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Diversification of the Brazilian Chemical Industry

Study Summary
November 2014
Study financed by the National Bank for Economic and Social Development
(BNDES)

This document was prepared by the consortium Bain & Company / Gas Energy as a summary of the Study for the Diversification of the Brazilian Chemical Industry. To access the reports produced as part of
the Study please visit the site: www.bndes.gov.br/SiteBNDES/bndes/bndes_pt/Institucional/Apoio_Financeiro/Apoio_a_estudos_e_pesquisas/BNDES_FEP/prospeccao/chamada_industria_quimica.html

The Study for the Diversification of the Brazilian Chemical


Industry was financed by BNDES/FEP
BNDES/FEP The Fund for Structuring Projects
O&G

Study on
regulatory regimes
Benchmarks for
the management
of future resources
(sovereign funds)
Proposals for
strengthening the
value chain for
goods and services
in E&P

Ports

Airports

Upgrades to the
regulatory
framework

Framework for
concessions

Unification and
standardization of
the regulatory
agencies
Performance
targets for Port
Authorities

Incentives for
operating airports

Chemicals

Opportunities to
diversify the
Brazilian chemical
industry

Metrics and
incentives for
public managers

- Outside of the scope:


thermoplastics,
pharmaceuticals and
fertilizers

Simplification of
regulatory
agencies

Actions / tools for an


industrial policy for
the sector

This document was prepared by the consortium Bain & Company / Gas Energy as a summary of the Study for the Diversification of the Brazilian Chemical Industry. To access the reports produced as part of
the Study please visit the site: www.bndes.gov.br/SiteBNDES/bndes/bndes_pt/Institucional/Apoio_Financeiro/Apoio_a_estudos_e_pesquisas/BNDES_FEP/prospeccao/chamada_industria_quimica.html

The Study took place over 18 months


2013

May

2014

Jun

Jul

Mapping
and Segmentation
S1

Aug

Sep

Oct

Nov

Dec

Jan

Feb

Mar

Apr

May

Initial
prioritization of
segments

Jun
S

Jul

Seminars

Aug

Sep

Oct

Industry
PE Panels

S2
Report 1

Identification of opportunities in
selected segments

Report 3

Benchmarking of
industrial policies

Final
prioriti
-zation
of
opportunities
Report
4

Financial and
economic analysis
End of Study

Report 2

Business model
design

S3

Design of development
policies

Report 5

Report 6

Prioritization and
validation

PE

S4

F
Report 7

This document was prepared by the consortium Bain & Company / Gas Energy as a summary of the Study for the Diversification of the Brazilian Chemical Industry. To access the reports produced as part of
the Study please visit the site: www.bndes.gov.br/SiteBNDES/bndes/bndes_pt/Institucional/Apoio_Financeiro/Apoio_a_estudos_e_pesquisas/BNDES_FEP/prospeccao/chamada_industria_quimica.html

The Study was documented in Reports which are available


to the public on the BNDES website
Report 1

Proposal for the segmentation of the chemical industry (+ annexes)

Report 2

Proposal for the prioritization of the segments of the chemical industry (+ annexes)
Development policies Mapping of Best Practices

Report 3

Segments of secondary focus (Acrylic Acids; Catalysts; Chlorine; Glues, Adhesives and Sealants; Pigments,
Titanium dioxide and dyes; Industrial intermediates; Methane deriv.; Propylene deriv.; Elastomers; Cleaning
products; Laboratory reagents)
Analysis of the primary focus segments according to the methodology of Porters Diamond
Crop protection

Oleochemicals

Chemicals for E&P

Lubricants

Chemicals for concrete

Mining chemicals

Analysis of the primary focus segments according to the methodology of Porters Diamond

Report 4

Report 5

Food additives

Cellulose derivatives

Polyurethanes

Aromas, flavors and fragrances

Silicon derivatives

Renewable chemicals

Aromatics

Carbon fiber

Leather chemicals

Butadiene and derivatives

Specialty polyamides

Surfactants

Cosmetics and personal hygiene

High tenacity polyester

Research about the local competitiveness of the segments


Public policies for development
Financial - economic models (Carbon fiber, Methionine, Siloxane, Polyalphaolefins)

Report 6

Report 7

Petrochemical raw materials

Regulation

Innovation and technology

Sugarcane raw materials

Infrastructure

Taxation

Final Report (Summary)

This document was prepared by the consortium Bain & Company / Gas Energy as a summary of the Study for the Diversification of the Brazilian Chemical Industry. To access the reports produced as part of
the Study please visit the site: www.bndes.gov.br/SiteBNDES/bndes/bndes_pt/Institucional/Apoio_Financeiro/Apoio_a_estudos_e_pesquisas/BNDES_FEP/prospeccao/chamada_industria_quimica.html

Initially, the chemical industry was separated into 66


segments, with products grouped by a business logic
Feedstock

Organic building blocks


Acrylic Metacryacids and lic acids
deriv. and deriv.

Fatty
acids
deriv.

Inorganic building blocks

Butadiene
Cellulose Inorganic
Aromatics isoprene
deriv.
acids
deriv.

Copolyme Cumene
ElastoParaffin
Tar deriv.
rs
deriv.
mers
Lubricants

Methane
deriv.

