Вы находитесь на странице: 1из 51

Floating Production Systems

The Industrys Best Solution for the Future


Presented by Bruce Crager

Image Source: McDermott Engineering

Rice Global Engineering & Construction Forum


November
8, 2013
PAGE 1

Source: FMC Technologies

Endeavor Management 2013

1 Deepwater
1.
Deep ater drilling began long before wee had prod
production
ction capabilit
capability
2. Time and depth gap between drilling and production is closing
3 10,000
3.
10 000 has
h been
b
the
th water
t ddepth
th th
threshold
h ld ffor almost
l
t 10 years
Source: Mustang Engineering
PAGE 2

Endeavor Management 2013

Issues Driving Use of Mobile Offshore


P d ti S
Production
Systems
t
(MOPS)
(MOPS):
Geographical Location
Water Depth and Environmental Regime
Wellhead Location (Surface,
(S f
Subsea
S
or both))
Drilling/Workover Requirements
Oil Export Options (Need Storage? )
Gas Usage / Export Options
Size and Weight of Process System (Primary Function)
Fabrication (Local Content)
.

PAGE 3

Endeavor Management 2013

Mobile Offshore Production Systems (MOPS): Principal Types


SUBSEA
WELLHEADS

SEMISUBMERSIBLE
FPS

PAGE 4

MONOHULL
FPSO

SURFACE
WELLHEADS

JACKUP
JPU

Endeavor Management 2013

TLP

SPAR

PRODUCTION SYSTEM TYPES


Solutions for Recovery of Offshore Oil & Gas

COURTESY OF: MUSTANG ENGINEERING

Three System Groups:

PAGE 5

Source: Mustang Engineering

1.

Dry Tree Systems Fixed Platform, Production Jackup, Compliant Tower, TLP, Spar

2.

Wet Tree Systems New Gen. TLPs, Conventional TLPs, FPSOs, Cell Spar, Control Buoy, SS
Tiebacks Semi-FPS
Tiebacks,

3.

Mixed Dry / Wet Tree Systems Fixed Platforms, New Gen. TLP, Conventional TLP, Spar
Endeavor Management 2013

Jackup Production Unit (JPU) or MOPU


Operating:

40

First:

1971, Gulftide, Ekofisk

Deepest:

Harding, UK, 400 ft

Depth Range:

43 ft 400 ft

Construction:
Co
st uct o

Locations:

Worldwide

PAGE 6

Endeavor Management 2013

FPS Floating Production System (Semi)


Operating :

43

First:

1975 Argyll
1975,
Argyll, Hamilton

Deepest:

7,920 ft, MC920


Independence Hub

Construction:
Co
st uct o

Locations:

Worldwide

PAGE 7

Endeavor Management 2013

FPSO- Floating Production Storage & Offloading


FPSO
Operating :

165

Fi t
First:

1977 Castellon,
1977,
C t ll Sh
Shellll

Deepest:

8,200 ft, Cascade Chinook

Construction:

44

Locations:

Worldwide

PAGE 8

Endeavor Management 2013

ROSEBANK FPSO

SOURCE: UT3

SOURCE: UT3

PAGE 9

Endeavor Management 2013

TLP- Tension Leg Platform


TLP
Operating :

22

First:

1984, Hutton, Conoco

Deepest:

4,674 ft., Magnolia


GB783/84

Construction:

Locations:

North Sea, Angola, Brazil,


Gulf of Mexico, Indonesia
and Equatorial Guinea
.

PAGE 10

Endeavor Management 2013

SPAR
Operating :

19

First:

1996, Neptune, VK 826

Deepest:

Perdido 8,008 ft
Alaminos Canyon 857

Construction:

Locations:

Gulf of Mexico, Malaysia,


Norway (future)

PAGE 11

Endeavor Management 2013

Optimum Application Ranges


50,000

Spar
p

Facility Payload (st)


F

Spars
Semis

40,000

TLP

Semi

30,000

TLP
20,000

10,000

0
0

2,000

4,000

6,000

8,000

10,000

Water Depth (ft)


S
Source:
FloaTEC
C

PAGE 12

Endeavor Management 2013

FPS By Type
TLP
Spar
FPSS
FPSO
Linear (FPSO (% of total))

45
40
35

100%
90%
80%
70%

30

60%
25
50%
20
40%
15

30%

10

20%

10%

0%
1975

1979

1983

1987

1991

1995

1999

2003

2007

2011

2015

Source: Douglas-Westwood
PAGE 13

Endeavor Management 2013

Worldwide FPS Forecast Awards 2004 2017 (e)


B Award
By
A d Status
St t (Mean
(M
Case)
C )

35

Numb
ber of FPS Unitts

30
25
20
15
10
5
0
2004

2005

2006

2007

2008

2009

2010

2011

2012

2013

2014

2015

2016

2017

Hull Award Year


Awarded

Unawarded

High Case

Base Case
Source: Quest Offshore Resources, Inc.

