modules:
Analog Input
Digital Input
Relay Output
Digital Output
The Analog Input Module reads voltage and current inputs. These inputs can be
configured on a channel-by-channel basis, allowing one analog input module to read a
combination of voltage or current. The Analog Input Module can be installed in any
position to the right of the Processor Module.
The Analog Input Module utilizes common grounds for all inputs. Inputs requiring
floating grounds cannot be used.
Page 5-1
blocks
AIN1
AIN0
AGND
AGND
AIN8
AIN9
AIN2
AIN3
AGND
AGND
AIN10
AIN11
AIN4
AIN5
AGND
AGND
AIN12
AIN13
AIN6
AIN7
AGND
AGND
AIN14
AIN15
AGND
AGND
All grounds
(AGND) are
common
EXT INT
RGOUT
Figure 5-1 Analog Input Module
Page 5-2
Analog Input Wiring Connections
Analog Input Wiring Connections

Current and voltage inputs are wired to the terminals blocks located on the bottom of the
module. See the fold-out connector schematic on the following page.
To connect wiring to the terminal block(s):
1 Remove the terminal block(s) by pulling them from the module. The terminal blocks
are held in place by friction only.

2 Fit the field wire into the wiring terminal.
3 Tighten the screw to firmly hold the wire in place.
Figure 5-2 ENODE Analog Input Module: Data Cabinet, Triple Stack Input schematic
Page 5-3
Configuring Analog Inputs

Each Analog Input channel can be configured for voltage or current input by setting the
internal DIP switches to filter voltage (0) or Amperes (1). The Analog Input Module
conditions the input signals and converts them to a digital value with 12-bit resolution.
NOTE: It is important to record the DIP switch setting before physically setting the
DIP switches. Keep the record of the DIP switch settings! That information
will be necessary when setting the expansion module firmware.
Setting Analog Module DIP Switches

Set the Analog Input Modules DIP switches before installing the module on the DIN rail.
Each Analog Input channel can be configured for voltage or current input by setting the
internal DIP switches to filter 0-Voltage or 1-Ampere. The factory (default) DIP switch
setting is for voltage input.
To access the DIP switches:
1 If the Analog Input Module is connected to a rail and/or other modules detach it.
2 Turn the module so that the white printed circuit board protector is up.
3 Remove the protector and set it aside. The printed circuit board will be visible.
4 Rotate the module so that the three DIP switch sets are on the bottom right. The DIP
switch sets will appear as below:
Set to:
1 (on) for 0-20 mA
0 (off) for 0-10 V
Always set to 0 for

16 single-ended.
Channels 8 15
ON
ON
00000000
SW2
ON
SW3
Channels 0 7
SW1
Set switches 1-8 to:

1 (on) for 0-20mA
0 (off) for 0-10 Volts.
Set switches 9 & 10 to 0 (off).
Figure 5-3 Analog Module DIP Switch Settings

Notice that the switches are numbered from left to right and ON is always the switch
position closest to the label ON.
5 Use a tool such as the metal tip of a mechanical pencil to move the DIP switches to ON
(up) or OFF (down) according to your needs. See the two following instructions for
voltage and 4-20 mA input.
6 Replace the printed circuit board protector.
Page 5-4
Voltage Input
The analog input stage consists of a 16 channel multiplexer (MUX), followed by a
programmable gain amplifier (PGA), feeding a 12-bit analog-to-digital converter (ADC).
The ADC is isolated and presented to the system bus. The MUX provides 16 single-ended
inputs to the PGA.
To configure a channel for voltage input:
1 Set the appropriate switch to disable the current mode (SW2-1 through SW3-8). See
To access the DIP switches: above, and see Current and Ground Return Resistor
Switch Settings on page 5-5.
2 Set the appropriate switch to disable the input ground return resistor (SW1-1 through
SW1-8). See the table below.
Current Input
Using the DIP switches, sixteen 487 resistors may be switched between the individual
input channels and ground, allowing the module to make current measurements in the 020 mA range.
To configure a channel for 0-20 mA current input:
1 Set the appropriate switch to enable the current mode (SW2-1 through SW3-8). See the
table below. See To access the DIP switches: above, and see Current and Ground
Return Resistor Switch Settings on page 5-5. This configuration requires the channel
to be read as a single-ended input.
2 Set the appropriate switch to disable the ground return (SW1-1 through SW1-8). See
Table 5-1 on page 5-5.
Table 5-1
Current and Ground Return Resistor Switch Settings
Switch
No.
Switch ON
SW1
All SW1 DIP switches are set to 0 (off).
SW2-1
Current mode enable Channel 8
Voltage mode enable Channel 8
SW2-2
SW2-3
SW2-4
SW2-5
SW2-6
SW2-7
SW2-8
Switch OFF
Page 5-5

Table 5-1
Page 5-6
Current and Ground Return Resistor Switch Settings
Switch
No.
Switch ON
Switch OFF
SW3-1
SW3-2
SW3-3
SW3-4
SW3-5
SW3-6
SW3-7
SW3-8
SW3-9
Set to 0 (off)
SW3-10
Set to 0 (off)
Attaching the Analog Input Module to the DIN Rail
Attaching the Analog Input Module to the DIN Rail

