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Temperature Controllers
Pb
GENERAL DESCRIPTION
FEATURES
RoHS
Compliant
HTC Series
ORDERING INFORMATION
Model
Description
HTC1500-62
HTC3000-62
HTC1500
HTC3000
PWRPAK-5V
PWRPAK-12V
HTCEVAL PCB
HTCHTSK
THERM-PST
Figure 1
HTC Series Pin-Out, Top View
1 - Limit 2 - Limit +
3 - PID Out
4 - V REF Out
5 - Common
6 - ACT T Monitor
7 - SET T Monitor
8 - SetpointInput
9 - V+
10 - GND
11 - TEC +
12 - TEC 13 - Sensor +
14 - Sensor 15 - R BIAS +
16 - R BIAS 17 - R PROP+
18 - R PROP 19 - C INT +
20 - C INT -
2011
HTC1500-00400-L
www.teamwavelength.com
June, 2011
Figure 2
Quick Connect
This diagram shows HTC connections for basic operation.
Details for each component are on pages 7 & 8.
Set Current Limit with
trimpot or resistor.
+
-
External
Voltmeter
ACT T Monitor
SET T Monitor
RT
LIMIT -
10
V+
PID OUT
TEC +
Common
TEC -
18 RPROP -
SENSOR +
C INT
Jumper
for
Bipolar
Operation
RBIAS +
12
Thermistor,
RTD, or LM335
13
PTC sensor
OR
AD590
10k:
15
RBIAS - 16
20 CINT -
NTC sensor
Thermoelectric Module
[Resistive Heater
can be used]
+8 V (minimum)
11
SENSOR - 14
19 CINT +
OR
R Limit
Setpoint Input
17 RPROP +
RProp Gain
LIMIT +
Install diode
(1N4148) for
HEATING ONLY
Unipolar operation
R Sensor Bias
Figure 3
Test Load Configuration
(for confirming connections and settings)
TEC +
TEC -
SENSOR +
SENSOR -
11
0.1:
10 W
12
13
Simulated
Sensor
14
2011
HTC1500-00400-L
www.teamwavelength.com
PAGE 2
PAGE 3
SYMBOL VALUE
V+
+5 to +12
1.5 (HTC1500)
UNIT
Volts DC
Amps
IOUT
PMAX
Watts
TOPR
0 to +50
Storage Temperature
TSTG
-40 to +125
3.0 (HTC3000)
OPERATING PARAMETER
TEST CONDITIONS
MIN
TYP
MAX UNITS
TEMPERATURE CONTROL
0.0009
ON ambient temperature
0.002
0.0015
P (Proportional Gain)
100
A/V
10
Sec.
mV
PI
Rev B
<10%
Rev C, D, & E
0.2
HTC1500
1.4
1.5
1.6
Amps
HTC3000
2.8
2.9
3.0
Amps
OUTPUT, THERMOELECTRIC
Current, peak, see SOA Chart
Compliance Voltage,
Pin 11 to Pin 12
IOUT = 500 mA
V+ - 0.13
Volts
IOUT = 1.5 A
V+ - 0.75
Volts
IOUT = 3 A
V+ - 1.33
Volts
Temperature Range
Current Limit Range
(2% FS Accuracy)
HTC1500
0-1500
HTC3000
0-3000
mA
mA
HTC1500
12
Watts
HTC3000
24
Watts
12
POWER SUPPLY
Voltage, V+
200
mA
SENSORS
1
Thermistors, RTDs
IC Sensor Types
AD590, LM335
10m
If thermistor, TE module, or laser diode are case-common, the laser diode driver and TE controller power supplies must be
isolated from each other.
Temperature Range depends on the physical load, sensor type, input voltage, and TE module used.
Output power is limited by internal power dissipation and maximum case temperature. See SOA chart to calculate internal
power dissipation. Damage to the HTC will occur if case temperature exceeds 50C.
2011
HTC1500-00400-L
Warm-up
1 hour to rated accuracy
www.teamwavelength.com
FUNCTION
Resistor value of 0 to 1 M between pins 1 & 2 limits maximum output current.