PAGE 14

Endeavor Management 2013

Worldwide FPS Awards 2004 2017 (e)


(M
(Mean
C
Case))

B FPS TType
By

30

Num
mber of FPS Unitts

25

20

15

10

0
2004

2005

2006

2007

2008

2009

2010

2011

2012

2013

2014

2015

2016

Hull Award Year


TLP

FLNG

Spar

FPS-Semi

FPSO

Source: Quest Offshore Resources, Inc.

PAGE 15

Endeavor Management 2013

2017

Worldwide Forecast FPS Spending by Year


Type Contribution Thousands of US Dollars by FPS Award Year

$30,000,000

Thousan
nds of US Dollars
s

$25,000,000

$20,000,000

$15,000,000

$10,000,000

$5,000,000

$0
2004

2005

2006

2007

2008

2009

2010

2011

2012

2013

2014

2015

Hull Award Year


FPSO

FPS-Semi

Spar

FLNG

TLP
Source: Quest Offshore Resources, Inc.

PAGE 16

Endeavor Management 2013

2016

2017

Forecasted Off Contract FPS Leased Fleet Availability


By Year Current -2020 (Likely to be retired and EWT excluded)
14

Num
mberofUniits

12
10
8
6
4
2
0
2013

2014

2015

2016

2017

2018

2019

2020

Year
Source: Quest Offshore Resources, Inc.

PAGE 17

Endeavor Management 2013

Floater Projects Planned or Under Study = 248


72 Floater Projects are in Bidding
and Final Design Stage
(as of March 2013)

176 Floater Projects


j
are in the
Planning or Study Stage
(as of March 2013)

49

36

24

21
12

17
9

12
7

10

Source: www.imastudies.com
PAGE 18

Endeavor Management 2013

Growth of Floating Production,


Storage and Offloading Systems (FPSO)
FPSOs were originally considered an economical solution for the
production of marginal fields that otherwise might not be produced.
Later, FPSOs became an essential component in developing
remote offshore fields as Early Production Systems (EPS) with
increasing production capacity, numbers of risers, and ever
i
increasing
i water ddepths
h which
hi h now allow
ll their
h i utilization
ili i as ffullll
field production facilities.
Source: Quest Offshore Resources, Inc.

PAGE 19

Endeavor Management 2013

FPSO Surveyy Results


Gulf Research Panel--Joint venture of Gulf Publishing
g and Gelb
Consulting:
Opt-in database of 45,000+ World Oil and Hydrocarbon
P
Processing
i readers
d usedd exclusively
l i l ffor iindustry
d t surveys
Since 2001, annual multi-client surveys on marketing
effectiveness, brand equity, technology needs and HR issues in
the oil and gas industry (upstream and downstream)
Respondents to this survey have current and/or recent
experience
i
iin FPSO projects
j t
125 qualified respondents out of 27,000 surveys
Margin
g of error +/- 8.74%

PAGE 20

Endeavor Management 2013

How many FPSOs have you been involved with


i your career??
in
More than 5

23%

44-55

14%

2-3

40%

1
0

23%
0%
Percentage of total respondents
n = 125

PAGE 21

Endeavor Management 2013

What is the nature of the biggest challenge we


are ffacing
i today
t d in
i our FPSO IIndustry?
d t ?
Technical challenges

26%

Project execution

24%

Cost overruns

22%

Schedule issues
Financing capacity

19%
9%
Percentage of total respondents
n = 125

PAGE 22

Endeavor Management 2013

What do you see as the main driver for use of


an FPSO?
Fl ibilit
Flexibility

30%

Time to first oil

19%

Reservoir / production uncertainty

19%

Storage

17%

Cost
Re-deployment

10%
6%

Percentage of total respondents


n = 125
PAGE 23

Endeavor Management 2013

Given the gap between demand for FPSO from the Oil
companies and supply capacity from the FPSO Contractors,
which party shall mostly provide for the missing FPSOs?
O companies themselves
Oil

37%

New comers FPSO Contractors

28%

Large Engineering/Project Contractors

19%

Shipyards

14%

Re-deployment
Other

6%
2%

Percentage of total respondents


n = 125
PAGE 24

Endeavor Management 2013

FPSO Construction Type

PAGE 25

Endeavor Management 2013

Worldwide FPSO New Build vs. Conversion


2000 to 2017 (e) (Mean Case)
20

18

16

Number of FPS Units

14

12

10

0
2000

2001

2002

2003

2004

2005

2006

2007

2008

2009

2010

2011

2012

2013

2014

2015

2016

Hull Award Year


Newbuild

PAGE 26

Conversion

Endeavor Management 2013

Source: Quest Offshore Resources, Inc.