Ethylene
oxide

Ethylene Industrial
deriv.
gases

Other
propylene Vinyl deriv.
deriv.

Aluminum
deriv.
Iodine
deriv.

Silicon
deriv.

Boron
deriv.

Chloralkali
deriv.

RadioNiobium
active
deriv.
materials

Rare earth
Sulphates
deriv.

Cobalt
deriv.

White
phosphor
us

Nickel
deriv.

Titanium
dioxide
deriv.

Uranium

Elementary
carbon
deriv.

Market

Fine chemicals intermediates

Aramids

Resin intermediates and additives

Industrial intermediates

Specialty polymers

Additives and catalysts

Polybutylene terephthalate

Carbon
fibers

Policarbonates

PolytetraSpecial High tenacity


Polymethylene
Polyamides polyester urethanes
ether glycol
Paints and dyes
Pigments
and dyes

Printing
inks

Paints and
coatings

Polyacetal

Food/Feed
additives

Construction
chemicals

Leather
chemicals

Mining
chemicals

Epoxy
resins

Oilfield
chemicals

Polymer
additives

Catalyzers

Fragrances
and flavors

Soaps, cleaning pr.


Crop
Adhesives,
cosmetics, hygiene protection sealants
Hygiene
and
cleaning

Cosmetics

Crop
protection

Adhesives
and
sealants

Photografic
Photo
processing
chemicals

Other
ExploLab.
Coolants
sives
reagents

Note: The segments Pharmaceuticals, Fertilizers and commodity plastics (PE, PP, PVC e PET) are outside the scope of the Study
This document was prepared by the consortium Bain & Company / Gas Energy as a summary of the Study for the Diversification of the Brazilian Chemical Industry. To access the reports produced as part of
the Study please visit the site: www.bndes.gov.br/SiteBNDES/bndes/bndes_pt/Institucional/Apoio_Financeiro/Apoio_a_estudos_e_pesquisas/BNDES_FEP/prospeccao/chamada_industria_quimica.html

32 segments were selected for detailed analysis


(19 for primary focus and 13 for secondary focus)
Imports + Exports (US$B)
and # of segments

Average
price

Growth of
imports

0,75

3%

0,93

6%

2,99

10%

(US$/kg)

(CAGR 08-12)

Note: (1) Average of the sum of imports and exports during the period 2008-2012; (2) Biochemicals were also selected for study and were analyzed as a
segment. Because it overlaps with the other segments, it is not considered in the analysis above; Source: AliceWeb, Bain/Gas Energy Analysis
This document was prepared by the consortium Bain & Company / Gas Energy as a summary of the Study for the Diversification of the Brazilian Chemical Industry. To access the reports produced as part of
the Study please visit the site: www.bndes.gov.br/SiteBNDES/bndes/bndes_pt/Institucional/Apoio_Financeiro/Apoio_a_estudos_e_pesquisas/BNDES_FEP/prospeccao/chamada_industria_quimica.html

The 19 segments with a primary focus were studied in


more depth, as were chemicals from renewables

41,8

9,7%

Global
Growth
(07-12)
4,1%

Crop protection

9,7

20,5%

7,6%

16,1%

5.400

500

11,3

Food additives (animals)1

1,10

3,7%

10,1%

458

310

2,5

Butadiene and isoprene deriv.2

1,95

10,0%
5,7%

1,1%

3,2%

860

740

2,5

Aromas, flavors and fragrances

1,20

5,1%

3,3%

6,5%

295

317

5,2

Chemicals for E&P

0,71

3,6%

11,2%

24,6%

85

1,7

Surfactants

1,54

5,7%

3,0%

6,9%

315

185

3,0

Aromatics and deriv.3

2,52

1,6%

3,8%

5,2%

1.154

1,2

Polyurethanes

1,50

3,5%

1,6%

5,8%

944

83

2,7

Cellulose deriv.

0,33

1,3%

6,3%

1,1%

190

37

3,5

Lubricants

4,5

3,5%

1,0%

2,6%

1.127

209

2,4

Food additives (humans)1

0,65

3,0%

3,8%

4,1%

367

625

2,8

Oleochemicals

0,66

2,8%

8,1%

230

179

1,7

Carbon Fiber

0,10

9,4%

7,9%

23,2%
107,4%

97

24,4

Chemicals for mineral processing

0,19

4,1%

2,3%

7,6%

93

2,2

Chemicals for leather

0,38

8,1%

2,8%

3,7%

111

83

1,7

Silicon Deriv.