LIMIT-
LIMIT+
PID OUT
V REF OUT
COMMON
Measurement ground. Low current return used only with pins 6, 7, & 8. Internally
ACT T MONITOR
SET T MONITOR
Setpoint voltage monitor. Buffered measurement of the setpoint input (pin 8).
[1 k output impedance for Revisions B & D]
SETPOINT INPUT
V+
Supply voltage input. +5 V to +12 V. Contact Factory for higher voltage operation.
10
GND
Power Supply Ground. Used with pin 9 for high current return.
11
TEC+
TEC+ & TEC- supply current to the TE module. With NTC sensors, connect TEC+
12
TEC-
to positive lead of TE module. With PTC sensors, connect TEC- to positive lead
13
SENSOR+
A sensor bias current will source from Sensor+ to Sensor- if a resistor is tied
14
SENSOR-
across RBIAS+ and RBIAS -. Connect a 10 k resistor across Sensor+ & Sensor-
of TE module.
RBIAS+
16
RBIAS -
Range is 0 to 1 M.
17
RPROP+
Resistance between pins 17 & 18 selects Proportional Gain between 1 & 100.
18
RPROP-
Range is 0 to 495 k.
19
CINT+
Capacitance between pins 19 & 20 sets the Integral Time Constant between
20
CINT-
REVISION B
REVISIONS C & D
(April & July 2004)
REVISION E
(July 2009)
V+ minus 3 to 4 V
10%
5 mV
< 100A droop when
I > 1 Amp
15 ppm (typical)
Lot # Location
(third digit indicates Revision)
Efficiency Increase:
Compliance Voltage
Setpoint vs. Actual accuracy
Improved stability of
Reference Voltage (pin 4)
Temperature Stability:
1-hour OFF ambient
1-hour ON ambient
24-hour OFF ambient
2011
0.0009C
0.002C
0.0015C
HTC1500-00400-L
www.teamwavelength.com
PAGE 4
PIN DESCRIPTIONS
Caution:
Do not exceed the Safe Operating Area (SOA). Exceeding the SOA voids the warranty.
An online tool for calculating Safe Operating Area is available at:
http://www.teamwavelength.com/support/calculator/soa/soatc.php .
To determine if the operating parameters fall within the SOA of the device, the maximum voltage drop across the
controller and the maximum current must be plotted on the SOA curves.
These values are used for the example SOA determination:
V+ = 12 volts
VLOAD = 5 volts
ILOAD = 1 amp
These values are determined from the specifications of the TEC or resistive heater
Determine the maximum voltage drop across the controller, V+ - VLOAD, and mark on the X axis.
(12 volts - 5 volts = 7 volts, Point A)
2.
Determine the maximum current, ILOAD, through the controller and mark on the Y axis:
(1 amp, Point B)
3.
Draw a horizontal line through Point B across the chart. (Line BB)
4.
Draw a vertical line from Point A to the maximum current line indicated by Line BB.
5.
6.
Draw the Load Line from where the vertical line from point A intersects Line BB down to Point C.
25 C Ambient
50 C Case Maximum
HTC3000
Current
Limit
HTC1500
Current
Limit
B
BB
C
A
2011
(12V)
(7 V)
HTC1500-00400-L
www.teamwavelength.com
PAGE 5
2011
PAGE 6
GROUNDING
DC POWER SUPPLY
Earth Ground on
USA 115 VAC wall socket
EARTH
+
Common or
Instrument Ground
HTC1500-00400-L
www.teamwavelength.com
Limit +
PID OUT
HEATING ONLY *
Install Diode
(1N4148) for
Unipolar
Operation
(NTC Sensor)
OR
HEATING ONLY *
Install Diode
(1N4148) for
Unipolar
Operation
(PTC Sensor)
OR
LIMIT +
Fixed,
Metal Film
Adjustable
Trimpot
OR
OR
LIMIT -
Switch
Enable = Open
Disable = Closed
1
Use a trimpot no more than twice the
calculated value of RLIMIT for best resolution.