Each expansion module has a spring clip on the top rear of the modules chassis.
To attach the expansion modules to the DIN rail:
1 Position the Analog Input Module to the right of the Processor Module or another
installed expansion module.
2 Hook the modules lower DIN Rail mount retainer over the lower DIN Rail lip.
3 Rotate the module upwards until the spring clip on the module snaps over the upper
DIN Rail lip.
4 Slide the module on the DIN rail until it butts against the Processor Module or other
expansion module to its left.
5 Ensure that the alignment pin and communication connector mate up with the module
to the left. See Figure 5-4, Connecting Expansion Modules, on page 5-7.
6 Using steps 1-5, above, attach any other IO modules to the right of this module, in any
order.
NOTE: A maximum of six expansion modules may be added to a
single Processor module.
For example: you may install one Relay Output Module, one
Analog Input Module, and two Digital Input Modules.
Communications
connector
Alignment pin
Figure 5-4: Connecting Expansion Modules
Page 5-7
Removing an Analog Input Module from the DIN Rail
Figure 5-5: Rear View of Modules Installed on a DIN Rail
Removing an Analog Input Module from the DIN Rail

Using a screwdriver, lift the retaining spring attached to the top-back of the module until
the module releases from the DIN Rail.
Page 5-8
Analog Input Module Specifications
Analog Input Module Specifications

Parameter
Number of Input Channels
Resolution
Voltage Range
Current Range
Over-voltage Protection
Gain Accuracy
Input Offset Voltage
Input Bias Current
Input Impedance
Specification
16, Single-ended
12 bits (1 part in 4096)
Gain = 1
0 to 10 V
Gain = 1
0-20 mA
Power on or off
40 V to +55 V
Gain = 1
0.012%
Gain = 1
1.2 mV
500 pA
Voltage Mode
10 G || 3 pF
Common-Mode Range
Common-Mode Rejection Ratio
Noise
Mono tonicity
Linearity
Isolation
Current Mode
487
10 V
Gain = 1
80 dB
RMS/p-p G=1
0.5 LSB/2 LSB
12 bits, No missing codes
1 LSB
Input to Bus
1500 V
Power Consumption at +5 V
VAC rms for 60 s

400 mA
4.6 1.7 6 inches
Temperature Range, operating
11.6 4.2 15.0 cm

060C
Completing Installation
If this is the last module to be installed, go to Chapter 9, "Processor Module
Communication Configuration and Expansion Module Firmware Configuration" to
complete installation.
Page 5-9
Page 5-10
Chapter 6
Relay Output Module
In addition to the Power and Processor modules, an ENODE distributed I/O controller
system requires at least one of the following expansion modules:
Analog Input
Digital Input
Relay Output
Digital Output
The Relay Output Module is used to relay outputs to control alarm signals. The module
provides 12 channels of single-pole/single-throw, normally-open, relay contacts capable
of switching 2 Amperes at either 250 VAC or 30 VDC.
The Relay Output Module can be installed in any position to the right of the Processor
Module.
NOTE:
It is important to record the DIP switch setting before physically

setting the DIP switches. Keep the record of the DIP switch
settings! That information will be necessary when setting the
expansion module firmware.
Setting Relay Output DIP Switches

DIP switch settings on the Relay Output Module allow it to power up with the relay open
(the default) or power up with the relay in the closed position.
For each Relay Output, the DIP switch is set in one of the following ways:
1 (on) to be Closed at power up
0 (off) to be Open at power up
NOTE: Setting the outputs to be CLOSED at power-up can be problematic
because the unit will open the contacts if power is ever lost.
Therefore, it is better to design a system where OPEN contacts is
the safe configuration.
Page 6-1
LED Indicators
OUT0 A
OUT1 A
OUT0 B
OUT1 B
OUT2 A
OUT3 A
OUT2 B
OUT3 B
OUT4 A
OUT5 A
OUT4 B
OUT5 B
OUT6 A
OUT7 A
OUT6 B
OUT7 B
OUT8 A
OUT9 A
OUT8 B
OUT9 B
OUT10 A
OUT11 A
OUT10 B
OUT11 B
Terminal
blocks
LED indicators
Figure 6-1 Relay Output Module
LED Indicators
The Port 0 and Port 1 LED indicators are used to show line activity.
Page 6-2
Wiring the Relay Output Module
Wiring the Relay Output Module

Inputs are wired to the terminal blocks located on the bottom of the module. See the foldout connector schematic on the following page.
Figure 6-2 ENODE Relay Output Module: Data Cabinet, Triple Stack Input schematic

2 Fit the wire into the wiring connector.
3 Tighten the connector screw to firmly hold the wire in place.
4 Replace the terminal block in the relay output module.
Page 6-3
Attaching the Relay Output Module to the DIN Rail
Attaching the Relay Output Module to the DIN Rail

1 Position the Relay Output Module to the right of the Processor Module or another
3 Rotate the module upwards until the retaining spring clips on the module snaps into the
upper DIN Rail lip.
installed expansion module to its left.
5 Ensure that the alignment pin and communication connector mate up with the module
to the left. See Connecting Expansion Modules on page 6-5
order.
NOTE:
Page 6-4
A maximum of six expansion modules may be added to a

Analog Input Module and two Digital Input Modules.
Connecting Expansion Modules

Communications
connector
Alignment pin
Figure 6-3 Connecting Expansion Modules
Figure 6-4 Rear View of Modules Installed on a DIN Rail
Removing the Relay Output Module from a DIN Rail

To remove the Relay Output Module from the DIN rail:
1 Using a screwdriver, lift the retaining spring attached to the top-back of the module
until the module releases from the DIN Rail.
2 Rotate the module up and off the rail.
Page 6-5
Relay Output Module Specification
Relay Output Module Specification

Table 6-1 Relay Output Module Specification
Parameter
Specification
Relay Output contact closure
12 channels
Closed resistance
0.03
Closed current
2.0 Amperes maximum
Voltage
250 VAC maximum,

30 VDC maximum
Isolation outputs
Channel-Channel
500 V maximum
Bus-Channel
1500 V maximum
Current Consumption at 5 V
450 mA maximum
4.6 1.7 6 inches

