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Component Indentifiers (CID¹) Engine Control Module (MID² No. 036)

CID

Component

0041

ECM (Electronic Control Module) 8 Volt DC Supply

0091

Throttle Position Sensor

0100

Engine Oil Pressure Sensor

0102

Boost Pressure Sensor

0105

Inlet Manifold Temperature Sensor

0110

Engine Coolant Temperature Sensor

0174

Fuel Temperature Sensor

0247

SAE J1939 Data Link

0253

Personality Module

0262

5 Volt Sensor Power Supply

0266

Crank Without Injection Input

0320

Speed/Timing Sensor

0342

Secondary Engine Speed Sensor

0774

Secondary Throttle Position Sensor

1639

Machine Security System Module

1684

Fuel Injection Pump

1743

Engine Operation Mode Selector Switch

1894

Cruise Control Disengage Switch

1895

Cruise Control Speed Toggle Switch

¹ The CID is a diagnostic code that indicates which circuit is faulty.

² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

RENR7570-01

May 2007

3054E Industrial Engine Electrical System

 

3041-UP

 

Failure Mode Identifiers (FMI)¹

FMI No.

Failure Description

0

Data valid but above normal operational range.

1

Data valid but below normal operational range.

2

Data erratic, intermittent, or incorrect.

3

Voltage above normal or shorted high.

4

Voltage below normal or shorted low.

5

Current below normal or open circuit.

6

Current above normal or grounded circuit.

7

Mechanical system not responding properly.

8

Abnormal frequency, pulse width, or period.

9

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

Related Electrical Service Manuals

Title

Form Number

Systems Operation Testing and Adjusting:

3054E Industrial Engine

RENR7568

Troubleshooting:

3054E and 3056E Industrial Engines

RENR2417

Troubleshooting: 3054E and 3056E Industrial Engines RENR2417   Engine Event Codes Event Code Condition
 

Engine Event Codes

Event Code

Condition

0015

High Engine Coolant Temperature Derate.

0017

High Engine Coolant Temperature Warning.

0023

High Hydraulic Oil Temperature Derate.

0025

High Inlet Air Temperature Derate.

0027

High Inlet Air Temperature Warning.

0028

High Transmission Oil Temperature Derate.

0030

High Transmission Oil Temperature Warning.

0040

Low Engine Oil Pressure Shutdown.

0054

High Fuel Temperature Derate.

0056

High Fuel Temperature Warning.

0100

Low Engine Oil Pressure Warning.

0190

Engine Overspeed Warning.

0265

User Defined Shutdown.

0272

Inlet Air Restriction Warning.

0283

Low Hydraulic Charge Pressure.

0441

Idle Elevated to Increase Battery Voltage.

0442

Engine Failed to Stop with No Fuel Command.

0600

High Hydraulic Oil Temperature Warning.

0883

Engine Failed To Stop When Fuel Solenoid Disengaged.

FRONT/RIGHT

VIEW

Coolant

Temperature

Sensor

     
   

Electrical Schematic Symbols And Definitions

 
 

Symbols

 

T

Pressure

 

Temperature

Level

Flow

Circuit Breaker

Symbol

Symbol

Symbol

Symbol

Symbol

 

Symbols And Definitions

 

Fuse - A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

 

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component.

 

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

 

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender

 

measures the temperature or pressure. Its resistance changes to give an indication to

T

the gauge of the temperature or pressure.

 

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

 

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

 

Harness And Wire Symbols

 
 

Wire, Cable, or Harness Assembly Identification

Component

Part Number

 

Pin

Socket

Wire Color

 

Fuse

 

P

J

105-9344

325-PK

1

 

Receptacle

 

Single Wire

Circuit Number

Connector

Identification

 

Plug

 

2

200-BK

 

Ground Connection

1 Typical representation of a Deutsch connector. The plug contains all
2

sockets and the receptacle contains all pins.

Pin or Socket Number

1 Typical representation of a Sure-Seal connector. The plug and receptacle
2

contain both pins and sockets.

 

© 2007 Caterpillar All Rights Reserved

Electronic

Control

Module

(ECM)

LEFT/REAR

VIEW

Printed in U.S.A.

Inlet Manifold Temperature Sensor

Boost

Pressure

Sensor

Voltage Load Protection Module (VLPM)

Engine Oil

Pressure

Sensor

Primary

Speed/Timing

Sensor

RENR7570-01

12 Page

L731-BR

L730-OR

X731-BU

C967-BU

994-GY

995-BU

200-BK-14

323-WH-14

56
7064

14131211643

28
42

27262523191816

6357 69686766656261605958

49 55545352514847464544

36 41403938373433323130

21 22 242017

87 10952

50

35

15
29

43

1

B

C

A

B

C

A

RENR7570-01

12 Page

ENGINE OIL

PRESSURE SENSOR

+5V

GROUND

A L730-OR

B L731-BR

 

SIGNAL

C 994-GY

P201

   
     
     
 

+5V

A L730-OR

B L731-BR

S5

   

BOOST

PRESSURE SENSOR

GROUND

S8

   

SIGNAL

C X731-BU

   
 

P200

   
 