RLIMIT
0.5 A
3071
1.0 A
11.3 N
1.5 A
102.1 N
3932 * ILIMIT
RLIMIT =
ILIMIT
RLIMIT
1.0 A
3033
2.0 A
11.1 N
3.0 A
100.8 N
R BIAS =
I BIAS
1.225
I BIAS
- 122
R BIAS
10 mA
1 mA
1.1 k
100 A
12.1 k
10 A
122 k
10 k Thermistor
100 k Thermistor
RTD
LM335
10 A 100 A 1 mA 10 mA
X
X
X
X
X
Sensor +
Sensor -
2011
ILIMIT
7864 * ILIMIT
HTC3000 with TE
RLIMIT equations for use with resistive heaters are found on page 12.
Indicated resistor values will set ILIMIT within 5% of indicated value.
HTC1500 with TE
RLIMIT =
THERMISTOR,
RTD, or LM335
OR
AD590
0 N
HTC1500-00400-L
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PAGE 7
PAGE 8
RPROP +
17
R PROP -
18
Adjustable
(500 k typical)
OR
RPROP =
500 k
- 5 k
GAIN
GAIN
R PROP
1
50
100
495 k
5 k
0
C INT +
19
C INT -
20
C INT
OR
C INT
Fixed,
Metal Film
1 M
TINT
0 (OFF)
1 second
5 seconds
10 seconds
T INT
1 M
C INT
1 M
1F
5 F
10 F
Apply
Remote
Voltage
Use V+
for higher
sense voltage
V+
1 k
Setpoint Input
(V+ Maximum)
Common
R1
Example:
Desired Temperature: 25C
Sensor: 10 k thermistor
Resistance at 25C: 10 k
Bias Current: 100 A
VSET = 10 k * 100 A = 1 V
VREF
+
-
11
A
TEC -
2011
R1
5
R1 = 10 k to
100 k
OR
OR
Optional Ammeter
to monitor
TE Current
12
HTC1500-00400-L
www.teamwavelength.com
Limit
Range
Setpoint
Input
LIMIT RANGE
SETPOINT CONTROL
HTC1500/HTC3000
0.5 AMP/1.0 AMP:
1.0 AMP/2.0 AMP:
1.5 AMP/3.0 AMP:
Output
Mode
SW1: 1 ON
SW1: 2 ON
SW1: 1,2 OFF
BIPOLAR
UNIPOLAR: NTC
UNIPOLAR: PTC
Output
Enable/Disable
SW1: 3 ON
SW1: 4 ON
SW1: 5 ON
SW1: 6 ON
EXTERNAL:
SW1: 6 OFF
10A:
100A:
1 mA:
10 mA:
1.5/3.0 AMP
TEMPERATURE CONTROLLER
LIMIT
Sensor Bias
Current
HTC-1500/3000
OUTPUT MODE
RSET T:
SW1: 7 ON
SW1: 8 ON
SW1: 9 ON
SW1: 10 ON
PROP GAIN
33
Proportional
Gain
62
1/2 FS
0
FS
20
10
90
SET T
LIMIT
SET T
SW1
ON
ON
DVM
R
ACT T
LIMIT-
LIMIT+
9 10
PROP
PWRPAK-5V
5 VOLTS
ENABLE
INPUT: +5 VDC
Measurement
Select Switch
CINT
DISABLE
OFF
ON
OFF
CINT -
CINT +
SENSOR -
TEC -
SENSOR +
TEC +
V+
GND
SETPOINT
INPUT
COMMON
MONITOR +
ACT T
MONITOR
SET T
MONITOR
COMMON
Power
Switch
Monitor +
&
Common
C INT
Configuration
Switch
Terminal
Block
Supply
Voltage
+ -
ON
9 10
OFF
HTC1500-00400-L
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PAGE 9
OPERATION OF HTCEVALPCB
LIMIT RANGE
OUTPUT MODE
SETPOINT INPUT