(11.6 4.2 15.0 cm)
60C
complete installation.
Page 6-6
Chapter 7
Digital Output Module
In addition to the Power and Processor modules, an ENODE system requires at least one
of the following expansion modules:
Analog Input
Digital Input
Relay Output
Digital Output
The Digital Output Module is used to activate/deactivate control alarm signals. The
module provides 12 channels of open drain, 24 VDC digital outputs.
The Digital Output Module can be installed in any position to the right of the Processor
Module.
NOTE: It is important to record the DIP switch setting before physically
setting the DIP switches.
Keep the record of the DIP switch settings! That information will be
necessary when setting the expansion module firmware.
Page 7-1
Setting Digital Output DIP Switches
Setting Digital Output DIP Switches

DIP switch settings on the Digital Output Module allow it to power up with the output
Low (the default) or power up with the output High.
For each Digital Output, the Dip switch is set in one of the following ways:
1 (on) to be High at power up
0 (off) to be Low at power up
Figure 7-1 Digital Output Module
LED Indicators
Page 7-2
Wiring the Digital Output Module
Wiring the Digital Output Module

Inputs are wired to the terminal blocks located on the bottom of the module.
2 Fit the wire into the wiring connector.
3 Tighten the connector screw to firmly hold the wire in place.
4 Replace the terminal block in the relay output module.
Attaching the Digital Output Module to the DIN Rail

1 Position the Digital Output Module to the right of the Processor Module or another
2
3
4
5
6

Hook the modules lower DIN Rail mount retainer over the lower DIN Rail lip.
Rotate the module upwards until the retaining spring clips on the module snaps into the
upper DIN Rail lip.
Slide the module on the DIN rail until it butts against the Processor Module or other
Ensure that the alignment pin and communication connector mate with the module to
the left. See Connecting Expansion Modules on page 7-4.
Using steps 1-5, above, attach any other IO modules to the right of this module, in any
order.
NOTE:

Analog Input and two Digital Input Modules.
Page 7-3

Communications
connector
Alignment pin
Removing the Digital Output Module from a DIN Rail

Rotate the module up and off the rail.
Page 7-4
Digital Output Module Specification
Digital Output Module Specification

Table 7-1 Digital Output Module Specification
Parameter
Condition
Specification
Digital Output
FET output
12 channels
On resistance
0.03
On current
0.5 A max
On Voltage
0.8 V max
Off Voltage
27 V max
Isolation
Outputs
Channel-Channel
500 V max
Channel-Bus
1500 V max
Current Consumption
5V
160 mA maximum
4.6 D 1.7 6.0 inches

(11.6 4.2 15.0 cm)
Temperature range
Operating
060C
Continuing Installation
continue installation.
Page 7-5
Page 7-6
Chapter 8
Digital Input Module
In addition to the Processor module and the Power module, the ENODE distributed I/O
controller system requires at least one of the following expansion modules:
Analog Input
Digital Input
Relay Output
Digital Output
The digital input module provides 16 channels of 24 V compliant digital input, interfacing
with the controller system through a 10/100Base T Ethernet. The digital inputs provide
500 V channel-to-channel isolation with one return per channel. The 16 channels are
arranged as two 8-bit ports, Port 0 and Port 1. LEDs provide visible feedback on the
channels present state.
The Digital Input Module can be installed in any position to the right of the Processor
Module.
Page 8-1
LED Indicators
IN0 A
IN1 A
IN0 B
IN1 B
IN2 A
IN3 A
IN2 B
IN3 B
IN4 A
IN5 A
IN4 B
IN5 B
IN6 A
IN7 A
IN6 B
IN7B
IN8 A
IN9 A
IN8 B
IN9 B
IN10 A
IN11 A
IN10 B
IN11 B
IN12 A
IN13 A
IN12 B
IN13 B
IN14 A
IN15 A
IN14 B
IN15 B
Terminal
blocks
Figure 8-1 Digital Input Module
LED Indicators
Page 8-2
Digital Input Wiring Connections
Digital Input Wiring Connections

Inputs are wired to the terminals blocks located on the bottom of the module. See the foldout connector schematic on the following page.
Figure 8-2 ENODE Digital Input Module: Data Cabinet, Triple Stack Input schematic

2 Fit the wire into the wiring terminal.
3 Tighten the screw to firmly hold the wire in place.
4 Replace the terminal block into the Digital Input Module.
Page 8-3
Attaching the Digital Input Module to the DIN Rail
Attaching the Digital Input Module to the DIN Rail

1 Position the Digital Input Module to the right of the Processor Module or another
3 Rotate the module upwards until the retaining spring clips on the module snaps into the
upper DIN Rail lip.
5 Ensure that the alignment pin and communication connector mate with the module to
the left. See Connecting Expansion Modules on page 8-5
order.
NOTE:
Page 8-4

For example: you may install one Relay Output Module one
Analog Input module and two Digital Input Modules.