0,42

3,0%

3,7%

5,2%

190

536

2,5

Chemicals for concrete

0,17

1,7%

3,7%

5,0%

30

1,1

Specialty polyamides

1,28

1,7%

1,9%

-5,2%

509

14

3,4

High-tenacity polyesters

0,13

2,1%

4,5%

-3,0%

70

10

2,0

Segment

Competitiveness

Cosmetics

Brazilian
Brazilian
Market (US$
Share (%)
B, 2012)

Brazilian
Growth
(07-12)

Imports
(US$ M)

Exports
(US$ M)

Unit Price
(US$/kg)

12,4%

830

580

5,4

+ Chemicals from renewables

(1) The segment food additives was divided to facilitate analysis; (2) Accept butadiene and isoprene; (3) Accept BTX
Note: Chemicals from renewables, which overlaps with the other segments, was also analyzed to identify opportunities
This document was prepared by the consortium Bain & Company / Gas Energy as a summary of the Study for the Diversification of the Brazilian Chemical Industry. To access the reports produced as part of
the Study please visit the site: www.bndes.gov.br/SiteBNDES/bndes/bndes_pt/Institucional/Apoio_Financeiro/Apoio_a_estudos_e_pesquisas/BNDES_FEP/prospeccao/chamada_industria_quimica.html

Strategic focus on those segments with relevant local


markets and/or competitive local raw materials
DEMAND BASE

COMPARATIVE ADVANTAGE BASED ON FEEDSTOCK


Available and competitive feedstock
Add value in Brazil
CELLULOSE DERI.

Local market
attractiveness
Leverage market to
strengthen local
production chain with
global competitiveness
CROP PROTECT.

OILFIELD CHEM.

COSMETICS

FOOD ADDITIVES

FLAV/FRAGRANCE

Potentially competitive feedstock


Increase availability and strengthen the local
production chain
PETROCHEMICAL

OLEOCHEMICAL

DOWNSTREAM

Feedstock competitive, but emerging tech


Establish chemical value chain from renewable
feedstocks
BIOMASS CHEM
DOWNSTREAM

This document was prepared by the consortium Bain & Company / Gas Energy as a summary of the Study for the Diversification of the Brazilian Chemical Industry. To access the reports produced as part of
the Study please visit the site: www.bndes.gov.br/SiteBNDES/bndes/bndes_pt/Institucional/Apoio_Financeiro/Apoio_a_estudos_e_pesquisas/BNDES_FEP/prospeccao/chamada_industria_quimica.html

Brazil has the potential to attract investment in diverse


chemical segments
WHAT WE AIM FOR
IN EACH SEGMENT

IMPACT OF OPPORTUNITIES ON THE TRADE


BALANCE 2030 (US$B)

1
Co-produts of the
comlex2

Reach 30% of global production (20% consumption;


10% export)
Leverage the value of the pre-salt oil, strengthening
chemical chains and downstream industries
Establish a competitive local production chain to meet
the needs of the segment (esp. drilling fluids)
Become a global leader in products from renewables
Achieve self-sufficiency in oils and strengthen downstream chain (Palm derivatives export platform)
Add value to soluble cellulose leveraging downstream
products
Become leader of exports among Latin American
countries
Expand prod. capacity of basic oils to meet growing
local demand
Export silicon based on local production of siloxane
Add value locally to natural extracts in order to attend
the global market
Diverse

Nota: 123Source:

Includes: Aromatics; Butadiene, Isoprene and deriv.; Specialty polyamides; High-tenacity polyesters; and Polyurethanes and its intermediates
Includes impacts of other products prevalent in a complex and not of primary focus to the Study (ex.: fuels and thermoplastics)
Primary focus segments
Bain / Gas Energy Analysis

This document was prepared by the consortium Bain & Company / Gas Energy as a summary of the Study for the Diversification of the Brazilian Chemical Industry. To access the reports produced as part of
the Study please visit the site: www.bndes.gov.br/SiteBNDES/bndes/bndes_pt/Institucional/Apoio_Financeiro/Apoio_a_estudos_e_pesquisas/BNDES_FEP/prospeccao/chamada_industria_quimica.html

The opportunities identified have the potential to create an


impact of US$22-38B on the trade balance by 2030

Investments of
US$33-47B to
capture the
opportunities

US$38B

Note: 1 Primary focus segments


2 Includes impacts of petrochemical complex products not of primary focus to the Study (ex.: fuels and thermoplastics)
Source: Bain / Gas Energy Analysis
This document was prepared by the consortium Bain & Company / Gas Energy as a summary of the Study for the Diversification of the Brazilian Chemical Industry. To access the reports produced as part of
the Study please visit the site: www.bndes.gov.br/SiteBNDES/bndes/bndes_pt/Institucional/Apoio_Financeiro/Apoio_a_estudos_e_pesquisas/BNDES_FEP/prospeccao/chamada_industria_quimica.html

10

However, some investments would not be competitive


compared with foreign competition: Methionine
EXAMPLE

COST OF PRODUCTION TO SERVE THE BRAZILIAN MARKET:


METHIONINE (Conventional Production)
(Conventional production costs in USA =100)
Brazil vs. USA

(1)

CAPEX in Brazil is
42% higher then in
the US
Natural Gas ~130%
more expensive and
represents:
90% of the gap in
utilities
55% of the gap in
MethylMercaptan

Cash cost

(1)Assumption: WACCUSA=7,8%, WACCBR=9,2%, plant with a 15 years lifespan, model prices in Reais, terminal value with a multiple of
8x EBITDA and 10 year linear depreciation. Not included: IPI-P/C-ICMS of the price of sales.
Source: Intratec, Bloomberg, Bain Analysis
This document was prepared by the consortium Bain & Company / Gas Energy as a summary of the Study for the Diversification of the Brazilian Chemical Industry. To access the reports produced as part of
the Study please visit the site: www.bndes.gov.br/SiteBNDES/bndes/bndes_pt/Institucional/Apoio_Financeiro/Apoio_a_estudos_e_pesquisas/BNDES_FEP/prospeccao/chamada_industria_quimica.html