LIMIT
1/2 FS
0
FS
HTC3000
0-1A
0-2A
0-3A
SW1: 1
ON
OFF
OFF
SW1:2
OFF
ON
OFF
OUTPUT BIAS
Bipolar NTC/PTC
Heating, Unipolar: NTC
Heating, Unipolar: PTC
SW1: 3
ON
OFF
OFF
SW1: 4
OFF
ON
OFF
SW1:5
OFF
OFF
ON
Temperature Setpoint
SW1:6
ON
OFF
SW1:7
ON
OFF
OFF
OFF
OFF
SW1:8
OFF
ON
OFF
OFF
OFF
SW1: 9
OFF
OFF
ON
OFF
OFF
SW1:10
OFF
OFF
OFF
ON
OFF
Recommended for:
100 k Thermistors
10 k Thermistors
RTDs & LM335 IC Sensor
RTDs
AD590
PROPORTIONAL GAIN
SUPPLY VOLTAGE
CINT
POWER SWITCH
A 1F capacitor is mounted on the PCB as shown and will give you a one
second integrator time constant. By adding capacitance across the CINT+
and CINT- inputs on the terminal block, you can increase the integrator time
constant. See page 8, step 6 for more information. Use only capacitors
with a dissipation factor less than 1%.
For more information on PID controllers, see Technical Note
TN-TC01 - Optimizing Thermoelectric Temperature Control Systems
(http://www.teamwavelength.com/downloads/notes/tn-tc01.pdf#page=1).
HTC1500-00400-L
www.teamwavelength.com
PAGE 10
HTCEVALPCB SETTINGS
HTC1500-00400-L
+5V
NEUTRAL GND
EARTH
HOT
WALL
POWER
SUPPLY
+5V
J1
RAYTHEON
RAPC712
V+
SHUNT
PIN
SLEEVE
J2
JOHNSON
105-0752-001
RED
TEST
POINT
TEST
POINT
C1
330PF
25V
C2
0.1
D3
LED
GREEN
POWER ON
POWER OFF
S3
C&K
7101MD9ABE
SET T
ACT T
D
G
Q1
2N548525V
S2
C&K
7101MD9ABE
12
11
9
10
4
5
P1
ALTECH
AK500/12WP
SW1.9
R8
1.24K
SW1.10
SW1.8
SW1.7
R10
SW1.6 10 k
R7
12.1K
R6
124K
D1
4148
SW1.5
SW1.4
CCW
CW
W
ENABLE
DISABLE
Rprop
10K
1-TURN
280 DEG
R1
1K
RSET T
200K
12-TURN
SW1.1
W
CW
J3
JOHNSON
105-0752-001
BLACK
D2
4148
SW1.2
CCW
SW1.3
S4
C&K
7101MD9ABE
RLIMIT
1 MEG
1-TURN
280 DEG
20
19
18
16
17
15
14
12
13
11
9
10
4
5
1
2
HTC1500/3000
LIMITLIMIT+
PID OUT
3.675 REF OUT
COMMON
ACT T MONITOR
SET T MONITOR
SETPOINT INPUT
V+
GND
TEC+
TECSENSOR+
SENSORRBIAS+
RBIASRPROP+
RPROPCINT+
CINTCINT
1PF
METAL FILM
R3
3.32K
R4
13K
PAGE 11
www.teamwavelength.com
CCW
2011
CW
Operating the HTC with resistive heaters is very similar to operating the HTC with thermoelectric
modules. Use low resistance heaters (< 25 ) for maximum power output. Resistances greater than
100 may limit the output voltage, and therefore power, slowing down temperature changes.
Set Current Limit with
trimpot or resistor.