2017

Where do you feel the FPSO market is heading


i tterms off hhullll fforms??
in
New purpose-built hulls

46%

Conversion of existing hulls

Re-deployment of existing FPSOs

39%

14%

Percentage of total respondents

n = 125
PAGE 27

Endeavor Management 2013

Converted hull versus new-build FPSO: What


will
ill be
b the
th ratio
ti 10 years from
f
now??
In the range of 30% converted hull / 70% new
build

41%

In the range of 70% converted hull / 30% new


build

28%

50% converted hull / 50% new build

No Opinion

24%

7%

Percentage of total respondents


n = 125
PAGE 28

Endeavor Management 2013

FPSO Ownership

PAGE 29

Endeavor Management 2013

FPSO Owners ((Three or More Units))

Source: www.imastudies.com
PAGE 30

Endeavor Management 2013

Leased FPSO Market Share by Owner

Source: Quest Offshore Resources, Inc.

PAGE 31

Endeavor Management 2013

Do you expect new build FPSOs to be:


Ordered for a leased project and
owned by an FPSO leasing company

51%

Ordered for a project and owned by


the Operator
p
after beingg built

Built initially on speculation

44%

5%

Percentage of total respondents


n = 125
PAGE 32

Endeavor Management 2013

Worldwide FPS Top Operators


2008 to 2017 Top 14 Operators
30

25

Num
mber of FPS Units

20

15

10

2008-2012

2013-2017
Source: Quest Offshore Resources, Inc.

PAGE 33

Endeavor Management 2013

Do you expect New Build Projects to be:


The topsides were built at another
location (s) from the hull

46%

The topsides and hull were built in the


same yard
The integration was done at a third
location from the hull and topsides

30%

24%

Percentage of total respondents


n = 125
PAGE 34

Endeavor Management 2013

The ratio of global Spread moored versus Turret


mooredd FPSO is
i increasing,
i
i why?
h ?
Larger number of FPSO installed in
benign waters
Larger number of risers
Swivels challenges in terms of
ppressure,, flow rate
Changes in Oil Companies philosophy

22%
20%
18%
14%

All of the above

38%

Percentage of total respondents


n = 125
PAGE 35

Endeavor Management 2013

What do you think is the most important factor in


d i i andd operating
designing
ti an offloading
ffl di system?
t ?
Marine safety policy of the operating oil
company on the development

Economics

Use of dynamic positioned tankers, as


is common with "shuttle tankers"

40%

33%

27%

Percentage of total respondents


n = 125
PAGE 36

Endeavor Management 2013

Where do yyou feel the market is in terms of pplayers?


y
New entrants welcome

49%

More consolidation needed

Too many players

38%

14%
Percentage of total respondents
n = 125

PAGE 37

Endeavor Management 2013

Worldwide FPSO Awards 2004 2017 (e)

(M
(Mean
C
Case))

30

Number of FPS U
Units

25

20

15

10

0
2004

2005

2006

2007

2008

2009

2010

2011

2012

2013

2014

2015

2016

2017

Hull Award Year


South America

North Sea/Arctic

North America

Asia Pacific/Middle East

Africa/Medit.

Source: Quest Offshore Resources, Inc.

PAGE 38

Endeavor Management 2013

Are you currently working on a new FPSO


project
j t and,
d if so, ffor what
h t geographic
hi area??
I am nott working
ki on a new FPSO

36%

Asia Pacific (including Australia)

17%

South America

16%

West Africa

14%

North Sea

7%

Other area

5%

Gulf of Mexico

5%

Percentage of total respondents


n = 125
PAGE 39

Endeavor Management 2013

Are all FPSOs


FPSO s Shipshaped ?

PAGE 40

Endeavor Management 2013

Sevan Piranema Technical Data


Operator, Field, Location

Petrobras, Piranema, Brazil

Date Built / Converted

2007

PAGE 41

Endeavor Management 2013

Owner

Sevan Marine

Operating Water
Depth

1,090 meters (1,600


- Phase 2)