Communications
connector
Alignment pin
Page 8-5
Digital Input Module Specifications
Digital Input Module Specifications

Parameter
Specification
Threshold
Low
0 3 V
High
930 V
Current
2 mA max
6 mS max
35 mS maximum
Channel-Channel
500 V maximum
Bus - Channel
15000 V maximum
500 mA maximum
4.6 1.7 6 inches
(11.6 4.2 15.0 mm)
0 60C
16, 1 port = 8 channels
3.0 V max
9 V min, 30 V max
20 nA
Turn-on time
Turn-off time
Isolation
Current Consumption at 5 V
Number of Input Channels
Input Voltage Low, 24 V
Input Voltage High, 24 V
Input Current Low, 24 V (V in = 0.5 V)
Removing the Digital Input Module from a DIN Rail

Rotate the module up and off the rail.
continue installation.
Page 8-6
Chapter 9
Processor Module Communication
Configuration and Expansion Module
Firmware Configuration
The ENODE distributed I/O controller requires the following levels of configuration:
TCP/IP configuration
Module configuration, if that module has software-configurable settings
Processor Module Communications Configuration

This configuration is necessary for all installations. It enables the controller to
communicate with Facility Net or Pharmaceutical Net over your Ethernet network.
Required materials
ENODE distributed I/O controller Processor Module
RS-232, 9-pin, serial cable, both ends male, Null modem. See the cable pinouts on the
next page.
Computer with a RS-232 connector
Terminal emulation program such as HyperTerminal
NOTE:
HyperTerminal is a standard application in Windows installation. The

instructions are based on a particular version of HyperTerminal. Your
version may be different and, therefore, require some variation in the
steps. The overall process is the same.
Table 9-1 RS-232 Cable Pinouts

Pin 1
DSR
Pin 2
Transmit
Pin 3
Receive
Pin 4
RTS
Pin 5
CTS
Pin 6
GND
Page 9-1
Setting the Terminal Emulation Program Parameters

To set the terminal emulation communication parameters:
1 Using a RS-232 communication cable, connect a computer with a terminal emulation
program to the ENODE Processor Modules RS-232 port.
2 Start the computer.
3 Connect the ENODE Processor Modules power cable to an appropriate power outlet.
4 Start HyperTerminal.
The first HyperTerminal dialog box will open.
Figure 9-1 HyperTerminal Start dialog box

5 At the HyperTerminal Start dialog box, double-click the Hypertrm icon.
The Connection Description dialog box will open.
Page 9-2
Figure 9-2 Connection Description dialog box

6 Follow the directions and then click OK.
The Connect To dialog box will open.
Figure 9-3 Connect To dialog box

7 In the Connect using: drop-down list, select Direct to Com 1, for example, and then
click OK.
The COM Properties dialog box will open.
Page 9-3

8 Set the COM port properties to the values shown in Figure 9-4.
Figure 9-4 COM Port Properties dialog box

9 Click the OK button.
Page 9-4

10 Click File > Properties.
The ENODE Config Properties dialog box will open (see Figure 9-5).
11 Click on the Settings tab.
12 The Emulation field MUST be set to ANSI.
Figure 9-5 ENODE Config Properties dialog box

13 Click on the ASCII Setup button.
The ASCII Setup dialog box appears (see Figure 9-6 on page 9-6).
Page 9-5

14 The Send line ends with line feeds check box MUST be enabled in the ASCII Setup
dialog box.
Figure 9-6 ASCII Setup dialog box

15 Click OK in the ASCII Setup dialog box.
16 Leave the ENODE distributed I/O controller and computer connected.
Page 9-6
Setting the IP Addresses

The correct IP addresses enables controller to communicate with Facility Net or
Pharmaceutical Net over your Ethernet network
To set TCP/IP addresses:
1 Navigate to the terminal emulation programs COM Parameters dialog box.
CAUTION
As with any network-capable software, do not attempt to connect the ENODE distributed I/O
controller to a network without your network administrator's cognizance and explicit
permission. The administrator must approve and, in most cases, issue addresses.
2 When you establish communications with the controller, a prompt will appear.
3 At the prompt, use the following commands to set the appropriate network addresses:
sets the IP address for this controller in the form of

nnn.nnn.nnn.nnn. Each three-numeric series is a value of 0255, separated by a period
(.)character. This address is unique to the hardware it serves. A valid IP address would
look like: 010.255.000.099. Non-significant zeros can dropped so that the same address
appears as: 10.255.0.99.
set ip nnn.nnn.nnn.nnn:
sets the network mask address using the notation

nnn.nnn.nnn.nnn. Each three-digit number a value of 0255 separated by a period (.)
character. The mask separates the network address from the host address. This address is
common to all devices on the logical network. Usually the mask will be similar to,
255.255.255.000. Your network administrator will tell you if you need to enter this field.
set mask nnn.nnn.nnn.nnn:
The multicast address must be set if you are using

Facility Net or Pharmaceutical Net. This command sets the multicast address in the
notation nnn.nnn.nnn.nnn. Each number is a value of 0255 separated by a period (.)
character. This address is unique to the hardware it serves. An example of a valid multicast
address is: 224.100.100.001.
set multicast nnn.nnn.nnn.nnn
set gateway nnn.nnn.nnn.nnn The gateway address is used when communicating
across networks. The address is in the notation nnn.nnn.nnn.nnn. Each three-digit series
is a value of 0255 separated by a period (.). Use 000.000.000.000 if no gateway device
is available on the network. An example of a valid gateway is: 010.255.000.060.
4 Enter the Status command and verify that you have entered the correct addresses.
5 Correct the addresses as needed.
6 Enter the write command to save the most recent entries. This command must be
executed or the settings will be lost when the controller is shut down
NOTE: The write command must be executed to save the addresses
in your ENODE distributed I/O controller. It functions like a
save command does in other software programs.
7 Record the address settings for future reference.
Page 9-7
Configuration Commands
?
Displays a summary of available command.
Commands available are:

