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Products + News
+++ Systems and Service +++ Industrial Networking and Connectivity +++ Industrial Identification
+++ Object Detection +++ Linear Position Sensing and Measurement +++ Condition Monitoring and Fluid Sensors +++ Accessories
Headquarters
Balluff GmbH
Schurwaldstrasse 9
73765 Neuhausen a.d.F.
Germany
Phone +49 7158 173-0
Fax +49 7158 5010
balluff@balluff.de
www.balluff.com
As the leading sensor specialist and system provider with more than
90 years of company tradition, Balluff GmbH has been a recognized
partner in factory automation for decades. The global player has a
strong presence with 61 sales branches and representative offices
as well as nine production sites on all continents. The corporate
headquarters in Neuhausen a.d.F. is located near Stuttgart.
n www.balluff.com
Products + News
Contents
Industrial
Identification
4
Industrial
Networking and
Connectivity
n www.balluff.com
Object
Detection
Products + News
Contents
Accessories
6
Condition
Monitoring and
Fluid Sensors
Capacitive immersion sensors starting page 84
Adapters for capacitive immersion sensors starting page 88
Pressure sensors with configurable switching point starting page 90
Pressure sensors with TriClamp process flange starting page 92
Linear Position
Sensing and
Measurement
n www.balluff.com
Mold ID
Tool ID Upgrade
n www.balluff.com
Software interface of the Mold-ID system. Access is via a normal web browser.
10
Mold ID components
Data Carriers
For each mold
Variant depends on the ambient conditions
Shot counter
Via inductive sensor for communication with the data carrier
Molds are subject to wear and tear and must be regularly maintained as a result. The regularity of inspection often depends on the
experience values of individual employees or handwritten notes that
are not available to everyone.
In many cases, therefore, maintenance and inspection are frequently
carried out only if the produced parts no longer meet the required
quality standards or if the mold malfunctions.
Benefits
Fewer unplanned downtimes as the result of
continuous counting of the shots
automatic documentation on the mold
visualizing the mold status
notice for the operator about the next scheduled
maintenance
Transparency through the level of use of identically designed
molds
Overview of all molds currently running on the machines, through
access to the systems over the company network via TCP/IP
Mobile reading out of the documented mold data via smartphone
or RFID handheld, for example, during an audit or when selecting
the correct mold
RFID unit
For communication with the data carrier
Mobile end devices
Read data
For initializing data carriers
For setting limit values
For password protection
Mold ID unit
Industrial PC
Software
Gateway to the company network
Visualization with the SmartLight signal light
One-time
Cyclical
Initializing
Counting
Write
Comparing
Reset
Attaching
data carrier
Specifying
limit values
Defining names
Writing to
data carrier
Shot counter
Detecting
movement
Response to
system
RFID
Data from
the system
Writing to the
data carrier on
the mold
System
Comparing
data
Updating the
status
Activation of
SmartLight
Reading
out data
Defining new
limit value
Writing data
to data carrier
n www.balluff.com
Maintenance
11
12
System description
Commissioning
Installing tool holders and the control units
on each machine
Configuring the readers
Connecting to the relevant controller
Starting up individual machines
Tests and validating function
Collective acceptance of the installation
Training
Creating specific documents
Your authorized personnel will be instructed in operation
Software
Pre-installed with the option for the relevant controller
Magazine
overview
List of tools
Settings
Tool ID
Upgrade
Tool
load
Tool
unload
The control unit and a tool holder with RFID read/write head can be
used to take data that is on the data carrier and read it into the controller as well as write it back to the data carrier. The touch screen
controls the process of reading or writing to the data carrier.
All data and commands are displayed in plain text.
After the tool holder and control unit are installed, the read/write
heads are configured and the connection to the machine control
system is established. Now the machine can be put into operation.
In tests, function is validated and the installation is accepted along
with the user.
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13
Industrial Networking
and Connectivity
IO-Link
Profinet Master
SmartLight
Inductive Couplers
14
n www.balluff.com
15
IO-Link
16
Simplification of installation
Faster, simpler connection to an unshielded, three-core standard cable
Standard sensors can also be integrated into the fieldbus level
8-fold IO-Link master for eight different IO-Link devices or eight hubs,
each with up to 16 binary sensors
Cost-saving due to fewer mechanical installations
High security against interference thanks to digital communication
Requirements-based maintenance
Continuous diagnostics
Automatic readjustment via the controller
Predictive error detection
Longer maintenance intervals
n www.balluff.com
17
NEW
IO-Link
Description
Version
Supply voltage US
Function indicator IO-Link RUN
Power-on indicator
Connection: IO-Link
Connection: I/O ports
Connection US
No. of I/O ports
Number of inputs max.
Number of outputs max.
Configurable inputs/outputs
Single-channel monitoring
Code able via IO-Link
Max. load current, sensors/channel
Port status indicator (signal status)
Total current US
Degree of protection per IEC 60529
Operating temperature Ta
Storage temperature
Fastening
Dimensions
Housing material
IO-Link
Max. cycle time
IO-Link process data length
Indicators
18
Communication
Error
* for connecting to
expansion port of BNI007Z
Device Plastic
Standard module
Expansion with
Valve terminal connectors
Expansion with
Valve terminal connectors
Expansion with
Valve terminal connectors
16 DI
BNI007Z
18...30 V
Green LED
Green LED
M12, A-coded, male
M12, A-coded, female
Via IO-Link interface
8 (expandable to 15)*
16 (expandable to 30)
16 (expandable to 30)*
Yes
No
No
100 mA
Yellow/red LED
< 1.3 A
IP67
5...+55 C
25...+70 C
3 mounting holes
115 50 31 mm
Trogamide
BNI006N
18...30 V
Green LED
Green LED
M12, A-coded, male
M12, A-coded, female
Via IO-Link interface
7*
14*
24*
Yes
No
No
100 mA
Yellow/red LED
< 1.3 A
IP40
5...+55 C
25...+70 C
3 mounting holes
61 53 12.5 mm (without cable)
Macromelt
BNI006P
18...30 V
Green LED
Green LED
M12, A-coded, male
M12, A-coded, female
Via IO-Link interface
7*
14*
24*
Yes
No
No
100 mA
Yellow/red LED
< 1.3 A
IP40
5...+55 C
25...+70 C
3 mounting holes
61 53 12.5 mm (without cable)
Macromelt
BNI006R
18...30 V
Green LED
Green LED
M12, A-coded, male
M12, A-coded, female
Via IO-Link interface
7*
14*
24*
Yes
No
No
100 mA
Yellow/red LED
< 1.3 A
IP40
5...+55 C
25...+70 C
3 mounting holes
61 53 12.5 mm (without cable)
Macromelt
IO-Link 1.1
2.5 ms
2-byte input/
2-byte output
Green LED
Red LED
IO-Link 1.1
4.5 ms
2-byte input/
6-byte output
Green LED
Red LED
IO-Link 1.1
4.5 ms
2-byte input/
6-byte output
Green LED
Red LED
IO-Link 1.1
4.5 ms
2-byte input/
6-byte output
Green LED
Red LED
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19
20
68
64.4
LK2
IP
SN
GW
255
3
2 1
Power
In
US
UA
SF
BF
US
34
M121 (16x)
UA
n www.balluff.com
12
6.5
7.5
13
14
11
15
25
25 25 25
31.5 25 25
7/8"
Power
In
16 master
SIO, COM 1, COM 2, COM 3
Green LED
Red LED
1.6 A
21.2
M12x1 (2x)
LK1
10
32.4
7.5
334
Supply voltage US
Function indicator
Indicators/input
Module status indicator: Mod LED
Network status indicator: Net LED
Port status indicator
Connection: Fieldbus
Connection: AUX power
Connection: I/O ports
No. of I/O ports
Number of inputs/outputs
Configurable inputs/outputs
Max. load current, sensors/channel
Max. output load current
Port status indicator (signal status)
Port diagnostic indicator (overload)
Total current UActuator/USensor
Degree of protection as per IEC 60529
Operating temperature Ta
Storage temperature
Fastening
Housing material
Profinet
16 IO-Link, 32 I/O
BNI007M
18...30 V DC
BUS/RUN
Display/pushbutton
Yes
Yes
Black, red, yellow
M12, D-coded, female
7/8", male, 5-pin
M12, A-coded, female
16
Max. 32/max. 32
Yes
200 mA
1.6 A/2 A
Yellow LED
Red LED
<9A
IP67 (when screwed into place)
5...+70 C
25...+70 C
2 mounting holes
Nickel-plated die-cast zinc
319.4
Fieldbus
Version
0.3
21.2
21
Fiber-optic or copper
Balluff has expanded the Profinet module family by adding push-pull
variants. These are available with a fiber-optic cable or copper cable
connection. Both versions have the push-pull connection technology
for fieldbus and power cables that is specified in the AIDA (Automation Initiative of German Automobile Manufacturers). This makes the
wiring extremely simple.