+
-
External
Voltmeter
10
ACT T Monitor
SET T Monitor
RT
V+
TEC +
R Limit
NTC sensor
20 CINT -
SENSOR +
Install diode
(1N4148) for
HEATING ONLY
Unipolar operation
11
Resistive Heater
12
+8 V (minimum)
Thermistor,
RTD, or LM335
13
AD590
10k:
OR
SENSOR - 14
RBIAS +
PTC sensor
OR
Setpoint Input
18 RPROP -
C INT
PID OUT
TEC -
19 CINT +
OR
LIMIT +
Common
17 RPROP +
RProp Gain
LIMIT -
15
RBIAS - 16
R Sensor Bias
Follow the operating instructions for thermoelectrics on pages 7 & 8, but with these important changes
to the following steps:
STEP 1: Depending on your selection of NTC or PTC sensor, attach a blocking diode as shown on
page 7, step 1. OPERATING THE HTC IN BIPOLAR MODE WITH RESISTIVE HEATERS
WILL RESULT IN THERMAL RUNAWAY, AND MAY DAMAGE THE LOAD.
STEP 2:The output current maximum is reduced to 1 A with the HTC1500 and 2 A with the HTC3000.
Calculate the LIMIT output resistance with these equations:
HTC1500
R LIMIT =
20 k
3.0625 - 3
I LIMIT
20 k
R LIMIT = 6.125
-3
I LIMIT
HTC3000
STEP 8: Attach the resistive heater to Pins 11 & 12 (TEC+ & TEC-).
Resistive Heater Voltage vs. Current for HTC3000 Revision C & Later
(25C ambient)
Heater
Resistance
(Ohms)
2
3
4
5
6
7
8
10
11
12
14
16
18
2011
VS = 12V
VS = 5V
Compliance
(Volts)
4.18
4.45
4.57
4.59
4.60
4.65
4.69
4.70
4.72
4.73
4.76
4.80
4.82
Max Current
(Amps)
1.93
1.36
1.10
0.85
0.74
0.64
0.57
0.48
0.43
0.39
0.34
0.30
0.27
HTC1500-00400-L
Compliance
(Volts)
11.44
11.47
11.56
11.70
11.74
11.82
11.88
11.94
11.97
Max Current
(Amps)
1.80
1.58
1.40
1.15
1.06
0.98
0.84
0.74
0.66
www.teamwavelength.com
PAGE 12
The HTC leads are meant to be soldered onto a circuit board. If you want to use a connector, we
recommend the following:
Qty
1
20
Description
Molex Crimp Terminal Housing 20 pin (High Pressure)
Molex Crimp Terminal 7879 (High Pressure)
Molex Crimp Terminal Housing 20 pin (High Pressure) Molex Crimp Terminal 7879 (High Pressure)
for wire size 22 - 30 AWG, Select Gold Plating
(only 6 pins shown)
Molex Part Number: 08-55-0129
L x W = 0.44 x 0.76 (11.2 mm x 1.93 mm)
1.500
(38.1 mm)
.750
(19.05 mm)
.750
(19.05 mm)
0
.630 REF.
(111.76 mm)
3.390
(86.1 mm)
1.010
(25.65 mm)
0
.130 REF.
(3.3 mm)
HTC1500-00400-L
www.teamwavelength.com
PAGE 13
SIDE VIEW
(HTC1500 & HTC3000)
0.09" [2.29mm]
0.34" [8.64mm]
0.50" [12.70mm]
2.10" [53.34mm]
0.28" [6.99mm]
0.15" [3.43mm]
0.025" SQ PINS - DO NOT BEND
HTC1500
1.50" [38.10mm]
0.80" [20.32mm]
SIDE VIEW
(HTC1500-62 & HTC3000-62)
0.06" [1.52mm]
0.34" [8.64mm]
0.05" [1.27mm]
0.375" [9.52mm]
0.10" TYP. [2.54mm]
0.02" [0.51mm]
0.125" [3.18mm]
2.38" [60.45mm]
1.60" [40.64mm]
0.50" [12.70mm]
0.15" [3.43mm]
0.025" SQ PINS - DO NOT BEND
3
4.00" [101.60mm]
0.174" [4.42mm]
4 HOLES
LIMIT RANGE
SETPOINT CONTROL
HTC1500/HTC3000
0.5 AMP/1.0 AMP:
SW1: 1 ON
RSET T:
SW1: 6 ON
SW1: 2 ON
SW1: 1,2 OFF
EXTERNAL:
SW1: 6 OFF
OUTPUT MODE
BIPOLAR
UNIPOLAR: NTC
UNIPOLAR: PTC
HTC-1500/3000
SW1: 3 ON
SW1: 4 ON
SW1: 5 ON
10PA:
100PA:
1mA:
SW1: 7 ON
SW1: 8 ON
SW1: 9 ON
10mA:
SW1: 10 ON
1.5/3.0 AMP
LIMIT
4.20" [106.68mm]
PROP GAIN
TEMPERATURE CONTROLLER
33
62
1/2 FS
0
FS
20
10
90
DISABLE
CINT
3.80" [96.52mm]
R SET T
SW1
ON
ON
R PROP
ACT T
LIMIT-
LIMIT+
9 10
SET T
INPUT: +5 VDC
RLIMIT
ENABLE
OFF
ON
OFF
POWER
CINT -
CINT +
SENSOR -
TEC -
SENSOR +
