Академический Документы
Профессиональный Документы
Культура Документы
CFD APPLICATIONS
IN
CEMENT INDUSTRIES
About Us.
Incorporated in 1983
Has grown progressively over last 25 years
Is an applied R&D oriented company
Works on providing solutions to various plant problems
and on improvement of Plant Load Factor.
Has offices and representatives throughout India.
Network in India
H.O. & Marketing division
Mumbai
R&D
Nasik
Factory
Igatpuri
Branch Office at
Chandrapur
Korba
Nagpur
Representatives at
U.P.
M.P.
West Bengal
Delhi
Orissa
Haryana
Resources
CAE and R&D division has a team of experienced IIT engineers, including the
Director.
Further we have privilege of having with us, senior retired executives from State
Electricity Board with vast experience in O&M of Thermal Power Stations.
Mech-Well is a well established company with AAA rating from bankers.
Mech-Well infrastructure:
9 Well established CAE division.
9 Advanced softwares to solve various CAE related problems.
9 Advanced manufacturing unit to make custom required components
Certifications
9 S.S.I.
9 ISO 9001/2000
9 N.S.I.C
9 Indian Boiler Regulations (IBR).
Mech-Wells Manufacturing
CFD Solutions
Computational Fluid Dynamics (CFD) is the science of predicting the fluid flow
related problem by solving mathematical equations which govern the process
Application of CFD :
Flow analysis of Boilers, Ducts, ESP, Bag-house etc.
Discrete phase and Multiphase Flow modeling.
Turbo machinery Analysis.
10
CFD Methodology
The sequence of operations required to carry out the projects are as follows:
Analyzing the results and locating the problematic areas in the existing design.
Pre-modified model
Computational Model
Modified model
Streamlines illustrate fluid flow pattern in Duct and ESP & after
Modification Flow through ESP has been improved
(Premodified Baghouse)
(Modified Baghouse)
Combustion Analysis
Coal combustion
Gas combustion
Case study 1
Maihar Cement Industries
Aim:- To analyze Cyclone connecting duct design to reduce pressure drop across it.
Pre-modified duct
Pre-modified Cyclone
analysis with duct
Modified Cyclone
analysis with duct
Case study 2
Dalmia Cement Industries
Down Comer Duct Analysis
This is to certify that we have provided flow diverter plates ( 3 no.) in our
KHD kiln pre heater down comer duct as per the CFD analysis carried out by
M /s MECHWELL INDUSTRIES LTD MUMBAI to reduce the pressure drop
across the duct from top stage cyclone to pre heater fan inlet.
We are happy to share that the pressure drop across the duct has reduced
from 70mmwg to 33mmwg resulting in preheater fan power saving.
- DALMIA CEMENT
31
Cement Plants
Others
JAPAN