?
status
set IP ddd.ddd.ddd.ddd
set mask ddd.ddd.ddd.ddd
set multicast ddd.ddd.ddd.ddd
set gateway ddd.ddd.ddd.ddd
set QAnalog n
set QDigital n
set Qsize n
set Module n m
set channel n m p
default
write
--------------
gives this message

displays current/next settings
sets the ip address
(dec)
sets the network mask
(dec)
sets multicast address (dec)
sets gateway address
(dec)
Queue Analog Data (1-on 0-off)
Queue Digital Data (1-on 0-off)
Queue Size: Maximum 100000
Module n: Data: m for each channel
Module n: channel m: Data: p
Default IP parameters
Reboot & use new settings
Analog Input Data: 0 (0-10Volts)

or 1 (0-20mAmps)
Digital Input Data: 0 (Change only
or 1/2 (1st Only/Each Connect)
Digital Output Data:0/2 (Low/Open)
or 1/3 (High/Closed)
Digital Output Data:X/Y: X power-up only: Y also at disconnect
>
Figure 9-7 Information Displayed by the >? Command
Verifying the Configuration Settings

Typing sta(tus) and then pressing the Enter key results in a display of the controller's
configuration settings, software version, and connection status.
NOTE: If typing status or ?, and then pressing the Enter key, does
not produce any kind of activity on your display screen, the
terminal emulator may be set up incorrectly or your cable may
be improperly connected or faulty.
Page 9-8
Expansion Module Firmware Configuration
Module
Configuration
Settings
Figure 9-8 Example of information returned by the Sta(tus) command

Before system integration, each modules firmware settings must be configured to match
the DIP switch settings. Use the DIP switch settings recorded when the expansion
modules were installed.
Configuring A Selected Channel on a Selected Module

set channel n m p
sets a selected channel (m) on a selected module (n) to a value (p).
module number. The first module to the right of the Processor module is number 0
(zero). The other modules are numbered 1-3 from left to right.
the number of the channel that is being configured
Value
Page 9-9
Configuring all of a Selected Modules Channels

set module n m
configures all of a modules (n) channels to a value (m).
module number. The first module to the right of the Processor module is number 0
(zero). The other modules are numbered 13 from left to right.
Value
Analog Module Channel Setting Values

0: 010 V
1: 020 mA
Digital Input Module Channel Setting Values

0: Send data on change only
1: In addition to 0, send data on start
2: In addition to 0 and 1, send data on connect. Valid for version 1.60 and later.
Digital and Relay Output Module Channel Setting Values

0: Low/Open at power up
1: High/Closed at power up
2: Low/Open at power up and at disconnect. Valid for version 1.40 and later.
3: High/Closed at power up and at disconnect. Valid for version 1.40 and later.
Data Queue Commands

The ENODE utilizes a single data buffer for all inputs. The size of the Queue is selectable
between 1 and the maximum shown in the Status message. Digital inputs and Analog
inputs can be individually enabled or disabled. Figure 9-7 on page 9-8 shows the
applicable Data Queue commands.
NOTE: When you have completed the installation for the ENODE
distributed I/O controller, you can integrate it with Facility Net.
See Chapter 10, Facility Net-Controller System Integration.
Page 9-10
Chapter 10
Facility Net-Controller System Integration
Facility Net must be configured for each of the expansion modules in the ENODE
distributed I/O controller installation.
The controller communicates with Facility Net via a standard UTP Ethernet cable. Your
Information Systems manager, Network Administrator, or other appropriate computer
support personnel may be able to assist you in procuring a cable or fabricating a customlength cable.
When the controller is connected to power and connected to your network, Facility Net
or Pharmaceutical Net will find the ENODE distributed I/O controller and all its module
components.
Each dialog box tab (Analog Inputs, Digital Inputs, Digital Outputs, or Relay Outputs)
is displayed only if the corresponding Input/Output device is part of the controllers
physical configuration.
To see context sensitive help, click anywhere on any of the dialog box pages.
General Assumptions
The DIP switches on the expansion modules have been installed, and the switch settings
were recorded.
All expansion modules have been wired and physically installed.
The Processor Modules communications settings have been configured.
The expansion modules firmware settings have been configured.
The user is familiar with Facility Net.
Page 10-1
Accessing the NetAnalog Configuration
Accessing the NetAnalog Configuration

These directions assume the following:
A computer loaded with Facility Net is available.
The computer is connected to the Ethernet network supporting the ENODE distributed
I/O controller.
The user is familiar with Facility Net software.
NOTE: Refer to your Facility Net/Pharmaceutical Net Users Manual
for information about monitoring and collecting data.
To access the NetAnalog Configuration dialog box:

1 From Facility Net, click on Configure > Instruments and click the Add button to add
a Network Device.
2 Do one of the following:
Click the Poll Multicast button.
OR
Type the IP address in the Poll Sensor field, and click Poll Sensor. This will locate
the instrument.
3 The NetAnalog Configuration dialog box will open.
IMPORTANT
Once a set of modules has been selected and configured into Facility Net, no hardware
changes can be made to the ENODE. Ensure that the appropriate hardware configuration
has been decided on before integrating with Facility Net.
Also, if a module requires replacement, ensure that the replacement is installed in the same
position relative to the other modules, that is, maintain the original order of the modules.
Page 10-2
Figure 10-1 NetAnalog Configurations dialog box-Analog Inputs

NOTE: The numbers in the Input column correspond to the input connections,
but with a numeric offset of 1. So, 1 corresponds to connection 0, 2
corresponds to connection 1, and so on.
Analog Inputs Dialog Box Fields

Configures the channels Input to Facility Net. A blank Name field is not
configured into Facility Net and will be disabled in the device. Deleting an existing Name
entry, disables configuration to Facility Net. All names must be unique.
Name
The Name is used for most data identification purposes. Meaningful names make data
configuration, association, and processing easier.
This required field qualifies the analog input value reported for this entry. The units
should match the range of values being calculated after the appropriate Scale/Offset or
Minimum/Maximum values are applied.
Units
These entries adjust the raw values reported by the module.