TEC +
V+
GND
COMMON
MONITOR +
ACT T
MONITOR
SET T
MONITOR
SETPOINT
INPUT
COMMON
POWER
ON
4.40" [111.76mm]
HTC1500-00400-L
www.teamwavelength.com
PAGE 14
PAGE 15
To mount the HTC Series Hybrid Temperature Controllers HTC1500 and HTC3000 to their heatsinks and
optional evaluation PCBs, refer to the drawings and instructions below:
MOUNTING INSTRUCTIONS
Begin by applying thermal grease to the back
of the HTC to ensure good thermal contact.
We recommend Wavelength Electronics part
number THERM-PST.
2011
HTC1500-00400-L
www.teamwavelength.com
CERTIFICATION:
Wavelength Electronics, Inc. (Wavelength) certifies
that this product met its published specifications at
the time of shipment. Wavelength further certifies
that its calibration measurements are traceable to
the United States National Institute of Standards
and Technology, to the extent allowed by that
organizations calibration facilities, and to the
calibration facilities of other International Standards
Organization members.
NOTICE:
The information contained in this document is
subject to change without notice. Wavelength
will not be liable for errors contained herein
or for incidental or consequential damages in
connection with the furnishing, performance, or
use of this material. No part of this document
may be photocopied, reproduced, or translated to
another language without the prior written consent
of Wavelength.
WARRANTY:
This Wavelength product is warranted against defects
in materials and workmanship for a period of 90 days
from date of shipment. During the warranty period,
Wavelength will, at its option, either repair or replace
products which prove to be defective.
SAFETY:
There are no user serviceable parts inside
this product. Return the product to Wavelength
for service and repair to ensure that safety features are maintained.
WARRANTY SERVICE:
For warranty service or repair, this product must
be returned to the factory. An RMA is required
for products returned to Wavelength for warranty
service. The Buyer shall prepay shipping charges
to Wavelength and Wavelength shall pay shipping
charges to return the product to the Buyer upon
determination of defective materials or workmanship.
However, the Buyer shall pay all shipping charges,
duties, and taxes for products returned to Wavelength
from another country.
LIMITATIONS OF WARRANTY:
The warranty shall not apply to defects resulting from
improper use or misuse of the product or operation
outside published specifications.
No other warranty is expressed or implied. Wavelength
specifically disclaims the implied warranties of
merchantability and fitness for a particular purpose.
EXCLUSIVE REMEDIES:
The remedies provided herein are the Buyers sole
and exclusive remedies. Wavelength shall not be
liable for any direct, indirect, special, incidental, or
consequential damages, whether based on contract,
tort, or any other legal theory.
REVERSE ENGINEERING PROHIBITED:
Buyer, End-User, or Third-Party Reseller are
expressly prohibited from reverse engineering,
decompiling, or disassembling this product.
REVISION HISTORY
REVISION
DATE
NOTES
REV. H
28-Jul-09
REV. I
31-Aug-09
REV. J
30-Aug-10
REV. K
5-Feb-11
25-Jun-11
HTC1500-00400-L
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PAGE 16