Fiber-optic and copper
Additionally, there is a module that unites both worlds. It provides
both a fiber-optic (SCRJ) and a copper (RJ45) push-pull connection.
Another plus: This I/O module requires no additional, external
module to convert from copper to fiber-optic cables.
About the fiber-optic cable connection
The fiber-optic cable connection is suitable for high-availability and
data-intensive applications. Equalizing currents and overvoltages can
be effectively prevented through the automatically given potential
isolation.
Additional features: display, integrated switch
and webserver
Like all Ethernet-based IO-Link masters from Balluff, the push-pull
modules also have an integrated display for information and
additional diagnostics. The integrated switch serves to establish a
Profinet line structure. The built-in webserver shows the status
of the module with all current information for advanced diagnostics.
IO-Link 1.1
All functions of IO-Link 1.1 are made available by the eight
IO-Link ports of the push-pull modules.
For suitable connectors, see page 104
22
Fieldbus
Version
Supply voltage US
Function indicator
Indicators/input
Module status indicator: Mod LED
Network status indicator: Net LED
Port status indicator
Connection: Fieldbus
Profinet
8 IO-Link, 16 I/O
BNI007K
18...30 V DC
BUS/RUN
Display/pushbutton
Yes
Yes
Green, red, yellow
2 Push Pull RJ45
Profinet
8 IO-Link, 16 I/O
BNI007J
18...30 V DC
BUS/RUN
Display/pushbutton
Yes
Yes
Green, red, yellow
2 Push Pull SCRJ
Push-Pull Power
M12, A-coded, female
8
Max. 16/max. 16
Yes
200 mA
1.6 A / 2 A
Yellow LED
Red LED
< 16 A
IP67
5+70 C
25+70 C
2 mounting holes
185.5 84 mm, 4 47 mm
Nickel-plated die-cast zinc
Push-Pull Power
M12, A-coded, female
8
Max. 16/max. 16
Yes
200 mA
1.6 A / 2 A
Yellow LED
Red LED
< 16 A
IP67
5+70 C
25+70 C
2 mounting holes
185.4 84.4 47 mm
Nickel-plated die-cast zinc
8 master
SIO, COM 1, COM 2, COM 3
Green LED
Red LED
1.6 A
8 master
SIO, COM 1, COM 2, COM 3
Green LED
Red LED
1.6 A
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24
With the Balluff SmartLight, you can implement all functions that
users were able to display with the previously available systems.
Thus, for example, it is possible to display different colors in different
zones, whereby the signal light can be subdivided in up to 5 zones.
Unlike the systems previously on the market, these colors and zones
can be configured individually in terms of number, size and color
definition, and can even be changed "on the fly" while the machine
is operating. This gives users complete flexibility.
n www.balluff.com
25
IO-Link
Description
Number of segments, max.
Device
SmartLight
5
BNI0072
Color spectrum per segment
Red, green, yellow, blue, white
Supply voltage US
1830 V DC
Function indicator IO-Link RUN
Green LED
Power-on indicator
Green LED
Connection: IO-Link
M12, A-coded, male
Connection UA
Via IO-Link interface
Configurable
Yes
Max. load current of actuators
0.5 A
Degree of protection per IEC 60529 IP67
Operating temperature Ta
5...+55 C
Storage temperature
25...+70 C
Fastening
M18 thread
Dimensions
60 60 278 mm
Housing material
Transparent plastic
Sound module
No
Volume
Audio frequencies
Device
SmartLight
3
BNI007F
Red, green, yellow, blue, white
1830 V DC
Green LED
Green LED
M12, A-coded, male
Via IO-Link interface
Yes
0.25 A
IP67
5...+55 C
25...+70 C
M18 thread
60 60 182 mm
Transparent plastic
No
Device
SmartLight
1
BNI007T
Red, green, yellow, blue, white
1830 V DC
Green LED
Green LED
M12, A-coded, male
Via IO-Link interface
Yes
0.25 A
IP67
5...+55 C
25...+70 C
M18 thread
60 60 117 mm
Transparent plastic
No
IO-Link
Transfer rate
Cycle time
Version 1.1
COM 2 (38.4 kbaud)
5 ms with IO-Link 1.1 Master
20 ms with IO-Link 1.0 Master
2-byte input
Green LED
Version 1.1
COM 2 (38.4 kbaud)
5 ms with IO-Link 1.1 Master
20 ms with IO-Link 1.0 Master
2-byte input
Green LED
26
Version 1.1
COM 2 (38.4 kbaud)
5 ms with IO-Link 1.1 Master
20 ms with IO-Link 1.0 Master
2-byte input
Green LED
Device
SmartLight Sound
5
BNI0083
Red, green, yellow, blue, white
1830 V DC
Green LED
Green LED
M12, A-coded, male
Via IO-Link interface
Yes
0.5 A
IP67
5...+55 C
25...+70 C
M18 thread
60 60 330.5 mm
Transparent plastic
Yes
95 dB/1 m
1 Hz, 5 Hz, continuous tone, pulse
Device
SmartLight Sound
3
BNI0086
Red, green, yellow, blue, white
1830 V DC
Green LED
Green LED
M12, A-coded, male
Via IO-Link interface
Yes
0.25 A
IP67
5...+55 C
25...+70 C
M18 thread
60 60 234.5 mm
Transparent plastic
Yes
95 dB/1 m
1 Hz, 5 Hz, continuous tone, pulse
Device
SmartLight Sound
1
BNI0087
Red, green, yellow, blue, white
1830 V DC
Green LED
Green LED
M12, A-coded, male
Via IO-Link interface
Yes
0.25 A
IP67
5...+55 C
25...+70 C
M18 thread
60 60 138.5 mm
Transparent plastic
Yes
95 dB/1 m
1 Hz, 5 Hz, continuous tone, pulse
Version 1.1
COM 2 (38.4 kbaud)
5 ms with IO-Link 1.1 Master
20 ms with IO-Link 1.0 Master
2-byte input
Green LED
Version 1.1
COM 2 (38.4 kbaud)
5 ms with IO-Link 1.1 Master
20 ms with IO-Link 1.0 Master
2-byte input
Green LED
Version 1.1
COM 2 (38.4 kbaud)
5 ms with IO-Link 1.1 Master
20 ms with IO-Link 1.0 Master
2-byte input
Green LED
n www.balluff.com
27
Inductive Couplers
NEW
28
Remote
Size
Working range
Installation
Supply voltage US, including residual ripple
Rated operating current Ie
No-load supply current I0 max.
Max. current load per output
Short-circuit protected
Remote output voltage
Power supply, continuous output current
Operational readiness
Ambient temperature Ta
Storage temperature
Offset
Switching frequency f
Function/Power-on indicator
Tightening torque
Degree of protection per IEC 60529
Material
Housing
Sensing surface
Connection
n www.balluff.com
24 V DC 10%
50 mA
< 100 ms
10...+50 C
20...+60 C
2mm
60 Hz
No/no
15 Nm
IP67
Brass, coated
PA30
0.3 m PUR cable with M12 female, 5-pin
Base
M12 1
0...2 mm
Non-flush
BIC0077
24 V DC 10 %
300 mA
100 mA
35 mA
Yes
Yes/yes
15 Nm
IP67
Brass, coated
PA30
0.3 m PUR cable with M12 male, 5-pin
29
Industrial Identification
30
n www.balluff.com
31
Benefits
Flush-mountable, IP67 design for use in harsh industrial
environments
Laser-engraved part number is permanent and always readable
Status LEDs on the connector for diagnostics can be seen from
any direction
Compatible with ISO 15693 data carriers
For time-critical applications: compatible with High-Memory/
High Speed data carriers from Balluff
32
NEW
Dimensions
Housing material
For processor units BISV-...
Assembly
Operating temperature
Storage temperature
Degree of protection per IEC 60529
Supported standard
Power/Function indicators
Connection
Connection to
Matching data carriers
HIGH
MEMORY
HIGH
MEMORY
HIGH
MEMORY
HIGH
SPEED
HIGH
SPEED
HIGH
SPEED
M12 65 mm
Brass, coated
BIS015M
M18 65 mm
Brass, coated
BIS015P
M30 65.9 mm
Brass, coated
BIS015K
0...+70 C
20...+85 C
IP67
ISO15693
Green LED/yellow LED
M12 connector, 4-pin, A-coded
(max. cable length 50 m,
shielded for 3 m or longer)
Processors BIS V-61_ _
0...+70 C
20...+85 C
IP67
ISO15693
Green LED/yellow LED
M12 connector, 4-pin, A-coded
(max. cable length 50 m,
shielded for 3 m or longer)
Processors BIS V-61_ _
0...+70 C
20...+85 C
IP67
ISO15693
Green LED/yellow LED
M12 connector, 4-pin, A-coded
(max. cable length 50 m,
shielded for 3 m or longer)
Processors BIS V-61_ _
BIS0042
BIS004A
BIS00UC
BIS004A
BIS0143
BIS0044
BIS00PU
BIS0043
BIS0045
BIS0046
BIS00PU
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33
Benefits
Fast, secure reading of common 1D, stacked and
2D barcodes including displays and reflective surfaces
Automatic adapting to different read situations
Reliable read confirmation: green LED and acoustic signal
as well as green LED spot on the code
Intuitive aiming system using highly visible blue LED marking
Applications
In-house logistics
Storage location assignment in manual inventory systems
Picking
Document management
The handheld reader features intuitive operation. Its ergonomic shape is easy on the hands.