See Scale and Offset Explained on page 10-4 for more information about setting an
appropriate range for an analog input value.
Maximum and Minimum
Page 10-3

Once configured, Minimum and Maximum are converted to Scale and Offset values as
follows:
Scale = (Maximum - Minimum)/(RawDataMaximum - RawDataMinimum)
Offset = Minimum - (Scale * RawDataMinimum).
Scale and Offset are applied to the raw data as follows:
NewData = (Scale * RawData) + Offset.
Show Scale and Offset Columns When filled, this check box causes the Analog Input
dialog box to display the Scale and Offset columns.

Scale and Offset The Scale and Offset settings. See Scale and Offset Explained on
page 10-4 for more information relating to setting the appropriate range for an analog
input value. Scale and Offset settings are applied to the raw data as follows:
NewData = (Scale * RawData) + Offset
Scale and Offset Explained

NOTE: When using the default Scale of 1.00 and Offset of 0.00, the
corresponding Minimum and Maximum values represent the
devices raw output. This is important information when directly
applying scale and offset values. The Analog Input Channel will
always supply a raw value of 0 4095 corresponding to the
selected 010 volt or 0-20 mA input range.
Example 1:
4-20 mA temperature sensor
Parameter
Range
Units
Comment
Raw Data Range:
0 : 4095
N/A
Based on 12-Bit resolution
Input Electrical Range:
0 : 20
mA
Device input mode
Output Electrical Range: 4 : 20
mA
Sensor output mode
Physical Range:
0 : 100
Deg F
Sensor range in physical units
Entered Min/Max:
25 : 100
Deg F
Calculated Offset/Scale: 25 : 0.030525
N/A
Because the sensors output electrical range is 4-20 mA and the input electrical range of
the device is 0-20 mA, the physical range must be extended by 4/16 or 1/4 on the low end
of the range. One warning or alarm can be used to detect any value coming from this range
to indicate that the sensor is no longer connected or is no longer functional.
Page 10-4
Example 2:
05 Volt relative humidity sensor
Parameter
Range
Units
Comment
Raw Data Range:
0 : 4095
N/A
Based on 12-Bit resolution
Input Electrical Range:
0 : 10
Volts
Device input mode
Output Electrical Range:
0:5
Volts
Sensor output mode
Physical Range:
0 : 100
% Humidity
Sensor range in physical units
Entered Min/Max:
0 : 200
% Humidity
Calculated Offset/Scale:
0 : 0.04884 N/A
Because the sensors output electrical range is 05 Volts, and the input electrical range of
the device is 010 Volts, the physical range must be doubled. This effectively halves the
resolution of the configured device.
Glossary of Analog Input Terms

Represents the possible range of data transmitted from the supported
interface device. This is normally the resolution of the device. For the ENODE distributed
I/O controller, this is 0 4095.
Raw Data Range:
Input Electrical Range: Depends on the hardware input mode setting of the supported
interface device. This could be 010 Volts or 020 mA, for example.
Output Electrical Range: Depends on the hardware output mode setting of the selected
sensor. This could be 05 Volts or 420 mA, for example.

The sensors physical range. It is the calibrated range of the sensor in
the physical units of the parameter it is measuring.
Physical Range:
Page 10-5
Configuring Digital Inputs

The Digital Inputs tab allows the user to view and configure the digital inputs currently
available on the device. Click anywhere on the configuration display shown below for an
explanation of the information being displayed in that area of the dialog box.
Figure 10-2 NetAnalog Digital Inputs Configuration dialog box

The Digital Inputs tab appears only if a digital inputs module is installed.
NOTE: The numbers in the Input column correspond to the input connections,
but with a numeric offset of 1. So, 1 corresponds to connection 0, 2
corresponds to connection 1, and so on.
Debounce: The minimum duration that a digital signal must exist before it will be
reported. A properly set debounce prevents unwanted or erroneous trigger updates. The
shortest (and default) debounce duration is one second.
NOTE: For any digital level to be reported, that level must be present for the
entire debounce time.
Trigger Mode: The Trigger Mode defines the conditions under which digital input data
is generated. The possibilities are:

Both Edges:
Generate data on any transition
Rising Edge:
Page 10-6
Generate data only on low to high transition
Falling Edge:
Data Report:
Generate data only on high to low transition
The Data Report selection allows the user to invert the digital input for
ease of use.
For example, there might be a situation when the input data needs to be generated on a
falling transition but be reported as a value of one.
Invert Input: The input can be effectively inverted prior to being processed in
Facility Net.
Page 10-7
Configuring Relay Outputs
Configuring Relay Outputs

Click the Relay Outputs tab to view and configure the outputs currently available on the
device. Clicking anywhere on the dialog other than the buttons will open an explanation
of that area clicked.
NOTE: The numbers in the Output column correspond to the output
connections, but with a numeric offset of 1. So, 1 corresponds
to connection 0, 2 corresponds to connection 1, and so on.
Figure 10-3 Relay Outputs Configuration dialog box

The settings available for each channels OK, Warning, and Alarm are:
Open
Close
Flash
Page 10-8
Configuring Digital Outputs

Click the Digital Outputs tab to view and configure the outputs currently available on the
device. The Digital Outputs tab appears only if a digital output module is installed.
Click anywhere on the dialog box to see an explanation of that area of the dialog box.
Figure 10-4 Digital Outputs Configuration dialog box

NOTE: The numbers in the Output column correspond to the output
connections, but with a numeric offset of 1. So, 1 corresponds
to connection 0, 2 corresponds to connection 1, and so on.
The settings available for each channels OK, Warning, and Alarm are:
Low
High
Flash
Page 10-9