11

However, some investments would not be competitive


compared with foreign competition (2/2): siloxane
EXAMPLE

COST OF PRODUCTION TO EXPORT:


SILOXANE
(Conventional production costs in USA =100)
Brazil vs. USA
(1)

CAPEX in Brazil is
45% higher than in
the US
Natural Gas is
equivalent to 43% of
the gap in utilities
Electricity is
equivalent to 23% of
the gap in utilities

Cash cost
(1)Assumption: WACCUSA=7,8%, WACCBR=9,2%, plant life span of 15 years, model prices in Reais, terminal value with a multiple of 8x
EBITDA and 10 year linear depreciation. Not included: IPI-P/C-ICMS of the price of sales.
Source: Intratec, Bloomberg, Bain Analysis
This document was prepared by the consortium Bain & Company / Gas Energy as a summary of the Study for the Diversification of the Brazilian Chemical Industry. To access the reports produced as part of
the Study please visit the site: www.bndes.gov.br/SiteBNDES/bndes/bndes_pt/Institucional/Apoio_Financeiro/Apoio_a_estudos_e_pesquisas/BNDES_FEP/prospeccao/chamada_industria_quimica.html

12

Actions and industrial policies need to be implemented to


improve the investment environment
INFRASTRUCTURE

FISCAL

PETROCHEM. FEEDSTOCK

Railway: Prioritization of certain lines


within the PIL and creation of rail
connections

Tax reform: Design and approval a


federal VAT

Roadways: Improvements in access


to ports and private concessions

Approval of tax exemptions for


investments (REPEQUIM), and for
renewable raw materials (REIQInovao)

Maintain tax exemptions for 1st and


2nd generation feedstock
Gradual alignment of fuel policies
(Local vs. international prices)
associated with the national policy on
Petrochem. feedstock
Extraction of ethane/propane from
natural gas
Use of the federal rights to oil and gas
from the Govt share of the pre-salt
reserve to guarantee its availability
and competitiveness

Coastal Navigation: Improve port


efficiency and incentivize competition
Gas Logistics: Improve gas
infrastructure + support UPGNs

REGULATION
Registration of crop protection
chemicals:
- Simplify the registration of simple
modifications
- Queue management
- Increase capacity to process requests
- Simplify the exports and the competitive
tax equality of imports

Biodiversity access
Demand Regulation:
- Ex: 2Gen Fuels, biodegradables, standard
for thermal insulation, wind energy, low
consumption/electric cars,, use of
hydrophobics and hydrorepellents in
public works

Renewal of Reintegra and adjustment


of the ICMS tax rates

Improvements in competitive
equality
- Increase flexibility in the List of
Exemptions to the Common External Tariff

INNOVATION AND TECH.

SUGARCANE FEEDSTOCK

Prioritization of technological
challenges

Tax exemption for investments


(REPEQUIM)

Inclusion of chemicals in PNPC


(Knowledge platforms) / Inova
Qumica (Chemical Innovation)

Conditions for competitive financing

Professionalization of NITs to
intermediate negotiations for IR
between companies and universities
Inc. flexibility of law 8666 for ICTs
Reduce the timeline for registering
patents
Adjustments to the Lei do Bem

Tax exemption on bioproducts


(REIQ-Inovao)
Incentives for greenfield projects for
biorefineries and renewable chemicals
- Ex. Semiarid: provision of minimum
logistics and irrigation infrastructure along
with risk sharing with private investors

This document was prepared by the consortium Bain & Company / Gas Energy as a summary of the Study for the Diversification of the Brazilian Chemical Industry. To access the reports produced as part of
the Study please visit the site: www.bndes.gov.br/SiteBNDES/bndes/bndes_pt/Institucional/Apoio_Financeiro/Apoio_a_estudos_e_pesquisas/BNDES_FEP/prospeccao/chamada_industria_quimica.html

13

Fuel Policy: Increased demand for gasoline and the % of


ethanol in the mix have reduced the production of naphta
PRODUCTION OF NAPHTA REDUCED BY
GASOLINE
Breakdown of the annual production of gas and naphta in Brazil
(Mt/year)

PROPOSALS
Establish a pricing policy for
gasoline consistent with the
international market, aiming to
balance the economic decision
factors in order to reduce the use
of locally available naphta in
gasoline production

Gasoline

Nafta

The relatively higher price of ethanol has led to


a shift in consumption towards gasoline
Naphta has been used in gasoline to balance
the higher octane rating of the ethanol added to
the gasoline

Establish a national policy on


the supply of petrochemical
feedstock, associated with
competitive national and imported
sources, and integrated with the
policy on fuel supply

Sources: ANP, Bain / Gas Energy Analysis


This document was prepared by the consortium Bain & Company / Gas Energy as a summary of the Study for the Diversification of the Brazilian Chemical Industry. To access the reports produced as part of
the Study please visit the site: www.bndes.gov.br/SiteBNDES/bndes/bndes_pt/Institucional/Apoio_Financeiro/Apoio_a_estudos_e_pesquisas/BNDES_FEP/prospeccao/chamada_industria_quimica.html