34
NEW
Series
Version
USB-Kit
RS232-Kit
1D-Barcodes (linear)
2D-Barcodes
Max. read distance
Code illumination
Target marking
Drop protection
Degree of protection per IEC 60529
Connection
Interface
Scope of delivery
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35
Benefits
Fast, reliable reading of common 1D, 2D and
stacked barcodes even direct marking
Reliable read confirmation with audiovisual feedback
Intuitive aiming system with highly visible laser marking frame
Work portably with wireless versions within a 100 m circle
around the base station
Simple to integrate using USB, Bluetooth or RS232
Rugged, industrial-grade design with IP 65 protection rating
and drop protection up to 2 m
Work without fatigue: low weight, ergonomic shape
Applications
Controlling feed processes (e.g. Kanban system)
Production control
Optical tool identification
Component tracking
Inventory management
The Direct Part Marking DP version also reads direct marked datamatrix codes.
36
NEW
Series
Version
Direct-Part-Marking (DP)
High-Density (HD)
1D-Barcodes (linear)
2D-Barcodes
Max. read distance
Direct-Part-Marking
(DP)
High-Density
(HD)
Light source
Target marking
Drop protection
Degree of protection per IEC 60529
Connection
Interface
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38
Object Detection
Photoelectric Sensors
Ultrasonic Sensors
Inductive Sensors
Capacitive Sensors
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39
Fixed range
The BOS 08-E family, tried and proven over a long time, now has a
new member. For the first time, background suppression is available
in this very compact design. Thanks to innovative LED technology,
this sensor offers a very sharp and homogeneous red light spot that
enables reliable and precises detection of even the smallest parts.
Benefits
Precise, almost color-independent object detection up to 20 mm
Easy alignment thanks to bright, sharply contoured light spot
Fixed range for fast startup
40
Type
Detection range
PNP, NO
NPN, NO
Light type
Supply voltage US
Switching frequency
Degree of protection per IEC 60529
Ambient temperature Ta
Material
Housing
Optical surface
Connection
20 mm fixed
BOS01H6
BOS01H7
Red light, PinPoint LED
10...30 V DC
500 Hz
IP67
5...+55 C
Stainless steel 1.4404
PMMA
M8 connector,
3-pin
20 mm fixed
BOS01H2
BOS01H3
Red light, PinPoint LED
10...30 V DC
500 Hz
IP67
5...+55 C
Stainless steel 1.4404
PMMA
0.2 m PUR cable
with M8 connector,
3-pin
20 mm fixed
BOS01H9
Red light, PinPoint LED
10...30 V DC
500 Hz
IP67
5...+55 C
Stainless steel 1.4404
PMMA
2 m PUR cable,
3 0.14 mm
M8x1
M8x1
M8x1
28.7
LED
39.5
28.7
39.5
13
11.5
6.6
13
39.5
21.2
13
6.5
L
M8x1
6.5
M8x1
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41
Excellent performance
The Balluff laser through-beam
sensor BOS 08E is an innovative,
compact product with a high
performance level. Nothing else
produces comparable results under
similar conditions. Its excellently focused light beam is able to detect
even the smallest of parts, grooves
or holes with absolute reliability.
The laser through-beam sensor
very accurately monitors stack
heights, for example. Their highly
compact design means multiple
sensors can be installed in rows in
narrow spaces.
Type
Detection range
PNP, NO
Through-beam sensor
3m
Receiver
Emitter
BOS01U8
Laser, red light
1
up to 0.3 mm
IP67
5...+55 C
Stainless steel
PMMA
M8 connector,
3-pin
M8x1
NPN on request
21.2
13
11.5
6.6
M8x1
42
39.5
Benefits
Compact design for
installation and use in the
smallest of spaces
Rugged stainless steel housing
Cylindrical design
easy assembly
Reliable detection of
small parts up to 0.3 mm
Laser Class 1
safe for the eyes!
Laser Class 1
Through-beam sensor
3m
Through-beam sensor
3m
BOS01U7
Laser, red light
1
up to 0.3 mm
IP67
5...+55 C
Stainless steel
PMMA
0.2 m PUR cable
with M8 connector,
3-pin
BOS01UL
Laser, red light
1
up to 0.3 mm
IP67
5...+55 C
Stainless steel
PMMA
2 m PUR cable,
3 0.14 mm
M8x1
Through-beam sensor
3m
BOS01U3
Through-beam sensor
3m
BOS01U1
Through-beam sensor
3m
BOS01UH
M8x1
M8x1
M8x1
M8x1
28.7
LED
39.5
28.7
39.5
21.2
13
11.5
6.6
13
39.5
28.7
LED
39.5
13
39.5
28.7
13
13
6.5
n www.balluff.com
M8x1
6.5
L
L
M8x1
6.5
6.5
M8x1
43
44
Benefits
Small spot of light like a laserextremely precise
Detects the finest details on objects
Interference-free even with extreme levels of ambient light
Compact housingeasy to install
NEW
Type
Detection range
PNP, complementary
PNP, NO contact, stability output
NPN, complementary
Emitter, light type
Light spot diameter
Gray value shift
90 %/18 %
90 %/5 %
Smallest detectable part
Switching frequency f
Ambient temperature Ta
Permissible ambient light
Material
Housing
Optical surface
Connection
1...25 mm
BOS01UM
1...25 mm
1...25 mm
BOS01UN
Red light, PinPoint
~1.5 mm
< 1%
M12x1
<5%
Wire 0.05 mm
1 kHz
5...+60 C
Max. 50 kLux
Nickel-plated brass
PMMA
M12 connector,
10.5
4-pin
60
32
BOS01UP
Red light, PinPoint
~1.5 mm
< 1%
<5%
Wire 0.05 mm
1 kHz
5...+60 C
Max. 50 kLux
Nickel-plated brass
PMMA
M12 connector,
4-pin
M12x1
M12x1
32
17
2.7
60
45
Yellow LED
Green LED
0.9
10.5
M12x1
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45
2.7
45
0.9
NEW
Type
Diffuse sensor
Diffuse sensor
Detection range
PNP, NO
PNP, NO contact, emitter
Supply voltage US
Output current
No-load supply current I0 max.
Polarity reversal protected/short-circuit protected
Settings
Emitter, light type
Switching frequency f
Degree of protection per IEC 60529
Ambient temperature Ta
Material
Housing
Optical surface
Connection
1...100 mm
BOS01TN
1...200 mm
BOS01TU
10...30 V DC
100 mA
20 mA
Yes/yes
Fixed
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
M12 connector,
4-pin
10...30 V DC
100 mA
20 mA
Yes/yes
Fixed
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
M12 connector,
4-pin
46
Diffuse sensor
Diffuse sensor
1...250 mm
BOS01TP
1...400 mm
BOS01Y2
Retroreflective sensor
with polarization
0...3 m
BOS01TT
10...30 V DC
100 mA
20 mA
Yes/yes
Potentiometer, 270
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
M12 connector,
4-pin
10...30 V DC
100 mA
20 mA
Yes/yes
Potentiometer, 270
LED, infrared
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
M12 connector,
4-pin
10...30 V DC
100 mA
20 mA
Yes/yes
Potentiometer, 270
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
M12 connector,
4-pin
Through-beam sensor
Through-beam sensor
0...8 m
0...8 m
BOS01TY
BOS01TW
10...30 V DC
100 mA
20 mA
Yes/yes
without
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
M12 connector,
4-pin
10...30 V DC
100 mA
20 mA
Yes/yes
Potentiometer, 270
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
M12 connector,
4-pin
n www.balluff.com
47
NEW
Type
Diffuse sensor
Diffuse sensor
Detection range
PNP, NO
PNP, NO contact, emitter
Supply voltage US
Output current
No-load supply current I0 max.