Page 10-10
Chapter 11
Troubleshooting
If the ENODE distributed I/O controller unit is not running, check the following:
1 Is the power cable connector properly seated on the controllers power module?
2 Is the other end of the power cable plugged into an electrical outlet?
3 Has the controller unit been properly configured with an IP address, Subnet Mask, and
Gateway address?
4 Did you attempt to run a program on the controller unit?
5 Is the Input/Output properly connected?
For further troubleshooting information, contact Particle Measuring Systems or your local
representative.
Page 11-1
Page 11-2
Appendix A
International Precautions
Hazard Symbols
The meaning of hazard symbols appearing on the equipment is as follows:
Symbol
Nature of Hazard
Electrical Hazard
Static Sensitive Components
Symboles de risque
Des symboles reprsentant les risques sont placs sur l'appareil. Leur signification est la
suivante :
Symbole
Nature du risque
Danger Electricite
Composants Sensibles a L'Electricite Statique
Page A-1
Warnschilder
Die, an dem Gerat angebrachten Warnschilder haben folgende Bedeutungen:
Symbol
Gefahrenart
Achtung Hochspannung
Statisch empfindliche Bauteile
Simboli di pericolo
Il significato dei simboli di pericolo che appaiono sugli strumenti il seguente:
Simbolo
Natura del pericolo
Tensione Pericolosa
Componenti sensibilia campi elettrostatici
Gevarensymbolen
Betekenis van de gevarensymbolen welke op de toestellen vermeld worden:
Symbool
Aard van het gevaar
Gevaarlijke spanning
Statisch gevoelige componenten
Page A-2
Appendix B
Part Name
(Pb)
(Hg)
(Cd)
(Cr(VI))
(PBB)
(PBDE)
O: SJ/T11363-2006
X: SJ/T11363-2006
Page B-1
Page B-2
Index
Controller, Reset 4-3
AC Power Cable 4-5

Analog Input Module 5-1
Analog Input Specifications 5-9
Analog Input Terms, Glossary of 10-5
Analog Inputs, Configuring 5-4
Analog Module DIP Switches, Setting 5-4
Attaching
Digital Output Module to the DIN Rail 7-3
Expansion Modules to the DIN Rail 5-7,
8-4
Relay Output Module to the DIN Rail 6-4
B
Battery, Real-time Clock 4-3
Bench Mount System, Installing a 3-1
C
Cable, AC Power 4-5
Clock Battery, Real-time 4-3
Command, Information Displayed by the >? 9-8
Commands, Configuration 9-8
Compact Flash Memory 4-3
Configuration Commands 9-8
Configuration Dialog Box, NetAnalog Digital
Inputs 10-6
Configuration Settings, Verifying 9-8
Configuration, Software (Processor Module)
9-1
Configurations Dialog Box-Analog Inputs page,
NetAnalog 10-3
Configuring
all Module Channels 9-10
Analog Inputs 5-4
Digital Inputs 10-6
Digital Outputs 10-9
ENODE Relay Outputs 10-8
Selected Module Channels 9-9
Connecting Modules Together 3-1
Data Report 10-7

Debounce 10-6
Digital Input Module 8-1, 8-2
Digital Input Module Specifications 8-6
Digital Input Wiring Connections 8-3
Digital Inputs Configuration Dialog Box,
NetAnalog 10-6
DIGITAL Inputs, Configuring 10-6
Digital Inputs, Configuring 10-6
Digital Output DIP Switches 7-2
Digital Output Module 7-1, 7-2
Specification 7-5
Wiring 7-3
Digital Outputs, configuring 10-9
DIN Rail
Attaching the Expansion Modules to the
5-7, 6-4, 7-3, 8-4

for 7.5 mm and 15 mm Heights, Side View of
2-2
Installing 2-2
Rear View of Modules Installed on a 5-8,
6-5, 7-4, 8-5

Removing Modules from a 4-5, 5-8, 6-5,
7-4, 8-6
DIP Switches
Digital Output 7-2
Setting Analog Module 5-4
DRAM 4-3
E
Emulation Program Parameters, Setting the
Terminal 9-2
ENODE Power Module 4-4
ENODE Processor Module 4-1
ENODE System, Typical 1-1
Ethernet Connector LEDs 4-2
Index-1
Index
Example of Information Returned by the Sta(tus)
Command 9-9
Expansion Module Firmware Configuration 9-9
Expansion Module(s), Installing 2-3
F
Facility Net-ENODE System Integration 10-1
Features and Specifications, Processor Module
4-2
Firmware Configuration, Expansion Module
9-9
Flash Memory, Compact 4-3
G
Getting Started 1-1
H
Heights, Side View of DIN Rail for 7.5 mm and
15 mm 2-2
HyperTerminal 9-1, 9-2
I
Indicators, LED 6-2, 7-2, 8-2
Information Displayed by the >? Command 9-8
Information Returned by the Sta(tus) Command,
Example of 9-9
Input Connections 5-3
Input Electrical Range 10-5
Input Module Specifications, Digital 8-6
Input Module, Digital 8-1
Input, Voltage 5-5
Inputs page, NetAnalog Configurations Dialog
Box-Analog 10-3
Installing
a Bench Mount System 3-1
a Wall-mounted system 2-1
Expansion Module(s) 2-3
the DIN Rail 2-2
the Power and Processor Modules 4-5
Invert Input 10-7
IP Addresses, Setting the 9-7
L
LED Indicators 6-2, 7-2, 8-2
LEDs
Ethernet Connection 4-2
Ethernet Connector 4-2
Index-2
M
Materials, Required 2-1
Memory, Compact Flash 4-3
Module
Analog Input 5-1
Digital Input 8-1, 8-2
Digital Output 7-1
Power 4-4
Relay Output 6-1, 6-2, 7-2
Module Channels, Configuring All 9-10
Module DIP Switches, Setting Analog 5-4
Module Features and Specifications, Processor
4-2
Module Specifications
Digital Input 8-6
Relay Output 6-6, 7-5
Modules Installed on a DIN Rail, Rear View of
5-8, 6-5, 7-4, 8-5