14

Extraction of ethane/propane: the composition of NG


in Brazil allows greater availability of ethane and propane
AN IMPORTANT PORTION OF ETHANE AND
PROPANE ARE FLARED
Portion of ethane and propane in natural gas
produced in Brazil
(%)

PROPOSALS
Enhance technical
requirements and
specifications related to dry NG
to encourage the separation of
ethane for petrochemical use,
considering technical and
economic factors
- Limit the % of ethane permitted in
dry natural gas

The requirements should


consider regional and
temporal aspects related to:

- Need for a minimum scale of natural


gas flows to make the separation of
ethane economical
- Need / development of demand for
ethane in competitive conditions

Source: ANP, MME and Bain / Gas Energy Analysis


This document was prepared by the consortium Bain & Company / Gas Energy as a summary of the Study for the Diversification of the Brazilian Chemical Industry. To access the reports produced as part of
the Study please visit the site: www.bndes.gov.br/SiteBNDES/bndes/bndes_pt/Institucional/Apoio_Financeiro/Apoio_a_estudos_e_pesquisas/BNDES_FEP/prospeccao/chamada_industria_quimica.html

15

Federal oil and gas: Government pre-salt O&G share can


be key in increasing availability of Petrochemical feedstock
ESTIMATE
Projection of inflexible local supply of natural gas1
(Mm3/day)
6%

Projection of supply of oil in Brazil


(Mbbl/day)
6%

Govt
share
(Libra)
Extra
Production
Optimistic
Scenario
Production
Downside
Scenario
Actual
Production
Bolivia TOP2

Govt
share
(Libra)
Pre-Salt
Production
(w/o Govt)
Production
outside
Pre-Salt

Notes: 1- The supply of natural gas to the market results from the production of consumption for reinjection, supply of energy for platforms,
flaring, losses during transportation and reductions due to the extraction of liquids from UPGN's
2 Contract with Bolivia is for 30 Mm3/day with a minimum of 24Mm3/day by Take-or-Pay
Sources: ANP, Petrobras Strategic Plan, Bain / Gas Energy Analysis
This document was prepared by the consortium Bain & Company / Gas Energy as a summary of the Study for the Diversification of the Brazilian Chemical Industry. To access the reports produced as part of
the Study please visit the site: www.bndes.gov.br/SiteBNDES/bndes/bndes_pt/Institucional/Apoio_Financeiro/Apoio_a_estudos_e_pesquisas/BNDES_FEP/prospeccao/chamada_industria_quimica.html

16

A competitive petrochemical supply chain is important for


a diverse set of industries
2ND GEN.
PRODUCTS

PETROCHEM
FEEDSTOCK

1ST GEN.
PRODUCTS

Oil

Natural
Gas

Methane
Ethane

Polyurethanes

Propylene

Surfactants

Propane
Butane

Butadiene

MACHINES & EQUIP

SHOES

Styrenics

Ethylene

Naphta

AUTOMOTIVE

Thermoplastics

HOME APPLICANCES

CIVIL CONSTRUCT.

SPECIALTY PAINTS

CROP PROTECTION

CHEMICALS E&P

COSMETICS

TEXTILES

APPAREL

PLAST. & PACKAGE.

FERTILIZERS

FURNITURE

RUBBER

Aromatics
Polyamides
C1 Chain

This document was prepared by the consortium Bain & Company / Gas Energy as a summary of the Study for the Diversification of the Brazilian Chemical Industry. To access the reports produced as part of
the Study please visit the site: www.bndes.gov.br/SiteBNDES/bndes/bndes_pt/Institucional/Apoio_Financeiro/Apoio_a_estudos_e_pesquisas/BNDES_FEP/prospeccao/chamada_industria_quimica.html

17

Main assumptions of proposed models

Industrialization of O&G from the pre-salt in Brazil,


increasing the availability of basic petrochemical products
in the long run

Auctions of long-term contracts that enable the


construction of competitive new petrochemical plants for
the chemical chains studied
Mechanisms allowing the transfer of price competitiveness
for the downstream chemical chains

This document was prepared by the consortium Bain & Company / Gas Energy as a summary of the Study for the Diversification of the Brazilian Chemical Industry. To access the reports produced as part of
the Study please visit the site: www.bndes.gov.br/SiteBNDES/bndes/bndes_pt/Institucional/Apoio_Financeiro/Apoio_a_estudos_e_pesquisas/BNDES_FEP/prospeccao/chamada_industria_quimica.html

18

One way to use the governments O&G share is to auction


the O&G while ensuring its use in chemicals
FEEDSTOCK
GOVT SHARE

1ST GEN.
PRODUCTS

2ND GEN.
PRODUCTS

Oil

Ethylene

Styrenics
Polyurethanes
Surfactants
Thermoplastics
Poliamides
C1 Chain

Natural
Gas

Propylene
Butadiene
Aromatics

Methane
Refinery, cracker and
reform and/or UPGN

Diverse petrochemical plants

AUTOMOTIVE

MACHINES & EQUIP

SHOES

HOME APPLICANCES

CIVIL CONSTRUCT.