Polarity reversal protected/short-circuit protected
Settings
Emitter, light type
Switching frequency f
Degree of protection per IEC 60529
Ambient temperature Ta
Material
Housing
Optical surface
Connection
1...100 mm
BOS01Y0
1...200 mm
BOS01Y3
10...30 V DC
100 mA
20 mA
Yes/yes
Fixed
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
2 m PVC cable,
4 0.34 mm2
10...30 V DC
100 mA
20 mA
Yes/yes
Fixed
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
2 m PVC cable,
4 0.34 mm2
48
Diffuse sensor
Diffuse sensor
1...250 mm
BOS01TR
1...400 mm
BOS01ZH
Retroreflective sensor
with polarization
0...3 m
BOS01WR
10...30 V DC
100 mA
20 mA
Yes/yes
Potentiometer, 270
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
2 m PVC cable,
4 0.34 mm2
10...30 V DC
100 mA
20 mA
Yes/yes
Potentiometer, 270
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
2 m PVC cable,
4 0.34 mm2
10...30 V DC
100 mA
20 mA
Yes/yes
Potentiometer, 270
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
2 m PVC cable,
4 0.34 mm2
Automotive industry
n www.balluff.com
Automation
Through-beam sensor
Through-beam sensor
0...8 m
0...8 m
BOS01WW
BOS01WT
10...30 V DC
100 mA
20 mA
Yes/yes
without
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
2 m PVC cable,
4 0.34 mm2
Packaging industry
10...30 V DC
100 mA
20 mA
Yes/yes
Potentiometer, 270
LED, red light
1000 Hz
IP67
5+55 C
Nickel-plated brass
PMMA
2 m PVC cable,
4 0.34 mm2
49
Type
Detection range
PNP, IO-Link
PNP, IO-Link, emitter
Supply voltage US
Output current max.
No-load supply current I0 max.
Polarity reversal protected/short-circuit protected
Settings
Emitter, light type
Switching frequency f
Degree of protection per IEC 60529
Ambient temperature Ta
Dimensions
Material
Housing
Optical surface
Connection
50
NEW
Emitter
Diffuse sensor
1...500 mm
BOS01UA
18...30 V DC
100 mA
40 mA
Yes/yes
Teach key
LED, red light
500 Hz
IP67
5+55 C
M18 75 mm
Nickel-plated brass
Glass
M12 connector,
4-pin
18...30 V DC
100 mA
40 mA
Yes/yes
Teach key
LED, red light
500 Hz
IP67
5+55 C
M18 75 mm
Nickel-plated brass
Glass
M12 connector,
4-pin
Receiver
Through-beam sensor
Through-beam sensor
0...20 m
0...20 m
BOS01UC
BOS01UF
18...30 V DC
100 mA
40 mA
Yes/yes
18...30 V DC
100 mA
40 mA
Yes/yes
Teach key
400 Hz
IP67
5+55 C
M18 75 mm
Nickel-plated brass
Glass
M12 connector,
4-pin
COM 2
COM 2
COM 2
COM 2
38.4 kBit/s
38.4 kBit/s
38.4 kBit/s
38.4 kBit/s
Configuration of switching modes, teach-in, diagnostic info (monitoring of emitter diode), additional functions in accordance with the Smart Sensor profile
n www.balluff.com
51
Type
Detection range
PNP, NO
PNP, NO contact, emitter
Supply voltage US
Output current max.
No-load supply current I0 max.
Polarity reversal protected/short-circuit protected
Settings
Emitter, light type
Switching frequency f
Degree of protection per IEC 60529/DIN 40050
Ambient temperature Ta
Dimensions
Material
Housing
Optical surface
Connection
The stainless steel housing enables presence verification in the foods industry.
52
NEW
Emitter
Diffuse sensor
1...100 mm
BOS021J
Retroreflective sensor
with polarization
25...1000 mm
BOS021L
10...30 V DC
100 mA
10 mA
Yes/yes
Fixed
LED, red light
500 Hz
IP67/IP69K
5+55 C
32 20 8 mm
Stainless steel 1.4404
PA
0.2 m PUR cable
with M8 connector,
3-pin
10...30 V DC
100 mA
10 mA
Yes/yes
Fixed
LED, red light
500 Hz
IP67/IP69K
5+55 C
32 20 8 mm
Stainless steel 1.4404
PA
0.2 m PUR cable
with M8 connector,
3-pin
n www.balluff.com
Receiver
Through-beam sensor
Through-beam sensor
0...2200 mm
0...2200 mm
BOS021N
BOS021R
10...30 V DC
10 mA
Yes/yes
Fixed
LED, red light
IP67/IP69K
5+55 C
32 20 8 mm
Stainless steel 1.4404
PA
0.2 m PUR cable
with M8 connector,
3-pin
10...30 V DC
100 mA
10 mA
Yes/yes
Fixed
500 Hz
IP67/IP69K
5+55 C
32 20 8 mm
Stainless steel 1.4404
PA
0.2 m PUR cable
with M8 connector,
3-pin
53
Type
54
NEW
BOS020N
10...30 V DC
50 mA
20 mA
Yes/yes
Fixed
LED, red light
640 Nm
3 mm at a distance
of 15 mm
800 Hz
IP67
20+50 C
ABS
PMMA
0.2 m PVC cable
with M8 connector
BOS0218
10...30 V DC
50 mA
20 mA
Yes/yes
Fixed
LED, red light
640 Nm
4.5 mm at a distance
of 40 mm
800 Hz
IP67
20+50 C
ABS
PMMA
0.2 m PVC cable
with M8 connector
n www.balluff.com
BOS0234
10...30 V DC
50 mA
20 mA
Yes/yes
3-turn potentiometer
LED, red light
640 Nm
4.4 mm at a distance
of 80 mm
800 Hz
IP67
20+50 C
ABS
PMMA
0.2 m PVC cable
with M8 connector
Retroreflective sensor
with polarization
0.025...3 m
BOS020T
BOS020Z
BOS020U
10...30 V DC
50 mA
20 mA
Yes/yes
Fixed
LED, red light
640 Nm
11 mm at a distance
of 250 mm
800 Hz
IP67
20+50 C
ABS
PMMA
0.2 m PVC cable
with M8 connector
Through-beam sensor
Emitter and receiver
0...2 m
BOS0214
BOS0212
10...30 V DC
50 mA
20 mA
Yes/yes
Fixed
LED, red light
640 Nm
23 mm at a distance
of 500 mm
800 Hz
IP67
20+50 C
ABS
PMMA
0.2 m PVC cable
with M8 connector
55
Type
Detection range
PNP, NO
PNP, normally closed
Supply voltage US
Output current
No-load supply current I0 max.
Polarity reversal protected/short-circuit protected
Settings
Emitter, light type
Wavelength
Light spot diameter
Switching frequency f
Degree of protection per IEC 60529
Ambient temperature Ta
Material
Housing
Optical surface
Connection
Reliable detection even of weakly reflecting or shiny objects such as solar cells.
56
NEW
n www.balluff.com
10...30 V DC
50 mA
20 mA
Yes/yes
Fixed
LED, red light
640 Nm
4.5 mm at a distance
of 40 mm
800 Hz
IP67
20+50 C
ABS
PMMA
2 m PVC cable,
3 0.09 mm2
10...30 V DC
50 mA
20 mA
Yes/yes
3-turn potentiometer
LED, red light
640 Nm
4.4 mm at a distance
of 80 mm
800 Hz
IP67
20+50 C
ABS
PMMA
2 m PVC cable,
3 0.09 mm2
Retroreflective sensor
with polarization
0.025...3 m
BOS020R
BOS020Y
10...30 V DC
50 mA
20 mA
Yes/yes
Fixed
LED, red light
640 Nm
11 mm at a distance
of 250 mm
800 Hz
IP67
20+50 C
ABS
PMMA
2 m PVC cable,
3 0.09 mm2
Through-beam sensor
Emitter and receiver
0...2 m
BOS0211
BOS0213
10...30 V DC
50 mA
20 mA
Yes/yes
Fixed
LED, red light
640 Nm
23 mm at a distance
of 500 mm
800 Hz
IP67
20+50 C
ABS
PMMA
2 m PVC cable,
3 0.09 mm2
57
58
Other features
Through-beam sensors with
a respectable range up to 18 m
Protected optics
Rugged buttons
Abrasion-resistant laser inscription
Extremely heavy-duty metal plug
NO/NC switchable
Application
Positioning clamping jaws
Detecting circuit boards
Detecting clear glass bottles
Detecting small objects in assembly technology
Type
20...+60 C
5 kLux
ABS
PMMA
M8 connector, 4-pin
20...+60 C
5 kLux
ABS
PMMA
M8 connector, 4-pin
n www.balluff.com
59
For transparency
detection
Type
Diffuse sensor
Detection range
PNP, NO/NC contact
PNP, NO/NC contact
10...30 V DC
100 mA
30 mA
Light/dark
Yes/yes
Teach-in
LED, red light
10...30 V DC
100 mA
30 mA
Light/dark
Yes/yes
Teach-in
LED, red light
20 20 mm at 180 mm
Green LED/yellow LED
0.5 ms
1 KHz
IP67/IP69K
20...+60 C
5 kLux
ABS
PMMA
M8 connector,
4-pin
45 45 mm at 2 m
Green LED/yellow LED
0.5 ms
1 KHz
IP67/IP69K
20...+60 C
5 kLux
ABS
PMMA
M8 connector,
4-pin
10...30 V DC
100 mA
30 mA
Light/dark
Yes/yes
Teach-in
Laser, red light
1
2 4 mm at 2 m
Green LED/yellow LED
0.5 ms
1 KHz
IP67/IP69K
20...+60 C
5 kLux
ABS
PMMA
M8 connector,
4-pin
Reference reflector:
BOS R-22
Reference reflector:
BOS R-22
Receiver
Emitter
Supply voltage US
Output current
No-load supply current I0 max.