J20

1

1

2

2

3

3

4

4

 

5

5

6

6

 

7

7

8

8

 

9

9

10

10

11

11

12

12

13

13

14

14

15

15

 

16

16

17

17

 

18

18

19

19

 

20

20

21

21

 

22

22

23

23

24

24

 

25

25

26

26

 

27

27

P100

PRIMARY SPEED/TIMING SENSOR

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

(WIRE GAUGES SHOULD BE SELECTED ACCORDING TO SPECIFIC CIRCUIT LOADS)

KEY SWITCH

START RELAY

14 AWG

       

P20

14 AWG

28

28

29

29

30

30

31

31

32

32

33

33

34

34

35

35

36

36

37

37

38

38

39

39

40

40

41

41

42

42

43

43

44

44

45

45

46

46

47

47

48

48

49

49

50

50

51

51

52

52

53

53

54

54

55

55

56

56

57

57

58

58

59

59

60

60

61

61

62

62

63

63

64

64

65

65

66

66

67

67

68

68

69

69

70

70

BATTERY (+) A BATTERY (-) B

C

CAT DATA LINK (+) D CAT DATA LINK (-) E

CAN (B) (J1939) DATA (-)

F

CAN (B) (J1939) DATA (+)

G

H

J

J60

SERVICE TOOL CONNECTOR

994-GY

995-BU

C967-BU

(+) G H J J60 SERVICE TOOL CONNECTOR 994-GY 995-BU C967-BU L730-OR L731-BR X731-BU E965-BU E966-YL

L730-OR

L731-BR

X731-BU

E965-BU

E966-YL

MACHINE INTERFACE

ELECTRONIC CONTROL MODULE

P1

F770-BR

A709-OR

F714-PK

893-GN

892-BR

A711-PU

F720-GN

F718-BU

F709-BU

F707-WH

X731-BU

995-BU

F702-GN

A700-OR

A746-PK

F719-BR

F717-YL

F722-OR

A710-GY

F708-YL

994-GY

F703-GY

L730-OR

F716-WH

F727-BU

F721-GY

F710-BR

C967-BU

L731-BR

F713-OR

F715-PU

F729-GN

A712-BR

F700-BU

E966-YL

325-PK

375-GN

993-BR

997-OR

E798-PK

F701-BR

YL

E965-BU

F705-PK

F711-YL

A708-BR

A706 -GY

229-BK

150-RD

150-RD

GN

999-WH

F706-PU

F712-GN

A707-PU

A704-GN

A703-BR

A702-PU

A701-GY

A705-BU

229-BK

229-BK

308-YL

J1

S1 S2 NOTE A S12 F711-YL S14 NOTE C S15 NOTE B F712-GN GN YL
S1
S2
NOTE A
S12
F711-YL
S14
NOTE C
S15
NOTE B
F712-GN
GN
YL
F770-BR
999-WH

(-)BATT MACHINE

GROUND PUMP

(+)BATT PUMP

(+)BATT MACHINE

4

3

2

1

1

FUEL SHUTOFF

2

SWB INPUT 1

3

SWB INPUT 2

4

CAT DATA LINK (+)

5

CAT DATA LINK (-)

6

7

8

9

SWITCH INPUT 11

10

SWITCH INPUT 8

11

SWITCH INPUT 5

12

DIGITAL OUTPUT 2

13

DIGITAL OUTPUT 4

14

BOOST PRESSURE

15

COOLANT TEMPERATURE

16

THROTTLE 1 INPUT

17

+8V SENSOR SUPPLY

18

THROTTLE 2 INPUT

19

SWITCH INPUT 6

20

SWITCH INPUT 4

21

SWITCH INPUT 10

22

SWITCH INPUT 1

23

DIGITAL OUTPUT 3

24

ENGINE OIL PRESSURE

25

ACTIVE ANALOG INPUT 4

26

+5V SENSOR SUPPLY

27

28

SWITCH INPUT 3

29

SWITCH INPUT 7

30

SWITCH INPUT 9

31

DIGITAL OUTPUT 1

32

INLET MANIFOLD TEMPERATURE

33

34

SENSOR COMMON

35

PASSIVE ANALOG INPUT 3

36

SWITCH INPUT 2

37

SWITCH RETURN

38

SWITCH INPUT 12

39

TACHOMETER

40

41

PRIMARY SPEED/TIMING (+)

42

FUEL PUMP POWER CONTROL

43

DIGITAL OUTPUT 5

44

SENSOR COMMON

45

+5V SENSOR SUPPLY

46

COOLANT TEMPERATURE GAUGE

47

OIL PRESSURE GAUGE

48

CAN DATA LINK (+)

49

PRIMARY SPEED/TIMING (-)

50

STARTER MOTOR RETURN

51

52

J1939 DATA LINK (+)

53

DIGITAL OUTPUT 14

54

DIGITAL OUTPUT 12

55

BATTERY (-)

56

BATTERY (+)

57

BATTERY (+)

58

CAN DATA LINK (-)

59

PRIMARY SPEED/TIMING TO PUMP

60

STARTER MOTOR

61

J1939 DATA LINK (-)