Number of
Locations

Max Liquid
Handlingg

30 MBOPD

Oil Storage
Capacity

250 MBBLs

Mooring System
Type

9 Point Spread

Azurite Graphic
p - FDPSO

PAGE 42

Endeavor Management 2013

San Jacinto Technical Data


Operator, Field, Location

Conoco - Kepiting, Ikan Pari, Sembilang - Indonesia

Date Built / Converted

1986 Built / 1994 Upgraded

PAGE 43

Owner

?
Coldstacked

Operating Water
Depth

91 meters,
Sembilang

Number of
Locations

Max Liquid
Handling

11,000 bpd

Oil Storage
Capacity

53,000 bbls

Mooring System
Type

8 Point Spread

Endeavor Management 2013

Zafiro Producer Technical Data


Operator, Field, Location

ExxonMobil, Zafiro Block B, Equatorial Guinea

Date Built / Converted

1973 / 1996

PAGE 44

Owner

ExxonMobil

Operating Water
Depth

180 meters

Number of
Locations

Max Liquid
Handling

80,000 BOPD

Oil Storage
Capacity

1.9 Million Barrels

Mooring System
Type

12 Point Spread

Endeavor Management 2013

Zafiro Producer

PAGE 45

Endeavor Management 2013

ORCA
ORIBI Development
ORCA Fl
Floating
ti
Production Facility
Knock Dee
Calm Buoy

E-BT1

E-BT01P

E BT5
E-BT5

PAGE 46

Endeavor Management 2013

ORCA Technical Data


Operator, Field, Location

PetroSA, Oribi, South Africa

Date Built / Converted

1970 Halifax Canada / 1997 Conversion

PAGE 47

Owner

PetroSA

Operating Water
Depth

120 meters

Number of
Locations

Max Liquid
Handlingg

30,000 BOPD

Oil Storage
Capacity

34,000 Barrels

Mooring System
Type

9 Point Spread

Endeavor Management 2013

Conclusions
Floating Production Systems have become THE solution for
water depths over 1000 feet and for many marginal fields
FPSOs make upp the majority
j y of the FPSs now and
forecasted for the future
Our industry continues to develop innovative solutions
Subsea production is the common method for developing
wells for FPS solutions
The size and cost of FPS units continue to grow significantly
Our industry is near full capacity and more projects are
coming
i !
.

PAGE 48

Endeavor Management 2013

About Bruce Crager


Managing Director Offshore, Subsea and Marine
Bruce has over 38 years experience in offshore drilling and production activities, primarily in
management positions. This has included a significant amount of experience in evaluating and
providing field development solutions based on floating production systems and subsea
production equipment.
Bruce joined Endeavor in 2010 and is responsible for the development of an experienced team
to support clients in the areas of strategy development, organizational change/development,
decision analysis and in technical areas such as field development planning and operational
i
improvement.
t Since
Si
j i i Endeavor,
joining
E d
B
Bruce
h consulted
has
lt d to
t multiple
lti l clients,
li t including
i l di Addax
Add
Petroleum, Audubon Engineering, Barra Energia, Cal Dive, Cameron, ENI, Lupatech, Maersk
Oil, Pemex, Petrobras, Ridgewood Energy, T-Rex Engineering & Construction and VAALCO
Energy.
gy
Education:
Bachelor of Science Ocean Engineering,
Engineering Texas A&M University
University College Station
Station, Texas
Texas, 1975
Master of Business Administration, University of Houston Houston, Texas, 1979
PAGE 49

Endeavor Management 2013

For more information about Endeavor


Managements
Oil and Gas practice and specifics about our
expertise in Offshore, Subsea and Marine visit:
http://endeavormgmt.com/industries/oil and gas
http://endeavormgmt.com/industries/oil-and-gas

bcrager@endeavormgmt.com
PAGE 50

Endeavor Management 2013

Endeavor Management is a management consulting firm that


leads clients to achieve real value from their strategic
transformational initiatives. Endeavor serves as a catalyst by
providing the energy to maintain the dual perspective of
running the business while changing the business through the
application of key leadership principles and business strategy.
The firms 40 year heritage has produced a substantial portfolio
of proven methodologies, enabling Endeavor consultants to
deliver top-tier transformational strategies, operational
excellence organizational change management
excellence,
management, leadership
development and decision support. Endeavors deep
operational insight and broad industry experience enables our
team to quickly understand the dynamics of client companies
and markets.

2700 Post Oak Blvd


Galleria Tower 1, Suite 1400
Houston, TX 77056
+1 713.877.8130
713 877 8130
www.endeavormgmt.com
PAGE 51

Combined with our Gelb Consulting experience (founded in


1965) we also offer clients unique capabilities that focus their
marketing initiatives by fully understanding and shaping the
customer experience through proven strategic frameworks to
guide marketing strategies, build trusted brands, deliver
exceptional customer experiences and launch new products.
Our experienced consultants and analysts use advanced
marketing research techniques to identify customer needs and
spot high potential market opportunities.
Endeavor Management 2013

Вам также может понравиться