Switching type
Polarity reversal protected/short-circuit protected
Settings
Emitter, light type
Laser class
Light spot diameter
Supply voltage/output function indicator
Response time
Switching frequency f
Degree of protection per IEC 60529/DIN 40050
Ambient temperature Ta
Permissible ambient light
Material
Housing
Optical surface
Connection
60
0...800 mm
BOS01LL
Retroreflective sensor
Through-beam sensor
Through-beam sensor
Contrast sensor
0...6 m
BOS01MJ
0...13 m
0...18 m
1...250 mm
BKT0010
10...30 V DC
100 mA
30 mA
Light/dark
Yes/yes
Teach-in
LED, red light
BOS01M9
BOS01LR
10...30 V DC
100 mA
30 mA
Light/dark
Yes/yes
Teach-in
LED, red light
500 500 mm at 6 m
Green LED/yellow LED
0.5 ms
1 KHz
IP67/IP69K
20...+60 C
5 kLux
ABS
PMMA
M8 connector,
4-pin
1 1 mm at 13 m
Green LED/yellow LED
0.5 ms
1 KHz
IP67/IP69K
20...+60 C
5 kLux
ABS
PMMA
M8 connector,
4-pin
BOS01LW
BOS01M2
10...30 V DC
100 mA
30 mA
Light/dark
Yes/yes
Teach-in
Laser, red light
1
13 13 mm at 18 m
Green LED/yellow LED
0.5 ms
1 KHz
IP67/IP69K
20...+60 C
5 kLux
ABS
PMMA
M8 connector,
4-pin
10...30 V DC
100 mA
25 mA
Light/dark (selectable)
Yes/yes
Teach-in
Laser, red light
1
0.7 0.7 mm at 250 mm
Green LED/yellow LED
0.5 ms
1 KHz
IP67/IP69K
20...+60 C
5 kLux
Impact-resistant ABS
PMMA
M8 connector,
4-pin
Reference reflector:
BOS R-1
n www.balluff.com
61
Benefits
Simple parameterizing via IO-Link
Decentralized data storage in the master
Clear sensor identification
Simplified installation
52.4
52.4
4.3 4.3
1
1
2
2
23 23
optical axis
M12x1
M12x1
13.9
13.9
16
16
27.5
27.5
46
46
50
50
13.1
13.1
Detection range
PNP, NO/NC selectable
PNP, receiver
PNP, emitter
Supply voltage US
Output current
No-load supply current I0 max.
Polarity reversal protected/short-circuit protected
Settings
Emitter, light type, wavelength
Power-on indicator
Output function indicator
Stability indicator
Switching frequency f
Degree of protection per IEC 60529/DIN 40050
Ambient temperature Ta
Material
Housing
Optical surface
Connection
62
10...30 V DC
100 mA
30 mA
Yes/yes
Teach-in button/IO-Link
LED, red light 640 nm
Green LED
Yellow LED
Flashing yellow LED
600 Hz
IP67/IP69K
20...+60 C
PC-ABS
PMMA
M12 connector,
4-pin
n www.balluff.com
10...30 V DC
100 mA
30 mA
Yes/yes
Potentiometer/IO-Link
LED, red light 640 nm
Green LED
Yellow LED
Flashing yellow LED
600 Hz
IP67/IP69K
20...+60 C
PC-ABS
PMMA
M12 connector,
4-pin
Retroreflective sensor
Through-beam sensor
0.3...12 m
BOS016T
0...20 m
10...30 V DC
100 mA
30 mA
Yes/yes
Teach-in button/IO-Link
LED, red light 640 nm
Green LED
Yellow LED
Flashing yellow LED
600 Hz
IP67/IP69K
20...+60 C
PC-ABS
PMMA
M12 connector,
4-pin
BOS016J
BOS01UT
10...30 V DC
100 mA
30 mA
Yes/yes
Teach-in button/IO-Link
LED, red light 640 nm
Green LED
Yellow LED
Flashing yellow LED
500 Hz
IP67/IP69K
20...+60 C
PC-ABS
PMMA
M12 connector,
4-pin
63
Intuitive operation
If various objects have to be identified in production, when packaging
or in quality control, the new high-resolution lighting strip BLA is ideal.
Because it identifies, compares or sorts objects based on minimum
size or height differences.
The intuitively operated device can be put into operation easily. It
consists of a high-performance red-light laser and a receiver and
operates entirely on its own. It does not need any other accessories
such as a controller, a computer or special software.
The range encompasses up to 2 m. The consistent and well visible
lighting strip provides an excellent resolution of 0.01 mm.
Application
The multi-functional device provides numerous measuring modes
such as object diameter, object position, gap width, gap position,
edge position, etc. To do so, the user can teach in up to six different
objects using buttons and hide unwanted objects in the measuring
field (blanking).
New Functions
In addition, the number of objects located in the light strip at the
same time can be detected. This enables fully automated inspection
of power strips, a task that until now required highly complex vision
systems.
Can be used in a versatile manner
even in particularly harsh environments
Highly accurate position monitoring and detection
Easy and fast sorting of parts according to size/diameter
Quality assurance and monitoring, e.g. of object heights,
gap dimensions, etc.
Detect object number and monitor objects
Easy to align using the new mounting bracket
(available as an accessory)
64
Type
Lighting strip width
Usable lighting strip width
Max. emitter-receiver distance
Best resolution
Smallest object
Supply voltage US
No-load supply current I0 max.
Output current max.
Analog outputs
Digital outputs
Output function
n www.balluff.com
65
Benefits
Detection of and distinguishing between
a random number of colors
Distinguishes between the slightest color shade differences
Large sensing distance up to 400 mm
Simple parameterizing via IO-Link
Robust metal housing
Industries
Automotive industry
Plastics processing
Packaging industry
Handling and assembly
Printing industry
Wood processing
Plastic parts having slight color deviations can be reliably detected and quickly separated out.
66
256 colors
Type
Interface
Working range
Measuring range
Supply voltage US
No-load supply current I0 max.
Emitter, light type
Light spot geometry/diameter
Range/color resolution tolerance
Supply voltage/output function indicator
Dimensions
Connection
Housing material
Optical surface
Weight
Degree of protection per IEC 60529
Polarity reversal protected/short-circuit protected
Ambient temperature Ta
Ambient light limit according to
IO-Link
Mode
Transfer rate
Cycle time
IO-Link process data length
Parameters
Version 1.1
COM 3
230.4 kBit/s
9,2 ms
2 bytes
256 colors, operating mode, tolerance, calibration
Key operation
Reflector mode
n www.balluff.com
67
Up to 6 bar
Ultrasonic sensors BUS M30E2 provide contact-free level measurement at normal pressure and in tanks and containers with positive
pressure up to 6 bar. The combination of switching and analog
outputs enables level measurement and overflow protection.
A PTFE membrane protects the sensor from aggressive liquids.
The pressure-tight installation in a tank uses a 1" threaded flange.
Special software filters enable use in tanks that are filled from above
or have an agitator.
Benefits
Contact-free measurement of 30 mm to 1.3 m operating
scanning width/5 m limiting scanning range
PTFE membrane for protection against aggressive media
Pressure-resistant to 6bar
Process connection G1"
Stainless steel housing for use in the food industry
Other features
Switching output and analog output in one sensor
or version with 2 PNP switching outputs
Easy setting of the sensor using digital display
Degree of protection IP67
Level measurement and overflow protection all in one - the combination of switching and analog makes both possible.
68
85350 mm
1500 mm
2001300 mm
5000 mm
0.18 mm
BUS005U
0.18...1.5 mm
BUS005W
Supply voltage
Output current
Degree of protection per IEC 60529
Operating temperature
Material
Housing
Plastic parts
Sensing surface
Connection
9...30 V DC
200 mA
IP67
25...+70 C
Stainless steel 1.4571
PBT, TPU
PTFE
M12 connector, 5-pin
9...30 V DC
200 mA
IP67
25...+70 C
Stainless steel 1.4571
PBT, TPU
PTFE
M12 connector, 5-pin
n www.balluff.com
41
11
10
M12x1
58.5
114
G1
M30x1
11
41
G1
M30x1
10
0.18...0.45 mm
BUS005Y
58.5
114
M12x1
69
Series
Installation type
Rated switching distance sn
Assured switching distance sa
Switching distance marking
PNP, NO
PNP, normally closed
NPN, NO
NPN, NC
Supply voltage US
Voltage drop Ud at Ie max.