SPECIALTY PAINTS

CROP PROTECTION

CHEMICALS E&P

COSMETICS

TEXTILES

APPAREL

PLAST. & PACKAGE.

FERTILIZERS

FURNITURE

RUBBER

1
Auction of
Oil and
Natural
Gas

Minimum
volumes of 1G
products for
new local
projects

Policies to
strengthen the
downstream
chemical chain

This document was prepared by the consortium Bain & Company / Gas Energy as a summary of the Study for the Diversification of the Brazilian Chemical Industry. To access the reports produced as part of
the Study please visit the site: www.bndes.gov.br/SiteBNDES/bndes/bndes_pt/Institucional/Apoio_Financeiro/Apoio_a_estudos_e_pesquisas/BNDES_FEP/prospeccao/chamada_industria_quimica.html

19

The second option would be an auction of the 1st


generation products
FEEDSTOCK
GOVT SHARE

1ST GEN.
PRODUCTS

2ND GEN.
PRODUCTS

Oil

Ethylene

Styrenics
Polyurethanes
Surfactants
Thermoplastics
Poliamides
C1 Chain

Natural
Gas

Propylene
Butadiene
Aromatics

Methane
Refinery, cracker and
reform and/or UPGN

Diverse petrochemical plants

AUTOMOTIVE

MACHINES & EQUIP

SHOES

HOME APPLICANCES

CIVIL CONSTRUCT.

SPECIALTY PAINTS

CROP PROTECTION

CHEMICALS E&P

COSMETICS

TEXTILES

APPAREL

PLAST. & PACKAGE.

FERTILIZERS

FURNITURE

RUBBER

2
PPP for
processing oil
and natural
gas (tolling)

Auction of 1G
products for
new local
projects

Policies to
strengthen the
downstream
chemical chain

This document was prepared by the consortium Bain & Company / Gas Energy as a summary of the Study for the Diversification of the Brazilian Chemical Industry. To access the reports produced as part of
the Study please visit the site: www.bndes.gov.br/SiteBNDES/bndes/bndes_pt/Institucional/Apoio_Financeiro/Apoio_a_estudos_e_pesquisas/BNDES_FEP/prospeccao/chamada_industria_quimica.html

20

Both models have pros and cons; the receptivity of


investors should be evaluated before selecting the model

Principal dimensions for


comparative evaluation

1 Auction
O&G

2 Auction
1G Prod.

Ease of implementation (lesser


complexity)
Integration between the refining and the
petrochemicals

Financial viability (lower investor risk)

Added value for the government


Legend:

Greater

Lesser

This document was prepared by the consortium Bain & Company / Gas Energy as a summary of the Study for the Diversification of the Brazilian Chemical Industry. To access the reports produced as part of
the Study please visit the site: www.bndes.gov.br/SiteBNDES/bndes/bndes_pt/Institucional/Apoio_Financeiro/Apoio_a_estudos_e_pesquisas/BNDES_FEP/prospeccao/chamada_industria_quimica.html

21

The socioeconomic benefits of the incentives are significant


compared with the reduction in sales value for the govt
SIMULATION

ESTIMATED DIRECT IMPACT


Configuration of
the petrochemical
complex
considered
Inputs
- 200th barrel/day
- 330 kta of de ethane1
- 360 kta de propane1

Refining and 1st gen.


- Refining with PFCC
- Reform
- Cracker light load

2nd
-

Investment

US$20-25B
(direct impact on GDP of ~US$8-10B)

Trade Balance
GDP

(recurring)

Tax Levies

gen.
Styrenics
Polyurethanes
Surfactants
Polyamides
Thermo-plastics

Jobs Created
Discount on
Oil2

US$5-7B / year
As of 2025

US$5,5-6,5B / year
As of 2025

US$1,0-1,3B / year
As of 2025

3-4k

direct

(+ 8-9 k indirect)

US$0,5-1,2B / year
As of 2025

Nota: 1- Ethane and propane load from a potential UPGN with a capacity of 7Mm3/day
2- Scenario with a 50% reduction on import tax for 2nd Gen products
This document was prepared by the consortium Bain & Company / Gas Energy as a summary of the Study for the Diversification of the Brazilian Chemical Industry. To access the reports produced as part of
the Study please visit the site: www.bndes.gov.br/SiteBNDES/bndes/bndes_pt/Institucional/Apoio_Financeiro/Apoio_a_estudos_e_pesquisas/BNDES_FEP/prospeccao/chamada_industria_quimica.html

22

Key aspects for implementation of the model


NOT EXHAUSTIVE

SELECTION OF THE MODEL

DETAILING OF THE MODEL

Modeling of the minimum technical


specifications of the projects

Design of the competitive process and


requirements

Macro modeling of the competitive


process

Detailing of the project management


model (roles, responsibilities and
governances)

Design of alternative business and


operational models
Partially addressed in the Study

Proposal for the governance structure


to manage the competitive process, the
contractual, technical and operational
aspects