62

DIGITAL OUTPUT 13

63

DIGITAL OUTPUT 10

64

DIGITAL OUTPUT 9

65

DIGITAL OUTPUT 8

66

DIGITAL OUT PUT 7

67

DIGITAL OUTPUT 11

68

BATTERY (-)

69

BATTERY (-)

70

KEY SWITCH INPUT

P40

A709-OR

F714-PK

893-GN

892-BR

A711-PU

F720-GN

F718-BU

F709-BU

F707-WH

F702 -GN

A700-OR

A746-PK

F719-BR

F717-YL

F722-OR

A710-GY

F708-YL

F703-GY

F716-WH

F727-BU

F721-GY

F710-BR

F713-OR

F715-PU

F729-GN

A712-BR

F700-BU

325-PK

375-GN

993-BR

997-OR

E798-PK

F701-BR

323-WH-14

F705-PK

YL

A708-BR

A706-GY

150-RD

150-RD

200-BK-14

F706-PU

GN

A707-PU

A704-GN

A703-BR

A702-PU

A701-GY

A705-BU

229-BK

229-BK

308-YL

150-RD

229-BK

893-GN

892-BR

GN

YL

GN YL F770-BR A278-BK-14 329-YL-14 999-WH
GN
YL
F770-BR
A278-BK-14
329-YL-14
999-WH

FUEL PUMP CONTROL

1

CAN (A) DATA LINK (-)

2

CAN (A) DATA LINK (+)

3

4

5

FUEL SHUTOFF

6

PUMP SUPPLY (-)

7

PUMP SUPPLY (+)

8

PRIMARY SPEED/TIMING FROM ECM

9

VOLTAGE LOAD PROTECTION MODULE

HARNESS SPLICE AND CONNECTOR LOCATIONS

COOLANT TEMPERATURE SENSOR CONNECTOR

ELECTRONIC CONTROL MODULE CONNECTOR

P1

S1

224-8641

S2

224-8641

226-3819

S14

S12

S15

S14

MACHINE INTERFACE CONNECTOR

J20

224-8641 224-8641 224-8641 P100 FUEL PUMP CONTROL CONNECTOR P40 VOLTAGE LOAD PROTECTION MODULE CONNECTOR S5
224-8641
224-8641
224-8641
P100
FUEL PUMP CONTROL
CONNECTOR
P40
VOLTAGE LOAD
PROTECTION MODULE
CONNECTOR
S5
224-8641
D
224-8642
E
C
226-3819
F
A
B
J
G
H
SERVICE TOOL
CONNECTOR
J60
(OPTIONAL)
S12
S15
S2
226-3819
226-3819
226-3819
S8
224-8641
224-8642
S1
226-3819
226-3819
2
1
PRIMARY
SPEED/TIMING
SENSOR
CONNECTOR
P401
2
1
ENGINE OIL
INLET MANIFOLD
TEMPERATURE SENSOR
CONNECTOR
PRESSURE SENSOR
P103
CONNECTOR
P201
21

BOOST

PRESSURE SENSOR

CONNECTOR

P200

VOLTAGE LOAD

PROTECTION MODULE

 

FUEL PUMP CONTROL

 

SERVICE TOOL

CONNECTOR J60

(OPTIONAL)

 

ELECTRONIC CONTROL MODULE

P1

 

PRIMARY

SPEED/TIMING

SENSOR

 

MACHINE INTERFACE

CRANKSHAFT

CONNECTOR J20

TIMING RING

BOOST

INLET MANIFOLD

PRESSURE SENSOR

TEMPERATURE SENSOR

 

ENGINE OIL

COOLANT

PRESSURE SENSOR

TEMPERATURE SENSOR

RECEPTACLES

B

1

C

2

A

J20

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

WIRE ENTRY END

A

2

C

1

B

PLUGS

P1

P1

E

D

C

F A

G

H

J

B

SERVICE J60/J80 TOOL CONNECTORS

(+) BATTERY SUPPLY WIRES

NOTE A: WITHOUT DIAGNOSTIC CONNECTOR J60, F711-YL IS

INPUT SIGNAL WIRES TO ECM

YELLOW WITH NO WIRE IDENTIFICATION.

OUTPUT SIGNAL WIRES FROM ECM

NOTE B: WITHOUT DIAGNOSTIC CONNECTOR J60, F712-GN IS

SENSOR SUPPLY VOLTAGE

GREEN WITH NO WIRE IDENTIFICATION.

SIGNAL PLUS

NOTE C: WIRES ARE A TWISTED PAIR.

SIGNAL MINUS

ALL DASHED ITEMS ARE OPTIONAL. ALL WIRES ARE 18 AWG UNLESS OTHERWISE NOTED.

(-) BATTERY / SENSOR RETURN

HARNESS CHG 224-8641 01 (HIGH INTERFACE CONNECTOR WITH DIAGNOSTIC CONNECTOR) 224-8642 01 (LOW INTERFACE CONNECTOR WITHOUT DIAGNOSTIC CONNECTOR) 226-3819 01 (LOW INTERFACE CONNECTOR WITH DIAGNOSTIC CONNECTOR)