Rated insulation voltage Ui
Rated operating current Ie
Polarity reversal protected/transposition protected/short-circuit protected
Ambient temperature Ta
Switching frequency f max.
Output function indicator
Degree of protection per IEC 60529
Approvals
Special properties
Material
Housing
Sensing surface
Connection
70
3 22 mm
Flush
1 mm
0...0.8 mm
BES040F
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
3.5 kHz
Yellow LED
IP67
CE, cULus
Short design
Stainless steel
PBT
0.3 m PUR cable
with M5 connector,
4-pin
3 22 mm
Flush
1 mm
0...0.8 mm
BES0409
BES040A
BES040C
BES040E
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
3.5 kHz
Yellow LED
IP67
CE, cULus
Short design
Stainless steel
PBT
0.3 m PUR cable
with M8 connector,
4-pin
n www.balluff.com
3 22 mm
Flush
1 mm
0...0.8 mm
BES03Z6
BES03Z7
BES03ZF
BES03ZH
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
3.5 kHz
Yellow LED
IP67
CE, cULus
Short design
Stainless steel
PBT
2 m PUR cable,
3 0.1 mm
M4 22 mm
Flush
1 mm
0...0.8 mm
BES040Y
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
3.5 kHz
Yellow LED
IP67
CE, cULus
Short design
Stainless steel
PBT
0.3 m PUR cable
with M5 connector,
4-pin
M4 22 mm
Flush
1 mm
0...0.8 mm
BES040R
BES040T
BES040U
BES040W
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
3.5 kHz
Yellow LED
IP67
CE, cULus
Short design
Stainless steel
PBT
0.3 m PUR cable
with M8 connector,
4-pin
M4 22 mm
Flush
1 mm
0...0.8 mm
BES03Z8
BES03Z9
BES03ZJ
BES03ZK
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
3.5 kHz
Yellow LED
IP67
CE, cULus
Short design
Stainless steel
PBT
2 m PUR cable,
3 0.1 mm
71
Series
Installation type
Rated switching distance sn
Assured switching distance sa
Switching distance marking
PNP, NO
PNP, normally closed
NPN, NO
NPN, NC
Supply voltage US
Voltage drop Ud at Ie max.
Rated insulation voltage Ui
Rated operating current Ie
Polarity reversal protected/transposition protected/short-circuit protected
Ambient temperature Ta
Switching frequency f max.
Output function indicator
Degree of protection per IEC 60529
Approvals
Special properties
Material
Housing
Sensing surface
Connection
72
4 27 mm
Flush
1.5 mm
0...1.2 mm
BES00J3
BES00K3
BES00JT
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
5 kHz
Yellow LED
IP67
CE, cULus
High switching frequency
Stainless steel
PBT
0.3 m PUR cable
with M8 connector,
4-pin
NEW
4 41 mm
Flush
1.5 mm
0...1.2 mm
BES00J5
BES00K4
BES00JU
BES00KF
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
5 kHz
Yellow LED
IP67
CE, cULus
High switching frequency
Stainless steel
PBT
M8 connector,
4-pin
n www.balluff.com
4 27 mm
Flush
1.5 mm
0...1.2 mm
BES00HW
BES00K1
BES00JP
BES00KC
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
5 kHz
Yellow LED
IP67
CE, cULus
High switching frequency
Stainless steel
PBT
2 m PUR cable,
3 0.1 mm
M5 27 mm
Flush
1.5 mm
0...1.2 mm
BES00H1
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
5 kHz
Yellow LED
IP67
CE, cULus
High switching frequency
Stainless steel
PBT
0.3 m PUR cable
with M8 connector,
4-pin
M5 41 mm
Flush
1.5 mm
0...1.2 mm
BES00H2
BES00L1
BES00HL
BES00L8
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
5 kHz
Yellow LED
IP67
CE, cULus
High switching frequency
Stainless steel
PBT
M8 connector,
4-pin
M5 27 mm
Flush
1.5 mm
0...1.2 mm
BES00FT
BES00HJ
BES00KZ
BES00L6
10...30 V DC
2V
75 V DC
100 mA
Yes/yes/yes
25...+70 C
5 kHz
Yellow LED
IP67
CE, cULus
High switching frequency
Stainless steel
PBT
2 m PUR cable,
3 0.1 mm
73
Compact
The highly compact housing of the capacitive Micro-Box sensors
is absolutely compatible with their predecessor. The standard
version is installed flush and features a switching distance of 8 mm.
The variants for object detection are
Teachable using the wire connection
Available as IO-Link versions
Easy to install on tubes with cable ties
Applications
Detect objects at a distance of up to 8 mm
Replaces tubular M18 sensors in spite of its compact size
Detect non-conductive media in plastic or
glass containers (wall thickness up to 4 mm)
As leak detector: sense even the smallest amounts of liquid
Size
Installation type
Rated switching distance sn
PNP, NO
PNP, NC
NPN, NO
NPN, NC
PNP/NPN and NO/NC can be coded
Supply voltage US
Output current max.
Polarity reversal protected/transposition protected/short-circuit protected
Ambient temperature Ta
Switching frequency f
Supply voltage/output function indicator
Degree of protection per IEC 60529
Material
Housing/active surface
Connection
The BCS Global sensors are simple to install using cable ties.
74
16 34 8 mm Micro-Box
Flush
1...8 mm teachable
BCS012T
BCS012U
BCS012W
BCS012Y
16 34 8 mm Micro-Box
Flush
1...8 mm teachable
BCS012A
BCS012C
BCS012E
BCS012F
1030 V DC
50 mA
Yes/yes/yes
25+70 C
50 Hz
Green LED/yellow LED
IP67
PP/PP
0.3 m PUR cable with
M8 connector, 4-pin
1030 V DC
50 mA
Yes/yes/yes
25+70 C
50 Hz
Green LED/yellow LED
IP67
PP/PP
2 m PUR cable,
4 0.14 mm
BCS012N
1830 V DC
50 mA
Yes/yes/yes
25+70 C
50 Hz
Green LED/yellow LED
IP67
PP/PP
0.3 m PUR cable with
M12 connector, 4-pin
16
14.3
34
3
14.3
14.3
10
34
16
34
16
16 34 8 mm Micro-Box
Flush
1...8 mm teachable
10
10
M81
M121
n www.balluff.com
9.7
75
Size
Installation type
Rated switching distance sn
PNP, NO
PNP, NC
NPN, NO
NPN, NC
PNP/NPN and NO/NC can be coded
Supply voltage US
Output current max.
Polarity reversal protected/transposition protected/short-circuit protected
Ambient temperature Ta
Switching frequency f
Supply voltage/output function indicator
Degree of protection per IEC 60529
Material
Housing/active surface
Connection
Other variants on our website or on request.
Universal holder for mounting on containers
76
SMARTLEVEL 50
SMARTLEVEL 50
16 34 8 mm Micro-Box
Flush
Level teachable
BCS012Z
BCS0130
BCS0131
BCS0132
16 34 8 mm Micro-Box
Flush
Level teachable
BCS012H
BCS012J
BCS012K
BCS012L
1030 V DC
50 mA
Yes/yes/yes
25+70 C
10 Hz
Green LED/yellow LED
IP67
PP/PP
0.3 m PUR cable with
M8 connector, 4-pin
1030 V DC
50 mA
Yes/yes/yes
25+70 C
10 Hz
Green LED/yellow LED
IP67
PP/PP
2 m PUR cable,
4 0.14 mm
16 34 8 mm Micro-Box
Flush
Level teachable
BCS012P
1830 V DC
50 mA
Yes/yes/yes
25+70 C
10 Hz
Green LED/yellow LED
IP67
PP/PP
0.3 m PUR cable with
M12 connector, 4-pin
16
14.3
34
3
14.3
14.3
10
34
16
34
16
SMARTLEVEL 50
10
10
M81
M121
n www.balluff.com
9.7
77
78
NEW
SMARTLEVEL 50
Size
Installation type
Rated switching distance sn
PNP NO
PNP NC
PNP/NPN and NO/NC can be coded
Supply voltage US
Voltage drop Ud at Ie
Rated insulation voltage Ui
Output current max.
No-load supply current I0 max.