Legal assessment and mitigation of


eventual regulatory gaps

Design of the financial structure to


enable investment

Governance model for process


management

Design of other enabling incentives (ex.


fiscal incentives)

Preparation of draft contracts

This document was prepared by the consortium Bain & Company / Gas Energy as a summary of the Study for the Diversification of the Brazilian Chemical Industry. To access the reports produced as part of
the Study please visit the site: www.bndes.gov.br/SiteBNDES/bndes/bndes_pt/Institucional/Apoio_Financeiro/Apoio_a_estudos_e_pesquisas/BNDES_FEP/prospeccao/chamada_industria_quimica.html

23

Actions and industrial policies need to be implemented to


improve the investment environment
INFRASTRUCTURE

FISCAL

PETROCHEM. FEEDSTOCK

Railway: Prioritization of certain lines


within the PIL and creation of rail
connections

Tax reform: Design and approval a


federal VAT

Roadways: Improvements in access


to ports and private concessions

Approval of tax exemptions for


investments (REPEQUIM), and for
renewable raw materials (REIQInovao)

Maintain tax exemptions for 1st and


2nd generation feedstock
Gradual alignment of fuel policies
(Local vs. international prices)
associated with the national policy on
Petrochem. feedstock
Extraction of ethane/propane from
natural gas
Use of the federal rights to oil and gas
from the Govt share of the pre-salt
reserve to guarantee its availability
and competitiveness

Coastal Navigation: Improve port


efficiency and incentivize competition
Gas Logistics: Improve gas
infrastructure + support UPGNs

REGULATION
Registration of crop protection
chemicals:
- Simplify the registration of simple
modification
- Queue management
- Increase capacity to process requests
- Simplify the exports and the competitive
tax equality of imports

Biodiversity access
Demand Regulation:
- Ex: 2Gen Fuels, biodegradables, standard
for thermal insulation, wind energy, low
consumption/electric cars,, use of
hydrophobics and hydrorepellants in
public works

Renewal of Reintegra and adjustment


of the ICMS tax rates

Improvements in competitive
equality
- Increase flexibility in the List of
Exemptions to the Common External Tariff

INNOVATION AND TECH.

SUGARCANE FEEDSTOCK

Prioritization of technological
challenges

Tax exemption for investments


(REPEQUIM)

Inclusion of chemicals in PNPC


(Knowledge platforms) / Inova
Qumica (Chemical Innovation)

Conditions for competitive financing

Professionalization of NITs to
intermediate negotiations for IR
between companies and universities
Inc. flexibility of law 8666 for ICTs
Reduce the timeline for registering
patents
Adjustments to the Lei do Bem

Tax exemption on bioproducts


(REIQ-Inovao)

Incentives for greenfield projects for


biorefineries and renewable chemicals
- Ex. Semiarid: provision of minimum
logistics and irrigation infrastructure along
with risk sharing with private investors

This document was prepared by the consortium Bain & Company / Gas Energy as a summary of the Study for the Diversification of the Brazilian Chemical Industry. To access the reports produced as part of
the Study please visit the site: www.bndes.gov.br/SiteBNDES/bndes/bndes_pt/Institucional/Apoio_Financeiro/Apoio_a_estudos_e_pesquisas/BNDES_FEP/prospeccao/chamada_industria_quimica.html

24

Although there are several initiatives underway, some


investments are less attractive due to high capex
CAPEX IS THE MAIN OBSTACLE TO
INVESTMENT IN INTEGRATED PROD.

THERE ARE OPPORTUNITIES TO


IMPROVE EACH STEP

Total cost of production from n-butanol

Cost indexed to US conventional production =100

Research
and
Development
(R&D)

Pilot
Plant/
Scaling

Production

ACTUAL

PROPOSED
ADDITIONAL

Lei do bem

PNPC
Inova qumica
REIQ-Inovao

Perpetual
participatory
Bonds

PAISS

REPEQUIM

(*) Receivables from the sale of by-products subtracted from the costs of
other raw materials and inputs.
Source: Intratec, Bain /Gas Energy Analysis
This document was prepared by the consortium Bain & Company / Gas Energy as a summary of the Study for the Diversification of the Brazilian Chemical Industry. To access the reports produced as part of
the Study please visit the site: www.bndes.gov.br/SiteBNDES/bndes/bndes_pt/Institucional/Apoio_Financeiro/Apoio_a_estudos_e_pesquisas/BNDES_FEP/prospeccao/chamada_industria_quimica.html

25

There are two government initiatives to strengthen


chemicals based on sugarcane
AGRICULTURAL
INPUTS

PRETREATMENT
FERMENTATION

CHEMICAL
PROCESS

Sugarcane juice
Cane straw
Bagasse

Sugar and
ethanol
(1G and 2G)

Alcohols and
Polyols
Acids
Other

Greenfield1 project
Existing infrastructure

Incentives for greenfield


projects in renewable
chemicals bio refineries
- Ex. semiarid: make available
minimum logistic infrastructure
(for production and inputs) and
water collection system2
- PPP: risk sharing with private
investor

AUTOMOTIVE

MACHINES AND
EQUIP.