N
NetAnalog Configurations Dialog Box-Analog
Inputs page 10-3
NetAnalog Digital Inputs Configuration Dialog
Box 10-6
O
Offset Explained, Scale and 10-4
Output Electrical Range 10-5
Output Module Specification
Relay 6-6, 7-5
Output Module, Relay 6-2, 7-2
P
Physical Range 10-5
Pinouts, RS-232 Cable 9-1
Power and Processor Modules, Installing the 4-5
Power Module, ENODE 4-4
Power Supply Specifications 4-4
Power, AC Cable 4-5
Processor Module
Configuration, Software 9-1
ENODE 4-1
Features and Specifications 4-2
Installing the Power and 4-5
Specifications 4-2
Index
R
Rail, Removing Modules from a DIN 4-5, 5-8,
TCP/IP addresses 9-7

Terminal Emulation Program Parameters, Setting
the 9-2
Trigger Mode 10-6
Troubleshooting 11-1
Typical ENODE System 1-1
6-5, 7-4, 8-6

Raw Data Range 10-5
Real-time Clock Battery 4-3
Rear View of Modules Installed on a DIN Rail
5-8, 6-5, 7-4, 8-5

Relay Output Module 6-1, 6-2
Specification 6-6
Relay Outputs Configuration Dialog Box 10-8

Relay Outputs, Configuring 10-8, 10-9
Removing Modules from a DIN Rail 4-5, 5-8,
Verifying Your Configuration Settings 9-8

View of Modules Installed on a DIN Rail, Rear
6-5, 7-4, 8-6

Required Materials 2-1
Reset Controller 4-3
RS-232 Cable Pinouts 9-1
Voltage Input 5-5
5-8, 6-5, 7-4, 8-5

W
Wall-mounted system, Installing a 2-1
Wiring the Digital Output Module 7-3
Scale and Offset Explained 10-4

Selected Module Channels, Configuring 9-9
Serial Port, COM1 4-3
set channel 9-9
set gateway 9-7
set ip 9-7
set mask 9-7
set module 9-10
set multicast 9-7
Setting Analog Module DIP Switches 5-4
Setting the IP Addresses 9-7
Setting the Terminal Emulation Program
Parameters 9-2
7.5 mm and 15 mm Heights, Side View of DIN
Rail for 2-2
Side View of DIN Rail for 7.5 mm and 15 mm
Heights 2-2
Software (Processor Module) Configuration 9-1
Specifications
Analog Input 5-9
Digital Input Module 8-6
Power Module 4-4
Power Supply 4-4
Processor Module 4-2
Processor Module Features and 4-2
Relay Output Module 6-6, 7-5
Sta(tus) Command, Example of Information
Returned by the 9-9
System Integration, Facility Net-ENODE 10-1
Index-3
Index
Index-4

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ENODE Distributed I/O Controller Operations Manual

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ENODE Distributed I/O Controller Operations Manual

NOTE: A note in the text is used to highlight an item that is of operational

ENODE Distributed I/O Controller Operations Manual

Standard(s) to which Conformity is

CISPR 22: 1997

Particle Measuring Systems, Inc.

5475 Airport Boulevard, Boulder, CO 80301 USA

(303) 443-7100 / (303) 449-6870

Particle Measuring Technique, Great Britain

Unit B1 South, Willow End Park

Vice President Engineering

Date: July 20, 2009

Date: July 20, 2009

ENODE Distributed I/O Controller Operations Manual

Chapter 1: Getting Started- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

Chapter 3: Installing a Bench-Mount System - - - - - - - - - - - - - - - - - - - - - - 3-1

ENODE Distributed I/O Controller Operations Manual

Chapter 9: Processor Module Communication Configuration and Expansion

ENODE Distributed I/O Controller Operations Manual

Chapter 11: Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

ENODE Distributed I/O Controller Operations Manual

ENODE Distributed I/O Controller Operations Manual

Typical ENODE Distributed I/O Controller System - - - - - - - - - - - - - 1-1

ENODE Distributed I/O Controller Operations Manual

ENODE Distributed I/O Controller Operations Manual

Figure 1-1 Typical ENODE Distributed I/O Controller System

ENODE Distributed I/O Controller Operations Manual

This page is intentionally left blank.

ENODE Distributed I/O Controller Operations Manual

ENODE Distributed I/O Controller Operations Manual

Installing the DIN Rail

Installing the DIN Rail

vertical surface in the chosen location.

Installing Controller Modules

see Chapter 5, "Analog Input Module"

ENODE Distributed I/O Controller Operations Manual

Installing Expansion Module(s)

Installing Expansion Module(s)

Figure 2-2 Expansion Module Features

ENODE Distributed I/O Controller Operations Manual

ENODE Distributed I/O Controller Operations Manual

Connecting Modules Together

24 3.5-inch Phil FH zinc or SS screws.

right of the Power and Processor module assembly.

ENODE Distributed I/O Controller Operations Manual

Connecting Modules Together

6-32 1/4-inch screw goes through here

Figure 3-1 Expansion Module Screw Placement

ENODE Distributed I/O Controller Operations Manual

Figure 4-1: ENODE Distributed I/O Controller Processor Module

ENODE Distributed I/O Controller Operations Manual