Polarity reversal protected/transposition protected/short-circuit protected
Ambient temperature Ta
Switching frequency f
Output function/power-on indicator
Degree of protection per IEC 60529
Material
Housing
Sensing surface
Cover
Connection
40 40 10 mm Uniflat
Flush
Media-dependent
BCS0134
BCS0135
10...30 V DC
2.5 V
75 V DC
100 mA
11 mA
Yes/yes/yes
5...+85 C
10 Hz
Green LED/yellow LED
IP67
PBT
PBT
PBT
0.3 m PUR cable with
M8 plug, 3-pin
SMARTLEVEL 50
40 40 10 mm Uniflat
Flush
Media-dependent
BCS0133
10...30 V DC
2.5 V
75 V DC
100 mA
11 mA
Yes/yes/yes
5...+85 C
10 Hz
Green LED/yellow LED
IP67
PBT
PBT
PBT
2 m PUR cable,
3 0.14 mm
n www.balluff.com
79
80
www.balluff.com
81
Application areas
Determining position on large linear drives and
in interconnected installations
In drive technology on large shafts and wherever
high accuracies over long travel distances are required
Contactless, wear-free measuring principle
Rugged metal housing with stainless steel floor
Status LED
Expanded diagnostics information
Benefits
Simplified installation and maintenance resulting in lower costs
High system up-time thanks to early fault detection in-process
Rugged construction for long service life
Continuous processing of the sensor signals enables condition monitoring of the measuring system and increases system up-time.
82
NEW
Series
Output signal
Data format
Max. measuring length
Lengthwise approach direction
Crosswise approach direction
Resolution
Repeat accuracy
System accuracy
Connection
Supply voltage
Current consumption
Max. read distance, sensor head/tape
Travel speed max.
Operating temperature
Housing material
Degree of protection per IEC 60529
BML-S1G
Absolute: SSI or BiSS-C, additional analog realtime signal (sin/cos)
or digital square wave signals (A/B)
24, 25, 26 or 32 bit
48 m
BML041H
BML042T
1, 2, 5 or 10 m
1increment
20 m
M12 male, 12-pin
5 V 5 % and 10...28 V DC
< 70 mA at 24 V DC supply voltage
0.8 mm
10 m/s
20...+70 C
Die-case zinc, stainless steel
IP67
Accessories
Series
Output signal
Length
Magnetic tape material
Cover strip and
tape carrier material
www.balluff.com
Magnetic Tape
for BML-S1G
BML-M02-A55-A0-M_ _ _ _-E
max. 48 m
Rubber-ferrite
Stainless steel
Series
Output signal
Length 5 m
Type
Material
Cable diameter
Number of conductors conductor cross-section
Least bending tensioned
untensioned
radius
Temperature range
Connection cables
for BML-S1G
BCC09MY
M12 female, straight, 12-pin
PUR, molded, black
4.9mm
12 0.08mm
15 D
7.5 D
25...+70 C
83
Condition Monitoring
and Fluid Sensors
84
n www.balluff.com
85
Size
Installation type
Rated switching distance sn
PNP, NO
PNP, NC
NPN, NO
NPN, NC
IO-Link, PNP/NPN and NO/NC can be coded
Supply voltage US
Voltage drop Ud at Ie
Rated insulation voltage Ui
Output current max.
No-load supply current I0 max.
Polarity reversal protected/transposition protected/short-circuit protected
Ambient temperature Ta/media temperature
Switching frequency f
Output function indicator
Degree of protection per IEC 60529
Special properties
Material
Housing
Sensing surface
O-ring
Connection
EHEDG conformal only when used with
a suitable adapter compatible products
can be found on page 88
The BCS capacitive immersion sensor reliably detects the level of a milk tank.
86
G"
Non-flush
Level teachable
BCS011F
BCS011H
BCS011J
BCS011K
1230 V DC
2V
75 V DC
50 mA
15 mA
Yes/Yes/Yes
40...+85 C/105 C
5 Hz
Yellow LED
IP68 10 bar/IP69K
Autoclave compatible
1.4404 stainless steel
PEEK
EPDM
M12 connector,
4-pin, A-coded
n www.balluff.com
G"
Non-flush
Level teachable
BCS011E
1830 V DC
2V
75 V DC
50 mA
15 mA
Yes/Yes/Yes
40...+85 C/105 C
5 Hz
Yellow LED
IP68 10 bar/IP69K
Autoclave compatible
1.4404 stainless steel
PEEK
EPDM
M12 connector,
4-pin, A-coded
G"
Non-flush
Level teachable
BCS011M
BCS011N
BCS011P
BCS011R
1230 V DC
2V
75 V DC
50 mA
15 mA
Yes/Yes/Yes
10...+85 C/105 C
5 Hz
Yellow LED
IP68 10 bar/IP69K
Autoclave compatible
1.4404 stainless steel
PEEK
FKM, oil-resistant
M12 connector,
4-pin, A-coded
G"
Non-flush
Level teachable
BCS011L
1830 V DC
2V
75 V DC
50 mA
15 mA
Yes/Yes/Yes
10...+85 C/105 C
5 Hz
Yellow LED
IP68 10 bar/IP69K
Autoclave compatible
1.4404 stainless steel
PEEK
FKM, oil-resistant
M12 connector,
4-pin, A-coded
87
Optimal installation
The capacitive immersion sensors are to be installed in combination
with the EHEDG conformal adapters shown here. They are approved
for level detection in the European foods industry.
Benefits
Housing stainless steel 1.4404
EHEDG approved when used with Balluff BCS immersion sensor
Other special versions upon request
Description
Version
Use
Can be welded
Thread-in
Dairy coupling per DIN 11851
Weight
Approvals
Material
Connection
Housing
Sensor
Process
Stainless steel adapter for hygienic installation of the Balluff BCS immersion sensor.
88
NEW
Adapter
G" 29 mm
for hygienic processes
with BCS capacitive
immersion sensor
BAM0294
105 g
EHEDG conformal
1.4404 stainless steel
G"
18.5 mm
n www.balluff.com
Adapter
G" G"
for hygienic processes
with BCS capacitive
immersion sensor
Adapter
G" G1"
for hygienic processes
with BCS capacitive
immersion sensor
BAM0292
BAM0293
70 g
EHEDG conformal
1.4404 stainless steel
G"
G"
120 g
EHEDG conformal
1.4404 stainless steel
G"
G1"
Adapter
G" DN25
for hygienic processes
with BCS capacitive
immersion sensor
Adapter
G" DN40
for hygienic processes
with BCS capacitive
immersion sensor
BAM0295
170 g
EHEDG conformal
1.4404 stainless steel
G"
DN25
BAM0296
230 g
EHEDG conformal
1.4404 stainless steel
G"
DN40
89
With IO-Link
Pressure transmitter BSP without display, now also with IO-Link.
This allows the switching point to be conveniently set and enables
the sensor to be installed anywhere. Thanks to IO-Link the pressure
value, switching point or diagnostics information are continually
read out. Users have a complete overview of all data at any time.
Operation in IO-Link mode or SIO mode possible.
All important process connections available
Other plus points: the new pressure transmitters feature a broad
range of process connections. They are simple to install and have
a rugged, compact stainless steel housing.
Supply voltage US
No-load supply current I0 max.
Accuracy
Temperature error
up to 250 bar
from 400 bar
Polarity reversal protected/transposition protected/short-circuit protected
Ambient/media temperature
Degree of protection per IEC 60529
Load cycles
Material
Housing
Measuring cell up to 250 bar
from 400 bar
Seal
up to 250 bar
from 400 bar
Connection
Plug connector
Process connection
IO-Link allows the pressure transmitters to be installed right where the
action is, since IO-Link makes accessibility of the sensor less important.
The communication standard makes all the data available in the controller.
90
NPN variants
All sensors are also available as NPN variants. Please contact
our technical service department by phone +49 7158 173-777
or e-mail: tsm@balluff.de
NEW
Process
connection
G"
BSP00PJ
BSP00PK
BSP00PL
BSP00PM
BSP00PN
BSP00PP
BSP00PR
BSP00PT
BSP00PU
BSP00PW
BSP00PY
10...30 V DC
20 mA
0.5 % FSO BFSL
0.5% FSO/10 K
0.3 % FSO/10 K
Yes/yes/yes
40+85 C/40...+125 C
IP67 (when screwed into place)
> 100 mil.
Stainless steel
Ceramic
Stainless steel
Fluoroelastomer
No seal
M12 connector, 4-pin
G" in accordance with DIN EN 3852
n www.balluff.com
Process
connection
NPT"
BSP00T5
BSP00T6
BSP00T7
BSP00T8
BSP00T9
BSP00TA
BSP00TC
BSP00TE
BSP00TF
BSP00TH
BSP00TJ
10...30 V DC
20 mA
0.5 % FSO BFSL
0.5% FSO/10 K
0.3 % FSO/10 K
Yes/yes/yes
40+85 C/40...+125 C
IP67 (when screwed into place)
> 100 mil.
Stainless steel
Ceramic
Stainless steel
Fluoroelastomer
No seal
M12 connector, 4-pin
NPT"
Process
connection
R"
BSP00UC
BSP00UE
BSP00UF
BSP00UH
BSP00UJ
BSP00UK
BSP00UL
BSP00UM
BSP00UN
BSP00UP
BSP00UR
10...30 V DC
20 mA
0.5 % FSO BFSL
0.5% FSO/10 K
0.3 % FSO/10 K
Yes/yes/yes
40+85 C/40...+125 C
IP67 (when screwed into place)
> 100 mil.