FOOTWEAR

HOUSEHOLD
APPLIANCES

CIVIL
CONSTRUCTION

SPECIALTY
PAINTS

CROP
PROTECTIO

E&P CHEMICALS

COSMETICS

TEXTILES

APPAREL

PLASTICS AND
PACKAGING

FOOD
ADDITIVES

FURNITURE

RUBBER

Investment

Tax exemption for


investments (REPEQUIM)
Competitive financing
conditions

Tax exemption for


renewable products
(REIQ-Inovao)

(1) Use of sugarcane varieties more adapted to the soil type (ex. cana-energia) could improve projects profitability and sustainability
(2) Examples: PPP for irrigation (PPP Salitre) and Agrovale (sugar and ethanol mill) in Juazeiros, Bahia
This document was prepared by the consortium Bain & Company / Gas Energy as a summary of the Study for the Diversification of the Brazilian Chemical Industry. To access the reports produced as part of
the Study please visit the site: www.bndes.gov.br/SiteBNDES/bndes/bndes_pt/Institucional/Apoio_Financeiro/Apoio_a_estudos_e_pesquisas/BNDES_FEP/prospeccao/chamada_industria_quimica.html

26

A Biorefinery creates additional tax levies of R$40SIMULATION


100M/year, in addition to creating up to 2k jobs
1
Configuration of
the biorefineries
considered
Assumptions

Investment in the
project
Trade Balance

- 71th ha planted;
60th ha harvested
- 5Mta of sugar
- n-butanol: 100 kta

GDP

Actual Infra

Tax Levies

- n-butanol (bagasse
and cane straw)

Jobs

- Sugarcane
plantation
- Irrigation2 and
logistics
- Sugar and ethanol
plant
- n-butanol (Bagasse
and straw)

Government
Incentives

Greenfield1

Actual
Infrastructure

Greenfield
Project

R$ 1,4B

R$ 3,9B

Direct impact GDP: R$670M

Direct impact GDP: R$1,8B

R$ 240M/year

R$ 800M/year

As of 2020

As of 2020

R$ 180M/year

R$ 600M/year

As of 2020

As of 2020

R$ 40M/year

R$ 100M/year

As of 2020

As of 2020

100

direct

2 k1

direct

Fiscal Allowances
(REPEQUIM)

R$ 8M/year

R$ 8M/year

Subsidies/Fin.

R$ 13M/year

R$ 37M/year

Incentives PPP

R$ 18M/year

TOTAL

R$ 21M/year

R$ 63M/year

Fiscal Allow.

R$ 15M/year

R$ 15M/year

(REIQ)3

(1) Mechanized planting and harvesting; (2) From a government perspective it is necessary to evaluate different alternatives for the use of water (ex: generation of energy and fruit production) and
their respective socioeconomic impacts; (3) considers additional R&D investment of 4% of the gross annual revenues for the producer of bio n-butanol.
This document was prepared by the consortium Bain & Company / Gas Energy as a summary of the Study for the Diversification of the Brazilian Chemical Industry. To access the reports produced as part of
the Study please visit the site: www.bndes.gov.br/SiteBNDES/bndes/bndes_pt/Institucional/Apoio_Financeiro/Apoio_a_estudos_e_pesquisas/BNDES_FEP/prospeccao/chamada_industria_quimica.html

27

In sum, the Study offers a consistent set of initiatives for


further analysis and implementation
STUDY OBJECTIVES

WHAT WE DELIVERED
Dozens of opportunities, based on Brazils
sustainable comparative advantages

Opportunities to diversify
the Brazilian chemical
industry

- Deep dive in 21 chemical segments

Potential investments of US$33 - 47B


Potential improvements of US$22 - 38B on
the trade balance
+ potential of the biomass chemicals
Concrete initiatives organized in 6
dimensions:

Instruments/actions for an
industrial policy for the
sector

Infrastructure
Fiscal
Regulation
Innovation and Technology
Petrochemical feedstock
Renewable feedstock

This document was prepared by the consortium Bain & Company / Gas Energy as a summary of the Study for the Diversification of the Brazilian Chemical Industry. To access the reports produced as part of
the Study please visit the site: www.bndes.gov.br/SiteBNDES/bndes/bndes_pt/Institucional/Apoio_Financeiro/Apoio_a_estudos_e_pesquisas/BNDES_FEP/prospeccao/chamada_industria_quimica.html

28

Final Considerations
This study is a result of the efforts of the Consortium, in collaboration
with BNDES and the strong participation of the industry

The proposals presented aim to establish a technical basis for further


analysis and implementation of related initiatives
The success of the study depends on work done in partnership between
the government and private initiatives, coordinated by an integrated
and well-articulated governance and focused on concrete results
The Consortium is grateful for the opportunity, and with a feeling of
accomplishment, hopes the study can serve as a reference for the
sustainable development of the Brazilian Chemical Industry
This document was prepared by the consortium Bain & Company / Gas Energy as a summary of the Study for the Diversification of the Brazilian Chemical Industry. To access the reports produced as part of
the Study please visit the site: www.bndes.gov.br/SiteBNDES/bndes/bndes_pt/Institucional/Apoio_Financeiro/Apoio_a_estudos_e_pesquisas/BNDES_FEP/prospeccao/chamada_industria_quimica.html

29

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