Stainless steel
Ceramic
Stainless steel
Fluoroelastomer
No seal
M12 connector, 4-pin
R"
Process
connection
G"
BSP00RR
BSP00RT
BSP00RU
BSP00RW
BSP00RY
BSP00RZ
BSP00T0
BSP00T1
BSP00T2
BSP00T3
BSP00T4
10...30 V DC
20 mA
0.5 % FSO BFSL
0.5% FSO/10 K
0.3 % FSO/10 K
Yes/yes/yes
40+85 C/40...+125 C
IP67 (when screwed into place)
> 100 mil.
Stainless steel
Ceramic
Stainless steel
Fluoroelastomer
No seal
M12 connector, 4-pin
G" in accordance with DIN EN 3852
91
With IO-Link
The new BSP hydrostatic pressure sensors with IO-Link offer
reliable, economical solutions for continuous level measurement in
the foods industry. Their materials and process fittings meet high
hygienic standards. The TriClamp flange with 1" is made of
stainless steel and comes with a 3.1 material certification.
The pressure sensors include an IO-Link interface and six
well-graduated measuring ranges for fill heights between 1 and 20 m
(water column). The sensor is configured via IO-Link (e.g. switching
point). Measurement values and diagnostics information can also
be retrieved.
Like the entire family of Balluff BSP pressure sensors, the new
versions include a proven, simple operating concept and a 2-way
rotating housing with display and M12 connector. The TriClamp
flange is now available for the entire BSP set.
92
NEW
Programmable switching
point and analog output
4...20 mA
BSP00UT
BSP00UU
BSP00UW
BSP00UY
BSP00UZ
BSP00W0
18...36 V DC
250 mA
50 mA
200 Hz
0.5 % FSO BFSL
0.15% FSO/10 K
Yes/yes/yes
40+85 C/40...+125 C
7-segment display/LED
IP67 (when screwed into place)
1.4301 stainless steel
1.4435 stainless steel
1.4404 stainless steel
M12 connector, 4-pin
TriClamp 1"
n www.balluff.com
93
94
Power Supplies
Line Lasers
Connectors
Sensors with Positive Stop
Accessories
n www.balluff.com
95
NEW
Output current
Output wattage
Output voltage
Input voltage
Efficiency
Degree of protection per IEC 60529
IO-Link adapter
BAE00TF
96
2.5 A
60 W
24 V DC (SELV, PELV)
115230 V AC
BAE00TR
High efficiency, typically 88%
IP20
5A
120 W
24 V DC (SELV, PELV)
115 V/230 V AC
(automatic setting)
BAE00T4
High efficiency, typically 92%
IP20
10 A
240 W
24 V DC (SELV, PELV)
115 V/230 V AC
(automatic setting)
BAE00LJ
High efficiency, typically 93.5%
IP20
20 A
480 W
24 V DC (SELV, PELV)
115 V/230 V AC
(automatic setting)
BAE00M3
High efficiency, typically 93.5%
IP20
Stress level
Long-term, irreversible
All indicators are multi-coloredgreen, yellow, or redand show the status of the device
n www.balluff.com
97
NEW
IP67 power supplies with IO-Link can be installed at hard to access locations such as offshore windmills and conveniently monitored from the control center.
98
Output current
Output wattage
Output voltage
Input voltage
Efficiency
Degree of protection per IEC 60529
3.8 A
91.2 W
24 V DC (SELV)
100...240 V AC
BAE00TP
High efficiency, typically 91 %
IP67
8A
192 W
24 V DC (SELV)
100...240 V AC
BAE00TL
High efficiency, typically 91 %
IP67
n www.balluff.com
99
NEW
High efficiency
compact housing
Power supplies are needed in
automation and for installation
outside of a control cabinet.
Many applications require reliable
power and a compact design
to enable installation of the
power supplies directly in the
device or in the machine.
These new power supplies
feature superior efficiency and a
compact housing. All models are
short circuit resistant and provide
good secondary voltage quality.
Five power ranges and four
output voltage versions offer
a variety of application possibilities. The wide range input
(88264 V AC) and the UL/cUL
approval mean they can be used
anywhere in the world.
100
Output current
Output wattage
Output voltage
Input voltage
Efficiency
Degree of protection per IEC 60529
0.9 A
21.6 W
24 V DC
100...240 V AC
BAE00LT
87 % typ.
IP20
1.5 A
36 W
24 V DC
100...240 V AC
BAE00LU
87 % typ.
IP20
2.5 A
60 W
24 V DC
100...240 V AC
BAE00LW
89 % typ.
IP20
4.5 A
108 W
24 V DC
100...240 V AC
BAE00LY
89 % typ.
IP20
6.5 A
156 W
24 V DC
100...240 V AC
BAE00LZ
92 % typ.
IP20
BAE00MK
BAE00ML
BAE00MM
BAE00M7
BAE00M8
BAE00M9
BAE00MA
BAE00MC
BAE00ME
BAE00MF
BAE00MH
BAE00MJ
n www.balluff.com
101
Line Lasers
NEW
Line lasers check whether the circuit boards are fully populated.
102
Series
Version
Projection type
Supply voltage US
Operating current
Trigger
Line width
100 mm line length
500 mm line length
1000 mm line length
2000 mm line length
Emitter, light type
Wavelength
Dispersion angle
Connection
Housing material
Optical surface
Weight
Degree of protection per IEC 60529
Laser class per IEC 60825-1
Ambient temperature Ta
Storage temperature
BAE LX-XO
Line laser
Cross
BAE00P4
5...30 V DC
max. 70...80 mA
Yes
77 m
170 m
320 m
Laser, red light
635 Nm
30 30
M12 male, 4-pin
Coated brass and
anodized aluminum
Glass
56 g
IP67
1M
10+50 C
10+80 C
BAE LX-XO
Line laser
Line, uniform
BAE00U5
5...30 V DC
max. 150...200 mA
Yes
77 m
170 m
320 m
677 m
Laser, green light
520 Nm
45
M12 male, 4-pin
Coated brass and
anodized aluminum
Glass
56 g
IP67
2M
0...+40 C
10+80 C
Caution
Do not view laser radiation directly with optical
instruments (magnifiers, microscopes, etc.).
Laser class 1M and 2M (DIN EN 60825-1: 2008)
n www.balluff.com
103
Push/Pull Connectors
0.6 m
2m
5m
10 m
20 m
Supply voltage US
Cable material
Number of conductors conductor cross-section
Degree of protection per IEC 60529
Ambient temperature Ta
104
PIN 1: brown
PIN 2: black
PIN 3: gray
PIN 4: blue
PIN 5: green/yellow
1
2
3
4
5
BCC0F4J
BCC0F4K
BCC0F4L
24 V DC
PVC
5 2.5 mm
IP67
40+70 C
n www.balluff.com
1.....8
1
2
3
4
5
BCC0F4M
BCC0F4N
BCC0F4P
BCC0F4R
BCC0F4T
24 V DC
PVC
5 2.5 mm
IP67
40+70 C
II
1
2
3
4
5
1
2
3
4
5
6
7
8
BCC0F4U
BCC0F4W
BCC0F4Y
BCC0F4Z
BCC0F50
50 V DC
PUR shielded
4 0.34 mm
IP67
40+70 C
II
1
2
3
4
5
6
7
8
I
1
2
II
1
2
BCC0F51
BCC0F52
BCC0F53
BCC0F54
BCC0F55
24 V DC
PUR
2 1 mm
IP67
20+70 C
105
NEW
Type
PNP, NO
NPN, NO
Material
Dimensions
M8 connector
Cable with M12 connector
M8 connector
Cable with M12 connector
Housing
Two-part housing
for simple maintenance
106
incl. BES01ZW
incl. BES01ZU
incl. BES01ZT
incl. BES01ZR
Round plunger
SET015A
SET015F
SET017R
SET017T
Brass
M18
Chisel
SET0167
SET0168
SET017U
SET017W
Brass
M18
Flat plunger
SET0169
SET016A
SET017Y
SET017Z
Brass
M18
M6 thread
SET016C
SET016E
SET0180
SET0181
Brass
M18
Accessories
for thread
BAM025T
BAM02JU
BAM027T
BAM02JW
BAM02JY
n www.balluff.com
Type
Flat attachment ( 50 mm)
M4
M6
M8
M10
107
www.balluff.com
Products + News
+++ Systems and Service +++ Industrial Networking and Connectivity +++ Industrial Identification
+++ Object Detection +++ Linear Position Sensing and Measurement +++ Condition Monitoring and Fluid Sensors +++ Accessories
Headquarters
Balluff GmbH
Schurwaldstrasse 9
73765 Neuhausen a.d.F.
Germany
Phone +49 7158 173-0
Fax +49 7158 5010
balluff@balluff.de
www.balluff.com